HEAT EXCHANGER RATING DATA SHEET

Page 1
MKH Units

Service of Unit
Type

Item No.

BEM

Orientation Horizontal

Surf/Unit (Gross/Eff) 24.08 / 23.45 m2

Connected In

Shell/Unit 1

1 Parallel

1 Series

Surf/Shell (Gross/Eff) 24.08 / 23.45 m2

PERFORMANCE OF ONE UNIT

Fluid Allocation

Shell Side

Fluid Name

Tube Side

EG & Water

Fluid Quantity, Total

water

1000-kg/hr

3.0000

92.1851

Vapor (In/Out)

wt%

55.5

0.0

0.0

0.0

Liquid

wt%

44.5

100.0

100.0

100.0

Temperature (In/Out)

90.00

30.00

40.00

Density

kg/m3

0.5805 V/L

100.00
967.84

969.68

995.87

992.43

Viscosity

cP

0.0123 V/L

0.3095

0.3287

0.7971

0.6529

Specific Heat

kcal/kg-C

0.4943 V/L

0.9709

0.9878

0.9988

0.9984

Thermal Conductivity

kcal/hr-m-C

0.0213 V/L

0.5434

0.5610

0.5292

0.5409

Critical Pressure

kgf/cm2A

Inlet Pressure

kgf/cm2A

Velocity

m/s

21.08

0.63

Pressure Drop, Allow/Calc

kgf/cm2

0.090

0.047

Average Film Coefficient

kcal/m2-hr-C

7551.04

2937.49

Fouling Resistance (min)

m2-hr-C/kcal

0.000300

0.000300

1.000

6.000

Heat Exchanged

0.9199 MM kcal/hr

Transfer Rate, Service

624.96 kcal/m2-hr-C Calculated 808.49 kcal/m2-hr-C

MTD (Corrected) 62.8 C

Overdesign 29.37 %
Clean 1656.05 kcal/m2-hr-C

CONSTRUCTION OF ONE SHELL

Design Pressure

kgf/cm2G

Design Temperature

Sketch (Bundle/Nozzle Orientation)

Shell Side

Tube Side

10.546

10.546

400.000 mm

No Passes per Shell

Flow Direction

Downward

Connections

In

mm

1 @ 258.877

1 @ 128.194

Size &

Out

mm

1 @ 52.553

1 @ 128.194

Rating

Liq. Out mm

Tube No.

3048. mm

99 OD 25.400 mm

Thk(Avg) 1.245 mm

Length 3048. mm

Pitch 31.750 mm

Tube Type Plain

Material 316 STAINLESS STEEL (17 CR, 12 NI) Pairs seal strips

Shell ID

Kettle ID

400.000 mm

Cross Baffle Type PARALLEL SINGLE-SEG.

Spacing(c/c) 177.220

mm

Rho-V2-Inlet Nozzle 239.54 kg/m-s2

mm

Passlane Seal Rod No. 0

%Cut (Diam) 26.3

Inlet 689.677

mm
Shell Entrance

473.98

Bundle Entrance 325.16

Weight/Shell
Notes:

986.83

Filled with Water

Layout 30

1472.23

Impingement Plate

Circular plate

No. of Crosspasses

13

Shell Exit

44.20

kg/m-s2

Bundle Exit

2.84

kg/m-s2

Bundle

312.48 kg

Thermal Resistance, %

Velocities, m/s

Shell

10.70

Shellside

21.08

0.179

Tube

30.52

Tubeside

0.63

0.577

Fouling

51.18

Crossflow

25.05

0.089

Window

22.48

0.155

0.000

Metal

7.60

Flow Fractions

C:\Documents and Settings\My Pc\Desktop\Final cases\Reactor condensor with vapor at shell side 0.99 water.htri

HEAT EXCHANGER SPECIFICATION SHEET

Page 2
MKH Units

Job No.
Reference No.
Proposal No.
Date
9/5/2014
Rev
Item No.
Type BEM
Horz.
Connected In
1 Parallel
1 Series
Shell/Unit
1
Surf/Shell (Gross/Eff) 24.08 / 23.45 m2
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
EG & Water
water
3000.00
92185.1
1663.58
1336.42
3000.00
92185.1
92185.1
1659.02
2850.00
92185.1
92185.1
1190.98

Customer
Address
Plant Location
Service of Unit
Size
400.000 x 3047.92 mm
Surf/Unit (Gross/Eff) 24.08 / 23.45 m2

Fluid Allocation
Fluid Name
Fluid Quantity, Total
kg/hr
Vapor (In/Out)
Liquid
Steam
Water
Noncondensables
100.00
90.00
Temperature (In/Out)
C
Specific Gravity
0.9683
0.9701
Viscosity
cP
0.0123 V/L 0.3095
0.3287
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat
kcal/kg-C
0.4943 V/L 0.971
0.9878
Thermal Conductivity
kcal/hr-m-C 0.0213 V/L 0.543
0.5610
Latent Heat
kcal/kg
537.409
540.703
Inlet Pressure
kgf/cm2A
1.000
Velocity
m/s
21.08
Pressure Drop, Allow/Calc kgf/cm2
0.090
Fouling Resistance (min)
m2-hr-C/kcal
0.000300
919883
Heat Exchanged kcal/hr
MTD (Corrected)

30.00

40.00

0.9963
0.7971

0.9929
0.6529

0.9988
0.5292

0.9984
0.5409
6.000
0.63
0.047
0.000300

62.8 C
Actual
624.96 kcal/m2-hr-C Clean
1656.05 kcal/m2-hr-C
808.49 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL
Sketch (Bundle/Nozzle Orientation)
Shell Side
Tube Side
Design/Test Pressure
kgf/cm2G
10.546 /
10.546 /
Design Temperature
C
400.000 mm
No Passes per Shell
1
1
3048. mm
Corrosion Allowance
mm
Connections
In
mm
1 @ 258.877
1 @ 128.194
Size &
Out
mm
1 @ 52.553
1 @ 128.194
Rating
Intermediate
@
@
99 OD 25.400 mm
Tube No.
Thk(Avg) 1.245 mm
Length 3048. mm
Pitch 31.750 mm
Layout 30
Tube Type
Plain
Material 316 STAINLESS STEEL (17 CR, 12 NI)
Shell
ID 400.000 mm
OD
mm
Shell Cover
Channel or Bonnet
Channel Cover
Tubesheet-Stationary
Tubesheet-Floating
Floating Head Cover
Impingement Plate
Circular plate
Baffles-Cross
Type SINGLE-SEG.
%Cut (Diam) 26.3
Spacing(c/c) 177.220
Inlet 689.677 mm
Baffles-Long
Seal Type
Supports-Tube
U-Bend
Type
Bypass Seal Arrangement
Tube-Tubesheet Joint
Expansion Joint
Type
Rho-V2-Inlet Nozzle
239.54 kg/m-s2
Bundle Entrance 325.16
Bundle Exit
2.84
kg/m-s2
Gaskets-Shell Side
Tube Side
-Floating Head
Code Requirements
TEMA Class
Weight/Shell 986.83
Filled with Water 1472.23
Bundle 312.48
kg
Remarks:
Transfer Rate, Service

Reprinted with Permission (v5 )

C:\Documents and Settings\My Pc\Desktop\Final cases\Reactor condensor with vapor at shell side 0.99 water.htri