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Fa5695 (SPC7011F)
Fa5695 (SPC7011F)
FA5695
Application Note
April-2011
Fuji Electric Co., Ltd.
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FA5695
WARNING
1. This Data Book contains the product specifications, characteristics, data, materials, and structures as of
Apr. 2011. The contents are subject to change without notice for specification changes or other reasons.
When using a product listed in this Data Book, be sure to obtain the latest specifications.
2. All applications described in this Data Book exemplify the use of Fujis products for your reference only.
No right or license, either express or implied, under any patent, copyright, trade secret or other
intellectual property right owned by Fuji Electric Co., Ltd. is (or shall be deemed) granted. Fuji makes no
representation or warranty, whether express or implied, relating to the infringement or alleged
infringement of others intellectual property rights which may arise from the use of the applications
described herein.
3. Although Fuji Electric is enhancing product quality and reliability, a small percentage of semiconductor
products may become faulty. When using Fuji Electric semiconductor products in your equipment, you
are requested to take adequate safety measures to prevent the equipment from causing a physical injury,
fire, or other problem if any of the products become faulty. It is recommended to make your design
fail-safe, flame retardant, and free of malfunction.
4. The products introduced in this Data Book are intended for use in the following electronic and electrical
equipment which has normal reliability requirements.
Computers OA equipment Communications equipment (terminal devices)
Measurement equipment Machine tools Audiovisual equipment Electrical home appliance
Personal equipment Industrial robots etc.
5. If you need to use a product in this Data Book for equipment requiring higher reliability than normal, such
as for the equipment listed below, it is imperative to contact Fuji Electric to obtain prior approval. When
using these products for such equipment, take adequate measures such as a backup system to prevent
the equipment from malfunctioning even if a Fujis product incorporated in the equipment becomes faulty.
Transportation equipment (mounted on cars and ships) Trunk communications equipment
Traffic-signal control equipment Gas leakage detectors with an auto-shut-off feature
Emergency equipment for responding to disasters and anti-burglary devices Safety devices
6. Do not use products in this Data Book for the equipment requiring strict reliability such as (without
limitation)
Space equipment Aeronautic equipment Atomic control equipment
Submarine repeater equipment Medical equipment
7. Copyright 1995 by Fuji Electric Co., Ltd. All rights reserved. No part of this Data Book may be
reproduced in any form or by any means without the express permission of Fuji Electric.
8. If you have any question about any portion in this Data Book, ask Fuji Electric or its sales agents before
using the product. Neither Fuji nor its agents shall be liable for any injury caused by any use of the
products not in accordance with instructions set forth herein.
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FA5695
CONTENTS
1.
Description
2.
Features
3.
Outline
4.
Block diagram
5.
Pin assignment
6.
6-8
7.
Characteristic curves
9 - 10
8.
11 - 12
9.
13 - 15
10.
16 - 20
11.
20 - 21
12.
21
Note
The contents are subject to change without notice for specification changes or other reasons.
Parts tolerance and characteristics are not defined in all application described in this Date book. When
design an actual circuit for a product, you must determine parts tolerance and characteristics for safe
and economical operation.
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FA5695
1. Description
FA5695 is power-factor correction converter IC operating in critical conduction mode. It realizes low power
consumption by using high voltage CMOS process. It is equipped with many fault protection functions such as FB
short-circuit detection circuit and double OVP function.
2. Features
3. Outline
SOP-8
0.180.08
5
0.650.25
3.9
6 0.2
4
4.9
1.8 MAX
0.20
1.27
+0.10
-0.05
8
0
0.4 0.1
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FA5695
OVP
+
-
Delay
+
-
SP
SOVP
4. Block diagram
5. Pin assignment
VCC
OUT
GND
IS
FB
COMP
RT
OVP
Pin
No.
