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CM4110 en SKF Laser Vibrometer Product Launch RevA
CM4110 en SKF Laser Vibrometer Product Launch RevA
MSL-7000 Series
Product Launch Materials
Table of Contents
Contents, Page 1 of 2
Section 2.1 Sales Information Bulletin, Launch of the SKF Laser Vibrometer MSL-7000
Series [CM2014-008]
Section 2.2.1 SKF Laser Vibrometer MSL-7000, Data Sheet [CM-P8 12922 EN]
Section 2.2.2 The new SKF Laser Vibrometer, non-contact vibration measurement, Ad
Section 2.2.3 The new SKF Laser Vibrometer, non-contact vibration measurement for endof-line inspection, Poster with product logo [CM/P4 14298 EN]
Section 2.2.4 The new SKF Laser Vibrometer, non-contact vibration measurement for endof-line inspection, Poster with corporate logo [CM/P4 14298 EN]
Section 2.3 Press Release, SKF Laser Vibrometer offers non-contact vibration measurement
Section 4 Competition
Table of Contents
Contents, Page 2 of 2
Section 5 Training
Section 5.2 SKF Laser Vibrometer MSL 7000, Technical Manual, version 1.0
Section 1 Introduction
Contents, Page 1 of 1
Section 1 Introduction
Contents
Section 1 Introduction
Product Introduction, Page 1 of 6
Section 1.1
Product Introduction
Dear Colleagues,
The new SKF Laser Vibrometer MSL-7000 is a non-contact sensor delivering velocity
proportional signals (m/s). It combines a robust, integrated, single-box design with the clear
advantages of non-contact, laser-based vibration measurement. With a special focus on reliable
measurement results, the MSL-7000 produces optimal results on every measurement surface,
regardless of environmental conditions. These outstanding properties make it the first choice
for process-integrated acoustic quality inspection.
The SKF Laser Vibrometer MSL-7000 in connection with a SKF Microlog can be used for mobile
consultancy, like monitoring, diagnostics and troubleshooting. The SKF Laser Vibrometer is also
best applicable for quality inspection tasks (QA) such as end-of-line acoustic testing of products
such as electric motors, pumps etc.
Some of the most important features are:
Section 1 Introduction
Product Introduction, Page 2 of 6
The laser vibrometer was chosen as a new vibration sensor by Condition Monitoring Centre
Steyr to be used for bearing noise testing machines and it has become the Standard sensor for
all new machinery required for SKF bearing production channels, both in Automotive and
Industrial business units.
In addition, Condition Monitoring Centre Steyr further developed the sensor so that it is capable
to be connected to other SKF Condition Monitoring products such as SKF Microlog. The SKF
Laser Vibrometer is a high-end, innovative completion of the SKF sensor offer and it will be an
important and strong tool for SKF Service Engineers to provide high end vibration analyses to
our customers in many different field applications.
A strong package !
The new SKF Laser Vibrometer together with SKF data
collectors are a new offer to the market. For advanced
services but also for end-of-line noise testing for OEM
customers i.e. electric motors or other noise critical
applications.
Section 1 Introduction
Product Introduction, Page 3 of 6
The SKF Laser Vibrometer has been developed to provide an innovative and high-end priced
solution for stationary and mobile machinery monitoring.
The main marketing messages are:
Non-contact vibration sensor for a new dimension of Condition Monitoring
And the value proposition is:
The best solution for advanced vibration measurements in the market.
The unique selling position is:
The combination of the SKF Laser Vibrometer with SKF data collectors, provides the
best package offer for advanced vibration measurements in the market.
To learn more about the new SKF Laser Vibrometer complete features and specifications, please
refer to the data sheet PUB CM/P8 12922 EN in Section 2.2 and the Features, Advantages,
Benefits (FABs) later in Section 1.4.
SKF Laser Vibrometer in brief:
Suitable to be connected to different SKF data collectors, measuring electronics and even
laptops in combination with the FPM Software from Condition Monitoring Centre Steyr.
To:
Provide an easy to install end-of-line noise testing system without the need for mechanical
automation and mechanical sensor installation.
Offers a wider scope and advanced capabilities in mobile and stationary Condition
Monitoring such as measuring on hot or rotating components, long distances, hard to reach
areas. It can also measure through glass walls or windows, so it enables service engineers
to take measurements in areas which are prohibited to enter during operation or in harsh
environment.
Section 1 Introduction
Product Introduction, Page 4 of 6
Sales Strategy
The MSL-7000 Series comprises three major variants:
MSL-7000 A: SKF Laser Vibrometer with basic cables to be connected to different measuring
electronics with digital input (S/P-DIF). Optionally the sensor can be connected to
electronics with analogue input, therefore the adapter box MSL-P 7000 needs to be ordered.
MSL-7000 B: Vibration sensor for condition monitoring under special conditions. Designed to
be used in combination with SKF Microlog. This version includes a robust carrying case.
Optionally a battery pack (MSL-B 7000) can be ordered for field measurement (operating
time approximately 4 to 5 hours).
MSL-7000 C: This version includes an additional measuring adapter box (MSL-M 7000) and
the FPM noise testing software (FPM = Finger Print Method), which can be connected to a
Laptop for vibration analyses. The FPM software is an advanced vibration analyses software
for detailed root cause analysis (RCA) of bearing vibrations.
1. Internal sales
For new noise testing machines in SKF bearing factories, the MSL-7000 A has become standard
and will be used for all new equipment in future by Condition Monitoring Centre Steyr. CMC
Steyr will also promote the MSL-7000 A to SKF bearing factories for upgrading existing noise
testers still using mechanical pickups.
Furthermore, CMC Steyr will do a promotion of the MSL-7000 B and C version to be used as
Demo kits by SKF service engineers and Solution Factories.
2. External sales
MSL-7000 A:
Positioned as complementary vibration sensor for high end applications. Target customers
are all existing and potential new customers for vibration sensors.
End-of-line testing: Mainly OEM customers who manufacture products for noise critical
applications such as electric motors, fans, pumps, household appliances, compressors,
automotive subsystems etc.
Section 1 Introduction
Product Introduction, Page 5 of 6
MSL-7000 B:
Positioned as complementary vibration sensor for high end applications. Target customers
are all existing and potential new customers for vibration sensors.
End-of-line testing: Mainly OEM customers who manufacture products for noise critical
applications such as electric motors, fans, pumps, household appliances, compressors,
automotive subsystems etc. The MSL-7000 B can be used with other measuring electronics
with either digital or analog inputs.
Positioned as complementary vibration sensor for field services under special conditions.
Especially beneficial for slow-moving applications, or for applications where service people
have difficulties to reach the measurement object, or where it is not allowed to enter when
machines are operated. Furthermore, the product is ideal to be used for measuring in
hazardous zones/areas and for measuring hot components or rotating parts.
Target customers are existing customers already using SKF Microlog but also potential new
customers for SKF Microlog or other SKF Condition Monitoring data collectors.
The MSL-7000 B comes along with a robust carrying case with all necessary accessories
needed.
MSL-7000 C:
This version is similar to MSL-7000 B and comes with an additional measurement box and
the FPM noise testing software from CMC Steyr (FPM = Finger Print Method), which can be
connected to a Laptop for vibration analyses. The FPM software is SKFs standard software
for noise testing of bearings.
Section 1 Introduction
Product Introduction, Page 6 of 6
3. Competition
There is almost no competition in this field. Only SKF and Polytec offer compact laser
vibrometers. Polytec is our supplier and also future partner for new developments. Polytec sells
direct only in Germany, France, USA and Japan, in all other markets they use distributors. We
do not aim to compete directly with Polytec, SKF is the only company which can offer the whole
package, SKF Laser Vibrometer and SKF Condition Monitoring products.
The SKF Laser Vibrometer competes mainly with other sensor solutions such as contacting
sensors including mechanical systems for automation or microphones.
Challenges
The SKF Laser Vibrometer is the first product launch for the Condition Monitoring Centre Steyr,
since we became part of the CMC organization.
Werner Palmetshofer
Condition Monitoring Centre - Steyr/Austria
Section 1 Introduction
Product Positioning, Page 1 of 5
Section 1.2
Product Positioning
The The SKF Laser Vibrometer MSL-7000 in connection with the SKF Microlog can be used for
mobile consultancy, such as monitoring, diagnostics and troubleshooting. The SKF Laser
Vibrometer is specifically designed for quality inspection tasks such as recording acoustic and
vibration data of products.
The SKF Laser Vibrometer is a completion of SKFs assortment of vibration sensors and
accelerometers and in addition a superior offer together with SKF Microlog to any customer,
independent whether OEM or end-user. It is also a useful tool for SKF service engineers for any
high-end vibration measurements in different field applications.
SKF Laser Vibrometer has been developed to provide an innovative and high-end priced solution
for stationary and mobile machinery monitoring.
The main marketing messages are:
Non-contact vibration sensor for a new dimension of Condition Monitoring
And the value proposition is:
The best solution for advanced vibration measurement.
The unique selling position is:
The combination of the SKF Laser Vibrometer with SKF data collectors, provides the
best package offer for advanced vibration measurements in the market.
Section 1 Introduction
Product Positioning, Page 2 of 5
Date prepared
Introductory Phase
Leopold Deinhofer
Steering Committee
Werner Palmetshofer
Name of Engineer
Maximilian Bichler
Name of Marketer
This product is designed for any industrial sector to monitor equipment such as pumps, fans,
electric motors and conveyors and many more.
The needs of this customer target include:
1. Easy and flexible use of non-contact vibration measurement for end-of-line noise testing of
different products such as electric motors, pumps, household appliances, fans etc. (OEM
customers).
2. Non-contact vibration sensor to enable measurements in hazardous zones are in areas
which cannot be reached with common vibration sensors (End-users, service and
maintenance engineers).
This customer target will benefit from using the SKF Laser Vibrometer because it helps them:
To install end-of-line noise testing in manufacturing lines with flexible adjustments and easy
resetting.
