Folder UTP Cement en

Tailor-Made Protectivity
Solutions for the Cement Industry
voestalpine Bhler Welding

www.voestalpine.com/welding
UTP Maintenance
Tailor-Made ProtectivityTM
High-quality industrial-use welding filler metals for maintenance, repair, and
overlay welding. By adding the UTP and Soudokay brands to the voestalpine
Bhler Welding brand network, the UTP Maintenance can look back on a proud
history spanning 60 years as an innovative supplier of welding technology
products. UTP Maintenance is the global leader in the repair, maintenance, and
overlay welding segment.
With roots both in Bad Krozingen (Germany) and Seneffe (Belgium), UTP
Maintenance offers the worlds most unique product portfolio for filler metals from
its own production facilities. The Soudokay brand was established back in 1938,
while the UTP brand began operations in 1953. Each of these brands therefore
respectively look back on a long history of international dimension.
By merging into the UTP Maintenance brand, the collective know-how of both brands
gathered over decades in the fields of metallurgy, service, and applications
engineering is now united under one umbrella. As a result, a truly unique portfolio
of solutions for welding applications has been created in the fields of repair,
maintenance, and overlay welding.
Tailor-Made ProtectivityTM
Industry experience and applications know-how combined with innovative and
custom (tailor-made) products guarantee that our customers obtain the ideal
combination of productivity and protection, within the shortest operating times and
up to the maximum performance capacity of their products. This explains UTP
Maintenances guiding principle Tailor-Made ProtectivityTM which puts the
focus on the customer.
Research and Development for Customized Solutions

At UTP Maintenance, research and development, conducted in collaboration with
customers, plays a crucial role. Because of our strong commitment to research and
development, combined with our tremendous innovative capacity, we are constantly
engineering new products, and improving existing ones on an ongoing basis.
The result is a vast number of innovative products for solving individual problems
and complex matters.
Customized Products of Superior Quality
The product portfolio comprises:
We continuously adapt our product portfolio of

about 600 products to customer and industry
specifications, while ensuring that we meet the
highest quality specifications.
Stick electrodes
Solid wires and rods
Flux cored wires
Submerged arc wires and fluxes
Submerged arc strips and fluxes
Spraying- and PTA-powders
From its in-house production facilities, UTP

Maintenance delivers innovative, tailor-made
welding filler metals for: unalloyed and finegrained structural steel, low-grade alloyed steels,
rust-proof, acid-proof, and heat-proof steels,
nickel-based alloys, cast iron, copper and copper
alloys, manganese steels, tool steels, and cobalt
steels.
Solutions at Every Point on the Globe

UTP Maintenance provides products and services
through the global branches of voestalpine
Bhler Welding and its dealer network in more
than 150 countries throughout the world. A team
of welding engineers stand at the customers side,
providing advice and support in all matters
related to the challenges of welding technology.
Cement Industry
We can help optimize the plant
productivity by providing high quality
maintenance and repair welding
consumables, valuable counseling
and continuous support.
Parts in the cement industry are subject to high wear caused by

impact, abrasion or heat. In mills, the wear rate is influenced by
ground materials, the material used for wear components, mill
operation and mill design. Wear leads to losses in the effiency and
quality of the ground material, increased energy required, vibrations and the risk of damage to mill integrity. It also leads to
increases in maintenance costs.
Hardfacing allows maintaining the original components profile in
order to guarantee optimum production conditions and must be
performed before an unacceptable increase in energy consumption
or decrease in grinding efficiency. Hardfacing may be performed on
site or in a workshop, may be fully automated and can be repeated
several times or performed on new components in order to reduce
wear.
Hardfacing also increases component wear resistance by providing
an austenitic matrix containing carbides in the componentsurface
that is highly resistant to wear. The martensitic

matrix underneath the surface is characterized by
lower wear resistance.
Service
Vertical mills; Rotary kilns and presses; Crushers;

Classifiers; Cones; Hammers; Wear plates
We provide additional value by offering the following:

n Network of service partners able to provide excellence in
in-situ or ex-situ hardfacing
n Expertise in overlay welding and hardfacing techniques
and applications
n Training of welders, supervisors and engineers
Products
Approvals
We provide iron-based, copper-based, cobalt-based and nickel-based hardfacing products

allowing preventive or curative overlay welding
in a large range of industries and in process with
wear challenges.
We manufacture welding consumables that comply with quality

programs such as ISO 9001 (2008) and ASME QSC580.
Applications
Flowchart cement production
Contents
Description
2-6
Solutions for Limestone Quarry Applications

Crawler excavators
Wheel loader
Dumper
Crushers
Conveyor systems
Surfacing electrodes for anti-wear
8
8
9
9
10
11
12
Covered electrodes for repair of cracked material 13
13
Solid wires for anti-wear and anti-corrosion
13
Special alloy - gas rod
14
Gasshielded cored wires for anti-wear
15
Open arc cored wires for anti-wear
Solutions for blending bed applications

16
17
17
18
18
Solutions for raw material mills

19
20
Vertical mill
21
Ball mill
21
22
22
23
23
Solutions for Preheater cyclone

24
26
26
27
27
27
Solutions for Rotary Kiln
28
29
30
30
31
31
Solutions for Clinker Cooler
32
33
33
33
Solutions for Electrostatic precipitator
34
34
35
35
35
35
Limestone Mining
Limestone Mining
The most important component in cement production is limestone.
Limestone is extracted through blasting in opencast mines before
being crushed. The crushed limestone is then transported via
conveyor belts to a blending bed for temporary storage.
Solutions for Limestone

Quarry Applications
Crawler excavators
Product recommendations
Component
Description of wear
Excavator shovel
Wear is predominantly caused

by abrasion and can be
accompanied with a great deal
of impact. Most buckets are
fabricated from combination
of carbon steel & manganese
steel & may be lined with a
abrasion resistant liners.
Bucket teeth
Bucket teeth come to use in
the excavating of ore, stones
or other materials. Wear is predominantly caused by abrasion
and can be accompanied with
a great deal of impact.
Idler
Undercarriage components
typically wear by metal to
metal, abrasion and slight
impact.
Track roller
Covered Electrode
Solid wire
Gas shielded
cored wire
UTP 690
UTP A DUR 600
SK 600-G
SK 162-O
UTP Abrasodur 43+
UTP A DUR 650
SK 650-G
SK 255-O
UTP DUR 600
SK 866-O
UTP DUR 650 Kb
SK A70-O
UTP LEDURIT 61
SK ABRA-MAX O/G
UTP 7200
UTP A DUR 600
SK 600-G
SK 162-O
UTP DUR 600
UTP A DUR 650
SK 650-G
SK 258 TIC-O
UTP Abrasodur 43+
SK A43-O
UTP DUR 650 Kb
SK ABRA-MAX O/G
UTP LEDURIT 61
UTP 63
UTP A 63
SK 307-G
SK 350-O
UTP DUR 350
UTP A DUR 350
SK 402-G
SK BU-O
UTP DUR 350
UTP A DUR 350
SK 250-G
SK 350-O
SK BU-O
metal, abrasion and impact.
Drive sprocket
metal, abrasion and impact.
Tooth Adaptor
UTP 63
UTP A 63
SK 307-G
UTP 65 D
UTP A DUR 350
SK 402-G
UTP 7200
UTP 65 D
SK 350-0
SK AP-O
SK BU-O
UTP BMC
UTP 63
In addition to abrasive wear,

cracks may occur due to
overload.
Open Arc wire
UTP A 63
SK 307-G
Limestone Mining
Wheel loader
Component
Description of wear
Payloader Bucket
accompanied with a great
deal of impact.
Covered
Electrode
Solid wire
Gas shielded
cored wire
Open Arc wire
UTP 690
UTP A DUR 600
SK 600-G
SK 162-O
UTP Abrasodur 43+
UTP A DUR 650
SK 650-G
SK 255-O
UTP DUR 600
SK 866-O
UTP DUR 650 Kb
SK A70-O
UTP LEDURIT 61
Payloader Bucket
accompanied with a great
deal of impact.
Wear plates
SK ABRA-MAX O/G
UTP 63
UTP A DUR 600
SK 600-G
SK 162-O
UTP 690
UTP A DUR 650
SK 650-G
SK 255-O
UTP Abrasodur 43+
SK 866-O
UTP DUR 600
SK A70-O
UTP DUR 650 Kb
SK ABRA-MAX O/G
SK
ABRAGUARD
UTP LEDURIT 61
Bucket teeth
Bucket teeth come to use in
the excavating of ore, stones
or other materials. Wear is predominantly caused by abrasion
and can be accompanied with
a great deal of impact.
UTP DUR 600
UTP A DUR 600
SK 600-G
SK 162-O
UTP 7200
UTP A DUR 650
SK 650-G
SK 258 TIC-O
UTP Abrasodur 43+
SK A43-O
UTP DUR 650 Kb
SK ABRA-MAX O/G
UTP DUR 650 Kb
SK ABRA-MAX O/G
UTP LEDURIT 61
Dumper
Component
Description of wear
Load Liner

accompanied with a great deal
of impact. Liner plates are used
for protecting the dump area.
These liner plates needs to be
joined to base plate of carbon
steel.
Covered
Electrode
Solid wire
Gas shielded
cored wire
Open Arc wire
UTP 63
UTP A 63
SK 307-G
SK 258 TIC-O
UTP 65 D
UTP A DUR 600
SK 600-G
UTP DUR 600
UTP AF DUR 600 T
Wear plates
SK
ABRAGUARD
Limestone Mining
Crushers
Product
Component
Jaw Crusher
Jaw plates
Description of wear
Jaw plates are subjected to

high stress abrasion coupled
with moderate impact.
Covered Electrode
Solid wire
Open Arc wire

