SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Final Inspection & Punchlisting of Castable Refractories

PROJECT TITLE

SAIC-N-2031
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

PLANT NO.

EC / PMCC / MCC NO.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

CONTRACTOR INSPECTION LEVEL

REFERENCE

General Requirements (SAES-N-110 & SAES-N-120 Applications, See Note 1)

A1

Applied lining is verified and accepted using following Checklists:

A) Post Application Inspection of castable RefractoriesSAIC-N-2028 B)
Inspection of repairs of Castable Refractories SAIC-N-2029
C) Inspection of Furnace Dry out SAIC-N-2030

as referenced

A2

Samples taken during production were tested for cold crushing strength
& density per ASTM C133, ASTM C134 & ASTM C862 with results from
an independent lab returned & available.

SAES-N-110,
Para. 11.3.2
SAES-N-120
Para. 10.5.5 &
Para. 10.5.6

A3

Test results from lab compared to Refractory Manufacturer's product

data sheet showed that Test values for cold crushing strength were at
least 90% of the Refractory Manufacturer's minimum value.

SAES-N-110,
Para. 11.3.3
SAES-N-120
Para 10.5.9

A4

Test results from lab compared to Refractory Manufacturer's published

values for density were within 81 kg/m (5 lbs/ft) of published values.

SAES-N-110,
Para. 11.3.4

A5

Test results from lab for density checks made in accordance with ASTM
C134. shall not be less than 2,400 kg/m.

SAES-N-120
Para. 10.5.6

A6

On Final Inspection, after all repairs & temporary supports removed,

linings were hammer tested & accepted by SA Refractory Inspector

SAES-N-110,
Para. 11.3.6
SAES-N-120
Para. 12.2.8

A7

On Final Inspection, after temporary supports were removed after

Dryout, lining cracks with a width of 3 mm (1/8") and larger and a depth
of more than 20% of refractory thickness did not exist in the finished
lining.

SAES-N-110,
Para. 11.5.4
SAES-N-120
Para. 12.4.4

A8

QC Documentation listed in Form # 175-328110 (Material Certs, Water

Analysis, Procedures, Sample Location logs, QC records for welding, fit
up, preheat, weld repairs, bend tests) was completed & accepted by QC
& signed off by the SA Refractory Inspector

SAES-N-110,
Para. 11.1.1
SAES-N-120
Para. 12.1.1

A9

Final Cleaning is done & all protective coverings are removed & all
rebound & loose material is removed from equipment.

SAES-N-110
Para. 9.4.8

Page 1 of 4

MECH-

SYSTEM ID.

QUANTITY INSP.

SAUDI ARAMCO INSPECTION LEVEL

ACCEPTANCE CRITERIA

QR NUMBER

CONTRACTOR / SUBCONTRACTOR

PURCHASE ORDER NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

A.

15-Dec-09

EQPT CODE

SAUDI ARAMCO TIP NUMBER

ITEM
No.

30-Jun-08
DATE APPROVED

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Final Inspection & Punchlisting of Castable Refractories

PROJECT TITLE

30-Jun-08
DATE APPROVED

SAIC-N-2031
WBS / BI / JO NUMBER

QR NUMBER

15-Dec-09

MECH-

CONTRACTOR / SUBCONTRACTOR

REMARKS:
REFERENCE DOCUMENTS:
1. SAES-N-110 -- Installation Requirements-Castable Refractories (30 Jan 2007)
2. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (30 Jan 2007)
ATTACHMENTS (1): Attachment 1 -- SA Form 175-328110 Castable Refractories,
NOTES: 1. This checklist applies to Final Inspection of Castable refractory systems detailed in both procedure SAES-N-110 & SAES-N-120.

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:

Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others

Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 2 of 4

N = NO F = FAILED

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection & Punchlisting of Castable Refractories

SAIC NUMBER

SAIC-N-2031

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-

Attachment 1 -- SA Form 175-328110 Castable Refractories

Page 3 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection & Punchlisting of Castable Refractories

Page 4 of 4

SAIC NUMBER

SAIC-N-2031

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-