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Regd. T.M. No.164476 The Trade Mark JAWA is registered in India under No.164476 and Messrs Ideal Jawa (India) Pvt. Ltd., Mysore are registered as users ; Regd. T.M. No.259903B ered Trade Mark for Motorcycles and Parts thereof manufactured by: ‘ rt IDEAL JAWA (INDIA) PVT. LTD. Mysore-2 —— | SPARE PARTS CATALOGUE ‘Muthu Kumar Kanakachatam / Colmbatore, S.India JvaWa 250 cc MODEL: 353/04 MANUFACTURERS: IDEAL JAWA (INDIA) PVT. LTD. MYSORE~2, S. INDIA OEE TE CESSES TTT TTT TIT | t a o ip a0 5 gu Q Q 2 INTRODUCTORY NOTE: This Manual details all the components that go into Yezdi-Jawa 250ce motorcycle. The individual components have been tabulated according to their groups. Always fit genuine Yezdi-Jawa parts. They are manufactured of best quality materials. and by a similar manufacturing process as of the original parts in the motorcycle, and will therefore ensure easy installation and ‘trouble-free and economical running. How to use this manual: First refer the contents on page no. 5 for the group of parts which you wish to locate, and refer to the corresponding pages. When you have located the parts on the illustration, refer to the corresponding reference nos. of the facing page and ‘obtain the component no. and description. How to order or purchase: Spare parts should be purchased from, or ordered with our authorised dealers only by indicating the component no., description and quantity required. Painted items will be supplied in primer finish, Dimensions wherever stated are in mm The right to make alterations in design as illustrations and text is reserved. «| CONTENTS Invector ote 3 Front Fork Suspension (New Type) 7475 Contents 5 Front Fark Suspension (01 Type) 78-77 Crank Case 6-1 Frnt Mudguard ew Tpe) 7873, Crank Case RA Heit 63 Front Mudguard (1 Ty wat Crank Case Lit Hall 1041 Handle Bars & Conv Coles 82-83 Cover 1213. Wheels Front (ew Type) 8485 Crank Shalt & Cinneting Red Assemiy 1-18 Wheels Font (0d Type) tear Crank Shaft ad Piston Assumbiy 16-17 Woes fear (Mew Type) oy Standard Overs Parts of Cran Shaft Wheels er (0 Troe} sot ‘and Comecng fod Assembly. 18. Wheels Brake Drum (New Type) 82-82 ui | cyte Garland ‘Cylinder Head”. 20.21 Wheels Brake Orm (01 Tye) $495, Carer 2223 Fea Chain Whee! (ew Type) 86-87 Teanenission 2425 eo Chain Whee (Ol Type) 8.88 Teanemistion (Speedometer Give) |. 2627 Hees! Equipment —Leads 100101 | Fact Geo Change & Kick Starter <> 28-29, Tops (Cesta Leads) 102103, Stereo Gear Change Lever” 30-31. Candensr& Rectifier 104105 ick Starter 3233 Moody 106.107 Ces 35 Geete Hom toe-108 Cinteh—Upring Bracket. Sitch Boe noi Chain Vine! & Store Ratchet 38:37 Tal Lamp & Beiter mang Air Cleaner (en Tel 5835 Ignition Coil nang Ait Ciraner (1d Type O41 Heal Lamp nei Extaust Sencar (New Type) 243 Dip Switch nen fxast Slee (Od Type] MAS Stop Switch rot Frame ad Pvoted Rea Fork 4647 Tools wm08 Rear Medan ans Del Seat ost Fear Suspension (Type Armsttong) -- $253 Bear