SK 162-O
UTP 63
UTP A 63
UTP Abrasodur 43+
UTP A DUR 600
SK 255-O
UTP BMC/ UTP 7200
UTP A DUR 650
SK 258 TiC-O
UTP DUR 600
SK 866-O
UTP DUR 650 Kb
SK A43-O
UTP LEDURIT 61
Gyratory Crusher
Crusher mantle
Crusher Mantle is subjected to
UTP Abrasodur 43+
SK 255-O SK 162-O
UTP BMC/ UTP 7200/

UTP DUR 350
UTP A DUR 600
SK 258 TiC-O
UTP DUR 600
UTP A DUR 650
Crusher Mantle is subjected to

SK AP-O
UTP Abrasodur 43+
UTP A DUR 350/

UTP A 63
SK 255-O SK 162-O
UTP BMC/ UTP 7200/

UTP DUR 350
UTP A DUR 600
SK 258 TiC-O
UTP DUR 600
UTP A DUR 650
UTP DUR 650 Kb
Impactor Arm
Impactor arm is subjected to
high impact & abrasion.
SK 866-O
SK A43-O
UTP LEDURIT 61
Impact crusher
SK 866-O
SK A43-O
UTP LEDURIT 61
Crusher mantle
SK
ABRAGUARD
SK AP-O
UTP A DUR 350/
UTP A 63
UTP DUR 650 Kb
Cone Crusher
Wear plates
SK AP-O
UTP Abrasodur 43+
UTP A DUR 350/

UTP A 63
SK 255-O/ SK 162-O
UTP BMC/ UTP 7200/

UTP DUR 350
UTP A DUR 600
SK 258 TiC-O
UTP DUR 600
UTP A DUR 650
SK A43-O
UTP DUR 650 Kb
SK AP-O
UTP LEDURIT 61
Impactor Plates
UTP 63
Impactor plates are subjected
to moderate impact & high
stress abrasion.
UTP Abrasodur 43+

UTP BMC/ UTP 7200/
UTP DUR 350
UTP DUR 600
UTP A DUR 350/

UTP A 63
UTP A DUR 600
SK 255-O/ SK 162-O
UTP A DUR 650
SK A43-O
SK 258 TiC-O
SK AP-O
SK
ABRAGUARD
UTP DUR 650 Kb

UTP LEDURIT 61
Hammer crusher
Hammers
Hammers are subjected
to high impact & abrasion.
Usually the base material is
manganese steel.
UTP Abrasodur 43+
UTP A DUR 350/

UTP A 63
SK 255-O/ SK 162-O
UTP BMC/ UTP 7200/

UTP DUR 350/ UTP 63
UTP DUR 600
UTP A DUR 600
SK 258 TiC-O
UTP A DUR 650
SK A43-O
UTP DUR 650 Kb
SK AP-O
UTP LEDURIT 61
Side wear liners
Side wear liners are subjected
to high stress abrasion with
moderate impact. Ususally the
base material is manganese
steel.
UTP Abrasodur 43+
UTP A DUR 350/

UTP A 63
SK 255-O/ SK 162-O
UTP BMC/ UTP 7200/UTP

DUR 350/ UTP 63
UTP DUR 600
UTP A DUR 600
SK 258 TiC-O
UTP A DUR 650
SK A43-O
UTP DUR 650 Kb

UTP LEDURIT 61
10
SK AP-O
SK
ABRAGUARD
Limestone Mining
Conveyor systems
Component
Description of wear
Gear wheel
These drive gears & pinion are
made either from cast iron or steel.
Standard problem are of friction
wear or breakage of tooth.
Collection tray
Covered
Electrode
Solid wire
Gas shielded
cored wire
UTP 63
SK 300-G
UTP 86 FN /UTP
DUR 350
SK 307-G
Open Arc wire
Wear plates
SK FNM4-G
UTP 63
UTP 65 D
Wear is predominantly caused by
moderate impact and abrasion.
Vibrating feeder
SK
ABRAGUARD
UTP 63
UTP 65 D
Wear is predominantly caused by
impact and abrasion.
Screw-conveyor
SK
ABRAGUARD
UTP LEDURIT 61
Screw conveyor flights wall &
edge wear out due to abrasion.
UTP A 7550
SK 162-O
UTP A DUR 600
SK 255-O
UTP A DUR 650
SK A43-O
11
Limestone Mining

Name
Classification
DIN 8555
E 4-UM-60-ST
UTP 690
Mechanical properties
of the weld metal
Characteristics and field of use
Hardness HRC
approx. 62
UTP 690 is used for repair and production of
cutting tools, particularly for building-up cutting
edges and working surfaces.
EN 14700
E Fe4
AWS A5.13
E Fe 5-B (mod.)
DIN 8555
~ E 7-UM-250-KP
UTP 7200
Hardness HB
approx. 200 - 250
EN 14700
EZ Fe9
AWS A5.13
UTP 7200 is predominantly suited for tough and

crack resistant joinings and surfacings on parts
of high Mn-steel subject to extreme impact,
compression and shock.
~ E FeMn-A
DIN 8555
UTP Abrasodur 43+
Hardness
E10-UM-65-GR
1 layer 62 HRC
EN 14700
2 layers 63 HRC
UTP Abrasodur 43+ is used for hardfacing of parts

subject to heavy abrasion with moderate impact.
EZ Fe15
UTP BMC
DIN 8555
Hardness HB
E 7-UM-250-KPR
approx. 260
EN 14700
UTP BMC is suitable for claddings on parts subject

to highest pressure and shock in combination with
abrasion.
E Fe9
UTP DUR 350
DIN 8555
Hardness HB
E 1-UM-350
approx. 370
EN 14700
UTP DUR 350 is particularly suited for wear resistant surfacings on Mn-Cr-V alloyed parts.
E Fe1
DIN 8555
UTP DUR 600
E 6-UM-60
Hardness HRC
56 - 58
EN 14700
E Fe8
DIN 8555
UTP DUR 650 Kb
E 6-UM-60
UTP DUR 600 is universally applicable for cladding

on parts of steel, cast steel and high Mn-steel,
subject simultaneously to abrasion, impact and
compression.
Hardness HRC
58 - 60 HRC
EN 14700
UTP DUR 650 Kb is suitable for cladding structural

parts subject to abrasion combined with impact.
E Fe8
AWS A5.13
UTP LEDURIT 61
~ E FeCr-A 1
Hardness HRC
approx. 60
EN 14700
UTP LEDURIT 61 is suited for highly wear resistant

claddings on parts subject to strong grinding abrasion combined with medium impact.
EZ Fe14
DIN 8555
UTP LEDURIT 65
E 10-UM-65-GRZ
EN 14700
E Fe16
12
Hardness HRC
approx. 65
UTP LEDURIT 65 is suited for highly abrasion resistant claddings on parts subject to extreme sliding
mineral abrasion, also at elevated temperatures up
to 500 C.
Limestone Mining
Covered electrodes for repair of cracked material

Name
Classification
EN 14700
UTP 63
E Fe10
EN ISO 3581-A
E 18 8 Mn R 32
UTP 65 D
UTP 86 FN
Mechanical properties of the weld metal

Yield strength RP0,2
Tensile strength Rm
> 350 MPa
> 600 MPa
Elongation A
Impact strength KV
> 40 %
> 60J (RT)
EN 14700
Tensile strength Rm
E Z Fe11
> 640 MPa
> 800 MPa
EN ISO 3581-A
Elongation A
~ E 29 9 R 12
> 20 %
EN ISO 1071
E C NiFe-13
approx. 340 MPa
AWS A5.15
Hardness HB
E NIFE-CL
approx. 220
With the fully austenitic UTP 63, non-alloy structural

and heat-treatable steels can be welded, also in
combination with austenitic CrNi steels.
UTP 65 D has been developed to satisfy the highest

requirements for repair and surfacing. It is extremely
crack-resistant when joining steels of difficult
weldability.
Universally applicable for repair, construction and

production welding.