Advanced vibration monitoring and noise measuring capabilities especially for objects
difficult to reach, for harsh environment, for hot and rotating components, all-in-all
measurements that cannot be done with mechanical sensors.
Section 1 Introduction
Product Positioning, Page 3 of 5
Market
a) Market size and growth
The target markets for the SKF Laser Vibrometer are in the area of advanced condition
monitoring and quality assurance technology for end-of-line testing applications (QA). Today,
the Automotive industry represents 50% of sales volume for laser vibrometers, the remaining
50% are spread to other industries such as household appliances, electric motors, fans,
computer drives and general industrial applications. 90% of the market of laser vibrometers
today is in Europe, main reasons are high quality standards and expectations and also the high
level of automized manufacturing processes. Asia represents 4% of todays potential but the
tendency shows increasing demand. End-of-line noise control demand increases, it is used to
evaluate the acoustic behavior of mechanical products or components, but also for root cause
analyses (RCA) of noisy products in order to continuously improve the manufacturing
processes. The market is expected to grow by 10% per year.
b) Market trends
The world of technology becomes more and more complex and safety standards become an
increasingly important factor. So in many applications it will be in future beneficial, if service
engineers can stay away from harsh environment or can keep more safe distances to
measuring objects. Thus the non-contact SKF Laser Vibrometer is ideal for these monitoring
challenges.
In many OEM industries the pressure is increasing to guarantee 100% quality. SKF measures
the noise of bearings at each production line (channel), other industries will face the same
challenges in future. Especially Automotive customers are forcing their suppliers to 100% inline
quality and function testing. The SKF Laser Vibrometer is ideal to be used for in-line noise
testing especially in noise critical applications such as electric motors, household appliances,
fans, pumps and many more. The laser can simply be installed and allows flexible resetting for
changes in manufacturing batches.
c) Technology trends
Substitution of mechanical sensor arrangements by laser vibrometer is a strong growing trend.
The use of laser vibrometers in end-of-line testing, offers a more flexible solution and is also
more cost effective than mechanical systems. Also the measurement results are better and
stable because the signal is not influenced at all by mechanical systems.
Section 1 Introduction
Product Positioning, Page 4 of 5
SKF bearing factories: The SKF Laser Vibrometer MSL-7000 A has become the standard
sensor for noise testing machines for bearings made by CMC Steyr. It has been decided that
in future all new noise testing equipment will use the SKF Laser Vibrometer. It offers easier
resetting, lower cost for sensor repair and easier calibration. We see also a tendency that
SKF factories will over time replace the old piezoelectric pickups by the laser system. This
has a potential of some 20 to 30 pieces p.a. and will be sold directly from CMC Steyr to
factories of Automotive and Strategic Industries.
Other bearing industry: Bearings are products with almost 100% end-of-line noise
testing, there is also a large potential for refurbishment or sensor exchange. This has a
potential of some 500 to 1,000 pieces especially in Asian factories.
Condition monitoring in different industries: Targets are existing and new customers
especially for SKF Microlog but also other data collectors where non-contact measurements
bring benefits. The aim is to get a share of at least 5% of customers using a SKF Microlog
who will also use the SKF Laser Vibrometer. The SKF Laser Vibrometer is a complementary
vibration sensor for high-end measurements and monitoring. It adds functionality to service
and maintenance engineers in the classical condition monitoring industries such as Pulp and
Paper, Mining, Metals industry or Oil and Gas. It enables service engineers to take
measurements on positions which are difficult or impossible to reach, on rotating parts and
hot surfaces, even measurements through glass or windows are possible thus it can be used
in harsh environment or for areas which are not allowed to enter or applications where the
measurement object is difficult to reach.
Volume
(number of pieces)
~ 5.500
300
800
20 to 40 p.a.
Section 1 Introduction
Product Positioning, Page 5 of 5
OEM customers (Automotive and Industrial): More and more customers need to do
end-of-line noise testing for their products. Especially for noise critical applications such as
fans, electric motors, pumps, household appliances and many more. The use of the SKF
Laser Vibrometer supports an easy installation and flexible resetting in the manufacturing
line. The unit is also easy to calibrate and do not need to be sent for calibrations. It can be
done by machine operators, no technical experts are needed. This potential business needs
still deeper market investigation in order to define potentials and targets. It is also planned
to develop Noise analyzing kits which is a combination of SKF Laser Vibrometer with the
measurement electronics CMME 7000 together with the FPM software (FPM = Finger Print
Method) from CMC Steyr. A NMO for these kits is scheduled for Quarter 1 in 2014.
OEM customers use the laser vibrometer not only in manufacturing but also in the
development areas, i.e. to observe product testing in the development phase.
Section 1 Introduction
Product Capabilities and Comparison, Page 1 of 3
Section 1.3
Product Capabilities and Comparison
Internal Product Capabilities and Comparison
Device
Part ID
Product Status
Installation Type
POLYTEC
Industry Vibrometer
MSL-7000 series
IVS-400
NEW, active
Active
Environmental
Operating
Temperature
Storage
Temperature
Relative
humidity
Approvals
CE, RoHS
Enclosure/Rating
Form/
Dimensions
Weight
Power
requirements
Laser safety
Notes
Section 1 Introduction
Product Capabilities and Comparison, Page 2 of 3
Device
POLYTEC
Industry Vibrometer
Notes
Measurements
A) Velocity
Velocity ranges
20/100/500 mm/s
Scaling factor
(Sensitivity)
200/40/8 mV/mm/s
Velocity
resolution *
<0,02/<0,20/<0,10 (m/s) Hz
B) Frequency
range
Digital output
0 Hz to 22 kHz
Analog output
0.5 Hz to 22 kHz
C) Filters
Digital low pass
filter
D) Outputs
Analog
Digital
E) Connectors
Section 1 Introduction
Product Capabilities and Comparison, Page 3 of 3
Device
POLYTEC
Industry Vibrometer
Notes
Specifications
Optical system
Calibration exciter
Service internal
Distance up to 20
meters for shining
metal surfaces
MSL-C-7000
15,000 to 20,000 hours, recommended to send to
CMC Steyr for service
In the specific field of compact laser vibrometers based on the Doppler principle, there is only
Polytec and SKF in the market. We have a partnership with Polytec and they make the IVS-400
according to the SKF design.
There are two other competitors but they offer a much more complex laser vibrometer than
SKF and Polytec. OPTOMET from Germany and ONOSOKKI, but their product offer cannot
directly be compared to ours and the products are beyond 40,000 Euros.
Polytec sells direct to Germany, France, USA and Japan. In all other countries they sell through
special distributors.
Section 1 Introduction
Features, Advantages, Benefits (FABs), Page 1 of 2
Section 1.4
Features, Advantages, Benefits (FABs)
New SKF Laser Vibrometer
Feature
Non-contact
Design
Velocity
measurement,
Signal quality
The technology is based on the Doppler effect, sensing the frequency shift of
backscattered light from a moving surface.
High linearity of signal.
Measuring ranges of 20 mm/s, 50 mm/s, 100 mm/s.
Acoustic measurement range up to 22 kHz frequency response.
Especially suitable for slow moving applications (from 0 Hz).
Velocity proportional signal available on digital (sp-DIF format) or analogue output
connector.
Consistent signal, with no influence of force applied to a piezoelectric or other
mechanical sensors.
Reduced impact from surface features due to DESPEC technology.
Flexibility
Section 1 Introduction
Features, Advantages, Benefits (FABs), Page 2 of 2
Section 1 Introduction
Frequently Asked Questions (FAQs), Page 1 of 5
Section 1.5
Frequently Asked Questions (FAQs)
General
Q1. What is the advantage of using the SKF Laser Vibrometer for vibration
measurement?
A1. There are a number of characteristics which can add value to Condition Monitoring or endof-line noise testing, the most significant are:
Non-contact measurement
Q2. Do I need eye protection when working with the SKF Laser Vibrometer?
A2. No, the laser beam is eye safe, visible and according to safety class II.
Q3. Is the SKF Laser Vibrometer mainly designed for laboratories, or can I use the
system also in harsh industrial environment?
A3. The SKF Laser Vibrometer can be used in many different areas. The laser is embedded in
a rigid and solid metal housing and is according to protection class IP 64. So it can also be
used under harsh industrial environmental conditions.
Q4. What is the service life of the SKF Laser Vibrometer?
A4. The service life of the SKF Laser Vibrometer is 15,000 to 20,000 hours on non-stop
operation. After this period it is recommended to send the unit to CMC Steyr for service.
Q5. Is the SKF Laser Vibrometer mains powered only?
A5. NO! A Battery pack (MSL-B 7000) is available to provide remote power
Section 1 Introduction
Frequently Asked Questions (FAQs), Page 2 of 5
Section 1 Introduction
Frequently Asked Questions (FAQs), Page 3 of 5
Technical
Q1.
A1.
If a light beam is reflected by a moving object, the frequency of the light is shifted
proportional to its velocity, a phenomenon referred to as the Doppler Shift. Through this
process, the velocity information becomes coded in the frequency of the light and is
subsequently used by the Laser-Doppler vibrometry to measure the vibration. A precision
interferometer and digital decoding electronics transform the frequency shift into a
voltage signal that can be processed by standard data acquisition systems. A significant
property of this technology is that the velocity information is independent of the intensity
of the reflected light; hence, this robust measuring principle works well for objects with
low reflectivity surfaces.
Q2.
A2.
The SKF Laser Vibrometer is easy to calibrate. It is recommended to use the calibration
exciter MSL-C 7000. Instructions are contained within the user manual.
Q3.
A3.
A good-quality and stable tripod onto which the SKF Laser Vibrometer can be mounted is
required.
Q4.
What is the limit of distance, I can use the SKF Laser Vibrometer?
A4.
The sensor has a variable focus lens and it works between 90 mm and 3 meters. The use
for longer distances depends on the reflection quality of the measuring object. In special
cases it is possible to apply reflection pads, this should be discussed with CMC Steyr
directly.
Q5.
A5.