1
2
3
Pin
symbol
FB
COMP
RT
Function
Feedback Voltage Input
Compensation
Set Maximum on time
OVP
5
6
7
8
IS
GND
OUT
VCC
Description
Input for monitoring PFC output voltage
Output of error amplifier
Set Maximum on time by connecting
resistor
Monitor the output of converter and protects
from over voltage
Input for sensing current
Ground
Output for driving a power MOSFET
Power supply for IC
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FA5695
Symbol
Sink
Source
Input voltage (FB,COMP,RT,OVP)
Input voltage (IS)
Input voltage (IS:when AC on and below 10ms)
Input current (FB, COMP, RT, OVP, IS)
Input current (IS:when AC on and below 10ms)
Power dissipation
Operating Ambient Temperature
Operating Junction Temperature
Storage Temperature
Ivcc
Vcc
Io
Vinfb, Vincomp,
Vinrt, Vinovp
Vinis
Vinis_vin
Iinfb, Iincomp,
Iinrt, Linovp
Iinis_vin
Pd
Ta
Tj
Tstg
Ratings
(TBD)
28
+1000
-1000
-0.3 to 5
mA
V
mA
mA
Unit
-5 to 0.3
-10 to 0.3
+/- 100
V
V
uA
-20
625
-40 to +105
+150
-40 to +150
mA
mW
C
C
C
Maximum
dissipation Pd (mW)
625mW
400mW
-40
25
105
Ta() Ta (C)
Ambience
temperature
150
Symbol
Vcc
Cvcce
Cvccc
Rrt
Rfb, Rovp
Risf
MIN
10
10
0.1
20
-
TYP
12
82
-
MAX
26
150
8
100
Unit
V
uF
uF
k
M
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FA5695
Regline
Temperature stability
Transconductance
Output current at startup
VdT
Gm
Io_ss
Output Current
Io
Tonmax
Maximum on range
(Soft start)
Maximum oscillating frequency
RT output voltage
Tonmax_
soft-start
Fmax
Vrt
Symbol
Vthsoft
Condition
MIN
Vcc=10V to 26V
Source:V(FB)=1.0V
Source:V(FB)=1.0V
Sink:V(FB)=4.0V
Condition
V(COMP)=5.0V
V(FB)=Vfb
V(COMP)=5.0V
V(FB)=1.0V
V(COMP)=1.0V
Condition
V(COMP)=5.0V
Ton>Tonmax*90%
Condition
V(FB)=2.5V3.0V
V(FB)=3.0V2.5V
Vsovph-Vsovpl
V(FB)=2.5V3.0V
Ton=Tonmax*70%
Condition
V(FB)=2.5V
Condition
2.535
-20
-10
mV
50
-20
-40
30
0.5
75
-40
-60
50
100
-60
-80
70
MAX
uA
Unit
30
36
Us
18
24
30
us
340
0.90
400
1.15
460
1.40
kHz
V
MIN
0.6
TYP
0.7
MAX
0.8
Unit
V
MIN
TYP
MAX
Unit
0.94*Vfb
MIN
1.060*Vfb
1.020*Vfb
0.030*Vfb
1.025*Vfb
TYP
1.080*Vfb
1.040*Vfb
0.040*Vfb
1.050*Vfb
MAX
1.095*Vfb
1.060*Vfb
0.060*Vfb
1.075*Vfb
Unit
V
V
V
V
MIN
0.1
1.2
TYP
0.3
1.8
MAX
0.5
2.4
Unit
V
uA
MIN
Tphl
Vzcd
Tzcd
TYP
mV/C
umho
uA
24
-0.58
Tj=-30C to +85C
Unit
2.500
MIN
Condition
MAX
2.465
Tj=-30C to +85C
Vthis
Vthisdt
TYP
TYP
-0.60
-1.5
-15.0
0.3
200
-10.0
0.9
MAX
Unit
-0.62
1.5
500
-5.0
1.5
ns
mV
us
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FA5695
OUTPUT (OUT Pin)
Item
Output voltage (L)
Output voltage (H)
Output rise time
Output fall time
Symbol
Vol
Voh
Tr
Tf
Condition
Isink=200mA
Isouce=200mA
CL=1.0nF
CL=1.0nF
MIN
7.8
-
TYP
1.2
8.4
50
25
MAX
3.3
Restart timer
Item
delay time
Symbol
Tdly
Condition
MIN
TYP
30
MAX
Unit
s
Condition
MIN
11.5
8
3.0
TYP
13
9
4.0
MAX
14
10
5.0
Unit
V
V
V
MIN
TYP
1.5
2.0
30
MAX
80
3.0
4.0
60
Unit
A
mA
mA
uA
Symbol
Istart
Icc
Iop
Istb
Condition
Vcc=Von-0.1V
CL=1.0nF
Vfb=0V
120
100
Unit
V
V
ns
ns
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FA5695
7. Characteristics curves
(Unless otherwise specified, Ta=25C and Vcc=12V)
Error amplifier voltage feedback input
(Vfb)
vs
threshold(Vfb)
vs. supply voltage(Vcc)
(VCC)
(T)
2.55
2.53
2.54
2.52
2.53
Vfb [V]
Vfb [V]
2.51