Suspensian (Type Gabe) «S488 Teal & Baty Boxes 657 | cons hss |\ Footrest, Centre Stand and Broke Pedal 60-61 Fuel Tank 63 Chie Case ass } Front Fo conate (ew Type) “> 6587 Fron Fak Complete (01 Type). - 6B9 Font Fak eps Canplte (New Type) 1071 Flos Fork Legs Complete (0 Type) 72-73 cre tr a IO FUEL TANK CHAIN CASE ed E> | fete, Companntta. Darotion res. Remar | ie Gere | (peices | SS | tw ss3.03.00% cham ca cone rea 2 sen0n.10 hun cam Ton mae ma | mooie cnincae eptat ccmaesin 1 ! + Bee eo : $ eee ; | over ace ' to Mees Ses b $ eae Ree 4 yo eye ta : yah {cou suaiar eeueg i oo Gate” Regs : FRONT FORK-COMPLETE (OLD TYPE) GD GP Ref.No. Componente. Description PesIM.c Remarks 1359-41-08 Front Fork 2 aeea1-190 Speedometer 1 3 353.41010 Heed Lug Compe 1 4 asaaio Tube 2 Spare to rem No.3 5 35841-170 Bottom Neca ‘Waldes 1 6 assar-178 ‘Top Naclle Welded 1 7 166-41-162 Sime 2 8 as-a1co5t Seat ai 8 ass.en-052 Securing Washer 5 16 150-41-003 Cup : 1 353.41.060, ‘Speedometr Dive Compiee 12 160-42-086 Grommet 2 33 aea-at-i98 Grommet ‘ 4 3a.a1 088 Nut 1 Spare wo 1s Bowom Nut 1 16 Top Nut i 7 Seat 1 spare to csv 022600 035 28 18 Geuoatior = Bok MB x22 2 2 esmozti0; Bok Me x00 2 2 cswomaor Nt MB a 22 GsNoztas Sere Ma $ 23 CSN 021740 Spring Wester 824 FRONT FORK LEGS COMPLETE (NEW TYPE) Component No. ae4-41-200 364.41.360 353.41-1080 5s0-44-031 cesN 021101 ‘esn o214ot (68M 021780 Deseription PexlM.C, Remarks RM. Front Leg CH. From Loa Steting Lop Weldea Mac Soring Warher #8. FRONT FORK-LEGS COMPLETE (OLD TYPE) Ref.No. Component No, Description _—PesiM.c, Remark 1 3581-110 RH. Front Leo 1 2 35441-150 CH. Front Leg 1 3 35-101 Stoning Lue Welded &a5s-a1-108 n Bracket 1 5 355-41-105 2 8 460.41-003 1 7 cswoattor Bolt Max x60 2 & — csnoxteo1 Not Maxt 2 8 esNoai740 Soing Washes #82 2 B FRONT FORK-SUSPENSION (NEW TYPE) ComponentNe. Description PesIM.c. Remarks 396-41-140 RM. Sidr Como 384.41-160 {LW Sider Com Sn 021101 Seow ME x 125 “The following item are common to both te fork legs, Number ‘of piecs indiste fr tho singe leg ony 394-41.912 uve 354.01-123 Pte 359-41-131, ‘Spacer 353.41-140 Cover Tobe gsa-e1148 Soxng 3s9-41-160 Seal Complete 35441-2028 Bottom Bush 34-41-2038, op Bush 352-41.269 Washer 383-41.200 set aeearazt Dorper Tobe Aesombly 354.41-330, Ena Tube Wath Pin 364.81.332 Plunger Red 366-41.333 Paton 384-41.340 Top Rod Welded 35.31.0295 Seat 180.26.033, Celie sn 02293) Ciclo 25 «1.2 GSN 021103 Seow M6 x15 CSN 021401 Nat MS GSN o2ts03 Rut M6 GSN 021702 Washer gf 53, SN 021702 Woeher 26.4 Componente, Description PesIM.C. Remerks as4-e1-140 RH. Sido Complete 3544-160 Ch Slider Complete 1 Ggwosti) Bok Mex x25 1 The following tame ar common to beth the fark legs: Number ot iaces nceated forte singe leg Oy. 352-41-070 Valve Complete you -202 Bottom Bush aaatiat Space 32-41-40 Cover Toe poaantee Sorina -353.41.160 Sea! Complete 353.41 208 Buen 95041-2468 ret 2 3oacat 208 Soaretaten No.2 354-41-205 2 35.41.2564 2 354-41-203 Top Bush 359.41.209, 359-41.200, g5na1-287 