The frequency range of the analog output is 0.5 Hz to 22 kHz and for the digital output it
is 0 to 22 kHz. The SKF Laser Vibrometer is especially suitable for measuring low-speed
or slow moving applications.
Section 1 Introduction
Frequently Asked Questions (FAQs), Page 4 of 5
Q6.
How can I measure vibration with the SKF Laser Vibrometers digital output?
A6.
The digital output can be directly connected to any electronics with a S/P-DIF input.
Cable is part of the delivery.
Q7.
How can I measure vibration with the SKF Laser Vibrometers analog output?
A7.
The analog output can be connected to any FFT analyzer. Cabling is supplied that brings
the output to a standard BNC connector.
Q8.
What additional cables do I need to be able to connect the SKF Laser Vibrometer
to a SKF Microlog?
A8.
You will need either two CMAC 5023 (light duty) or two CMAC 5088 (heavy duty) cables.
Q9.
Can I set up a route measurement point to measure vibration with the SKF Laser
Vibrometer?
A9.
YES! Below is a typical setup to measure to the maximum frequency, you can modify the
Lines; end Frequency and Speed to suit.
Section 1 Introduction
Frequently Asked Questions (FAQs), Page 5 of 5
Q10. Can the SKF Laser Vibrometer be used for SKF gE envelope measurements?
A10. YES! You can use the laser vibrometer for gE band 1 to 3 measurements (Band 4 is not
available due to the SKF Laser Vibrometers Fmax being less than 40 kHz).
Q11. SKF gE measurements taken with the SKF Laser Vibrometer look very different
to those taken with an accelerometer why?
A11. SKF gE measurements taken with an accelerometer are measured in acceleration
whereas the SKF Laser Vibrometer measures in velocity so will naturally look different in
the same way a standard acceleration spectrum will look different when integrated to
velocity.
Q12. Can I use the standard SKF gE measurement warning and alarm levels when
analyzing SKF gE enveloping measurements taken with the SKF Laser
Vibrometer?
A12. NO! The standard guidelines are not relevant and no guidelines have been set for
velocity SKF gE enveloping.
Q13. Can the SKF Laser Vibrometer be used for measuring low speed or slow moving
parts?
A13. YES! The SKF Laser Vibrometer is especially suitable for measuring low-speed or slow
moving parts.
Section 2
Sales Support Information
Contents
Section 2.1 Sales Information Bulletin, Launch of the SKF Laser Vibrometer MSL-7000
Series [CM2014-008]
Section 2.2.1 SKF Laser Vibrometer MSL-7000, Data Sheet [CM-P8 12922 EN]
Section 2.2.2 The new SKF Laser Vibrometer, non-contact vibration measurement, Ad
Section 2.2.3 The new SKF Laser Vibrometer, non-contact vibration measurement for endof-line inspection, Poster with product logo [CM/P4 14298 EN]
Section 2.2.4 The new SKF Laser Vibrometer, non-contact vibration measurement for endof-line inspection, Poster with corporate logo [CM/P4 14298 EN]
Section 2.3 Press Release, SKF Laser Vibrometer offers non-contact vibration measurement
Section 2.1
Sales Information Bulletin (SIB)
CM2014-008
Date:
Effective Date:
Keyword:
Title:
Dear Colleagues,
The Development and Production Centre Steyr is proud to announce the launch of the new
SKF Laser Vibrometer MSL-7000 Series.
This new product opens a new flexibility for SKF Microlog users and for advanced condition
monitoring activities, as well as for end-of-line noise testing.
What is it?
The new SKF Laser Vibrometer is a non-contact sensor delivering velocity proportional signals
(m/s). It combines a robust, integrated, single-box design with the clear advantages of noncontact, laser-based vibration measurement.
The SKF Laser Vibrometer, in connection with an SKF Microlog Analyzer, can be used for mobile
consultancy, like monitoring, diagnostics and troubleshooting. The SKF Laser Vibrometer is also
best applicable for quality inspection tasks (QA) like end-of-line vibration testing of products
such as electric motors, pumps and other noise critical applications.
When is it available?
Available to order now. Small quantities will be available on stock in the CMC Steyr local
warehouse. It is available in ProdMast and can be ordered trough COH/DOH.
What are the advantages?
The SKF Laser Vibrometer MSL-7000 Series comprises three major variants:
1. MSL-7000 A: SKF Laser Vibrometer with basic cables to be connected to different
measuring electronics with digital input (S/P-DIF). Optionally, the sensor can be connected
to electronics with analogue input, therefore the adapter box MSL-P 7000 needs to be
ordered.
2. MSL-7000 B: Vibration sensor for condition monitoring under special conditions. Designed
to be used in combination with the SKF Microlog Analyzer. This version includes a robust
carrying case. Optionally, a battery pack (MSL-B 7000) can be ordered for field
measurement (operating time approximately 4 to 5 hours).
3. MSL-7000 C: This version includes an additional measuring adapter box (MSL-M 7000) and
the FPM noise testing software (FPM = Finger Print Method), which can be connected to a
laptop for vibration analysis. The FPM software is an advanced vibration analysis software for
detailed root cause analysis (RCA) of bearing vibrations.
The following accessories are available for the SKF Laser Vibrometer MSL-7000:
1. MSL-C 7000: Exciter for calibration of the SKF Laser Vibrometer MSL-7000.
2. MSL-B 7000: Battery pack for the SKF Laser Vibrometer MSL-7000, especially useful for
monitoring where there is no access to external power supply.
3. MSL-P 7000: Adapter box to be used when using the SKF Laser Vibrometer MSL-7000 with
measuring electronics with analogue input.
Description
SKF Laser Vibrometer with basic cables to be connected
to different measuring electronics with digital input
(S/P-DIF).
Model Number
MSL-7000 B
Description
SKF Laser Vibrometer for condition monitoring under
special conditions. Designed to be used in combination
with the SKF Microlog Analyzer. This version includes a
robust carrying case.
Model Number
MSL-7000 C
Description
This version includes an additional measuring adapter
box (MSL-M 7000) and the FPM (Finger Print Method)
noise testing software, which can be connected to a
laptop for vibration analysis.
Euro 18,800.00
MSL-7000 B:
Euro 22,900.00
MSL-7000 C:
Euro 31,500.00
SPC Code
PS14 Euro
QE
14,630.00
SPC Code
PS14 Euro
QE
15,400.00
SPC Code
PS14 Euro
QE
21,868.00
Description
SPC Code
PS14 Euro
MSL-C 7000
QE
2,940.00
MSL-B 7000
Battery pack
QE
2,604.00
MSL-P 7000
Adapter box
QE
238.00
Euro 4,220.00
MSL-B 7000:
Euro 3,900.00
MSL-P 7000:
Euro 550.00
MSL-7000 B: Sensor to be combined with the SKF Microlog Analyzer. Listed below are
components in addition to version MSL-7000 A. It comes in a carrying case for
mobile measurement.
MSL-7000 C:
Sensor to be used with a laptop and the FPM software. Listed below are
components in addition to version MSL-7000 B. It also comes in a carrying case
for mobile measurement.
Please see the attached data sheet and links to the product launch materials for more detailed
information. An introduction of the SKF Laser Vibrometer is also part of the Condition Monitoring
WebEx training series which is described in Section 5 of the product launch material.
Potentially every user of a SKF Microlog Analyzer can be a future customer for the SKF Laser
Vibrometer. Thus, we suggest to send out newsletters to existing SKF Microlog Analyzer users
and to promote the product in the future as an additional component in the SKF portfolio of
condition monitoring products.
I am expecting that a lot of units will be sold!
Happy Selling!
Leopold Deinhofer
Product Line Manager
CMC Steyr, Product and Technology Management
CMC Steyr
Seitenstettner Strasse 15
A-4401 Steyr
Austria
Telephone: +43 (0) 7252 797 581
FAX: +43 (0) 7252 797 574
Web: www.skf.com/cm
Section 2.2
Sales Literature
2.2.1 SKF Laser Vibrometer MSL-7000, Data Sheet [CM-P8 12922 EN]
2.2.3 The new SKF Laser Vibrometer, non-contact vibration measurement for end-of-line
inspection, Poster with product logo [CM/P4 14298 EN]
2.2.4 The new SKF Laser Vibrometer, non-contact vibration measurement for end-of-line
inspection, Poster with corporate logo [CM/P4 14298 EN]
General description
Measuring equipment employed in production environments requires a compact and
robust design suitable for the challenges met
in harsh industrial areas. The SKF Laser
Vibrometer combines a robust, integrated,
single-box design with the clear advantages
of non-contact, laser-based vibration
measurement.
With a special focus on reliable measurement results, the SKF Laser Vibrometer produces optimal results on every measurement surface, regardless of environmental
conditions. These outstanding properties
make it the first choice for process-integrated acoustic quality inspection.
The vibrometer is non-contact, wear-free
and does not require servo-mechanisms or
noise protection for performing measurements.
Condition monitoring
The SKF Laser Vibrometer completes SKFs
assortment of vibration sensors with a highend contactless velocity proportional sensor,
which can be used in combination with
condition monitoring products such as SKF
Microlog for advanced measurements and
monitoring.
The sensor enables service engineers additional capabilities for field monitoring, such
as measurements in areas difficult to reach,
in hazardous zones and on hot or on rotating
parts. Even measurement through glass is
possible.
Quality control
The SKF Laser Vibrometer measures structure-borne noise reliably and without contact. The acquired data provide valuable
information on manufacturing quality and
compliance with a products acoustic emission limits. Direct integration of the vibrometer into a production line creates a realtime quality control system that enables FAIL
decisions on the basis of structure-borne
vibration. The sensor allows easy integration
into the manufacturing line and supports
flexible resetting of manufacturing batches.
Features
Variants
Calibration
For high-accurate measurements, it is recommended to calibrate the
SKF Laser Vibrometer and the SKF Microlog with SKFs calibration
exciter MSL-C 7000. The exciter creates a fixed frequency of
159,2 Hz and 10 mm/s (RMS) amplitude.
