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CT Trouble Shooting Guide
CT Trouble Shooting Guide
No
Parameters
Deviation Range
Cause
Insufficient acid dosing.
Effect
High
Scaling
>150 ppm
Ammonia leakage.
Over dosing of acid.
Alkalanity
Low
<100 ppm
Corrosion
Increased Nitrites.
Inaccurate reading at 3DTRASAR.
High
>8.1
pH
<7.8
Corrosion
Acid leakage from NA plant.
Calcium
High
Chlorides
High
High
>4000 s/cm
Low
<3000 s/cm
Conductivity
Fe
High
SiO2
High
Zinc
Low
Phosphates
High
10
Polymer reserves
11
CT Heat Load
Low
High
No
Shut down
Multiple reasons
12
Ammonia
High
13
OM
Free Chlorine
High
Low
High
Suspended Solids
High
Sulphates
High
14
15
16
Corrosion, Scaling
17
18
NO2
NO3
High
High
>1 ppm
>20 ppm
Effect
Scaling
Corrosion
Scaling, effectiveness of NaOCl as a
biocide decreases as pH rises above 8.0
Corrosion
Action
Check for acid injection and increase pump strokes.
Check for COC, if >5 increase blowdown.
Check for ammonia contamination.
Check for acid injection and reduce pump strokes.
Check for COC, if <5 decrease blowdown.
Use biocide.
Check reading at 3DTRASAR and send check sample.
Check for acid injection and increase pump strokes.
Check for ammonia contamination.
Check reading at 3DTRASAR and send check sample.
Check for acid injection and reduce pump strokes.
Check pH in CWS and CWR of NA plant for any acid
leakage, Isolate the exchanger and attend leakage.
Increase Blow down and add hypo if pH reduces to 7.2
check Nitrites and use biocide if needed.
Check for COC and increase blowdown
Check for COC, hypo addition and blowdown, Increase
blow down.
Check reading at 3DTRASAR and send check sample
Check for COC, if >5 increase blowdown
Check reading at 3DTRASAR and send check sample
Check for COC, if <5 decrease blowdown
Check Fe in make up water, check pH and 3DT-129
dosing and take actions accordingly.
Check for COC, if >5 increase blowdown
Check Concentration No. and blow down. Increase
blowdown to reduce T.S.S <20 ppm
that can cause severe pitting in heat exchangers Increase dosing of 3DT-129
Can combine with calcium to form calcium sulfa