2.50
2.52
2.51
2.5
2.49
2.49
2.48
2.48
2.47
2.47
10
15
20
VCC [V]
25
30
-50
50
100
150
T []
100
Gm [umho]
90
80
70
60
50
-50
50
Tj []
100
150
Current
sense comparator
IS(Vthish)
vs. maximum
threshold(Vthis)
vs. supply voltage(Vcc)
(Tj)
-580
Tonmax/softstart[us]
60
Vthis [V]
-590
-600
-610
50
40
30
at soft start
20
10
-620
-50
50
Tj []
100
150
0
10
30
50
70
90
Rrt[k]
110
130
150
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FA5695
700
1.6
600
1.4
500
1.2
Tzcd[us]
Fmax.[kHz]
400
300
200
1
0.8
0.6
0.4
100
0.2
0
0
10
30
50
70
90
Rrt[k]
110
130
10
150
30
50
70
90
Rrt[k]
110
130
150
Istb)
vs.
supply voltage(Vcc)
(VCC)
120
100
Istb [uA]
80
60
40
20
0
10
15
20
25
30
VCC [V]
10
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FA5695
OUT
(Q1 gate)
Q1
Vds
IL1
Vcomp
Vramp
PWM.comp.
output
(reset)
ZCD.comp.
output
(set)
Fig. 2 Switching Operation, Waveforms
t1
t2
t3 t1
L1
C1
D1
Q1
Vds
Rs
IS
Vo
OUT
CUR.comp
-0.6V
Restart
ZCD.comp
RT
Delay
-10mV
3
Q
UVLO
RAMP
OSC
PWM.comp
SP
TIMER
Restart
FB
1
COMP
Dynamic
OVP
Static
OVP
SPC7011F
OVP
ERRAMP
2.5V
11
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FA5695
IL1(peak)
IL1
IL1(mean)
=1/2IL1(peak)
enlarged
2Iin(peak)
input
voltage
IL1
C1
filtered the high
frequency
content
by C1
error
amplifier
output
Iin(peak)
Iin
amplifier
is constant and load is
()
()
constant, on time stays constant
(Fixed on time control)
MOSFET
Gate
of the
inductor
AC
()
average
waveform of
the inductor current
inductor
current
12
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FA5695
1.8uA
R1
FB
1
R2
ERRAMP
C3
VREF(2.5V)
COMP
R3
OUT
F/F
PWM
Comp
C4
C5
on time
100%
80%
VF voltage
Vfb*0.95 Vfb
(2.5V)
FB
This circuit is to limit the voltage when the output voltage of the
power-factor correction converter exceeds the set value.
When this IC starts up or load changes sharply, the output voltage
of the converter may exceed the set value. In such a case, this
protection circuit works to control the output voltage.
FA5695 has 2 of OVP function as shown below.
It controls the ON width linearly when the output exceeds the
reference voltage.
Dynamic OVP - - - Built-in FB pin
On time
100%
70%
It stops the output pulse when the output exceeds 1.08 times of
reference voltage.
Static OVP - - - Built-in FB pin and OVP pin
VF Voltage
Vfb
(2.5V)
Vfb*1.04 Vfb*1.08
13
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FA5695
Vout
(Standby circuit)
In the PFC circuit of booster type, if feedback voltage is not properly
provided to the FB terminal due to short-circuit or open-circuit around R1,
R2, the error amplifier cannot control the constant voltage and the output
voltage abnormally rises. In such a case, the overvoltage protection
circuit also cannot operate because the detection of the output voltage is
abnormal.
To avoid such situation, this IC is equipped with FB short-circuit
detection circuit.
This circuit is composed of the reference voltage of 0.3V (typ.) and
comparator (SP), and when the input voltage of the FB terminal
becomes 0.3V or lower due to such trouble as short-circuit of R2 or
opening of R1, the output of the comparator (SP) inverts to stop the
output of the IC and the IC stops operation resulting in standby state.