Object
Doppler
signal f
s(t)
v(t) = ds/dt
Velocity
decoder
f(t)
Filter
DSP
v(t)
LP
HP
D
u(t) ~ v(t)
A
Audio
transmitter
S/P-DIF
Adapter box
MSL-P 7000
Mains: 100 to
240 V
SKF Microlog
1) Items
CH2
CH1
SKF Microlog1)
Channel 1: Frequency
spectrum of the laser signal
Technical specifications
1)
Connectors:
Industrial connector for voltage supply, optical signal level and
velocity output
Triax connector for S/P-DIF digital output
Optical system, variable focus lens (vf): 90 mm to 3 m stand-off
distance; more distance depends on the reflection of the measuring object
Laser safety: < 1 mW output power, laser safety Class II, visible
632,8 nm laser
Dimensions
M4 (4)
22
125
100
80,0 mm
(3.1 in.)
25
65,0 mm
(2.6 in.)
OFF
/ max. 15 W
5
/V]
mm
s
POWER: 12V
RANGE [
1/4-20 UNC
M6
151,5 mm
(6.0 in.)
M6
85,0 mm
(3.3 in.)
109,0 mm
(4.3 in.)
65,0 mm
(2.6 in.)
114,0 mm
(4.5 in.)
15,0 mm
(0.6 in.)
22,5 mm
(0.9 in.)
4,01 mm H7
( 0.16 in.)
25,0 mm
(1.0 in.)
55,0 mm
(2.2 in.)
4,01 mm H7
( 0.16 in.)
M6
1/4-20 UNC
M6
22,5 mm
(0.9 in.)
19,4 mm
(0.8 in.)
60,0 mm
(2.4 in.)
85,0 mm
(3.3 in.)
60,5 mm
(2.4 in.)
103,0 mm
(4.1 in.)
133,0 mm
(5.2 in.)
302,0 mm
(11.9 in.)
65,0 mm
(2.6 in.)
Ordering information
The SKF Laser Vibrometer is available as a stand-alone product or as part of two kits, description as follows:
SKF Laser Vibrometer [MSL-7000 A] includes:
Vibrotec software
Allen key
SKF Laser Vibrometer kit [MSL-7000 B] includes the following additional components to MSL-7000 A:
Carrying case
RS-232 USB adapter [MSL-A 7000]
Adapter box [MSL-P 7000]
Carrying case
SKF Laser Vibrometer kit [MSL-7000 C] includes the following additional components to MSL-7000 B:
Measuring adapter box including USB cable [MSL-M 7000]
FPM noise testing software with dongle
FPM software user manual
Accessories
Calibration exciter [MSL-C 7000]
Seals
Bearings and
housings
Mechatronics
Lubrication
systems
Services
Please contact:
SKF sterreich AG
SKF Condition Monitoring Centre Steyr
Seitenstettner Strasse 15 Postfach 205 A 4401 Steyr Austria
Tel: +43 (0)7252 797-571 Fax: +43 (0)7252 797-574 E-mail: cmc-steyr@skf.com
Web: www.skf.com/cmc-steyr
SKF is a registered trademark of the SKF Group.
SKF Group 2013
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can
be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF reserves the right to alter any part of this publication without prior notice.
PUB CM/P8 12922 EN September 2013
skf.com
SKF is a registered trademark of the SKF Group | SKF Group 2013 | PUB CM/P4 14298 EN | December 2013
SKF is a registered trademark of the SKF Group | SKF Group 2013 | PUB CM/P4 14298 EN | December 2013
Section 2.3
Press Release
SKF Laser Vibrometer offers non-contact vibration measurement
Press release
For further information, please contact:
Press Relations: Nia Kihlstrm, +46 31-337 2897; +46 706 67 28 97; nia.kihlstrom@skf.com
Gothenburg, 2 December 2013: SKF has launched the SKF Laser Vibrometer MSL-7000,
a digital, integrated, single-box vibrometer that has been developed specifically for noncontact vibration measurements. The MSL-7000 offers service engineers an advanced,
flexible and robust tool for collecting vibration measurements in a large number of
different field applications.
The development of the MSL-7000 meets the need of an increasing number of
customers who wish to conduct end-of-line noise testing for their products, especially
for noise critical applications such as fans, electric motors, pumps and household
appliances. The design is easy to integrate into test set-ups and existing control
systems and covers acoustic measurements from 0.2 Hz (for slow rotations) up to 22
kHz. The MSL-7000 can also be used for mobile condition monitoring, together with the
SKF Microlog series, where it enables non-contact measurements that could not be
taken before, such as measurements on hot surfaces and through glass.
The SKF Laser Vibrometer can help customers who need advanced and flexible
vibration measurement, regardless whether they are doing retro-fitted quality
inspection or if they are doing vibration measurement in difficult locations, says Werner
Palmetshofer, General Manager Condition Monitoring Centre in Steyr, Austria.
The robust and compact, single-unit meter design offers both easy installation and
operation and because it employs non-contact measurement the MSL-7000 is
significantly less subject to wear, making it an efficient and cost-effective tool.
The MSL-7000 was developed to be used on its own for end-of-line inspection or
together with SKF condition monitoring products, such as the SKF Microlog family of
portable vibration monitoring and data collection instruments, thus offering additional
value to all customers. In addition, a package, MSL 7000C, for laptop use with the SKF
FPM Software and a mobile data acquisition card is available.
For more information visit skf.com/lasersensor
Aktiebolaget SKF
(publ)
SKF is a leading global supplier of bearings, seals, mechatronics, lubrication systems, and services which
include technical support, maintenance and reliability services, engineering consulting and training. SKF
is represented in more than 130 countries and has around 15,000 distributor locations worldwide.
Annual sales in 2012 were SEK 64,575 million and the number of employees was 46,775. www.skf.com
SKF is a registered trademark of the SKF Group.
SKF Group
Slide 0
14 March 2014
Introduction:
SKF Laser Vibrometer
MSL-7000 Series
Introducing
The SKF Laser
Vibrometer
SKF Group
Slide 2
14 March 2014
Concept
SKF Group
Slide 3
14 March 2014
History
CMC Steyr has developed the SKF Laser
Vibrometer MSL-7000 Series for use in
bearing noise testing machines.
It has become the preferred vibration sensor for
noise testers used in SKF bearing factories.
The product was further developed to be used
also in connection with SKF Condition
Monitoring products.
The MSL-7000 Series is available in 3 different
variants.
The MSL-7000 Series is a sensor which
delivers velocity proportional signals and can
be connected to different electronics and
software for vibration analysis and condition
monitoring.
SKF Group
Slide 4
14 March 2014
Overview
SKF Group
Slide 5
14 March 2014
SKF Group
Slide 6
Slide 6
14 March 2014
14 March 2014
Stationary
Monitoring
Diagnostic
Troubleshooting
SKF Group
Slide 7
14 March 2014
Variants
MSL-7000 A
MSL-7000 B
Advanced
measurements in areas
difficult to reach or on
rotating parts
Sensor + connecting
cables to Laptop
including FPM
software
Condition
Monitoring
End-of-Line
Testing (QA)
MSL-7000 C
* Optionally the sensor can be connected to electronics with analogue input, therefore the adapter box
MSL-P 7000 needs to be ordered.
SKF Group
Slide 8
14 March 2014
SKF Group
Slide 9
14 March 2014
Slide 10
14 March 2014
SKF Group
Slide 11
14 March 2014
Features, Specifications
and Applications
SKF Group
Slide 12
14 March 2014
Features
Non-contact
High linearity
of signal
Measuring distances
up to 3 meters *
Measuring on
rotating parts
Measuring
through glass
Measuring on
hot surfaces
Slide 13
14 March 2014
Slide 14
14 March 2014
SKF Group
Slide 15
14 March 2014
Specifications
SKF Laser Vibrometer
Temperature
Weight
Dimensions
Protection
IP 64, CE certified
Laser safety
Velocity ranges
Frequency ranges
Velocity resolution
Output analog
Output digital
Distance
90 mm to 3 m stand-off distance
SKF Group
Slide 16
14 March 2014
Power requirements
SKF Group
Slide 17
14 March 2014
SKF Group
Slide 18
14 March 2014
SKF Group
Slide 19
14 March 2014
SKF Group
Slide 20
14 March 2014
SKF Group
Slide 21
14 March 2014
Target Industries/Applications
Condition Monitoring
All customers using SKF Microlog
Quality Control
End-of-line vibration/noise testing of
products for noise critical applications
- Bearings
- Household appliances
- Pumps and compressors
- Fans and blowers
- Electric motors, Generators, Alternators
- Automotive subassemblies
SKF Group
Slide 22
14 March 2014
Ordering Information
SKF Group
Slide 23
14 March 2014
Ordering information
Basic kit
MSL-7000 A
Contents:
SKF Laser Vibrometer [MSL-7000]
Power supply [MSL-S 7000]
SP/DIF digital cable [MSL-D 7000]
RS-232 interface cable [MSL-I 7000]
Vibrotec software
Allen key
User manual
SKF Group
Slide 24
14 March 2014
Note!
The MSL-7000 A is a version
which can be used with
measuring electronics with
digital input (S/P-DIF).
Optionally the sensor can be
connected to electronics with
analogue input , therefore
the adapter box MSL-P 7000
needs to be ordered.
Ordering information
Mobile version for SKF Microlog
MSL-7000 B
Contents:
All components of basic kit [MSL-7000 A]
Adapter box [MSL-P 7000]
RS-232 USB adapter [MSL-A 7000]
Carrying case
Note!
The MSL-7000 B can be used with SKF Microlog but also for end-of-line testing with
any other measuring electronics for both digital and analog inputs.
SKF Group
Slide 25
14 March 2014
Ordering information
Mobile version for Laptop
MSL-7000 C
Contents:
All components of version [MSL-7000 B]
Measuring adapter box including USB cable
[MSL-M 7000]
FPM noise testing software including user
manual and license key
Note!