354-41-050, aeear-ni2 seeatis aeeaniiy Soaretotem tr co Lb Si s4een-121 a5eat123 5e-a1-130 End Tube wh Pia 150.2808 Che CSN 3138814 Seal Ring 6x10 csnoztios Ban mex 15 Esnozo; Rute ay Componente. Oeseription PesIM.c, Remarks -352-43.000 Front Mudd 353-43.021, Stay Spare when Not cenonas Reet p 4x8 ™ CgNozii03 Bok Mx 2 N13 vor Nut MG: HANDLE BARS & CONTROL CABLES Componente. Description PesIMM.c. Remerke 159-46.004 Handle Bars © Cont Cable 352.46-190 Teotte Cable 369-46-170 352-46-080 35.46.00 363-46-081 353.40.202 LH. Hone Bar Grip 352-46-084 et 363-46-085 Adjusting Screw 363-46-100 Twist Grp Complete I tse-4.238 Li Grommat 86-#1.242 RM. Gomer 7 Csnoziacr NMS CSN 021740 Spring Washer 6 5.3 Pa CSN S319 Surew MS x18 a 352-46-165 __ChtchCableComplete \ 353-46.075 ‘Brake Cable Completes = 355-46.024 no ” 359-46.091 nd Pece 353-57-063 Tmt, 150-40.005 Grommet CSNORIS Sew Mx 353-46.101 wit rip 353-46-140 Renton Cap with ‘Spring Complete 3546112 Catch Link csNO2I57— SoewMS.x10 csuoziis: = Saew Men @ ® WHEELS FRONT (NEW TYPE) Front Whee! Complete Back Plate with Brake Ball Boarng 6302 Brake Drum with Rin Washer #1855 shim Spacer Complete Chelip 42x17 Cover Spindle Sleeve WHEELS FRONT (OLD TYPE) Raf.No. ComponentNo. Description PexIM.C. Remarks 2 368-61-360 4 355.81.050 5 355.81-063 y 8 as3.81.071 7 csNoaca gi 8 383-51.073, 9 ssa81074 M asa-st-077 Le 2 36351-0709 13 353.5105 15 c3N 022831 18 csNoz1740 WHEELS REAR (NEW TYPE) Component No 1520:56-0013 353.51.075, SN 02467 SN 022831 20-61-124 520.51-126, 520-61.125 20-61-1238, 20.56.40, 369-56.081 353.66 209, 359.56.050, 352-56.061 620.61-115 620-66-460 353-86.080 353.56.085, 353.58.068 sw 02174002 SN 021402 ear wheel Complete Bat! Beaving 6902 Ghee 21.78, shin cop Spacer {Chain Wet Compete nut M25 03.5 Cover Plate Compict Spinaie Spacer Compote Back Plate wih Brake ‘snoee Spacer Washer 9 148 Nut mre x18 PesiM.C, Remarks WHEELS REAR (OLD TYPE) Componente. Description PesIM.c. Remarks 353-56-316 Rear Wheel Complete 1353.56.40 Chain Whee! 353-56-260, ‘Brake Orun with Rim 353-56-450 Beck Plate with Brake Shoes 353-56-041 Nut M25 21.5 399-56-050 Back Plate Complete 353-56.061 Spindle 383-56-062 Distance Piece 353-56.080, 353-5604 1353.56.209, 353-56 -085 353-51-050 353.51.074 363-51.075 353-56-953 353-51-079 51.077 (CSN 028637 ing 6302 CSN 021403 Nut Mita 1.5 SN 021740 Spring Wether @ 145 SN 022931, Ghelip gf 42 «1,75 WHEELS-BRAKE DRUM (NEW TYPE) Ref.No, Component No, Dereri PesIM.c, Remarks ‘BRAKE DRUM, BACK PLATE WITH BRAKE SHOES AND OTHER COMPONENTS ARE COM. ‘MON TO BOTH WHEELS. NUMBER OF PIECES PER SET QUOTED FOR ONE WHEEL ONLY. 1 s20.81-118 2 620.51.1216 3 CSN307655:7 2 e20-86.16 sw 021401, 35251-420 '352.56.208 NJ 545 Nu o05 359-51-445 20-81-21 4$50-51-068 620-81.223 620-61.221 950-51.446 Sw 022920 asnst-422 68w 07229030 Brake Drum Not MB x1 Washer 2 8 Back Pine Cretp 3 104 fet 30 Ref.No. ComponentNo. Description PesiM.c, Remark BACK PLATE WITH BRAKE SHOES AND OTHER COMPONENTS ARE COMMON