Name
Classification
AWS A5.9
UTP A 63
ER 307 (mod.)
EN ISO 14343-A
W 18 8 Mn
UTP A DUR 350

Tensile strength Rm
> 370 MPa
> 600 MPa
Elongation A
> 30 %
DIN 8555
Hardness HB
MSG 2-GZ-400
approx. 450
SZ Fe 2
UTP A DUR 600
MSG 6-GZ-60-S
UTP A 63 is suitable for particularly crack resistant

joining, repair and surfacing of high-strength ferritic
and austenitic steels, hard manganese steels and
cold-tough steels, as cushioning layer under hard
alloys, dissimilar metal joints.
UTP A DUR 350 is suited for MAG buildups on
structural parts subject to compression, impact and
abrasion, such as caterpillar track components,
machine and gear parts, stamps.
EN 14700
DIN 8555
Hardness HRC
UTP A DUR 600 is universally applicable for MAG
buildups on structural parts subject to high impact
and medium abrasion.
54 - 60
EN 14700
S Fe 8
EN 14700
UTP A DUR 650
S Fe 8
Hardness HRC
UTP A DUR 650 is universally used for MAG
buildups on structural parts subject to high
55 - 60
DIN 8555
MSG 3-GZ-60

Name
Classification
DIN 8555
UTP A 7550
WSG 21-UM-55-CG
EN 14700
Hardness
Carbide: approx. 2500 HV
Matrix: approx. 55 HRC
Heavy coated, flexible tungsten-carbide welding

rod against extreme mineral friction wear, corrosion
resistant.
C Ni 20
13
Limestone Mining

Name
Classification
SK
250-G
DIN 8555
MF 1-GF-225-GP
ASME IIC SFA 5.21
ERC Fe-1
SK
300-G
DIN 8555
MF 1-GF-300-GP
SK
307-G
DIN 8555
MF 8-GF-150-KP
SK
402-G
DIN 8555
MF 8-GF-150-KP
SK
600-G
DIN 8555
MF 6-GF-60-GP
SK
650-G
SK
FNM4-G
UTP AF
DUR 600 T
14
DIN 8555
MF 3-GF-60-GT
DIN 8573
(ca) MF NiFe-2-S
DIN 8555
MSG 6-GT-60-GP
EN 14700
T Fe 8
Hardness
HB
HRC
225
HB
HRC
300
HB
HRC
155
HB
HRC
170
HB
HRC
59
HB
HRC
58
HB
HRC
140
HB
Composition % (All weld metal)

C
Mn
Si
Cr
0,09 1,2
0,5
0,4
Mn
Si
Cr
0,25 1,5
0,4
1,4
Si
Cr
Mn
0,1
7,1
Mn
0,1
6,6
Mn
Si
Cr
0,52 1,5
1,2
5,9
Mn
Si
Cr
0,45 0,9
0,6
5,5
Mn
Si
Cr
0,25 3,5
0,7
Ni
Mo
Nb
Ti
Cu
Metal-cored wire designed for building-up by

welding in horizontal and vertical-up positions
under gas shielding.
bal.
Ni
Mo
Nb
Ti
Cu
Fe
Build-up alloy designed for welding in horizontal

and vertical-up positions under gas
shielding.
bal.
Ni
Mo
Nb
Ti
Cu
Fe
0,8 17,9 8,5

Si
Cr
Ni
0,2
bal.
Nb
Ti
Cu
Austenitic alloy type 18Cr8Ni7Mn recommended

for build up and buffer layer prior to hardfacing.
It can also be used for joining of dissimilar
bal. metals.
Mo
Nb
Ti
Cu
Fe
Martensitic steel alloy designed for welding in

horizontal and vertical-up positions under gas
shielding. Its resistance to friction and low stress
bal. abrasive wear with moderate impact is excellent.
Cu
Fe
1,6
0,5

shielding. Its resistance to friction and medium stress
Fe
0,8
Ni
Mo
0,05
Nb
Ti
1,4
Ni
Mo
Nb
Ti
Cu
Rest
HRC
Mn
Si
Cr
38
0,1
1,1
0,4
2,4
Ni
Flux-cored wire for gas shielded arc welding

giving a 18 % Cr 8 % Ni 7 % Mn deposit.
Mo
0,6 17,1 7,8
Ni
Fe
Fe
30
Mo
Nb
Ti
Cu
3,8
0,6
Fe
bal.
FeNi alloy with 4 % Manganese designed for joining

and surfacing of cast iron pieces.
Can also be used for dissimilar welding between
cast iron and steel.
Seamless, Chromium alloyed, metal cored wire

for wear resistant surfacing applications with
Ar-CO2 shielding gas.
Limestone Mining

Name
Classification
SK
162-O
DIN 8555
MF 10-GF-65-G
SK
255-O
DIN 8555
MF 10-GF-60-G
ASME IIC SFA 5.21
FeCr-A9
SK 258
TIC-O
DDIN 8555
MF 6-GF-60-GP
SK
350-O
DIN 8555
MF 1-GF-350
SK
866-O
DIN 8555
MF 10-GF-60-G
SK
A43-O
SK
A70-O
DIN 8555
MF 10-GF-65-G
DIN 8555
MF 10-GF-70-G
SK
ABRAMAX
O/G
DIN 8555
MF 6-GF-70-GT
SK AP-O
DIN 8555
MF 7-GF-200-KP
ASME IIC SFA 5.21
FeMn-Cr
SK BU-O
DIN 8555
MF 1-GF-300-P
Hardness
HB
HB
HB
HB
HRC
Mn
Si
Cr
63
5,4
0,2
1,3
27
HRC
Mn
Si
Cr
60
0,6
27
HRC
Mn
Si
Cr
58
1,8
0,9
0,2
6,1
HRC
Mn
Si
Cr
0,15 1,3
0,1
2,5
360
HB
HB
HB
HB
HRC
Mn
Si
Cr
60
4,5
0,7
0,8
27
HRC
Mn
Si
Cr
64
5,6
0,2
HRC
Mn
64
2,8
HRC
HRC
205
HB
280
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Cu
1,4
Ni
Mo
Si
Cr
Mn
Si
Cr
Ti
Ni
Ni
Mo
Mo
Nb
Nb
Ti
Open arc metal cored wire designed to deposit

a metal resistant to high stress grinding abrasion
with low impact. The deposits will readily show
0,5 bal. stress relief cracks.
Fe
Mo
Nb
Mo
Nb
Fe
Cu
Fe
0,5
bal.
Fe
Mn
Si
Cr
CrNb alloy designed to resist high stress grinding

abrasion at service temperature not exceeding
450 C. The deposit will readily show stress relief
bal. cracks.
Ti
Cu
Fe
Special Chromium-Niobium-Boron alloy designed

to give extreme resistance to high stress grinding
abrasion without impact. The deposits will show
bal. stress relief cracks.
Fe
0,1
Ti
Cu
Mn
Si
Cr
0,1
0,9
0,6
0,5
Special hardfacing cored wire designed to give

an extreme resistance against high stress
grinding abrasion and erosion without impact.
The deposit will readily show stress relief cracks.
Ni
Mo
Nb
Ti
Cu
Multi-purpose cored wire, mainly used for rebuilding

and joining of Carbon and 14 % Manganese steels.
Can also be used as buffer layer prior to hard overlay.
Work-hardenable alloy.
bal.
Ni
Mo
Nb
Ti
Cu
Fe
0,3 12,8
Alloy designed to resist high stress grinding

abrasion with low impact. The deposits will readily show stress relief cracks.
Cu
C + Cr + Mo + Nb + W + V + B (bal. Fe)
Rebuilding and hardfacing alloy for Carbon steel

parts. Suitable for medium hard build-ups.
Ti
4,6
Ni
Martensitic Chromium-Titanium alloy designed

to resist high stress abrasion with heavy impact.
Deposits usually do not relieve cracks.
bal.
bal.
6,7
Ni
High Chromium alloy designed to resist high

stress grinding abrasion with low impact.
The deposit will show readily stress relief cracks.
bal.
Fe
5,5
Nb
Fe
0,9
15
0,37 16
HRC
Mo
1,3 20,2
70
HB
Ni
0,3
Fe
Rebuilding alloy for Carbon steel parts. Can also

be used as buffer layer prior to hard overlay.
bal.
15
Blending bed
Blending bed
At the cement plant the crushed stone is stored in blending beds. Homogenization is usually necessary
if there are major fluctuations in raw material composition. The stockpiles consists of different layers of
various types of raw materials. The stockpiles are subsequently cleared away layer by layer. The calcium
carbonate content of the raw material mixture should be at least 76-78%. Attention must also be paid to
the ratio of silica, iron oxide and alumina.
Solutions for
blending bed applications
Component
Description of wear
Bucket
Wear is predominantly caused by abrasion and can be
accompanied with mild impact at lip areas.
Most buckets are fabricated from combination of carbon
steel & may be lined with a abrasion resistant liners.
Bucket tooth
Covered
Electrode
Solid wire
Gas shielded
cored wire
Open Arc wire
UTP 690
UTP A DUR 600
SK 600-G
SK 162-O
UTP Abrasodur
UTP A DUR 650
43+
SK 650-G
SK 255-O
UTP DUR 600

UTP DUR 650 Kb
SK A70-O
UTP LEDURIT 61
SK ABRA-MAX
O/G
UTP DUR 600
Wear is predominantly caused by abrasion and can be

accompanied with a moderate impact.
Stacker wheels
SK 866-O
UTP A DUR 600
SK 600-G
SK 162-O
UTP Abrasodur
UTP A DUR 650
43+
SK 650-G
SK 258 TIC-O
UTP DUR 650 Kb
SK A43-O
UTP LEDURIT 61
SK ABRA-MAX
O/G
UTP DUR 350
UTP A DUR 350
SK 250-G
SK 350-O
SK BU-O
Wear is predominantly caused due to presence of silica/

raw material dust on tracks & abrasion caused by
movement of stacker wheels on these tracks.
16
Blending bed