The MSL-7000 C can be connected to a Laptop together with the FPM Software. The
FPM Software (FPM = Finger Print Method) is SKFs standard software for bearing
noise testing.
SKF Group
Slide 26
14 March 2014
Ordering information
Accessoires
Exciter for calibration MSL-C 7000
The exciter needs to be ordered seperately, but a slot is
prepared in the carrying case for easy transportation and
handling.
SKF Group
Slide 27
14 March 2014
Ordering information
Accessoires
Adapter box MSL-P 7000
This adapter box can be ordered to connect the
MSL-7000 A to measuring electronics with
analogue input.
SKF Group
Slide 28
14 March 2014
Ordering information
Accessoires
Battery pack MSL-B 7000
Optionally a battery pack can be ordered for field
measurement where no external power supply is
available, (operating time approximately 4 to 5
hours).
SKF Group
Slide 29
14 March 2014
Description
Model Number
MSL-7000 B
Description
Model Number
MSL-7000 C
Description
SKF Group
Slide 30
MSL-7000 A
Euro
19,500.00
MSL-7000 B
Euro
24,500.00
MSL-7000 C
Euro
33,500.00
14 March 2014
SPC Code
PS14 Euro
QE
14,630.00
SPC Code
PS14 Euro
QE
15,400.00
SPC Code
PS14 Euro
QE
21,868.00
Model Number*
Description
SPC Code
MSL-C 7000
QE
MSL-B 7000
Battery pack
QE
2.604.00
MSL-P 7000
Adapter box
QE
238.00
MSL-C 7000
Euro
4.450.-
MSL-B 7000
Euro
4.800.-
MSL-P 7000
Euro
550.-
SKF Group
Slide 31
14 March 2014
PS14 Euro
2.940.00
SKF Group
Slide 32
14 March 2014
Section 3.1
SKF Laser Vibrometer, MSL-7000 Series
The SKF Laser Vibrometer Basic kit [MSL-7000 A] will be delivered in normal carton packaging
material. The SKF Laser Vibrometer kits for mobile measurements [MSL-7000 B] and
[MSL-7000 C] will be delivered in a robust carrying case including all components.
Model Number
MSL-7000 A
Description
SPC Code
PS14 Euro
QE
14,630.00
Description
SPC Code
PS14 Euro
QE
15,400.00
Description
SPC Code
PS14 Euro
QE
21,868.00
Model Number
MSL-7000 B
Model Number
MSL-7000 C
Section 3.2
SKF Laser Vibrometer Accessories Pricing
Model Number
Description
SPC Code
PS14 Euro
MSL-C 7000
QE
2.940.00
MSL-B 7000
Battery pack
QE
2.604.00
MSL-P 7000
Adapter box
QE
238.00
Euro
4,450.00
MSL-B 7000
Euro
4,800.00
MSL-P 7000
Euro
550.00
Section 4 Competition
Contents, Page 1 of 1
Section 4 Competition
Contents
Section 4 Competition
SKF General Advantages, Page 1 of 1
Section 4.1
SKF General Advantages
Product Range: SKFs range of products is an important strength when talking about all
competitors. SKF Condition Monitoring Centers have a wide offering (products and services)
that talks to different people within the plant and fulfills different functions and price ranges.
SKF has the ability to become a single source provider for our customers.
We offer a more complete solution, which can include training, service and support that
many of our competitors are not positioned to provide. Another competitive advantage is
the ability to provide turnkey solutions, which include databases already set up for
customers who do not know how or want to do this.
Focus on solving customer problems, not on trying to sell technology. With our Client
Needs Analysis approach, we document the areas that we believe we can help, and how
much that could mean to your plant. Focus on matching your need with our solutions.
Application knowledge: SKF has extensive application knowledge through the local sales
offices, as well as the segment teams and specialists, to draw on to solve customer
problems. By selecting a supplier with knowledge of the technology and application, our
customers can be confident that the products/services are what they really need.
Breadth of SKF group offering: We have capabilities within SKF that complement many
aspects of our customers business drawing on the five platform approach (Bearings, Seals,
Lubrication System, Services, Mechatronics).
Stability and focus of our organization: To better serve our customer, SKF has now
segment-specific teams for continued and improved focus. This is based on the large
potential growth market and important position in the overall SKF portfolio.
Section 5 Training
Contents, Page 1 of 1
Section 5 Training
Contents
Section 5.2 SKF Laser Vibrometer MSL-7000 Series, Technical Manual, version 1.0
Section 5 Training
WebEx Training, Page 1 of 4
Section 5.1
WebEx Training
We have decided to make the SKF Laser Vibrometer training as CoMo WebEx Training.
The objectives of this Laser Vibrometer MSL 7000 WebEx training are the following:
For the sales units to stay current with a new product development and functionalities.
It is important to note that this WebEx series does not replace classroom training
sessions when available.
Course date and times are in the schedule below.
Training per the following schedule:
Session
Number
Topic
April 4, 2014
April 4, 2014
April 7, 2014
April 7, 2014
Section 5 Training
WebEx Training, Page 2 of 4
To call in:
Go to the WebEx meeting center at Spider
(https://skf.webex.com/skf) and search for the WebEx
Training.
The WebEx password for all sessions will be:
Vibration1
Teleconference dial instructions:
Toll Dial-in
Numbers:
0282386449
01253021429
028948076
2243572698
4006065959
8008700302
228880450
32727555
6987406
0923193017
0170371688
069222228481
30730452
7789036
08039455522
04039417100
02239425511
01139455522
015269475
37630763
Toll Dial-in
Numbers:
0200661764
0345808380
0234837418
20881106
60348190061
0207946379
21033952
222120160
0318110755
4992700394
6565974623
233418480
016009398
935452641
914147960
0850510073
0225954756
0445804859
02081186013
08448719642
2243572698
Section 5 Training
WebEx Training, Page 3 of 4
Toll-Free
Dial-in Numbers
08004441170
1800453364
0800006223
18002054791
80081042
882000110202
080049868
18773019411
800100402
08008921140
008001174495
8665483459
18775687614
12300200926
018009134024
08000111207
0800777936
800701132
80880999
18887512308
08000000188
8000111458
0800773801
0805118024
08005890689
00800128274
18773011753
18773817589
800905613
0680018332
8009240
0008006103142
180030106050
0018030612048
1800937003
1809216425
800131874
18778098647
0120983273
88003333753
00308131415
80003913
Toll-Free
Dial-in Numbers
880031204
80028651
1800806517
80062211
0018664037409
018009269548
80093760
08000234613
0800880174
0018002202053
80013668
00800900441262
0018002018145
080054726
180016120153
008001213713
800784473
8665483472
0800895582
81080024232044
18773508996
800785573
8008449157
8001012467
0800001699
080080721
0800983373
800600502
0200883199
0800900114
00801232445
001800658121
18775599758
0080044632133
0800504827
8000440432
08082389930
8665483459
0004162041899
8108001201054
08001029340
8662496447
Section 5 Training
WebEx Training, Page 4 of 4
More SKF Laser Vibrometer WebEx sessions can be made available; please contact the sales
channel Ed Bondoc for the Americas, Wil Riedijk for Europe and Chris James for Asia Pacific.
If you have a group of people interested in an SKF Laser Vibrometer Training WebEx and you
are not familiar with any of the Senior Managers Channel Management, then please contact
me directly.
Best Regards,
Leopold
Section 5 Training
User Manuals, Page 1 of 1
Section 5.2
Technical Manual
Section 5.2 SKF Laser Virometer MSL-7000 Series, version 1.0
English, part number PUB CM/TM MSL-7000 Series EN, revision 1.0
Technical manual
SKF Laser Vibrometer
MSL-7000 Series
SKF sterreich AG
SKF Condition Monitoring Centre Steyr, Seitenstettner Strasse 15, A-4400 Steyr, Austria,
Phone: +43 (7252) 797-571, Fax: +43 (7252) 797-574,
E-mail: qtc@skf.com, Homepage: www.qtc.skf.com
The warranty for this equipment complies with the regulations in our general terms and conditions in their respective valid version.
This is conditional on the equipment being used as intended and as described in this manual.
The warranty does not apply to damage caused by incorrect usage, external mechanical influences or by not
keeping to the operating conditions. The warranty also is invalidated in the case of the equipment being tampered with or modified without authorization.
To return the equipment always use the original packaging. Otherwise we reserve the right to check the equipment for transport damage. Please mark the package as fragile and sensitive to frost. Include an explanation of
the reason for returning it as well as an exact description of the fault. You can find advice on fault diagnosis in
chapter 7.
Trademarks
Brand and product names mentioned in this manual could be trademarks or registered trademarks of their respective companies or organizations.