TO| [BOTH WHEELS NUMBER OF PIECES PER SET QUOTED FOR ONE WHEEL ONLY. 1 355.51-351 353-66.350 959-51-221 359.51-322 Cn 207683,7 383-86-313, Nu 5.65 359-51-206 asa-81-4ay 353-81-446 359.51-430 353.58.206 150-51-068 SN o2t4o1 Ns 565 SN 22220 (SN 022020, Front Brake Drum Rew Brake Drom Compe ie poker Spokts Nipple MA Connector Appia only 10 Rear Rivet Spare te tem?) Washer © 6.4 Seal Brake Shoe Complete Lining cam Soring Lave (Rese Whee!) Liver (Front Whes!) Spring Wather 8.4 Rivet 6 3 10 Cre 121 ee Vv REAR CHAIN WHEEL (NEW TYPE) Component No. 620.56.217 359-56.422 359.50.427 359.56.423 jenait26 620.5640, 620.5641 cosh 024636 REAR CHAIN WHEEL (OLD TYPE) Component No. 353.56.412 359.56.421 353.56.422 353.56-427 383.56.428 353.56.423 3511-126 Description PesIM.c. Remerks Chain Wee cup Seat shim Sal Boating 6205 9 82/25 x15 ELECTRICAL EQUIPMENT-LEADS Component No. Description ++ maetdie’ | ae iesvimee | } ee G5 teecmnter 1 \ 3 Sern tauysrotwcoa | ‘aoind 2 | 5 ps2.40-0 Hom ten ea ci ¢—az.o4t0 Hom ewten ter 7 363-60-265 ‘Switch box to ip | 2 s53.60.100 —_swtehbotinaped | sad | ¢ meee) rw | 2 ke ine! : | Roo Saeed | m1 TAGS (ELECTRICAL LEADS) Coriponent No. 2389-60.062 383-60.064 353-69.013 389-60-147 353.60-148 353-60.065 353-60.063 353-60.045, 359-60.012 450-65.017 551-60.060e 150-93.028 4155-65-08 180-65-084 181-65.120, 151-05.121 150-66.030 41-68-22 151-65.123 151-65.051 181-65.179, Description Pes!M.C. Remarks Fuge Protecting Tube Spring Buckle seap red Ena ee Crank Caee Grommet Lead Connector Complete Tag 88" Toa 18° Toa 87 Tog 20: Tag 21 Toa 56" Tog tt 1g 58 Tog 30 Tog 18 358-61-040 MAGDYNAMO. Component No. Description __—Pew/M.C. Remarks 380.61-001 Magdyeamo 11-19-1185 Rater Complete 2358.61.30 Stata hovsing| late 1308-61-220 Wie 350.61-460, Contact Complore 368.6112 Paper Insulator 28.388:61-121—Teminal 181-63.037 Termin! Nu 8.68 Moher 43 (2) Nu 568 Warner #64 ase-c1-111 Seeing Washer EN 022301.00 Rit ant €§N 0229017 Sew Max CSW O21103,«—Seww Ma 8 355-61-411 Screw Ma x5. 3s919.014 cach eswo2t133 Sew MAx8 sw 021101, Bote x78 asaet-ott com cswozt1s3 Sew M6 x20 .359-62.001 eS 021103 (63N 021401, sw 021740, €8N 02701 Desoription lactic Horn 6-2 Amp Bolt MB x18 Nut MB Spring Washer 82 Washer 2 8:4 Pes/M.C. Remarks SWITCH BOX Component No, 358-63.002 “35063-0859 358-63.320, 358-63.360 358-63.370, 353-63.082 270:67-082 TAIL LAMP—BATTERY Component No. PerIM.c: Remarks 33-68-0022 ‘Tall Lamp Complate 43.68.0621 Housing 52.68.0400 ‘Base Pate Complete 359-00-144e 70123-9.58 —Bub6v/ 18" eter note yo19se ube) sw SN021043 Ser ME 10 GSNO2IS7 —— Sarw ME CSNO2I33 Seem MB x6 Gswoztuo) NEMS. (CSN 021740 Sing Washer 5.1 8) Eade 6V Tyoe 3eV9 2) Gutman e Type 23 2} Standard BV Tye 38CTS 2 tsr61.078 Pad 1 13 t6e6Lor7 Fue 7AMP 1 For Stop Lah + Spue tem No.3. 