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DDPC en
DDPC en
DDPC en
Type
Drives
Rodless
DDLI
DGCI
Brief description
Without guide
With contactless measuring displacement encoder
Based on linear drive DGC-K
Supply ports on end face
System product for handling and assembly technology
With guide
With contactless measuring displacement encoder
Based on linear drive DGC
Supply ports optionally on end face or front
System product for handling and assembly technology
DIN
DDPC
DIN
DNC/DSBC
DIN
Swivel
modules
Swivel modules
DSMI
Internet: www.festo.com/catalogue/...
Stroke/swivel angle
[mm/]
Rodless
25, 32, 40,
63
Suitable
for positioning with
CPX-CMAX
SPC200
80, 100
10 2000
100 750
Swivel modules
25, 40, 63
270
Internet: www.festo.com/catalogue/...
Advantages:
Pneumatics and electrics control
and positioning on one platform
Innovative positioning technology
piston rod drives, rodless drives,
rotary drives
Actuation via fieldbus
Remote maintenance, remote
diagnostics, web server, SMS and
e-mail alerts are all possible via
TCP/IP
Modules can be quickly exchanged
and expanded without altering the
wiring
Internet: www.festo.com/catalogue/...
Also included:
The functional scope of the control
ler CPX-CMAX includes actuation of
a brake or clamping unit via the
proportional directional control
valve VPWP.
Up to 8 modules (max. 8 axes) can
be operated in parallel and
independently of each other.
Commissioning via FCT (Festo
configuration software) or via
fieldbus: no programming, only
configuration.
Advantages:
Greater flexibility
OEM friendly commissioning
also via fieldbus
Easy installation and fast
commissioning
Cost-effective
You program the system in your
PLC environment
Advantages:
Greater flexibility
OEM friendly commissioning
also via fieldbus
Easy installation and fast
commissioning
Cost-effective
up to 30% faster cycle rates
significantly reduced system
vibration
Improved work ergonomics
thanks to significantly reduced
noise level
The extended diagnostics help to
reduce the service time of the
machine
Advantages:
Easy installation and fast
commissioning
Reduction of system downtimes
thanks to the new diagnostic
options
With switching output for
actuating a brake/clamping unit
Internet: www.festo.com/catalogue/...
Advantages:
All process steps can be docu
mented, which improves quality
An adjustable contact force (via
pressure regulator) increases the
precision of the "displacement
sensor"
With displacement encoders for
measuring absolute values, the
actual position is immediately
available after the system is
switched on
1
2
3
6
Advantages:
Complete drive unit
DDLI for easy connection to
customer's guide system
Excellent running characteristics
For fast and accurate positioning
down to 0.2 mm (only with axis
controller CPX-CMAX)
Advantages:
Compact drive unit
Can be used universally
Also with guide unit
For fast and accurate positioning
up to 0.5 mm (only with axis
controller CPX-CMAX)
3
1
6
6
2
1
2
3
5
6
Internet: www.festo.com/catalogue/...
1
6
6
2
1
2
3
4
6
7
1
6
7
6
4
8
1
2
4
6
7
8
Advantages:
Complete drive unit, compact,
can be used immediately
High angular acceleration
With adjustable fixed stops
For fast and accurate positioning
down to 0.2 (only with axis
controller CPX-CMAX)
Internet: www.festo.com/catalogue/...
Advantages:
Easy installation and fast
commissioning
Cost-effective
Can also be used in harsh
ambient conditions
Variety of drives: CPX-CMPX and
CPX-CMAX also support cylinders
with external displacement
encoder
cmpx
vpwp
casm
casm
kvi
n/
nebc
/n
nebc
nebp
1)
Displacement encoder
MLO-LWG/-TLF
MME-MTS
Page/
Internet
cmax
vpwp
casm
casm
kvi
n/
nebc
/n
nebc
nebp
Page/
Internet
System components for pneumatic positioning systems with axis controller CPX-CMAX
Linear drive
Standard cylinder
Swivel module
DDLI/DGCI
DNCI, DDPC
DSMI
Axis controller
CPX-CMAX
Prop. directional control valve
VPWP
Sensor interface
CASM-S-D2-R3
Sensor interface
CASM-S-D3-R7
Connecting cable
KVI-CP-3-
Connecting cable
NEBC-P1W4-
Connecting cable
NEBC-A1W3-
Connecting cable
NEBP-M16W6-
Displacement encoder
MLO-LWG/-TLF
MME-MTS
Displacement encoder
MLO-LWG/-TLF
MME-MTS
Page/
Internet
cmix
casm
casm
(n)1)
(n)
n/
nebc
/n
nebc
nebp
kvi
As an extension
Internet: www.festo.com/catalogue/...