Name
Classification
DIN 8555
E 4-UM-60-ST
UTP 690
Hardness HRC
approx. 62
UTP 690 is used for repair and production
of cutting tools, particularly for building-up
cutting edges and working surfaces.
EN 14700
E Fe4
AWS A5.13
E Fe 5-B (mod.)
DIN 8555
UTP Abrasodur 43+
Hardness
E10-UM-65-GR
1 layer 62 HRC
EN 14700
2 layers 63 HRC

EZ Fe15
UTP DUR 350
DIN 8555
Hardness HB
E 1-UM-350
approx. 370
EN 14700
UTP DUR 350 is particularly suited for wear

resistant surfacings on Mn-Cr-V alloyed parts.
E Fe1
DIN 8555
UTP DUR 600
E 6-UM-60
Hardness HRC
56 - 58
EN 14700
E Fe8
DIN 8555
UTP DUR 650 Kb
E 6-UM-60

compression.
Hardness HRC
58 - 60 HRC
EN 14700

E Fe8
AWS A5.13
UTP LEDURIT 61
~ E FeCr-A 1
Hardness HRC
approx. 60
EN 14700

claddings on parts subject to strong grinding
abrasion combined with medium impact.
EZ Fe14

Name
UTP A DUR 350
Classification
DIN 8555
Hardness HB
MSG 2-GZ-400
approx. 450
EN 14700
SZ Fe 2
DIN 8555
UTP A DUR 600
MSG 6-GZ-60-S

Hardness HRC
54 - 60
EN 14700

S Fe 8
EN 14700
UTP A DUR 650
S Fe 8
DIN 8555
Hardness HRC
55 - 60

MSG 3-GZ-60
17
Blending bed

Name
Classification
SK
250-G
DIN 8555
MF 1-GF-225-GP
ASME IIC SFA 5.21
ERC Fe-1
SK
600-G
DIN 8555
MF 6-GF-60-GP
SK
650-G
DIN 8555
MF 3-GF-60-GT
Hardness
HB
HRC
225
HB
HRC
59
HB
HRC
58

C
Mn
Si
Cr
0,09 1,2
0,5
0,4
Mn
Si
Cr
0,52 1,5
1,2
5,9
Mn
Si
Cr
0,45 0,9
0,6
5,5
Ni
Mo
Nb
Ti
Cu
Metal-cored wire designed for building-up by

welding in horizontal and vertical-up positions
under gas shielding.
bal.
Ni
Mo
Nb
Ti
Cu

Cu
1,6
0,5
0,8
Ni
Mo
0,05
Nb
Ti
1,4
Fe
Fe

shielding. Its resistance to friction and medium
stress abrasive wear with moderate impact is
bal.
excellent.
Fe

Name
Classification
SK
162-O
DIN 8555
MF 10-GF-65-G
SK
255-O
DIN 8555
MF 10-GF-60-G
ASME IIC SFA 5.21
FeCr-A9
SK 258
TIC-O
DIN 8555
MF 6-GF-60-GP
SK
350-O
DIN 8555
MF 1-GF-350
SK
866-O
DIN 8555
MF 10-GF-60-G
SK
A43-O
SK
A70-O
DIN 8555
MF 10-GF-65-G
DIN 8555
MF 10-GF-70-G
SK
ABRAMAX
O/G
DIN 8555
MF 6-GF-70-GT
SK BU-O
DIN 8555
MF 1-GF-300-P
18
Hardness
HB
HB
HB
HB
HRC
Mn
Si
Cr
63
5,4
0,2
1,3
27
HRC
Mn
Si
Cr
60
0,6
27
HRC
Mn
Si
Cr
58
1,8
0,9
0,2
6,1
HRC
Mn
Si
Cr
0,15 1,3
0,1
2,5
360
HB
HB
HB
HB
HRC
Mn
Si
Cr
60
4,5
0,7
0,8
27
HRC
Mn
Si
Cr
64
5,6
0,2
HRC
Mn
64
2,8
HRC
280
HRC
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Cu
1,4
Ni
Mo
Si
Cr
Ni
Ni
Mo
Mo
Si
Cr
Ti
Nb
Nb
Ti
Ni
Mo
Nb

with low impact. The deposits will readly show
0,5 bal. stress relief cracks.
Fe
Mo
Nb
Martensitic Chromium-Titanium alloy designed

to resist high stress abrasion with heavy impact.
bal.
Fe
bal.
Cu
Fe
0,5
bal.
Fe
Mn
Si
Cr
0,1
0,9
0,6
0,5
Ni
Mo
0,3
Nb
Alloy designed to resist high stress grinding abrasion with low impact. The deposits will readily
show stress relief cracks.
Cu

bal. cracks.
Ti
Cu
Fe

Fe
Fe
0,1
Ti
Cu

Ti
4,6
Ni

bal.
Fe
5,5
Nb
Fe
6,7
15
Mn
0,9
1,3 20,2
70
HB
Ni
Ti
bal.

Rebuilding alloy for Carbon steel parts. Can also

be used as buffer layer prior to hard overlay.
Raw material mills
Raw material mills

After being stored in the blending bed, the
crushed stone (raw material) is transported to the
drying plant. Here the crushed stone is dried
before being transferred to the raw material mill.
A dosage unit feeds in the admixtures sand, iron
ore and ash in the required proportions.
Type of mill
Ball mill
A ball mill is a horizontal cylinder filled with with
steel balls. They are usually round but sometimes
take other shapes. The raw materials are crushed
between the balls by the rotating and cascading
effect.
Vertical mill
Vertical mills are available with different types of

grinder, and vary according to manufacturer. The
various components in a vertical mill, such as
grinding table, grinding rollers and grinding track,
are usually manufactured from chill-casting alloys.
The grinding rollers press down onto the rotating
grinding table, either through their own weight or
with the aid of hydraulic cylinders, to crush the
rawmix. The grinding rollers are usually conical,
cylindrical or spherical, depending on the form of
the grinding table.
Vertical mill
Ball mill
19
Raw material mills
Solutions for Verticaland Ball mills

Vertical mill
Component
Description of wear
Inlet chute
Feeding the vertical mill with
crushed stone. Wear is primarily
the result of abrasion.
Covered Electrode
Solid wire
Gas shielded
cored wire
Open Arc wire
UTP 63
UTP A DUR 600
SK 600-G
SK A43-O
UTP 690
UTP A DUR 650
SK 650-G
SK 255-O
UTP Abrasodur 43+
SK 866-O
UTP DUR 600
SK ABRA-MAX O/G
UTP DUR 650 Kb
SK AP-O
Wear plates
SK
ABRAGUARD
UTP LEDURIT 61
Outlet duct
The light and finely crushed
material is extracted from the
mill via the outlet duct . Wear is
primarily the result of abrasion.
UTP 63
UTP A DUR 600
SK 600-G
SK A43-O
UTP 690
UTP A DUR 650
SK 650-G
SK 255-O
UTP Abrasodur 43+
SK 866-O
UTP DUR 600
SK ABRA-MAX O/G
SK
ABRAGUARD
UTP DUR 650 Kb

UTP LEDURIT 61
Grinding roller
The grinding rollers press down

onto the rotating grinding table,
either through their own weight
or with the aid of hydraulic cylinders, to crush the feed material.
The grinding rollers are usually
conical, cylindrical or spherical,
depending on the form of the
grinding table. Wear is primarily
the result of abrasion.
Reject cone
Wear is primarily the result of

abrasion.
UTP 63
SK 255-O
UTP Abrasodur 43+
SK 256-O/ SK 162-O
UTP LEDURIT 61
SK 258 TIC-O
SK 866-O
SK A43-O
UTP 63
UTP A DUR 600
SK 600-G
UTP 690
UTP A DUR 650
SK 650-G
SK 255-O
SK 866-O
UTP Abrasodur 43+
SK A43-O
UTP DUR 600
SK ABRA-MAX O/G
SK
ABRAGUARD
UTP DUR 650 Kb

UTP LEDURIT 61
Grinding table
The rawmix is crushed finely as
it passes between the grinding
table and grinding rollers. Wear is
primarily the result of abrasion.
UTP 63
SK 255-O
UTP Abrasodur 43+
SK 256-O/ SK 162-O
UTP LEDURIT 61
SK 258 TIC-O
SK 866-O
SK A43-O
Classifier Guide vanes

abrasion.
UTP 63
UTP A DUR 600
UTP A 7550
UTP A DUR 650
SK 255-O/ SK 162-O
SK A43-O
UTP Abrasodur 43+
SK ABRA-MAX O/G
UTP LEDURIT 61
SK
ABRAGUARD
UTP LEDURIT 65
Dam ring
Wear due to abrasion caused
by limestone spill overs while
crushing on table.
UTP 63
SK 255-O
UTP Abrasodur 43+
SK 256-O/ SK 162-O
UTP LEDURIT 61
SK 866-O
SK A43-O
Crushing roll shaft guards

Wear due to erosion.
UTP 63
SK 255-O
UTP Abrasodur 43+
SK 256-O/ SK 162-O
UTP LEDURIT 61
SK 866-O
SK A43-O
Roller Hub
Wear due to friction / abrasion
caused by loosening of tyre.
SK 307-G
UTP 86 FN
SK FNM4-G
UTP 068 HH
Vertical mill body