MSL-7000 Series
TABLE OF CONTENTS
TABLE OF CONTENTS
1. VERSION OF MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1. GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2. INFORMATION ON LASER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1. Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2.2. Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.2.3. Laser warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.3. INFORMATION ON ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1. Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1. AREA OF APPLICATION AND SYSTEM SUMMARY . . . . . . . . . . . . . . . . . . . . 11
3.2. OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. FIRST STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1. UNPACKING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2. OPERATING AND MAINTENANCE REQUIREMENTS . . . . . . . . . . . . . . . . . . . 16
4.3. CONTROL ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.1. MSL-7000 with variable focus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4. INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4.1. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4.2. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4.2.1. Connection to a measuring electronics [MSL-7000 A] . . . . . . . . . . . . 22
4.4.2.2. Connection to SKF Microlog [MSL-7000 B] . . . . . . . . . . . . . . . . . . . . 23
4.4.2.3. Connection to laptop [MSL-7000 C] . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.3. Electronic setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.3.1. Setup for a measuring electronics [MSL-7000 A] . . . . . . . . . . . . . . . 25
4.4.3.2. Setup for SKF Microlog [MSL-7000 B] . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.3.3. Setup for laptop [MSL-7000 C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5. CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5.1. Calibration with calibration exciter [MSL-C 7000] . . . . . . . . . . . . . . . . . . . 27
5. MAKING MEASUREMENTS . . . . . . . . . . . . . . . . . . . . . 29
5.1. START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.2. SELECTING SUITABLE SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.1. Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.2. Low pass filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.3. High pass filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.4. Digital signal improvement (Signal Enhancement) . . . . . . . . . . . . . . . . . . . 31
5.3. SETTING UP THE OPTIMAL STAND-OFF DISTANCE . . . . . . . . . . . . . . . . . . 32
5.3.1. Coherency between stand-off distance and visibility maximum . . . . . . . . . 32
TABLE OF CONTENTS
MSL-7000 Series
6. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1. SWITCHING ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2. BLOCKING THE LASER BEAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3. FOCUSING THE LASER BEAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.4. FIXING THE FOCUS POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.5. USING THE SIGNAL LEVEL DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.6. MEASUREMENT SIGNAL OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.7. MEASUREMENT RANGE AND FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7. FAULT DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1. NO LASER BEAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8. TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 39
8.1. STANDARDS APPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.2. SKF LASER VIBROMETER MSL-7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1. General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2. Metrological properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3. Optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.5. Table of the Visibility Maxima . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
39
40
41
42
42
9. APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.1. BASICS OF THE MEASUREMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . 43
9.2. VIBROMETER PANEL SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1. First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1.1. System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1.2. Installing the software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1.3. Starting the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2. Windows in the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2.1. Application window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2.2. Configure the interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3. Pages in the application window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3.1. Vibrometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3.2. Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3.3. Signal enhancement (SE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3.4. Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3.5. Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3.6. Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
44
44
44
44
45
45
45
47
47
48
49
50
51
52
MSL-7000 Series
VERSION OF MANUAL
1. VERSION OF MANUAL
VERSION
DATE
21.11.2013
CHANGES
VERSION OF MANUAL
MSL-7000 Series
MSL-7000 Series
SAFETY INFORMATION
2. SAFETY INFORMATION
2.1. GENERAL SAFETY INFORMATION
Notes
Please read this manual before using the instrument. It will provide you with important information on using the instrument and on safety. This will protect you and prevent damage
to the instrument. Pay particular attention to the basic safety information in chapter 2. and
the information in installation, operation and maintenance in chapter 4.
Please keep this manual in a safe place and make it available to people using the instrument. Never pass the instrument on without the manual.
In this manual the following graded safety and warning labels are used:
NOTE!
Identifies action required to simplify using the instrument!
CAUTION!
Danger from "Reason of Danger"! Identifies the danger caused by an action which could result in damage to the instrument if it is not avoided!
WARNING!
Danger from "Reason of Danger"! Identifies a possible danger resulting from an action
which could lead to death or (serious) injury if it is not avoided!
Intended use
The instrument is intended for laboratory use and for use in an industrial environment. It
may only be used within the limits given in the technical specifications (refer to chapter 8.).
Faultless and safe operation of the instrument depends on correct and proper transport and
storage, installation and assembly as well as careful operation of the instrument.
When assembling, installing and operating the instrument, the safety and accident-prevention regulations for the respective use must be adhered to.
Qualification
This instrument may only be operated by persons who are familiar with electrical measurement equipment and have been instructed in the use of lasers. Please pay attention to the
information on laser safety in section 2.2.
Intervention for maintenance and repair work may only be carried out by the manufacturer
himself or by qualified personnel authorized by the manufacturer.
Disposal
An instrument which is no longer required must be disposed of according to local regulations unless otherwise provided for by the manufacturer.
SAFETY INFORMATION
MSL-7000 Series
The protective measures taken described in the following support compliance with the safety standards for laser class 2:
SKF generally comply with the standards IEC and EN 60825-1 or US 21 CFR 1040.10
and 1040.11 respectively except for deviations pursuant to Laser Notice No. 50, dated
24 June 2007.
The optical output power of the laser beam emitted from the sensor head is less than
1 mW provided the equipment is used in the manner for which it was intended. This
means that the instrument conforms with laser class 2 and is generally very safe. It is
thereby usually assumed that the eyes are protected by prevention mechanisms including the blink reflex. This reaction offers appropriate protection under reasonable foreseeable operating conditions. This includes the use of optical instruments for observing
the laser beam. Even when optimally focused, the laser beam is not intense enough to
harm the skin.
The MSL-7000 is equipped with a beam shutter to block the laser beam during the
warm-up phase or when the vibrometer is not in use, although switched on.
The user should not attempt to open the housing of the instrument which contains the
laser unit as he could be exposed to a higher level of laser energy that is potentially
hazardous.
WARNING!
Danger from uncontrolled light emission! Use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.
MSL-7000 Series
SAFETY INFORMATION
NOTE!
Wear suitable laser protection glasses when you have to look at the target area of the laser
beam long and hard to set it up!
Never intentionally direct the laser beam at anyone!
WARNING!
Danger from laser light! Do not use any reflective tools, watches etc. when you are working
in the beam path of the laser!
Only open the beam shutter when making measurements!
To position the sensor head, always close the beam shutter. The beam shutter should
not be opened until the sensor head has been roughly aligned and mounted securely!
The laser beam should be terminated at the end of its intended path where this is practically possible.
Instruments which are not in use should be stored in places which unauthorized persons do not have access to.
SAFETY INFORMATION
MSL-7000 Series
The laser warning labels for the MSL-7000 are shown in Fig. 2/1 For the countries in the
European Union (EU), labels 2 and 3 are affixed in the language of the customer's country
(see right-hand-side).
Fig. 2/1 ... Laser warning labels for the MSL
Position
Fig. 2/2 ... The position of the laser warning labels on the MSL
Beam
Identification label
MSL-7000 Series
SAFETY INFORMATION
SAFETY INFORMATION
MSL-7000 Series
10
MSL-7000 Series
INTRODUCTION
3. INTRODUCTION
3.1. AREA OF APPLICATION AND SYSTEM SUMMARY
The industrial vibration sensor MSL-7000 is used for non-contact measurement of surface
vibrational velocities.
Fig. 3/1
The MSL-7000 is designed as an optical vibration sensor for applications in industrial processes. The robust industrial housing is suitable for harsh ambient conditions. The metrological properties of the MSL-7000 can be adapted to the respective application and
permanently saved via a serial interface with the aid of a PC. Three velocity measurement
ranges as well as high pass and low pass filters are available. In addition, a digital signal
improvement can be switched on which can be used to improve the signal-to-noise ratio
under difficult optical conditions.
11
INTRODUCTION
MSL-7000 Series
Fig. 3/2
In the MSL, the optics and the signal processing unit are inside the housing. The demodulation of the Doppler signal is purely based on a digital process. In contrast to the conventional vibrometers which use analog, this then means that the measurement accuracy is
virtually independent of aging and environmental influences. State-of-the-art DSP technology makes it possible to realize excellent measurement system characteristics, despite
the compact design and minimal energy consumption.
The correction of signal interferences, which occur due to short-term failures of the optical
received signal (dropouts), is also based on this DSP technology. Activating this digital signal
improvement (Signal Enhancement), in many cases under difficult optical conditions, a significant reduction of interfering impulses (spikes) in the vibration signal can be attained.
By using a serial interface proven in digital audio technology, the output signal can be fed
into the digital inputs of modern recording devices or signal analyzers without any loss of
accuracy. For the conventional type of signal processing, an analog signal output with 24 bit
amplitude resolution is also available.
12
MSL-7000 Series
FIRST STEPS
4. FIRST STEPS
4.1. UNPACKING AND INSPECTION
The SKF Laser Vibrometer is available as a stand-alone product or as part of two kits, described as follows:
SKF Laser Vibrometer [MSL-7000 A] includes:
Fig. 4/1
Allen key
13
FIRST STEPS
MSL-7000 Series
SKF Laser Vibrometer kit [MSL-7000 B] includes the following additional components
to MSL-7000 A:
Carrying case
RS-232 USB adapter [MSL-A 7000]
Adapter box [MSL-P 7000]
Fig. 4/2
Carrying case
SKF Laser Vibrometer kit [MSL-7000 C] includes the following additional components
to MSL-7000 B:
Measuring adapter box including USB cable [MSL-M 7000]
FPM noise testing software with dongle
FPM user manual
Fig. 4/3
Measuring adapter box including USB cable [MSL-M 7000] FPM noise testing software with dongle
Accessories:
Calibrator exciter [MSL-C 7000]
Fig. 4/4
14
MSL-7000 Series
FIRST STEPS
CAUTION!
Danger from scratching! Handle the front optics with care! Dirt may only be removed using
a soft, dry cloth, an optics brush and bellows!
Please pay attention to the following steps when unpacking:
* Check the packaging for signs of unsuitable handling during transport.
* After unpacking, check all components for external damage (scratches, loose screws
etc.).
* In the case of a wrong delivery, damage or missing parts, inform your loacal sales representative immediately and give them the serial number of the instruments. The identification labels can be found on the instruments and also on the inside cover of this
manual.
* Carefully retain the original packaging in case you have to return the instrument.
15
FIRST STEPS
MSL-7000 Series
Assembly
The MSL-7000 must be mounted vibration-free in comparison to the vibration to be measured. The surface it is mounted on must be level (planed) and the screws are to be tightened
with a maximum torque of 2,5 Nm. To ensure sufficient cooling, if possible mount the
MSL-7000 on cooling metal surfaces (see below).
Cooling
It is essential to ensure unimpeded air circulation around the MSL-7000 and protect it from
radiant heat. If possible, mount it on cooling metal surfaces if possible to minimize heat
build-up.
Connecting cable
16
The MSL-7000 can be used in normal climatic conditions (refer to section 8.2.1.). Avoid
condensation on the optical components caused by a rapid change in temperature.
Make sure that all jacks are connected properly and firmly. Protect all connecting cables
from mechanical damage and from high temperatures.
Warming-up
Front optics
Handle the front optics with care. Dirt may only be removed using a soft, dry cloth, an optics
brush and bellows.
Cleaning
The housing surfaces of the instrument can be cleaned with mild detergent solutions or ethanol.