Once the voltage of the FB terminal decreases to almost zero and the
output of the IC stops, and then when the voltage of the FB terminal
returns to 0.3V or higher, the IC resumes from the standby state and the
OUT pulse restarts.
VREF(2.5V)
R1
FB
COMP
1
R2
ERRAMP
C3
Short
SP
Vthfb(0.3V)
Vsovp(1.08*VREF)
OVP
Vdovp(1.05*VREF)
RAMP OSC
D1
L1
C1
Q1
C2
Rs
R4
C6
IS
1.4k
C7
RT
ZCD.comp
21.9k
20mV
46.7k
100mV
1.5V
R5
Delay
RAMP
OSC
OUT
F/F
PWM
Comp
OCP
OCP.comp
Switching
SW frequency
Fmax
Load
14
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FA5695
(6-2) Overcurrent detection protective circuit
The overcurrent detection protective circuit detects the inductor
current and protects MOSFET by turning off the OUT output when it
becomes higher than a set current level. With the overcurrent detection,
the voltage across the current detection resistance Rs connected to the
GND is fed to the IS terminal, and when the IS terminal voltage
compared by the overcurrent detection comparator becomes lower than
-0.6V, it is regarded as overcurrent state.
When the overcurrent is detected, the F/F for OUT output is reset to
make MOSFET turn off.
inductor
current
Vds Vds
MOSFET
Tzcd
T 1/Fmax
Vds between the drain and the sources of the MOSFET starts
oscillating through resonance of L1 and the parasitic capacitor
component on the circuit just before the MOSFET turns on.
When the proper value of Rt, the turn on timing of MOSFET can be
adjusted at the bottom of the voltage oscillation. This makes it possible
to minimize the switching loss and the surge current generated at the
turn-on. (Fig. 13)
When the Rt is smaller, the turn-on timing becomes earlier, and vice
versa. (Fig. 14)
Since the optimum value of this Rt changes depending on the circuit
and input/output conditions, tuning up is required so as to achieve an
optimum state while evaluating the operation with actual circuit.
inductor
current
MOSFET
Vds Vds
Tzcd
T= 1/Fmax
MOSFET
Vds
Vds
Tzcd(Rtzc
Tzcd
(with adequate Rt)
TzcdRtzc
Tzcd
(Rt is too small)
Tzcd(Rtzc
Tzcd
(Rt is too large)
15
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FA5695
VREF(2.5V)
R1
Application
(i) Feedback signal input
- Wiring
Connect the node between voltage dividing resistors for setting output
voltage.
- Operation
The output voltage Vout of PFC is controlled so that FB voltage matches
the internal reference voltage (2.5V).
Vout
FB
COMP
1
R2
ERRAMP
C3
Short
SP
Vthfb(0.3V)
Vsovp(1.08*VREF)
OVP
VREF
R1 VREF
R2
Vdovp(1.05*VREF)
RAMP OSC
PWM.comp
Application
(i) Phase compensation of internal ERRAMP output
- Wiring
Connect C, R between COMP terminal and GND as shown in Fig. 16.
- Operation
Connecting C, R to the COMP terminal suppress ripple component at 2
times the frequency of the AC line that appears in the FB output.
(Reference)
Example of application circuitC4=0.15uF
C5=0.15uF
R3=68k
The above is a reference example, and it should be decided by
sufficiently verifying with actual application circuit.
COMP
2
ERRAMP
R3
C4
C5
16
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FA5695
Ton
RAMP Delay
_OSC
2.5V(typ)
2 Lp Po
Vac2
R5
C7
Ton max
2 Lp Po
Vac(min) 2 0.8
Vout
R1
R2
OVP
4
C3
17
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FA5695
Application
(i) Detect the current value through the inductor
The maximum threshold voltage Vthis of the IS terminal is -0.58V (max).
The current detection resistance Rs is set so that necessary current can
be supplied for this VthIS.
With maximum output Po (W) and minimum input voltage Vac (min), the
maximum value of peak current (ILP (max)) through the inductor can be
approximately expressed by the following formula.