Repair of cracked sections.
20
UTP 63 + UTP 65 D
SK
ABRAGUARD
Raw material mills
Ball mill
Component
Description of wear
Wear plates
Covered Electrode
Solid wire
UTP 63
UTP A 63
Gas shielded cored

wire

abrasion as well as impact.
Wear plates
SK
ABRAGUARD
UTP 068 HH
Trunnion Magnet
Trunnion
UTP 7015
Cracks
UTP 068 HH
Gear Ring
Gear ring
UTP 7015
Cracks
These drive gears & pinion are

made either from cast iron or
steel. Standard problem are
of friction wear or breakage of
tooth.
UTP 63/UTP DUR 350
SK 307 G/SK 300-G
UTP 86 FN /UTP DUR 350
SK FNM4-G/SK 300-G

Name
Classification
DIN 8555
E 4-UM-60-ST
UTP 690
Hardness HRC
approx. 62
UTP 690 is used for repair and production of
cutting tools, particularly for building-up
cutting edges and working surfaces.
EN 14700
E Fe4
AWS A5.13
E Fe 5-B (mod.)
DIN 8555
UTP Abrasodur 43+
Hardness
E10-UM-65-GR
1 layer 62 HRC
EN 14700
2 layers 63 HRC

EZ Fe15
UTP DUR 350
DIN 8555
Hardness HB
E 1-UM-350
approx. 370
EN 14700
UTP DUR 350 is particularly suited for wear resistant surfacings on Mn-Cr-V alloyed parts.
E Fe1
DIN 8555
UTP DUR 600
E 6-UM-60
Hardness HRC
56 - 58
EN 14700
E Fe8
DIN 8555
UTP DUR 650 Kb
E 6-UM-60

compression.
Hardness HRC
58 - 60 HRC
EN 14700

E Fe8
AWS A5.13
UTP LEDURIT 61
~ E FeCr-A 1
Hardness HRC
approx. 60
EN 14700

claddings on parts subject to strong grinding abrasion combined with medium impact.
EZ Fe14
DIN 8555
UTP LEDURIT 65
E 10-UM-65-GRZ
EN 14700
E Fe16
Hardness HRC
approx. 65
UTP LEDURIT 65 is suited for highly abrasion resistant claddings on parts subject to extreme sliding
mineral abrasion, also at elevated temperatures up
to 500 C.
21
Raw material mills

Name
Classification
AWS 5.11
E NiCrFe-3 (mod.)
UTP 068 HH
UTP 65 D
UTP 86 FN
UTP 7015
Tensile strength Rm
420 MPa
680 MPa
Elongation A
Impact strength KV
E Ni 6082
40 %
120 J (RT)
EN 14700
Tensile strength Rm
EN ISO 14172
E Fe10
UTP 63
> 350 MPa
> 600 MPa
EN ISO 3581-A
Elongation A
Impact strength KV
E 18 8 Mn R 32
> 40 %
> 60 J (RT)
EN 14700
Tensile strength Rm
E Z Fe11
> 640 MPa
> 800 MPa
EN ISO 3581-A
Elongation A
~ E 29 9 R 12
> 20 %
EN ISO 1071
E C NiFe-13
approx. 340 MPa
AWS A5.15
Hardness HB
E NiFe-Cl
approx. 220
AWS 5.11
Tensile strength Rm
E Ni 6182
400 MPa
670 MPa
Elongation A
Impact strength KV
40 %
120 J (RT)
EN ISO 14172
E NiCrFe-3
UTP 068 HH is predominantly used for repair

identical or similar heat resistant Ni-base alloys,
heat resistant austenites, cold tough Ni-steel,
and for joining heat resistant austenitic-ferritic
materials.
With the fully austenitic UTP 63, non-alloy

structural and heat-treatable steels can be welded,
also in combination with austenitic CrNi steels.
UTP 65 D has been developed to satisfy the

highest requirements for repair and surfacing.
It is extremely crack-resistant when joining steels
of difficult weldability.

production welding.
UTP 7015 is employed for repair and surfacing

of nickel-base materials. UTP 7015 is also
recommended for welding different materials,
such as austenitic to ferritic steels, as well as for
weld claddings on unalloyed and low-alloyed
steels, e.g. for reactor construction.

Name
Classification
AWS A5.9
UTP A 63
ER 307 (mod.)
EN ISO 14343-A
W 18 8 Mn
DIN 8555
UTP A DUR 600
MSG 6-GZ-60-S

Tensile strength Rm
> 370 MPa
> 600 MPa
Elongation A
> 30 %

Hardness HRC
54 - 60
EN 14700
S Fe 8
EN 14700
UTP A DUR 650
S Fe 8
Hardness HRC
55 - 60
DIN 8555
MSG 3-GZ-60

Name
Classification
DIN 8555
UTP A 7550
WSG 21-UM-55-CG
EN 14700
C Ni 20
22
Hardness

resistant.
Raw material mills

Name
Classification
SK
300-G
DIN 8555
MF 1-GF-300-GP
SK
307-G
DIN 8555
MF 8-GF-150-KP
SK
600-G
DIN 8555
MF 6-GF-60-GP
SK
650-G
DIN 8555
MF 3-GF-60-GT
SK
FNM4-G
DIN 8573
(ca) MF NiFe-2-S
Hardness
HB
HRC
300
HB
HRC
155
HB
HRC
59
HB
HRC
58
HB
HRC
140

C
Mn
Si
Cr
0,25 1,5
0,4
1,4
Si
Cr
Mn
0,1
7,1
Mn
Si
Cr
0,52 1,5
1,2
5,9
Mn
Si
Cr
0,45 0,9
0,6
5,5
Mn
Si
Cr
0,25 3,5
0,7
Ni
Mo
Nb
Ti
Cu

B
Fe
bal.
Ni
Mo
Nb
Ti
0,8 17,9 8,5

Ni
Mo
Nb
Mo
Ti
Mo
bal.
Ti
Nb
Ti


Cu
Fe
1,6
0,5

shielding. Its resistance to friction and medium stress
Fe
0,05
Nb
Fe
Cu
1,4
Ni
0,2
0,8
Ni
Cu
Build-up alloy designed for welding in horizontal

and vertical-up positions under gas shielding.
Cu
bal.
Fe
30
FeNi alloy with 4 % Manganese designed for joining and surfacing of cast iron pieces.
Can also be used for dissimilar welding between
cast iron and steel.

Name
Classification
Hardness
HB
SK
162-O
DIN 8555
MF 10-GF-65-G
SK
255-O
DIN 8555
MF 10-GF-60-GP
EN 14700
T Z Fe14
HB
SK
256-O
DIN 8555
MF 10-GF-65-G
EN 14700
T Fe16
HB
SK
258
TIC-O
DIN 8555
MF 6-GF-60-GP
EN 14700
T Fe8
HB
SK
866-O
DIN 8555
MF 10-GF-60-G
EN 14700
T Z Fe15
HB
DIN 8555
MF 10-GF-65-G
EN 14700
T Z Fe15
HB
SK
A43-O
SK
ABRAMAX O/G
DIN 8555
MF 6-GF-70-GT
SK AP-O
DIN 8555
MF 7-GF-200-KP
EN 14700
T Z Fe9
HB
HRC
Mn
Si
Cr
63
5,4
0,2
1,3
27
HRC
Mn
Si
Cr
60
0,6
27
HRC
Mn
Si
Cr
63
5,5
1,1
HRC
Mn
Si
Cr
58
1,8
0,9
0,2
6,1
HRC
Mn
Si
Cr
60
4,5
0,7
0,8
27
HRC
Mn
Si
Cr
64
5,6
0,2
HRC
Mn
205
HRC
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Cu
1,4
Ni
Mo

0,5 Bal. stress relief cracks.
Fe
Cr
High Chromium carbide alloy designed to resist

high stress grinding abrasion with low impact.
The deposits will readily show stress relief cracks.
Bal.
Fe
Martensitic Chromium-Titanium alloy designed to

resist high stress abrasion with heavy impact.
Bal.
Fe
0,5 Bal.
Ni
Mo
1,3 20,2
Si
Ti

bal.
Fe
5,5
Nb
Fe
1,2 25,7
70
HB
Ni
Nb
Ti
Cu
Ti
Cu
Fe
Fe
6,7
Ni
Mo
Nb
Fe

Bal. cracks.
C
Mn
0,37 16
Si
Cr
0,3 12,8
Ni
Mo
Nb
Ti
Cu


Multi-purpose cored wire, mainly used for rebuilding

and joining of Carbon and 14 % Manganese steels.
Can also be used as buffer layer prior to hard
Bal. overlay. Work-hardenable alloy.
23
Preheater cyclone
Preheater cyclone
The ground limestone is fed into the preheater
cyclone where it is heated together with silica and
additives including iron and aluminium oxide, and
neutralized. Before leaving the preheater the
rawmix will have been warmed to a temperature
of approx. 1000 C.
Solutions for
Preheater cyclone
Component
Description of wear
Gas shielded
cored wire
Covered Electrode
Solid wire
UTP 63
UTP A 63
UTP 63
UTP A DUR 600
SK 600 G
UTP A 7550
UTP A DUR 650
SK 650 G
SK 866-O
SK A68-G
SK A45-O
Open Arc wire
Wear plates
Cast Pipes
Wear due to abrasion.
Preheater Fan
Wear Due to erosion.
UTP Abrasodur 43+

UTP LEDURIT 61
UTP LEDURIT 65
24
SK
ABRAGUARD
SK 255-O
SK
SK ABRA-MAX O/G ABRAGUARD
Preheater cyclone