2 HEAD LAMP. Fef.No. ComponentNo. Description esl. 1 383.67-050 Head Lamp Compiste 2 asaer-ote Distance Piece 1 3 ager ots Saew 1 4 383-67-097 Cover Gass 1 5 352-67-098 Bulb Slee Ooty t 8 asse7-040 Closing Cap 1 7 asne7-o78 Rubber Seating 1 8 uaer-te2 = 1 3 3s3.67-t65 Tost Sering 1 10 350-67-170 Ratecer 1 mH asaerte2 Scie with Grooved Heart 12 asae7-te9 Packing Ring 1 13 csNo2mi33 Seow M8 a 14 Gemozizo1 Washer gh 3.2 a 5 canon: ° Satem@ixto 18 csN022301 we 2x5 2 Spares 17 TESLA.57020. Head Lom Bu 1235/35 5208 18 Types Park ght Bute wview 1 19 as2-67-109 Contact Faster a | 20 ypesat Speedometer Bu ovisw 1 21 260-60.210 Bulb Holder Compl 2 383.67-168 Angled Clio 1 DIP SWITCH ComponentNo. Description Peeim.c 1 353.66-101 Dip Switeh Complete 1 2 353.65-120 Housing Complete 1 3 ass.65-1391 Contact, 1 4 as3.66.132 Contst 1 5 33.65.1393 Spring 1 6 353.65-134 Spring 1 7 383-65-135, ‘Grub Screw. 1 8 353.65.140 Dip Switeh Body 1 9 353.6514 Lever 1 10 as3.65-145 Electc Horm Contact 11 csNott4s Sew Mx 4 : 12 GSNOZIT48 Screw Md x 28 1 13 csno2taot Nur 1 ng STOP SWITCH Component No, 359-66-200 359.65.011 353.65-201, PesIM.c. Remarks Stop Switch Complete Stop Switch Spring Stop Swith Bracket Saitoh Scew M3 x6 Norma Spring Washer 43 Ineation Sew Ma x, Womer Mf 83 FY CRANK CASE. A i Sig i 20 CSN 021151 1 Sy 2 CSN 021153 1 Es) Bass : R 25 C3N313133.1 2 Es} 26 SN 3131331 4 4 a IN 517 4 is 28 383-10-011 1 i] 25 353-10-012 2 P| fo NB 6S Washer 6 8.4 2 a |x — | sein conpmuane, sowinna fee. fem | manana: camecaenatnat i 5 Geuorsuoyo Sst Ring A | sonnet F 3 wer.tr.099 Lay Saf Beth : u 2 hualeoo Seine 622584 > Str, ‘2525 ciel 2 iS | oe Yaoin260 ict 1 s 7 teoentHa Goa Cnge Sha \ ew 1 RalarNote & tow k 8 10-65-02 Holder 1 } 8 eNSatese Bal Boxing eye to cononeea7 ‘all eng Sosiesasansc7 3 i cawonaigs Panera 3K8 ater being preewed into postion 1 be reamed toda 14070009" CRANK CASE L. Ref.No. Componente. Description PealM.c. Aemarks 1 asaanany Crank Cose-LH Mal 1 2 assatcite Seat @ 15105 1 3 15tt1-o46e 4 2 ietitoe7 1 ‘ndene Setow 5 asa1-296 ush 1 425/1258 Calin 1 7 stati iio 1 8 tian 264 Dowel Bush 2 8 1501-028 {Gear Change Shat = Bust 1 eter Note 10° s2.11-208 seal 1 M1 GsN024537 Bal Beating a0 pam 12 csm024637 Ball Beating 30s 02254172 13 ceozti0s Bolt MB x12 i + Ate beng pressed into positon tobe reamed toda. 14078987 ™=™ IE a Component No. 5911-012 ge1-11-201 50-11-008 con o2ast08 gn 021148, "9.207145 «1 seat 10/6 x1 Screw M6 x8 CRANK SHAFT AND CONNECTING ROD ASSEMBLY Ref.No. ComponentNo. Description PesIM.c. Remarks 1 461-12.023 Fly Whee! Assembly 2 1BI-12.088 Connecting Rod Complete 1 2 ser-t2.085 Connecting Rod 1 Spare to tem No.2 4353.12.01 Roller #4 6 40 Refer Nowe below 5 380.12.018 Big End Outer Race 1 Spare to stem No.2 6 161-12.066 ‘Small End Bush 1 . 