Opening up the
equipment
It is not necessary to open the housings when using the equipment as intended and will invalidate the warranty.
MSL-7000 Series
FIRST STEPS
Mounting threads M6
Using these two mounting threads, the MSL-7000 can be mounted on cooling surfaces.
Identical mounting threads can also be found on the bottom side of the MSL.
NOTE!
You will find the dimensions of the mounting threads and drill holes in the technical drawing
in section 8.2.4.
Identification label
On the identification label you will find, among other things, the serial number of the instrument.
Mounting threads M4
Using the four mounting threads, you can mount the different components of the beam positioning unit on the MSL.
17
FIRST STEPS
MSL-7000 Series
NOTE!
If the settings are changed, the label should be exchanged by a new one with the current
settings.
Back panel
The back panel and the side view of the MSL-7000 with variable focus are shown in Fig. 4/7.
Fig. 4/7
18
Focusing ring
Ring to focus the laser beam (refer to section 6.4.)
Beam shutter
Beam shutter to block the laser beam (refer to section 6.2.)
MSL-7000 Series
FIRST STEPS
WARNING!
Danger from laser light! Only open the beam shutter when you are making measurements!
19
FIRST STEPS
MSL-7000 Series
4.4. INSTALLATION
4.4.1. Assembly
Laser vibrometer
The MSL-7000 has several threaded holes on the side and on the underside to mount the
laser vibrometer:
Two mounting threads M6 to mount on cooling surfaces (refer also to section 8.2.4.)
One mounting thread 1/4" to mount onto a camera tripod, onto a tripod.
Tripod assembly
Before attempting to mount the laser vibrometer, all locking mechanisms of the tripod, particularly screws, should be checked to make sure they are tight. Loose screws may cause
the tripod to be unstable and possibly collapse.
Proceed with the assembly as follows:
* Assemble the tripod as described in the assembly instructions provided by the manufacturer (recommended is tripod of MANFROTTO).
* Then mount the corresponding head onto the tripod as described in the assembly
instructions provided by the manufacturer.
* Set the laser vibrometer onto the head and fix it using the central 1/4" screw.
* Every time if you want to remove the laser vibrometer from the head, hold it during
undoing the 1/4" screw.
* Keep the assembly instruction for the head in a safe place.
NOTE!
Earth potential differences between the place the MSL-7000 is installed and the signal
processing system can cause hum at line frequency (50 Hz and harmonics) in the signal
path. In this case, it is necessary to install the MSL-7000 with electrical insulation.
Pay attention to the following information when selecting the power supply, the connecting
cable and the signal level display.
Power supply
20
Only use good-quality, stabilized power supplies with a nominal voltage of 12 V and a
minimum current of 1,25 A or suitable batteries. The insulation standards of the power
supply has to fulfil the requirements for SELV circuits according to EN 60950.
MSL-7000 Series
FIRST STEPS
CAUTION!
Danger from too high voltages! The supply voltage must not exceed 15 V, even temporary!
This could otherwise destroy the MSL.
NOTE!
The supply voltage must not fall below 11 V! Otherwise the MSL-7000 could work incorrectly.
21
FIRST STEPS
MSL-7000 Series
22
MSL-7000 Series
FIRST STEPS
to 2
100
40
SKF Microlog
CH2
CH1
23
FIRST STEPS
MSL-7000 Series
24
MSL-7000 Series
FIRST STEPS
Spectrum
Velocity [mm/s]
DC
2 channels
RMS
Frequency range max: 20 kHz
Scaling factor for measuring range (Sensitivity):
20 mm/s = 200 mV/mm/s (mV/EU)
100 mm/s = 40 mV/mm/s (mV/EU)
500 mm/s = 8 mV/mm/s (mV/EU)
According to the selected measuring range on the laser vibrator, see section 9.2.3.1.,
adjust the scaling factor (sensitivity) value on the SKF Microlog.
Standard measuring range is 20 mm/s on laser vibrometer, needs setting of
200 mV/mm/s (mV/EU) on the SKF Microlog.
25
FIRST STEPS
MSL-7000 Series
26
MSL-7000 Series
FIRST STEPS
4.5. CALIBRATION
4.5.1. Calibration with calibration exciter [MSL-C 7000]
Fig. 4/14
Proceed as follows:
* Switch on laser.
* Adjust laser beam to the calibration exciter.
* Focus the laser beam by turning the focusing ring.
* Switch on the exciter.
* Perform measurement manually.
Measuring result valid for SKF calibration exciter MSL-C 7000:
Frequency: 159,2 Hz
Velocitiy amplitude: 10 000 m/s
(Acceleration amplitude: 10 000 m/s2)
* If the measuring results deviate from this values, adjust the Scaling factor (Sensitivity)
of your Microlog manually, see Fig. 4/12.
If using other exciters with other values, the measuring results have than to correspond to
that values.
27
FIRST STEPS
MSL-7000 Series
28
MSL-7000 Series
MAKING MEASUREMENTS
5. MAKING MEASUREMENTS
5.1. START-UP
To make a measurement with the MSL, proceed as follows:
Preparing
* Make sure that the beam shutter on the laser vibrometer is closed.
* Position the laser vibrometer roughly so that its laser beam aperture points in the
direction of the object under investigation. If possible, position the laser vibrometer at
an optimal stand-off distance to the object.
You will find information on optimal stand-off distances in section 5.3.
* Mount the MSL-7000 with the mounting threads (for dimensions refer to sections
8.2.4.) vibration-free in comparison to the vibration to be measured. If there is an earth
potential difference between the place the MSL-7000 is installed and the signal
processing system, you have to install the MSL-7000 electrically insulated.
* Switch the mains supply on.
The MSL-7000 is now ready to operate. Laser light is not yet emitted as the beam shutter is still closed.
CAUTION!
Danger from incorrect wiring! Before you switch the MSL-7000 on, check whether the cabling is correct!
For easy positioning of the laser beam, a tripod combined with a joystick head is recommended.
Measuring
Before now opening the beam shutter, remember the information on laser safety provided in section 2.2.!
* Open the beam shutter. To do so, turn the corrugated ring on the front lens to the left
when looking in the direction of the emitted laser beam.
The laser beam is now emitted from the laser vibrometer.
* Focus the laser beam on the measurement surface using the focusing ring.
29
MAKING MEASUREMENTS
MSL-7000 Series
30
MSL-7000 Series
MAKING MEASUREMENTS
Near the cutoff frequency a significant amplitude error occurs (refer to Fig. 5/1).
For frequencies > 140 Hz, the amplitude error is < -0.5 dB (-5%).
Fig. 5/1 ... Amplitude and phase frequency response of a 3rd order Butterworth high pass
filter
The lower graph in Fig. 5/1 represents the phase frequency response. The 360 phase jump
can only be seen on the diagram for presentation reasons.
31
MAKING MEASUREMENTS
MSL-7000 Series
cause measurement errors. In such cases, the effect should be tested by switching the function on and off.
Fig. 5/2 ... Effect of the digital signal improvement in the output signal
Vibration signal with spike
Suppressing spikes in the time signal affects positively a spectral signal evaluation via FFT
as well. Particularly in the higher frequency range, noise will be lowered which results from
frequent spikes in the frequency spectrum.
In delivery status, basically Signal Enhancement is switched off except for the settings are
changed on customer request when ordering. At the analog velocity output and in the main
channel (left) of the digital S / P-DIF interface, the raw signal is output. Only in the auxiliary
channel (right) of the S/P-DIF interface, the digitally improved velocity signal is available.
If Signal Enhancement is switched on via the Vibrometer Panel software, the analog output
and the left S/P-DIF channel carry the digitally improved velocity signal. Then in comparison, you can monitor the raw signal in the right S/P-DIF channel. Both S /P-DIF channels
transfer the velocity signal with identical phasing so that the effect of signal improvement
of single spikes becomes significantly apparent.
32
MSL-7000 Series
MAKING MEASUREMENTS
The stand-off distances at which the signal level is maximal are called visibility maxima. The
visibility maxima recur every 138 mm corresponding to the laser cavity length.
In practice, it is not usually necessary to search for the visibility maximum as the MSL-7000
is even sensitive enough to make a measurement close to the minimum. A visibility minimum is indicated during the warm-up phase by periodic fluctuation of the optical signal level. If you need an optimal resolution and sensitivity for small objects, you should select a
stand-off distance close to the visibility maximum for the MSL-7000.
Fig. 5/3 ... Coherency between stand-off distance and visibility maximum
0; 1; 2; 3; ....
138 mm
That is, for l = 138 mm the optimal stand-off distances are at:
96 mm; 234 mm; 372 mm; 510 mm; etc. (refer also to section 8.2.5.)
33
MAKING MEASUREMENTS
MSL-7000 Series
34
MSL-7000 Series
OPERATION
6. OPERATION
6.1. SWITCHING ON AND OFF
If you do not use the junction box, please pay attention to the information on the electric
connection in section 4.4.2. and switch the MSL-7000 correspondingly on.
35
OPERATION
MSL-7000 Series
For the analog signal, you can switch on Signal Enhancement in the Vibrometer Panel software (refer also to section 9.2.3.3.). Thus, the digitally improved signal is available at the
analog output.
NOTE!
Please pay attention that Signal Enhancement is not switched on for the analog output as
default except for the settings are changed on customer request when ordering!
Digital signal
The measurement signal is available at the Triax jack DIGITAL OUT on the back of the laser
vibrometer as a digital signal in S/ P-DIF format.
In doing so, the left channel is defined as the main channel which carries the same signal
content as the analog output. Also the switching status of the function Signal Enhancement
is referred to this channel. In the right channel, for the purpose of comparison, the improved
signal is available here with Signal Enhancement being switched off, whereas with Signal
Enhancement being switched on, the original signal is output here.