Name
Classification
EN 14700
UTP 63
E Fe10

Tensile strength Rm
> 350 MPa
> 600 MPa
EN ISO 3581-A
Elongation A
Impact strength KV
E 18 8 Mn R 32
> 40 %
> 60 J (RT)


Name
Classification
DIN 8555
UTP Abrasodur 43+
Hardness
E10-UM-65-GR
1 layer 62 HRC
EN 14700
2 layers 63 HRC

EZ Fe15
AWS A5.13
UTP LEDURIT 61
Hardness HRC
~ E FeCr-A 1

claddings on parts subject to strong grinding abrasion
combined with medium impact.
approx. 60
EN 14700
EZ Fe14
DIN 8555
UTP LEDURIT 65
Hardness HRC
E 10-UM-65-GRZ
UTP LEDURIT 65 is suited for highly abrasion resistant

claddings on parts subject to extreme sliding mineral
abrasion, also at elevated temperatures up to 500 C.
approx. 65
EN 14700
E Fe16

Name
Classification
AWS A5.9
UTP A 63
ER 307 (mod.)
EN ISO 14343-A
W 18 8 Mn
DIN 8555
UTP A DUR 600
MSG 6-GZ-60-S

Tensile strength Rm
> 370 MPa
> 600 MPa
Elongation A
> 30 %

UTP A 63 is suitable for particularly crack resistant joining, repair and surfacing of high-strength ferritic
Hardness HRC
54 - 60
EN 14700

buildups on structural parts subject to high impact and
medium abrasion.
S Fe 8
EN 14700
UTP A DUR 650
S Fe 8
DIN 8555
MSG 3-GZ-60
26
Hardness HRC
55 - 60
UTP A DUR 650 is universally used for MAG buildups

on structural parts subject to high impact and abrasion.
Preheater cyclone

Name
Classification
DIN 8555
UTP A 7550
Hardness
WSG 21-UM-55-CG
EN 14700
Heavy coated, flexible tungsten-carbide welding rod

against extreme mineral friction wear, corrosion resistant.
C Ni 20

Name
SK 600-G
SK 650-G
SK A68-G
Classification
DIN 8555
MF 6-GF-60-GP
DIN 8555
MF 3-GF-60-GT
DIN 8555
MF 2-GF-65-G
Hardness
HB
HRC
59
HB
HRC
58
HB

C
Mn
Si
Cr
0,52 1,5
1,2
5,9
Mn
Si
Cr
0,45 0,9
0,6
5,5
Cr
HRC
Mn
Si
62
0,5
1,3
Ni
Mo
Nb
0,8
Ni
Mo
Ti
Cu
Cu
1,6
0,5
0,05
Nb
Ti
1,4
Ni
Mo
Nb
Ti
Cu
1,6

Fe

bal.
excellent.
Fe
Hardfacing alloy giving an excellent resistance to

medium stress abrasive wear with moderate
impact. A very high hardness is already achieved in
3,7 bal. the first layer.
B
Fe

Name
Classification
DIN 8555
MF 10-GF-60-GP
EN 14700
T Z Fe14
HB
SK 255-O
DIN 8555
MF 10-GF-60-G
EN 14700
T Z Fe15
HB
SK 866-O
SK A45-O
SK
ABRAMAX O/G
DIN 8555
MF 10-GF-65-GT
DIN 8555
MF 6-GF-70-GT
Hardness
HB
HB
HRC
Mn
Si
Cr
60
0,6
27
HRC
Mn
Si
Cr
60
4,5
0,7
0,8
27
HRC
Mn
Si
Cr
63
5,3
0,2
HRC
Mn
70
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
6,3
6,1
1,9
Mo
Nb
0,7 21,2
Si
Cr
Ni
Ti
Cu

Open arc metal cored wire designed to deposit a
metal resistant to high stress grinding abrasion with
low impact. The deposits will readly show stress
0,5 Bal. relief cracks.
B
Fe
Fe
Fe

abrasion with low impact. The deposits will
readily show stress relief cracks.
0,5 Bal.
bal.
B
Fe
Chromium-Niobium-Molybdenum alloy with addition

of Tungsten and Vanadium designed to resist high
stress grinding abrasion with low impact and solid
erosion at service temperatures up to 650 C.
Special hardfacing cored wire designed to give an
extreme resistance against high stress
27
Rotary Kiln
Rotary Kiln
In the rotary kiln the preheated rawmix is
converted into cement clinker at a temperature of
approx. 1400C. The slight inclination and
constant rotation of the rotary kiln transports the
heated raw materials from the feed in side
through to the exit.
Solutions for Rotary Kiln

Component
Description of wear
Thermo bar
Covered Electrode
Solid wire
Gas shielded
cored wire
Open Arc wire
UTP 6225 AL
Wear caused by high temperatur

oxidation.
Kiln Tyre
UTP 068 HH
UTP A 068 HH UTP AF 068 HH
UTP 7015
Repair of cracked sections.
Girth Gear & Pinion
UTP 068 HH
The gear develops cracks in service.
UTP 86 FN
UTP 7015
UTP 068 HH + UTP 63/UTP 65 D
The teeth profile wears out in service

due to friction.
UTP 86 FN
UTP 7015+ UTP 63/UTP 65 D
Thrust Rollers
UTP 63
UTP A 63
SK 307-G
SK 350-0
UTP 65 D
UTP A DUR 350
SK 402-G
SK BU-O
UTP 068 H
UTP A 6824 LC
SK 255-O
Wear due to friction.
Weld-on anchor
UTP 6824 LC
Welding of stainless steel anchors to
carbon steel Kiln shell.
Steel shell
Cracks/wear due to erosion.
Tip casting segments
UTP 068 HH
UTP A DUR 600
SK 600-G
UTP A 7550
UTP A DUR 650
SK 650-G
SK 866-O
SK A68-G
SK A 45-O
Abrasodur 43+
UTP LEDURIT 61
SK A70-O
UTP LEDURIT 65
SK ABRA-MAX O/G
UTP 068H
+
Wear due to abrasion at elevated
temperature.
UTP LEDURIT 65
SK A 45-O
SK ABRA-MAX O/G
Kiln support rollers
SK 307-G
Wear due to friction / abrasion
UTP 63
UTP A 63
UTP DUR 250
UTP A DUR 350
UTP DUR 350
28
SK 402-G
Sk 402-O
+
SK BU-O
Rotary Kiln
Covered electrodes for repair

Name
Classification
AWS 5.11
UTP 068 HH
UTP 63
E NiCrFe-3 (mod.)
EN ISO 14172
UTP 7015
Elongation A
Impact strength KV
120 J (RT)
Tensile strength Rm
E Fe10
EN ISO 3581-A
> 350 MPa
> 600 MPa
Elongation A
Impact strength KV
> 40 %
> 60 J (RT)
EN 14700
Tensile strength Rm
E Z Fe11
> 640 MPa
> 800 MPa
Elongation A
~ E 29 9 R 12
> 20 %
EN ISO 1071
E C NiFe-13
approx. 340 MPa
AWS A5.15
Hardness HB
Tensile strength Rm
E NiCrFe-12
> 500 MPa
> 700 MPa
Elongation A
Impact strength KV
> 15 %
> 30 J (RT)
EN ISO 3581-A
Tensile strength Rm
E 23 12 L R 32
> 390 MPa
> 550 MPa
Elongation A
Impact strength KV
AWS A5.4
E 309 L-17
> 30 %
> 47 J (RT)
AWS 5.11
Tensile strength Rm
E Ni 6182
400 MPa
670 MPa
Elongation A
Impact strength KV
40 %
120 J (RT)
EN ISO 14172
E NiCrFe-3
UTP 068 HH is predominantly used for repair identical

or similar heat resistant Ni-base alloys, heat resistant
austenites, cold tough Ni-steel, and for joining heat
resistant austenitic-ferritic materials.
With the fully austenitic UTP 63, non-alloy structural and

heat-treatable steels can be welded, also in combination with austenitic CrNi steels.
UTP 65 D has been developed to satisfy the highest

requirements for repair and surfacing. It is extremely
crack-resistant when joining steels of difficult
weldability.
approx. 220
EN ISO 14172

production welding.
AWS A5.11
E Ni 6025
UTP 6824 LC
680 MPa
EN 14700
E NiFe-Cl
UTP 6225 Al
Tensile strength Rm
420 MPa
40 %
EN ISO 3581-A
UTP 86 FN
E Ni 6082
E 18 8 Mn R 32
UTP 65 D
UTP 6225 Al is suitable for high-temperature and heat

resistant nickel base alloys. The special features of the weld
metal include an excellent resistance against oxidation and
carburization and a good creep rupture strength. For service
temperature up to 1200 C.
The rutile coated stick electrode UTP 6824 LC is used for
joining and surfacing of stainless and heat resistant steels /
cast steels as well as for dissimilar metal joints (heterogeneous
joints) and for buffer layers on corrosion - or wear resistant
claddings on C-steels. The weld deposit is scale resistant up
to 1000 C.
UTP 7015 is employed for repair and surfacing of nickelbase materials. UTP 7015 is also recommended for welding
different materials, such as austenitic to ferritic steels, as
well as for weld claddings on unalloyed and low-alloyed
steels, e.g. for reactor construction.