7 1it3.024 Cronk Pin 1 8 151-12.025, Ring Eat 8181-12082 iy Whee 2 yo ts142-031 RAPin 1 M1 481042.037 CHa 1 Note: hem Nos. 45 @ 7 shouldbe ordered ou single un Alter being pleted ito postion. tobe pound snd apped to ia, 2.918888 mm “ attr boing pressed ito position, to bo reamed to dis, 1507888 mm ___ CRANK SHAFT AND PISTON ASSEMBLY Components. Oescristion 151-12.023 aeiz0tt 359-12.018, 151-12-002 181-12.003 SN 022928 tert2o18 $88.12.009 PesIM.C. Remarks eter Nove PY ARM AS VIR MALNT SS ; STANDARD OVER SIZE PARTS OF z J CRANK SHAFT AND CONNECTING ROD ASSEMBLY | Rot.No. Components. Description PesM.c. Remarks 359-12.059 Piston tet Rebore 4 353-12-063 Piston = 2ndRebore 1 i 353-12.073, Piston Sed Rebore 2359-12-08, Paton 4th Rebore 1 4351-12-052 Gudgeon Pin 151° 1 35112.000 Gugeon Pin 21505" 4 181-12.087 Piston Ring 1 Hebore #0525 3 181-12.067 Piston ing 2rd Rebore 055 2 151-12.078 Pistone ing 90 Revove #0575" 3 181-12.087 Piston Ring th Rebore #6650 9 161-12.083, Role p06 * 1 om 151-12-052 Gudgeon Pin used smal end bush and the hole inthe piston must be reamed ta BBE am ia.t61 \titom 358-12-090 Gusgoon Pin is ued the smal end bush oe the hole in CYLINDER BARREL AND CYLINDER HEAD ! ef.No. ComponentNe. Description Pes MC. Ramarks 1 asaa-to4 Cylinder Head 1 2 353:13-103 Cynder Baal” 1 3 ist72019 Gino Head Gasket 1 2 as313.010 Spark Plug MICO (ype 9240 022 820/ Hewid521) 1 5 CgNa0aN491 Seal Ring G14 1 * The Cylinder Barals ae graded acording to thei ore, Le, AB.C. The leer Indicating the grads i stamped onthe Top seating fae of the Cliyer Bare DIAMETERS OF REBORED CYLINDER Rebore Grade “A Grades" Grade 'c" st 6525 65.258 65266 2nd 560 5,508 asste ae 6575 05.758 5,765 a 1500 6,008 60.016 Tolerance fr all he grades i-+0.008, ‘CARBURETTOR TRANSMISSION ‘component No. .359-22.040 953-22-001 354.22.004 4p1-22.002 451.22:008 461-22.005, 451-22-008 481-22.007 451-22.008, yore r91-22-018 5122015 si.zz-021, ys 22022 1522-008 y51-22-026 382-22-008 181-22.001 352:22-039 289-00.010 5094698 N50 con o2 1401 f6sn 2 1923 Description PeniMc. Speedometer rive Gear Box Sprocket 197 1 (Gear Box Sorockel 167 Main Saft Gear 47 Teeth Gear 18 Teeth ‘Gear 2¢ Tooth ‘Gear with Hub Complete chain 12.7278 (yxsne ‘chain Connecting Link ‘Spring Washer 964 Nowa + Sew M6 x18 Remarks For Sido Cor ‘ippled on Ve reauied Sone toltom No.t8: N18 TRANSMISSION (SPEEDOMETER DRIVE) Ref.Ne. ComponentNe. Description PeelM.c. Remarks 1 353-22.0408 Speedometer Dive 1 2181-72-07 Beanng 1 3 362:72.000 Worm Complete + @ 188.22.088 Wissher 2 5 cSNo2292002 — Cielin #7 5 2 7] FOOT GEAR CHANGE AND KICK STARTER Componente. Description PesiM.c. Remarks 151-24.000 Lover with Sleeve 154-24.118, IS Quagrant wih 181-24.037 Guide 1$1.24.089, Fork Complete 151.24.088 Com Plate Complete 359-26-084 hate 151-24.085 Spring 151-24.086 Sea! 383.24.108 Shaft with Bracket 150-26.007 Spring 385.24.0908 Paw with Dowel Fn 150-26-03¢ Pia Spare 190-24-048 Guide Spare wo seem to Mo. 180-26.050 Spring o 190-24-051 Cover ‘. 