4
7
1
5
Internet: www.festo.com/catalogue/...
3
4
5
6
-V- New
Standard cylinders DDPC, integrated displacement encoder
Peripherals overview
2
aJ
3
1
2
9
3
8
6
5
4
-H-
Note
10
Internet: www.festo.com/catalogue/...
-V- New
Standard cylinders DDPC, integrated displacement encoder
Peripherals overview
Accessories
Type
Brief description
Page/Internet
22
22
22
20
24
23
24
For additional sensing of the piston position, can be ordered optionally, only in combination
with the order code A in the modular products section for the drive
Used to connect pneumatic drives with analogue/incremental displacement encoder to a
position controller CPX-CMAX or CPX-CMPX
For connecting compressed air tubing with standard O.D.
sm
2
3
4
5
6
7
8
9
aJ
1)
Rod eye
SGS
Foot mounting
HNC
Flange mounting
FNC
Guide unit1)
FENG-KF
Trunnion support
LNZG
Trunnion mounting kit
DAMT
Slot cover
ABP-5-S
Proximity sensor
SME/SMT-8
Sensor interface
CASM
Push-in fitting
QS
casm
24
Guide unit FENG-KF must be attached to the piston rod in a way that eliminates backlash
-H-
Note
Internet: www.festo.com/catalogue/...
11
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Standard cylinders DDPC, integrated displacement encoder
Type codes
DDPC
Type
DDPC
Standard cylinder
Piston j [mm]
Stroke [mm]
Guide unit
None
Attached
Clamping unit
None
Attached
At one end
Through piston rod
Cushioning
P
Position sensing
A
12
None
1 500 mm
Internet: www.festo.com/catalogue/...
-V- New
Standard cylinders DDPC, integrated displacement encoder
Technical data
Function
-N-T-
Diameter
80 and 100 mm
Stroke length
10 2,000 mm
Mode of operation
Guide1)
Protection against rotation
Mounting position
Type of mounting
Cushioning
Position sensing
Measuring principle (displacement encoder)
Pneumatic connection
Stroke
DDPC-3)
[mm]
DDPC--D
[mm]
Extended piston rod
[mm]
1)
2)
3)
80
100
ISO 15552
Piston
Piston rod
Profile barrel
Double-acting
Guide rod with yoke, with ball bearing guide
Square piston rod
Any
Via accessories
Elastic cushioning rings/pads at both ends
Integrated displacement encoder
Via proximity sensor2)
Encoder, non-contacting and relative measurement
G
10 2,000
100 500
1 500
Guide unit FENG-KF can be ordered via the modular product system (feature D) and is supplied attached. The maximum stroke is restricted.
Not included in the scope of delivery, can be ordered as an option
Can only be used without restriction as a positioning drive in the range from 100 750 mm.
Note stroke reduction in combination with CPX-CMAX, SPC200
[bar]
[bar]
Ambient temperature3)
[C]
Vibration resistance to DIN/IEC 68 Part 2-6
Continuous shock resistance to DIN/IEC 68 Part 2-82
CE mark (see declaration of conformity)4)
Corrosion resistance class CRC5)
1)
2)
3)
4)
5)
4 12
48
Compressed air to ISO 8573-1:2010 [6:4:4]
Operation with lubricated medium not possible
Pressure dew point 10 C below ambient/medium temperature
20 +80
Severity level 2
Severity level 2
To EU EMC Directive
1
Only applies to applications with end-position controller CPX-CMPX, SPC11 and axis controller CPX-CMAX, SPC200
Characteristic values contingent on the proportional directional control valve VPWP, MPYE
Note operating range of proximity sensors
For information about the applicability of the component see the manufacturers EC declaration of conformity at: www.festo.com/sp User documentation.