Name
Classification
DIN 8555
UTP Abrasodur 43+
Mechanical properties of the weld

metal
Hardness
E10-UM-65-GR
1 layer 62 HRC
EN 14700
2 layers 63 HRC

EZ Fe15
UTP DUR 250
DIN 8555
Hardness HB
E 1-UM-250
approx. 270
EN 14700
UTP DUR 250 is used for surfacing on parts, where a

tough and easily machinable deposit is required.
E Fe1
UTP DUR 350
DIN 8555
Hardness HB
E 1-UM-350
approx. 370
EN 14700
UTP DUR 350 is particularly suited for wear resistant

surfacings on Mn-Cr-V alloyed parts.
E Fe1
AWS A5.13
UTP LEDURIT 61
~ E FeCr-A 1
Hardness HRC
approx. 60
EN 14700

claddings on parts subject to strong grinding abrasion
combined with medium impact.
EZ Fe14
DIN 8555
UTP LEDURIT 65
E 10-UM-65-GRZ
EN 14700
Hardness HRC
approx. 65
UTP LEDURIT 65 is suited for highly abrasion resistant

claddings on parts subject to extreme sliding mineral
abrasion, also at elevated temperatures up to 500 C.
E Fe16
29
Rotary Kiln

Name
Classification
EN ISO 18274
UTP A 068 HH
UTP A 63
S Ni 6082
AWS A5.14
Tensile strength Rm
> 380 MPa
> 640 MPa
Elongation A
Impact strength KV
> 35 %
160 J (RT)
AWS A5.9
Tensile strength Rm
> 370 MPa
> 600 MPa
ER 307 (mod.)
EN ISO 14343-A
EN ISO 14343-A
G 23 12 L (Si)
AWS A5.9
ER 309 L (Si)
UTP A DUR 350
ER NiCr-3
W 18 8 Mn
UTP A 6824 LC
Elongation A
> 30 %
Tensile strength Rm
400 MPa
590 MPa
Elongation A
Impact strength KV
30 %
140 J (RT)
DIN 8555
Hardness HB
MSG 2-GZ-400
approx. 450
SZ Fe 2
UTP A DUR 600
MSG 6-GZ-60-S
UTP A 068 HH is predominantly used for joining identical

or similar high heat resistant Ni-base alloys, heat resistant
austenites, and for joining heat resistant austenitic-ferritic
materials.
UTP A 6824 LC ist used for joining and surfacing
for working temperatures up to + 300 C. Weld
cladding of non- and low-alloyed base materials.
Dissimilar joints.

EN 14700
DIN 8555
Hardness HRC
54 - 60

EN 14700
S Fe 8
EN 14700
UTP A DUR 650
S Fe 8
Hardness HRC
55 - 60
UTP A DUR 650 is universally used for MAG buildups on

structural parts subject to high impact and abrasion.
DIN 8555
MSG 3-GZ-60

Name
Classification
DIN 8555
UTP A 7550
WSG 21-UM-55-CG
EN 14700
C Ni 20
30
Hardness


resistant.
Rotary Kiln

Name
Classification
SK
307-G
DIN 8555
MF 8-GF-150-KP
SK
402-G
DIN 8555
MF 8-GF-150-KP
SK
600-G
DIN 8555
MF 6-GF-60-GP
SK
650-G
DIN 8555
MF 3-GF-60-GT
SK
A68-G
DIN 8555
MF 2-GF-65-G
UTP AF
068 HH
EN ISO 12153
T Ni 6082 RM 3
AWS A5.34
E NiCr 3 T0-4
Hardness
HB
HRC
155
HB
HRC
170
HB
HRC
59
HB
HRC
58
HB
HB

C
Mn
0,1
7,1
Mn
Si
0,1
6,6
0,6 17,1 7,8
Mn
Si
Cr
0,52 1,5
1,2
5,9
Mn
Si
Cr
0,45 0,9
0,6
5,5
Cr
Si
Cr
Ni
Mo
Nb
Ti
0,8 17,9 8,5

Cr
Ni
Ni
Mn
Si
62
0,5
1,3
HRC
Mn
Si
Cr
0,03
0,4
20 Rest
Ni
Fe
bal.

Nb
Ti
Cu

It can also be used for joining of dissimilar metals.
bal.
Mo
Nb
Ti
Cu

Cu
1,6
0,5
Mo
0,05
Nb
Ti
Mo
Nb
Ti
Cu
Mo
Nb
Ti
Cu
1,6
Ni
Mo
1,4
HRC
0,2
0,8
Ni
Cu
2,4
Fe
Fe

bal.
excellent.
Fe

impact. A very high hardness is already achieved
3,7 bal. in the first layer.
B
Fe
Fe
0,0070,005
1,4
UTP AF 068 HH is a Ni-base flux cored wire (NiCr)

for repair and surfacing of nickel alloys of the same
or of similar nature, heterogeneous joints with Cand CrNi-steels, claddings on C-steels.

Name
Classification
SK
255-O
DIN 8555
MF 10-GF-60-GP
EN 14700
T Z Fe14
SK
350-O
DIN 8555
MF 1-GF-350
SK
402-O
DIN 8555
MF 8-GF-150/400KPZ
SK
866-O
DIN 8555
MF 10-GF-60-G
EN 14700
T Z Fe15
SK
A45-O
DIN 8555
MF 10-GF-65-GT
SK
A70-O
DIN 8555
MF 10-GF-70-G
SK
ABRAMAX O/G
DIN 8555
MF 6-GF-70-GT
SK BU-O
DIN 8555
MF 1-GF-300-P
Hardness
HB
HB
HRC
Mn
Si
Cr
60
0,6
27
HRC
Mn
Si
Cr
0,15 1,3
0,1
2,5
360
HB
HRC
HB
HB
HB
280
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Si
Cr
Ni
0,09
0,9
18
7,8
HRC
Mn
Si
Cr
60
4,5
0,7
0,8
27
HRC
Mn
Si
Cr
63
5,3
0,2
0,7 21,2
HRC
Mn
Si
64
2,8
HRC
HRC
Cr
Si
Cr

low impact. The deposits will readly show stress
B
Fe
Fe
bal.
Nb
Ti
Cu

It can also be used for joining of dissimilar metals.
bal.
Ni
Mo
Nb
Ti
Cu
Fe
Ni
Mo
Nb
Ti
Cu
Fe
6,3
6,1
1,9
Mo
Nb
Ni
Ti
4,6
Ni
Mo
Nb
Cu
Cu

0,5 Bal.
bal.
Mn
Si
Cr
0,1
0,9
0,6
0,5
Ni
Mo
0,3
Nb
Ti
Cu

erosion at service temperatures up to 650 C. The
deposits will readily show stress relief cracks.

Fe
Fe
0,1
Ti
Fe
Fe
C

Mo
15
Mn
0,9
Mn
70
HB
Ni
160
HB
bal.

Rebuilding alloy for Carbon steel parts. Can also be

used as buffer layer prior to hard overlay.
31
Clinker Cooler
Clinker Cooler
In the grate cooler the hot clinker is evenly distributed over
perforated grating and subjected to a stream of cold air. The
grating is made from steel and the cold air prevents the steel
grating from melting or burning. In contrast to modern grate
coolers, rotary coolers are still often used.
Solutions for Clinker Cooler

Component
Description of wear
Cooler grate plates
Covered Electrode
Solid wire
UTP 068 HH
UTP A 6824 LC
Open Arc wire
UTP 6824 LC
Cracks
UTP LEDURIT 65
SK A45-O
SK ABRA-MAX O/G
Wear due to abrasion at

elevated temperature.
Cooler grate side guard
Component
Description of wear
Hammers
Covered Electrode
Open Arc wire
UTP 63
SK A45-O
UTP LEDURIT 65
SK ABRA-MAX O/G
Wear due to impact

and abrasion.
Clinker Crusher
32
Clinker Cooler

Name
Classification
AWS 5.11
UTP 068 HH
Tensile strength Rm
420 MPa
680 MPa
Elongation A
Impact strength KV
E NiCrFe-3 (mod.)
EN ISO 14172
E Ni 6082
40 %
120 J (RT)
EN 14700
Tensile strength Rm
E Fe10
UTP 63
EN ISO 3581-A
UTP 6824 LC
> 350 MPa
> 600 MPa
Elongation A
Impact strength KV
E 18 8 Mn R 32
> 40 %
> 60 J (RT)
EN ISO 3581-A
Tensile strength Rm
E 23 12 L R 32
> 390 MPa
> 550 MPa
AWS A5.4
Elongation A
Impact strength KV
E 309 L-17
> 30 %
> 47 J (RT)
UTP 068 HH is predominantly used for repair identical

or similar heat resistant Ni-base alloys, heat resistant
austenites, cold tough Ni-steel, and for joining heat
resistant austenitic-ferritic materials.

The rutile coated stick electrode UTP 6824 LC is used

for joining and surfacing of stainless and heat resistant
steels / cast steels as well as for dissimilar metal joints
(heterogeneous joints) and for buffer layers on corrosion
- or wear resistant claddings on C-steels. The weld
deposit is scale resistant up to 1000 C.