355.24.056 Spring o ‘esw 023090 Ball 7 8 (5126) e can 021133, Screw MS #15 SN 021131 Screw M6 x22 gn 021183, Screw M5 x12 Nd 5065 Spring Washer #64 sn 022102 Pin 2 2x10 Spare 10 stem No.1 STARTER/FOOT GEAR CHANGE LEVER fat.No. Componente. Description ——enIM.C. Raman | 1 ss1.24000 1 2 teraeoss : 3 ter arose t 4 Giwostaon ss : KICK STARTER Component No. 2359-28-20 181-28.032 151-28.002 151-28.009, 151.28.005, 151-28.013 151-20-014 151-28.016 181-28-021, 353-28-020, 181-28-050 181-28-081 359-28.012, 352-28-016 150-28.018 180-26-048 esnoz2173 (65021105, N56 Deseriotion Penim.c teh Chain Wet with Kick Sater Ratchet Spacer Chain 60 Links Waster Hub Complete Com Screw ME x15 Securing Washer 86 CLUTCH - OPERATING BRACKET CHAIN WHEEL & STARTER RATCHET | Aiet.Ne. Componente, Deeerintion _—PealM.C. Rameeks 1 15028.083 Lever Compote 1 2 0 Meas Pw 1 3 Wee. Sow : 6 160.26-082 Tessin 1 5 $e026.076 Lever Complete : @ 5026-001 racket } 8 Genomes Nu Moxt 1 10 senses Ban peas i i csweniisg Soew Monts 3 13 teozs.06s Rar 1 ie 6026086 Washer 2 18 $8026-067 cn ; | 36 151-20-033 Wek State Rateet (olde) 4 tee 151-29-053 Kick Staer fata owt) 1 17 151-26-04 Sing 1 18 $8128-088—Spew (ld no) 1 Appictte 19° 161-28-040 ——huchChain Whee! 1 a woo om Ht isozetss ln 1 a AIR CLEANER (NEW TYPE) Ref-No. Component No. Description PesiM.c. Remarks 1 389.01-380 Ae Cleaner Complety 1 2 asnonaar ‘ie Cleaner Boy 1 3353.01.39 Silencer Top : 4 denne Fitor Assembly : | Shoti, et Gaming End Pace 1 | 8 352.01-388 Suap 240, + 8 353.01.392 to 2 9 cswozii03 Blot Mex4s 2 | 10 CSNO2181206 Screw Mex10 2 3 csnozi702 arbor 3 64 2 12 csnozi702 Wather 2 43 2 13 esnozia0t Not Me 2 14 cgwozi740 Spring Washer 9.61 2 AIR CLEANER (OLD TYPE) Ref-No. Componente. Description Pes/M.C. Remarks 1 353.01-380 Air Cleanee Complete 1 2 353.01-391 Air Cleaner Body 1 3 as3.01-394 Silencer Top 1 5353.01.30 A Cleaner 1 5 353-01-3203 Connecting End Pace 7363.01.36 Strap 240 1 8 ass.6oc1e7 Buckle i 9 353.01.392 lip 2 30 csNo21T03 Bolt M6 45, 2 $1 CSN02tBI208 Screw Max 10 : | 12 CsN021702—— Washer 64 a 13 GsN021702 «Washer 43, 2 18 cswoziaor Nate 2 3 | 18 CSNOZI740 ——_Sorng Wesher 6.1 a oR EXHAUST SILENCER (NEW TYPE) Reto. ComponentNo. Description Pel .C. Remarks 1 268.01.600 LH. Estmet Stoner 1 2 sorte Uitecham Pe 4 Sorat 0 Akemamrpe § isoanon tn 2 8 2s.t0a Rabe See i > des.ortoe 3 & fsoay00 Seu 2 3 2escoi.sam Shane Cow Welded 3 - to Ses-01a98 End pce 2 Sf aesonsoa Sua men2z0 i 13 Gowoato Sim msm ar 4 14 Epwoni4a Sing Wanter Bat 2 43 eswoataoy Nara : 18 Gsworiaor ture 2 8 ® 2 et-No. Component io 359.01-500 359.01-600 g53.01-411 s52.01-a12 353.01-101 35201102 180.17-006 gn 021103 cs 21740 352-01-603, gn 028740 cegn 021401, 352.01-510 388-01-610 359.01-520 35301495 Sw 021702.04 gn 021148 SN 021740 RH Exhaust Silencer ‘Compe LH. Exhaust Silene Conia RM Exhaust Pipe LH. Exhaust Pipe Union Nut Sea Seat Bolt Maxt5 Soring washer 8 Stud Mx 20 Sorng Washer 0.4 Norms AH Silencer Jacket Wildes LU, Stoner Jacket Weldes Stencer Core Bractet Washer Bolt Me x 15 Washer d 8 Screw Max Sping Washer f 4.1 Norms Pes. ‘Component No. 353.31-008 5359-31-20, 359.20.015, 393.21-015, 52-31-0409, 352-31-016. 