If the component is subject to restrictions on usage in residential, office or commercial environments or small businesses, further measures to reduce the emitted interference may be necessary.
Corrosion resistance class 1 according to Festo standard 940 070
Components subject to low corrosion stress. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.
Internet: www.festo.com/catalogue/...
13
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Standard cylinders DDPC, integrated displacement encoder
Technical data
Forces [N] and impact energy [Nm]
Piston
80
100
3,016
2,721
1.8
4,712
4,418
2.5
vperm. +
mload +
2xE perm.
mdead ) mload
vperm.
Eperm.
mdead
mload
2xEperm.
*mdead
v2
100 750
Any
0.01
0.5
20
300
20
100
0.05
1
0.88/1.02
0.77/0.95
3
15
4)
14
100
32
450
32
150
0.7
0.95/1.10
0.80/1.32
Stroke
Mounting position
Max. controllable force1)
Typical friction forces2)
Repetition accuracy
pressure regulation3)4)
3)
Note
25
26
1)
2)
-H-
[mm]
[N]
[N]
[%]
100 750
Any
2,710/2,440
140
2
100
4,240/3,975
160
Advancing/retracting at 6 bar
These values can fluctuate greatly from cylinder to cylinder and are not guaranteed.
These friction forces must also be taken into consideration when using an external guide or when the cylinder is moving other components subject to friction
This value defines the repetition accuracy with which the internal differential pressure in the cylinder is controlled and refers to the maximum controllable force (the internal differential pressure corresponds to the
prescribed force setpoint value)
The effective force at the workpiece and its accuracy depends largely on the friction in the system as well as the repetition accuracy of the internal control system. Note that friction forces always work against the
direction of movement of the piston. The following formula can be used as a rule of thumb for the force F at the workpiece:
F = Fsetpoint Ffriction forces internal repetition accuracy
Internet: www.festo.com/catalogue/...
-V- New
Standard cylinders DDPC, integrated displacement encoder
Technical data
Positioning characteristics with Soft Stop end-position controller CPX-CMPX, SPC11
Piston
80
Stroke
[mm]
Mounting position
Repetition accuracy
[mm]
Min. load, horizontal
[kg]
Max. load, horizontal
[kg]
Min. load, vertical1)
[kg]
Max. load, vertical1)
[kg]
Travel time
[s]
Recommended proportional directional control valve
For CPX-CMPX
For SPC11
1)
100 750
Any
2
20
300
20
100
Soft Stop sizing software: www.festo.com
100
32
450
32
150
25
26
Analogue
[mm]
[mm]
[mm]
[m/s]
[kA/m]
[m]
0.08
0.09
0.11
1.5
IP65
In accordance with EU EMC Directive1)
10
Cable with 8-pin plug, round type M12
1.5
For information about the applicability of the component see the manufacturers EC declaration of conformity at: www.festo.com/sp User documentation.
If the component is subject to restrictions on usage in residential, office or commercial environments or small businesses, further measures to reduce the emitted interference may be necessary.
At 100 mm interval
Pin
Function
Colour
1
2
3
4
5
6
7
8
5V
GND
sin+
sin
cos
cos+
Screening
n.c.
Black
Brown
Red
Orange
Green
Yellow
Screened
Internet: www.festo.com/catalogue/...
15
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Standard cylinders DDPC, integrated displacement encoder
Technical data
Weight [g]
Piston
80
100
DDPC-
Basic weight with 0 mm stroke
Additional weight per 10 mm stroke
Moving load with 0 mm stroke
Additional weight per 10 mm stroke
3,053
87
804
31
4,330
95
994
31
3,537
127
1,247
70
5,019
134
1,467
70
31
2,046
2,829
10,430
80
12,990
80
Materials
Sectional view
1
Standard cylinder
1
2
3
16
End cap
Piston rod
Cylinder barrel
Seals
Note on materials
Internet: www.festo.com/catalogue/...