36
MSL-7000 Series
FAULT DIAGNOSIS
7. FAULT DIAGNOSIS
Some simple tests are described in the following for you to carry out yourself in the case of
malfunction. In the case of more difficult problems with the individual functions, please contact our service personnel. The tests described here are not meant to lead you to carry out
maintenance work yourself but to provide our service personnel with information which is
as accurate as possible.
Testing the MSL-7000 is limited to such tests in which the housing does not have to be
opened. Opening the housing will invalidate the warranty.
If required, please contact our service department. Based on your fault description, further
procedure will be determined.
If you have to send back the MSL-7000 for repair, always use the original packaging and
enclose an exact description of the fault.
37
FAULT DIAGNOSIS
MSL-7000 Series
38
MSL-7000 Series
TECHNICAL SPECIFICATIONS
8. TECHNICAL SPECIFICATIONS
8.1. STANDARDS APPLIED
Laser safety
IEC/EN60825-1:2008-05
(Safety of Laser Products, complies to US 21 CFR
1040.10 and 1040.11 except for deviations pursuant
to Laser Notice No. 50, dated 24 June 2007)
Electrical safety:
IEC/EN61010-1:2002-08
(Safety requirements for electrical equipment for
measurement, control and laboratory use)
EMC
IEC/EN61326-1:2006-10
(EMC requirements on Emission and Immunity Electrical equipment for measurement, control and
laboratory use)
Emission: Limit Class B IEC/EN 61000-3-2 and 610003-3
Immunity: IEC/EN 61000-4-2 to 61000-4-6 and IEC/EN
61000-4-11
Power supply
Supply voltage
11 V DC to 14,5 V DC
Operational current
max. 1,4 A
Power consumption
max. 15 W
Ambient conditions
Operating temperature
Storage temperature
Operating altitude
Relative humidity
Housing
Protection rating
IP 64 (according to EN 60529)
Dimensions
Weight
Service
Service interval
39
TECHNICAL SPECIFICATIONS
MSL-7000 Series
4 V
Frequency range
0,5 Hz to 22 kHz
50
Load resistance
DC offset
max. 10 mV
> 90 dB
Harmonic distortion
< 1% THD
Propagation delay
Type. 1,1 ms
Phase shift
Calibration accuracy
Sample rate
48 kHz
Resolution
24 bit
Frequency range
0 Hz to 22 kHz
Calibration accuracy
Measurement range
Measurement range Scaling factor
Full scale (peak)
(analog output)
Resolution1
Maximum
acceleration
mm/s
mV/mm/s
m/s/(Hz)
m/s2
20
200
< 0,02
2 760
100
40
< 0,02
13 800
500
< 0,1
69 000
The resolution is defined as the signal amplitude (RMS) at which the signal-to-noise ratio
is 0 dB in a 1 Hz spectral bandwidth (RBW), measured on 3M Scotchlite Tape (reflective
film).
40
MSL-7000 Series
TECHNICAL SPECIFICATIONS
Frequency roll-off
> 100 dB
Frequency roll-off
Activation
8.2.3. Optics
Laser
Laser type
helium neon
Wave length
633 nm
Cavity length
138 nm
Laser class
Type. 0,6 mW
Beam parameter
Parameter
MSL
Stand-off distance
Type. 6,5 mm
30 m
124 m
250 m
370 m
210 mm
Visibility maxima 1
96 + (n . l)
41
TECHNICAL SPECIFICATIONS
MSL-7000 Series
8.2.4. Dimensions
Fig. 8/1 ... Views of the MSL-7000 (Dimensions not specified are given in mm.)
42
96
648
1 200
1 752
2 304
2 856
234
786
1 338
1 890
2 442
2994
372
924
1 476
2 028
2 580
510
1 062
1 614
2 166
2 718
MSL-7000 Series
APPENDIX
9. APPENDIX
9.1. BASICS OF THE MEASUREMENT PROCEDURE
Optical interference can be observed when two coherent light beams are made to coincide.
The resulting intensity e.g. on a photo detector varies with the phase difference between
the two beams according to the equation
The phase difference is a function of the optical path difference L between the two beams
according to
applies with
Thus a constant movement of the object causes a frequency shift at the object beam which
is called Doppler frequency fD. Superimposing object beam and internal reference beam, i.e.
two electromagnetic waves with slightly different frequencies, generates a beat frequency
at the detector which is equal to the Doppler frequency. The ratio (see equation above) to
determine the velocity is, however, independent of its sign. The direction of the velocity can
be determined by introducing an additional fixed frequency shift fB in the interferometer to
which the Doppler frequency is added with the correct sign.
Thus the resulting frequency at the detector fmod is given by
Interferometers of this type which are directional sensitive are described as heterodyne.
43
APPENDIX
MSL-7000 Series
First of all, please carry out the installations as described in the Release Notes.
When installing the software, please make sure you pay attention to the supplements and
special features in the Release Notes!
To install the software, proceed as follows:
* Switch on your PC and log in with administrator rights. See your operating system
manual on this.
* Install the required software as described in the file ReleaseNoteseng on your Vibrometer Panel CD.
Now you have finished the installation. If any problems should occur during installation,
please contact your local sales representative.
44
MSL-7000 Series
APPENDIX
Title bar
Status bar
Activate the software
The name of the software is shown in the title bar. You can also show the version of the
software here. To do so, click the Polytec icon in the title bar with the right mouse button
and select About in the context menu. The dialogue About Vibrometer Panel appears.
The status bar shows the interface used to connect up the vibrometer controller.
Using the buttons on the right of the application window, you can connect or disconnect the
vibrometer controller, configure the interface, and exit the software.
Connect........ Click here to connect up the vibrometer controller.
Disconnect: .. Click here to disconnect an existent connection.
Configure: .... Click here to set the connection parameters of the interface. You will find more
information on this in section 9.2.2.2.
Close: ........... Click here to exit the software. This will also automatically disconnect the connected vibrometer controller.
45
APPENDIX
MSL-7000 Series
46
MSL-7000 Series
APPENDIX
Velocity ................................... Here you can set the measurement range for the velocity.
Low Pass Filter....................... Here you set the frequency for the low pass filter.
High Pass Filter ...................... Here you switch the high pass filter on (100 Hz) or switch it
off (Off).
These settings are immediately effective and stored automatically in the MSL.
Overrange............................... Here, a possible overrange of the velocity measurement
range is displayed. While the output voltage is in the selected
measurement range, the LED lights green. If the output voltage reaches either the positive or negative full scale value of
the selected measurement range, the LED lights red. If the
LED lights up permanently red, you have to select the next
highest measurement range if available.
Signal Level ............................ The length of the bar is a measure of the amount of light
scattered back from the measurement surface. It corresponds to the signal at the vibrometer controller. The signal
quality depends on the focus and the reflectivity of the sample surface.
47
APPENDIX
MSL-7000 Series
Using the additional buttons on the right of the application window, you can load or save the
settings.
Load.........................................Click here if you want to use settings that already exist. The
dialogue Load Settings appears. Navigate to the saving location, select the required file in the format Setting File
(*.set) and click Open.
Save .........................................Click here to save the current settings. The dialogue Save
Settings appears. Navigate to the saving location, enter the
file name and click Save.
9.2.3.2. Laser
On the page Laser, you can switch the laser on or off. The page Laser is shown in Fig. 9/4.
Fig. 9/4 ... Page Laser
48
MSL-7000 Series
APPENDIX
Signal Enhancement .............. Here you can switch the digital signal improvement On or
Off. You will find more information on this in section 5.2.4.
49
APPENDIX
MSL-7000 Series
9.2.3.4. Service
On the page Service, some monitoring functions are available for your vibrometer. The
page Service is shown in Fig. 9/6.
Fig. 9/6 ... Page Service
Test Signal...............................Here you can output a test signal. Click Zero to generate a
test signal of 0V. Click Full Scale to generate, e.g. for the
MSL-7000, a sinusoidal test signal of 2,8 V (RMS) with a frequency of approx. 1 kHz. Click Off to switch the test signal
off.
The test signals are only required for service and diagnostic purposes. Only persons which
are authorized by SKF are allowed to use these signals.
Temperature ...........................Here the internal temperature of the connected laser vibrometer is displayed.
Status ......................................The LED Status lights up green while the temperature is in
the permitted range. If the temperature is not in this range,
then the LED will light up red.
50
MSL-7000 Series
APPENDIX
9.2.3.5. Test
On the page Test, you can check the communication between software and MSL-7000 for
diagnosis purposes. The page Test is shown in Fig. 9/7.
Fig. 9/7 ... Page Test
You can combine the selections (Controller, Sensor Head and Endless) with each other!
Start:....................................... Click here to start the test. Once the test has finished successfully, you will be given a list of information about the
connected device and the parameters set, as well as the message that the test has been carried out successfully. If the
test has not finished successfully, you will be given a list of
information about the connected device and the parameters
set, as well as the message that the test has not been successful.
Cancel ..................................... Click here to abort the test. Then you receive a corresponding
message.
51
APPENDIX
MSL-7000 Series
Save .........................................Click here to save the test results. The dialogue Save Test
Result appears. Navigate to the saving location, enter the file
name and click Save.
Should any problems occur while operating your laser vibrometer, please send the test
results to your local sales representative.
9.2.3.6. Info
On the page Info, you will find all the information on the connected hardware. The page Info
is shown in Fig. 9/8.
Fig. 9/8 ... Page Info
52
MSL-7000 Series
APPENDIX
53
Please contact:
SKF sterreich AG
SKF Condition Monitoring Centre Steyr
Seitenstettner Strasse 15 Postfach 205 A 4401 Steyr Austria
Tel: +43 (0)7252 797-571 Fax: +43 (0)7252 797-574 E-mail: cmc-steyr@skf.com
Web: www.skf.com/cmc-steyr
SKF is a registered trademark of the SKF Group.
SKF Group 2013
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can
be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained
herein.
SKF reserves the right to alter any part of this publication without prior notice.
PUB CM/TM MSL-7000 Series EN November 2013
skf.com
Section 5 Training
Declaration of Conformity, Page 1 of 1
Section 5.3
Declaration of Conformity
English version