355:31.017, 353.31-018 389.31-021 353.31-030 359.31-035, 352-31 224 352-31.221 180:31.002 cesn n2t401 cesw 021101 bin 517 (CSW 021103 sw 021103, Sn 021740, CSN 021740 (650021702 sw o21401 353.31-228 FRAME AND PIVOTED REAR FORK Geb Screw M10 x27 Rear Fork Bolt Weld RH. Engine Front LH Engine Front Waster Res: Fork Pivot ‘Spacer Complete Ajaor Welds cup fa Ma 3x 80 cena MB 1 awe te fan we 120 Seng Wester 9 92 Spong wean Washer $ 8.4 tr sore ip a REAR MUDGUARD Ref.No, ComponentNe. Description PesiM.C. Remarks | | | 2 asg2018 | 3 382.33.017 439.019 ratecer ae Sma a20n Halder fe cree Soiaaas | ers 3 ever: $ Shonne o Suae Te cavers Givers saetlerts No vere Sette os i alae | DUAL SEAT REAR SUSPENSION (TYPE: ARMSTRONG) RRef.No. Component. Deseription PeelM.C. Remarks 1 AT6I7-S-€298 Shock Absorber 2 ‘The following items a 10 both the ear suspensions. Number of pes. indicated for 2 artes Sub-Assy. Mounting | Supplied 26 Top Spiing Abutment cs avej7a2 areisTa ‘ar7/s32 ania ar9/381 aTeI773 > )Sub-Assan 1 byte to tem No 27 > ArT}s081 ar718 rites ‘are}62396 aveioa7 ‘are(340 ‘C3N-021103 esw-021740 17/325 areas T7208 1 1 1 Anny pe 1 ment 2 1 Supplied as 2 SubeAese ems 11012 Ref. No. Component No- 600624 Description __—PesiM.C. Remarks Rear Suspension abril type —Shock ‘beotber complete 141 “The following items are common to both the rear suspensions. No.of pes. Indicated for single suspension only. ser) siete s-61e136 fan Ring 1 Spring Shroud (ner) 1 Spring 1 Shock absorber unit 1 Spring Sous 1 (owe) 2 cach 2 8 TOOL AND BATTERY BOXES Ret.No, ComponantNo. Description PeslM.C. Remarks 359.26-100 Tool (RLM) Box 47 esmo2i702 Compe 2 353.36.120 Locking Sorew Welded 1 ‘Sparetottem 3 32.35.1246 1 4 353.36-125 + & — esnozis03 3 6 csNoz740 3 7 383.36-225 ater (L4H) Boe Woises 8 383.36-120 Locking Serow Wold Soaretoltom | No. 7 | 2 363-96.128 Sorina | yo 353.36.125 Peo 11 -352:26-220¢ Sap Complete ie 12 353-36:2200 1339.36.29 1 eswoziaor 48 egnoais03 46 egnoai70 | | Ref.No ComponentNo, Description PosiM.c, Remarks 359.26-400 2 353.3640 1 3353.36.05 1 @ 353.3040 2 5 35335412 1 5 ssa.a5.018 2 7 csnozie 5 8 csNozuor 5 9 csNoziT0 5 10 csNoziia8 1 M eswozttos 1 12 esnoztna0 2 13 Ssaabate a 14 363-36-0200 ’ FOOT REST, CENTRE STAND AND BRAKE PED, Gi) GP CF ef.No. ComponentNo. Description _—PesIM.C. Remarks 1 359.37-080 Pilon Foot Rest 4 Complete 2 2 383.97.055 RA. Tube with Pn 3 as9.a7011 [LHL Tube wath Pn 4 -asssr-ttme nets Pec 1 5 as3.37-038 Brake Pedal Bracket © 559-97-045 Brake Pada Weg 7 saarier Cente Stn 1 8388.37.06 Tost Washer 1 t 9 393-45-028 i : } 10 350-37-165 Cente Stand Bracket { M1 eswozttos «Bonen 20 1 12 3e2.a7-068 Foot Rest Pin 2 Be | 13 Se. 3r0n Foot Rest Rubber > | ‘Sees 2 ° 4 asaa7-or2 Cane Stand Spring” 1 el 15 aenz7-ce8 Pilion Foot Rest Space to 2 Rubber Seeve 2 item Nat 16 asa-a7-140 ear Brake Coble = 17, 180.27-038 2 2 18 t60-37-054 : z 18 csn-oatto3 2 20 esmoatior a 2 censoatne0 3 2 csnoaieat 2 2 csn-on1740 2 2 esn-oataos 2 4 25 csw-estn40 2 Sat 2 csNoatees r 2 22 Gsw-021740 Sing Washer 12.2 2B csw.022930 rel Bans 2 23 350-37-097 Crete ‘ 30 cswozizors: baht a x6 é 3 CSNO21740° Spring Wanker 82g 32 csnaziios = Bon meee 2

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