-V- New
Standard cylinders DDPC, integrated displacement encoder
Technical data
Torques and lateral forces
Max. torque for protection against
rotation
Dynamic
3 Nm
Static
5 Nm
An external guide unit FENG-KF is re
commended with higher torque loads.
The guide unit is supplied attached.
Mounting conditions
When mounting a drive A with magnet
(for position sensing) next to a
standard cylinder DDPC, the following
conditions must be observed:
Parallel assembly
If the offset Y = 0 mm, the drives can
be assembled directly next to one
another.
DDPC
X
Y
Sensor cable
DDPC
Sensor cable
DDPC
Internet: www.festo.com/catalogue/...
17
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Standard cylinders DDPC, integrated displacement encoder
Technical data
Download CAD data www.festo.com
Dimensions
DDPC-
AM
d11
BG
D7
D8
D9
EE
80
100
40
40
45
55
17
17
3.7
3.7
14
14
M12
M12
93
110
Gy
G
43
48
KK
L1
L2
L9
L17
MM
PL
RT
T1
M20x1.5
M20x1.5
34.2
38
128
138
20
21.5
45.7
45.7
20
20
30
31.5
M10
M10
8
8
[mm]
[mm]
80
100
TG
VA
VD
WH
ZJ
72
89
4
4
16.7
20.5
46
51
174
189
22
22
30
30
6
6
[mm]
80
100
18
Internet: www.festo.com/catalogue/...
-V- New
Standard cylinders DDPC, integrated displacement encoder
Technical data
Download CAD data www.festo.com
Dimensions
DDPC--T Through piston rod
A2
[mm]
max.
D1
f9
80
100
500
500
48
48
VD
WH
16.7
20.5
46
51
[mm]
80
100
D2
H1
L3
L5
Gx
Gx
165.5
174
95
98
31.5
31
ZJ
ZM
DDPC--T
DDPC--CT
DDPC--T
DDPC--CT
174
189
269
287
222
240
317
338
Internet: www.festo.com/catalogue/...
19
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Standard cylinders DDPC, integrated displacement encoder
Technical data
Download CAD data www.festo.com
Dimensions
DDPC--D
B1
B3
B4
D1
D2
D3
D4
D6
h6
[mm]
0.3
0.2
0.6
80
100
105
130
100
120
148
172
106
131
78
78
M10
M10
18
18
11
11
25
25
H1
H2
H3
H4
KK
L1
L2
L3
L4
[mm]
0.5
0.2
0.2
80
100
189
213
180
200
130
150
130
150
M20x1.5
M20x1.5
258
263
111
116
194
138
215
220
L5
L6
L9
L10
L11
L12
L13
L14
11
11
20
20
27
27
+10
[mm]
80
100
20
0.2
40
40
128
128
32
32
20
20
Internet: www.festo.com/catalogue/...
21
24.5
72
89
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Standard cylinders DDPC, integrated displacement encoder
Ordering data Modular products
Ordering table
Piston
80
100
0
M Module No.
1677705
1691433
Function
Protection against rotation
Piston
Stroke
0
O Guide unit
DDPC
-Q
-
-
DDPC
-Q
T
-P
A
-P
A
-E
Can only be used without restriction as a positioning drive in the range from 100 750 mm
Enter
code
-C
None
[mm] 1 500
Code
-D
0
O Piston rod extension
None
Attached
None
Attached
At one end
Through piston rod
Clamping unit
Condi
tions
Internet: www.festo.com/catalogue/...
21
+
Dimensions and ordering data
For
AB
[mm]
AH
80
100
12
14.5
For
TR
US
63
71
63
75
93
110
1)
AT
15
17.5
AU
6
6
XA
[mm]
80
100
AO
DDPC-
DDPC--C
281
230
376
328
SA
41
41
XS
CRC1)
81
86
2
2
Weight
DDPC-
DDPC--C
276
220
371
318
Part No.
Type
174373
174374
HNC-80
HNC-100
[g]
829
1,009
+
Dimensions and ordering data
For
E
FB
[mm]
H13
80
100
1)
22
93
110
12
14
MF
TF
UF
CRC1)
ZF
DDPC-
DDPC--C
256
205
351
303
Weight
Part No.