Name
Mechanical properties of the

weld metal
Classification
DIN 8555
UTP LEDURIT 65
Hardness HRC
E 10-UM-65-GRZ
UTP LEDURIT 65 is suited for highly abrasion

resistant claddings on parts subject to extreme
sliding mineral abrasion, also at elevated
temperatures up to 500 C.
approx. 65
EN 14700
E Fe16

Name
Classification
EN ISO 14343-A
UTP A 6824 LC
Tensile strength Rm
400 MPa
590 MPa
Elongation A
Impact strength KV
30 %
140 J (RT)
G 23 12 L (Si)
AWS A5.9
ER 309 L (Si)
UTP A 6824 LC ist used for joining and surfacing

for working temperatures up to + 300 C. Weld
cladding of non- and low-alloyed base materials.
Dissimilar joints.

Name
Classification
SK A45-O
DIN 8555
MF 10-GF-65-GT
SK
ABRAMAX O/G
DIN 8555
MF 6-GF-70-GT
Hardness
HB
HB
HRC
Mn
Si
63
5,3
0,2
0,7 21,2
HRC
Mn
Si
70
Cr
Cr
Ni
Ni
Mo
Nb
6,3
6,1
Mo
Nb
Ti
Ti
Cu
Cu
1,9

B
Chromium-Niobium-Molybdenum alloy with addition of Tungsten and Vanadium designed to resist

high stress grinding abrasion with low impact and
solid erosion at service temperatures up to 650 C.
Bal.
Fe
Fe

extreme resistance against high stress grinding
abrasion and erosion without impact. The deposit
will readily show stress relief cracks.
33
Electrostatic precipitator
Solutions for Electrostatic precipitator

Description
of wear
Component
Covered
Electrode
I D Fan
Wear Due to
erosion.
Solid wire
Gas shielded
cored wire
Open Arc wire
UTP 63
UTP A DUR 600
SK 600-G
SK 255-O
UTP A 7550
UTP A DUR 650
SK 650-G
SK 866-O
SK A68-G
SK A45-O
UTP Abrasodur 43+

UTP LEDURIT 61
SK A70-O
UTP LEDURIT 65
SK ABRA-MAX O/G
Wear plates
SK ABRAGUARD

Name
Tensile strength Rm
> 350 MPa
> 600 MPa
EN ISO 3581-A
Elongation A
Impact strength KV
E 18 8 Mn R 32
> 40 %
> 60 J (RT)
EN 14700
UTP 63

weld metal
Classification
E Fe10
With the fully austenitic UTP 63, non-alloy

structural and heat-treatable steels can be
welded, also in combination with austenitic
CrNi steels.

Name
Classification
DIN 8555
UTP Abrasodur 43+

weld metal
Hardness
E10-UM-65-GR
1 layer 62 HRC
EN 14700
2 layers 63 HRC
UTP Abrasodur 43+ is used for

hardfacing of parts subject to heavy
abrasion with moderate impact.
EZ Fe15
AWS A5.13
UTP LEDURIT 61
~ E FeCr-A 1
Hardness HRC
approx. 60
EN 14700
EZ Fe14
DIN 8555
E 10-UM-65-GRZ
UTP LEDURIT 65
EN 14700
E Fe16
34
UTP LEDURIT 61 is suited for highly wear

resistant claddings on parts subject to strong
grinding abrasion combined with medium
impact.
Hardness HRC
approx. 65
UTP LEDURIT 65 is suited for highly abrasion

resistant claddings on parts subject to extreme
sliding mineral abrasion, also at elevated
temperatures up to 500 C.

Name

weld metal
Classification
DIN 8555
UTP A DUR 600
Hardness HRC
MSG 6-GZ-60-S
UTP A DUR 600 is universally applicable for

MAG buildups on structural parts subject to
high impact and medium abrasion.
54 - 60
EN 14700
S Fe 8
EN 14700
UTP A DUR 650
Hardness HRC
S Fe 8

55 - 60
DIN 8555
MSG 3-GZ-60

Name

weld metal
Classification
DIN 8555
UTP A 7550
Hardness
WSG 21-UM-55-CG
Heavy coated, flexible tungsten-carbide

welding rod against extreme mineral friction
wear, corrosion resistant.
EN 14700
C Ni 20

Name
SK 600-G
SK 650-G
SK A68-G
Classification
DIN 8555
MF 6-GF-60-GP
DIN 8555
MF 3-GF-60-GT
DIN 8555
MF 2-GF-65-G
Hardness
HB
HRC
59
HB
HRC
58
HB

C
Mn
Si
Cr
0,52 1,5
1,2
5,9
Mn
Si
Cr
0,45 0,9
0,6
5,5
Cr
HRC
Mn
Si
62
0,5
1,3
Ni
Mo
Nb
0,8
Ni
Mo
Ti
Cu
Cu
1,6
0,5
0,05
Nb
Ti
1,4
Ni
Mo
Nb
Ti
Cu
1,6

Fe

bal.
excellent.
Fe

impact. A very high hardness is already achieved in
3,7 bal. the first layer.
B
Fe

Name
Classification
SK 255-O
DIN 8555
MF 10-GF-60-GP
EN 14700
T Z Fe14
HB
DIN 8555
MF 10-GF-60-G
EN 14700
T Z Fe15
HB
SK 866-O
SK A45-O
SK A70-O
SK
ABRAMAX O/G
DIN 8555
MF 10-GF-65-GT
DIN 8555
MF 10-GF-70-G
DIN 8555
MF 6-GF-70-GT
Hardness
HB
HB
HB
HRC
Mn
Si
Cr
60
0,6
27
HRC
Mn
Si
Cr
60
4,5
0,7
0,8
27
HRC
Mn
Si
Cr
63
5,3
0,2
HRC
Mn
64
2,8
HRC
70
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
Ni
Mo
Nb
Ti
Cu
6,3
6,1
1,9
Mo
Nb
0,7 21,2
Si
Cr
Ni
15
Mn
Si
Cr
Ti
4,6
Ni
Mo
Nb
Cu
0,1
Ti
Cu

low impact. The deposits will readily show stress
B
Fe
Fe
Fe
Alloy designed to resist high stress grinding abrasion

stress relief cracks.
0,5 Bal.
bal.

erosion at service temperatures up to 650 C. The
deposits will readily show stress relief cracks.

Fe
Fe

extreme resistance against high stress grinding
abrasion and erosion without impact. The deposit
will readily show stress relief cracks.
35
voestalpine Bhler Welding, 11/2014, EN

Bhler Welding know-how joins steel
Customers in over 120 countries join the expertise of voestalpine Bhler Welding (formerly the Bhler Welding Group).
Focused on filler metals, voestalpine Bhler Welding offers extensive technical consultation and individual solutions for
industrial welding and soldering applications. Customer proximity is guaranteed by 40 subsidiaries in 28 countries,
with the support of 2,200 employees, and through more than 1,000 distribution partners worldwide.
Bhler Welding More than 2,000 products for joint welding in all conventional
arc welding processes are united in a product portfolio that is unique throughout the world.
Creating lasting connections is the brands philosophy in welding and between people.
UTP Maintenance Decades of industry experience and application know-how in the areas
of repair as well as wear and surface protection, combined with innovative and customtailored products, guarantee customers an increase in the productivity and protection of
their components.
Fontargen Brazing Through deep insight into processing methods and ways of application,
Fontargen Brazing provides the best brazing and soldering solutions based on proven
products with German technology. The expertise of this brands application engineers has
been formulated over many years of experience from countless application cases.
forwarded by:

www.voestalpine.com/welding

Folder UTP Cement en

Uploaded by

Copyright:

Available Formats

You might also like

Folder UTP Cement en

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Folder UTP Cement en

Uploaded by

Copyright:

Available Formats

Tailor-Made Protectivity

Solutions for the Cement Industry

voestalpine Bhler Welding

Research and Development for Customized Solutions

Customized Products of Superior Quality

The product portfolio comprises:

We continuously adapt our product portfolio of

Solid wires and rods

Flux cored wires

Submerged arc wires and fluxes

Submerged arc strips and fluxes

Spraying- and PTA-powders

From its in-house production facilities, UTP

Solutions at Every Point on the Globe

Parts in the cement industry are subject to high wear caused by

that is highly resistant to wear. The martensitic

Vertical mills; Rotary kilns and presses; Crushers;

We provide additional value by offering the following:

We provide iron-based, copper-based, cobalt-based and nickel-based hardfacing products

We manufacture welding consumables that comply with quality

Flowchart cement production

Solutions for Limestone Quarry Applications

Solutions for blending bed applications

Solutions for raw material mills

Solutions for Preheater cyclone

Solutions for Limestone

Wear is predominantly caused

UTP A DUR 600

UTP Abrasodur 43+

UTP A DUR 650

UTP DUR 600

UTP DUR 650 Kb

UTP A DUR 600

UTP DUR 600

UTP A DUR 650

UTP Abrasodur 43+

UTP DUR 650 Kb

UTP DUR 350

UTP A DUR 350

UTP DUR 350

UTP A DUR 350

UTP A DUR 350

In addition to abrasive wear,

Open Arc wire

Open Arc wire

UTP A DUR 600

UTP Abrasodur 43+

UTP A DUR 650

UTP DUR 600

UTP DUR 650 Kb

UTP A DUR 600

UTP A DUR 650

UTP Abrasodur 43+

UTP DUR 600

UTP DUR 650 Kb

UTP DUR 600

UTP A DUR 600

UTP A DUR 650