I LP(max)
Q1
C2
Rs
R4
C6
IS
1.4k
2 2 Po
Vac(min)
ZCD.comp
Rs
D1
L1
Function
(i) Detect zero current through the inductor
(ii) Detect overcurrent and turn off OUT output
VthIS
0.58
I LP(max) I LP(max)
- Wiring
Connect the current detection resistor Rs between the source terminal
(GND) of MOSFET and the minus lead of the input capacitor (C1). The
voltage across Rs is fed to the IC as the current/voltage conversion
signal.
- Operation
(i) The internal reference voltage and the internally divided voltage of the
IS terminal are inputted to the ZCD comparator, and when the IS
terminal voltage becomes larger than -10mV, the comparator output
inverts and turns on the OUT output.
(ii) When the IS terminal voltage becomes smaller than -0.6V, the
comparator output signal inverts and turns off the OUT output.
- Additional explanation
When MOSFET turns on, the gate driving current of MOSFET and surge
current due to discharging the parasitic capacitors run to the current
detection resistance Rs. Large surge current may cause malfunction
following disturbed input current waveform. Depending on the amperage
of the surge current or timing, whisker-like pulse may be mixed in the
turn-on portion of the OUT pulse of the IC. Normally, therefore, a CR
filter is connected as shown in Fig.20. The cutoff frequency of this CR
filter must be set sufficiently higher than the switching frequency so that
it will not affect the normal operation.
It is recommended to set this cutoff frequency to about 1~2MHz.
21.9k
20mV
46.7k
100mV
OCP.comp
1.5V
D1
L1
C2
Q1
ZD
Rs
7
R4
GND
C6
IS
1
12[ MHz]
2 C6 R 4
D1
L1
C2
Q1
Rs
7
R4
ZD
GND
C6
IS
18
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FA5695
VCC
Driver
OUT
7
VCC
Driver
7
OUT
6
GND
VCC
8
Driver
7
OUT
6
GND
L1
R7
C1
D2
C9
C5
8
VCC
Fig.25 VCC pin circuit(1)
R7
GND
8
VCC
External DC
DC
Power Supply
C9 C5
19
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FA5695
Von(max): Low voltage ON threshold voltage of UVLO 14V(max.)
The value of R7 expressed with the formula is, however, at least
necessary and minimum condition to start the IC, and actually it should
be decided considering the starting up time required for each application
circuit.
This starting up time must be examined by measuring in actual circuit
operation.
During the steady operation, Vcc is supplied from the auxiliary winding
of the transformer. But there is some time delay until the auxiliary
winding voltage sufficiently rises after the IC starts switching operation.
To prevent Vcc from decreasing to the off threshold voltage of UVLO, it
is necessary to decide the capacitance of the C5 connected to Vcc.
Since this time delay differs depending on the circuit, it should be
decided after checking with actual circuit
It is also recommended to place the ceramic capacitor C9 (about 0.1uF)
to remove switching noise.
Vcc
UVLO
ON
UVLO
OFF
UVLO OFF
Vcc
must not drop
Time t
OUT
SBD
ICMOSFET
is placed just beside the
inductor,
MOSFET
IC
IC
is placed under the inductor
(
IC
Fig.29 Bad example (1)
MOSFET
Signal wires are placed under
20
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FA5695
OVP
VCC OUT GND
IS
SPC7011F
FA5695
SPC7011F
FA5695
FB
COMP RT
RT COMP FB
IS
GND OUT
VCC
OVP
90 to 264Vac
L 1
J101
N 3
F101
6.3A
R101
510k
L101
C102
1000p
L102
C101
0.47u
D101
600V25A
L201
180H
C103
1000p
R201
0.068
D203
ERA91-02
D204
R208
22
C205
0.15u
VCC
RT
R211
47k
OVP
200 W
R223
2200k
R225
680k
C202
220u
J201
R227
51k
GND
R207
100
C209
0.1u
COMP OUT
R222
R215
2200k
R216 2200k
R217
R224
R218
680k 2200k
R219
R226
R220 47k
680k
R221 3.9k
VR201
IC201
FB
C212
0.01u
390 V
C213
220p
R209
47k
C201
1
C106
2200p
R210
68k
C206
0.15u
YG952S6RP
Q201 D201
FMH21N50ES
C104
0.47u
ZT101
R102
510k
R103
510k
TH101
C105
2200p 5D22
C214
1000p
C210
1000p
R214
100k
C211
56u
GND
C208
2200p
IS
FA5695
SPC7011F
D205
R213
47
VCC
GND
1 2
J202
21
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