Type
174380
174381
FNC-80
FNC-100
[g]
16
16
63
75
126
150
150
175
30
35
1
1
1,495
2,041
Internet: www.festo.com/catalogue/...
33 2
10
77
CN
H7
D1
20
34
EF
EN
EU
0.5
25
CRC1)
[]
25
18
15
Weight
Part No.
Type
9264
SGS-M20x1,5
[g]
30
30
464
C2
C3
[mm]
80
100
44
48
For
136
164
156
189
XJ
DDPC-
XV
DDPC--C
DDPC-
1)
TL
20
25
20
25
TM
110
132
CRC1)
[Nm]
175
117
270
215
143
120
UW
XG
DDPC-
DDPC--C
111
123
206
221
130
145
Weight
Part No.
Type
163529
163530
DAMT-V1-80-A
DAMT-V1-100-A
DDPC--C
[mm]
80
100
TD
e9
238
218
28+2
28+2
[g]
1
1
1,494
2,095
Internet: www.festo.com/catalogue/...
23
[mm]
D11 H13 0.1
80
100
1)
20
25
18
20
20
25
FN
40
50
FS
13
16
H1
20
24.5
HB
H13
KE
11
14
11
13
NH
TH
UL
CRC1)
0.2
23
28.5
42
50
Weight
Part No.
Type
32961
32962
LNZG-63/80
LNZG-100/125
[g]
65
75
2
2
178
306
Ordering data
Comment
Part No.
Type
80, 100
Every 0.5 m
151680
Slot cover
1)
PU1)
For
Packaging unit
-H-
Note
24
Internet: www.festo.com/catalogue/...
PU1)
10
100
1)
2)
3)
100 200
550171
VPWP-6-L-5-Q8-10-E-
186100
QS-Gy-8
201 450
550172
VPWP-8-L-5-Q10-10-E-
186102
QS-Gy-10
451 750
1552544
VPWP-10-L-5-Q-10-E-G-EX1
186103
QS-Gy-12
100 120
550171
VPWP-6-L-5-Q8-10-E-
186104
QS-G-122)
121 330
550172
VPWP-8-L-5-Q10-10-E-
186104
QS-G-123)
331 750
1552544
VPWP-10-L-5-Q-10-E-G-EX1
186104
QS-G-12
Packaging unit
With additional reduction from 12 to 8, with push-in connector QS-12H-8 (part number 130624)
With additional reduction from 12 to 10, with push-in connector QS-12H-10 (part number 153044)
QS-Gy-8
QS-Gy-8
QS-Gy-10
QS-Gy-12
QS-G-122)
QS-G-123)
QS-G-12
PU1)
10
Packaging unit
With additional reduction from 12 to 8, with push-in connector QS-12H-8 (part number 130624)
With additional reduction from 12 to 10, with push-in connector QS-12H-10 (part number 153044)
Internet: www.festo.com/catalogue/...
25
MPYE-5-1/8-HF-010-B
MPYE-5-1/4-010-B
MPYE-5-3/8-010-B
MPYE-5-1/8-HF-010-B
MPYE-5-1/4-010-B
MPYE-5-3/8-010-B
26
186100
186102
186103
186104
186104
186104
QS-Gy-8
QS-Gy-10
QS-Gy-12
QS-G-122)
QS-G-123)
QS-G-12
PU1)
10
Packaging unit
With additional reduction from 12 to 8, with push-in connector QS-12H-8 (part number 130624)
With additional reduction from 12 to 10, with push-in connector QS-12H-10 (part number 153044)
1)
2)
3)
QS-Gy-8
QS-Gy-8
QS-Gy-10
QS-Gy-12
QS-G-122)
QS-G-123)
QS-G-12
PU1)
10
Packaging unit
With additional reduction from 12 to 8, with push-in connector QS-12H-8 (part number 130624)
With additional reduction from 12 to 10, with push-in connector QS-12H-10 (part number 153044)
Internet: www.festo.com/catalogue/...