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ArcWorld and FabWorld Brochure PDF
ArcWorld and FabWorld Brochure PDF
ArcWorld and FabWorld Brochure PDF
FABWORLD
ROBOTIC WELDING
SOLUTIONS
YASKAWA MOTOMAN
HAS A WELDING
Reduced Cost and Risk n Improved Quality and Documentation n Reduced Delivery Time n Single-Source Support and Warranty for Workcell
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Since their introduction in 1990, our ArcWorld solutions have been continuously improved and expanded to not only a myriad of arc welding
solutions, but also to most other robotic processes. The robot(s), welding equipment, part positioner and workcell safeguarding are all
fully integrated and designed to work together. Yaskawa Motoman now offers the widest product line of standard arc welding workcell
configurations in the robot industry, providing the best fit for your specific needs.
AW1000
AW6000
AWC-52
AWC-500
ArcWorld II
AWII-52
Economical workcells
Low-volume; high-mix
Job shop applications
AWII-100
AWII-500
AWII-6000
Big 5 Auto
Interior
Exhaust
1st Tier
ArcWorld III ArcWorld IV ArcWorld V
ArcWorld C QR4C/TR3C/DR2C
Trunnion Positioners
Suspension
2nd Tier
Implements
Skid Steers
Backhoes
Agricultural Equipment
ArcWorld ArcWorld III FabWorld FabWorld II
ComArc MH-Series Positioners DR2C
Light and
FabWorld MA3100
MotoRail
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AWIII-1200
AWIV-4200
AWIV-6200SL
AWIV-6300XHD
ArcWorld V
AWV-1200
AWV-6300
FW, MA3100
FW-DRC
by forklift or crane
FWII
Bulldozers
Manlifts
Heavy Construction
Drop Center Positioners Multi-layer
MotoSweep ComArc
Rail
Store
Fixtures
ATV
Heavy Transportation
Food
Equipment
General Fabrication
Electrical
Enclosures
Manufacturing
Products
Job Shop
ArcWorld ArcWorld II ArcWorld III
FabWorld II ComArc
Turntable Positioners
Guarded Tables n Turntables n Headstock/Tailstocks n Trunnions n Multi-Axis Positioners n Rotating and Linear Robot Transporters
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Cell
Door Guard
AWII-50
AWII-52
AWC-50
AWC-52
AWII-200
AWC-200
Manual
Manual
Roll-up
Roll-up
Electric Door
Roll-up
Common
Base
Optional
Optional
Standard
Standard
Optional
Standard
Number of
Robots
1
1
1
1
1
1
Number of
Stations
1
2
1
2
2
2
Part Length
(mm)
1,425
700
1,650
760
1,180
1,180
Part Width
(mm)
700
700
700
700
625
1,100
Turntable Workcells
For parts that do not require positioning to orient the
part for welding.
Higher productivity; allows operator to
load/unload from a single point while robot
welds on the opposite side.
n Wide range of payload capacities and indexing times
n Low-inertia H-style tabletop for higher performance and
easy fixture mounting
n Standard 60-inch tabletop; most workcells accept optional 1,829 mm (72-in) diameter table top
n Optional fixture plates for tooling changeover; 500 mm L x 350 mm W, 1,000 mm L x 650 mm W
with notched corners
Cell
AWII-100
AW1000/1200
AWIII-1000/1200
AWV-1000/1200
AWV-1200HS
Index Time
(sec.)
4
4
2
4
2
Common
Base
Optional
Standard
Standard
Standard
Standard
Number of
Robots
1
1, 2
1, 2
1, 2
1, 2
Thru-hole
(mm)
None
120
100
120
100
n Reduce costs savings by using modules (with less components) is passed on to customers
n Ease programming standard software allows robot multi-tasking and coordination
Payload
(kg)
200
300
500*
300
500*
Headstock/Tailstock Workcells
that
to norient
n n n n n n n n n n n n n n n n n n n n n n n n n n For
n nparts
n n n
n require
n n n npositioning
n n n n n
n n the
n npart
n nfor
n welding.
n n n n n n n n n n n n n n n n n n n n n
n Servo-controlled headstocks can be programmed in any orientation
n Single- or dual-load stations
n Coordinated motion software (standard) that enables robot(s) to weld while positioner is rotating parts
n Manual or powered door guard operation
n Compact headstock module with MotoMount tailstock for longer part spans
n Single- or two-axis part positioning
Cell
Door Guard
AWII-50S
AWII-52S
AWC-50S
AWC-52S
AWII-500
AWC-500
AWC-500TR
Manual
Manual
Roll-up
Roll-up
Electric Door
Roll-up
Roll-up
Common
Base
Optional
Optional
Standard
Standard
Optional
Standard
Standard
Number of
Robots
1
1
1
1
1
1
1
Trunnion Workcells
Number of
Stations
1
2
1
2
2
2
2
Part Length
(mm)
1,300
550
1,300
550
1,000
1,300
234/370
Part Dia.
(mm)
700
700
700
700
800
1,100
800/400
Payload
(kg)
180
180
180
180
550
1,075
500
OPULAR
MOST P URATION
CONFIG
Index Time
(sec.)
4
7
4
6.5
2.25
2.95
2.95
Number
of Robots
1, 2
1, 2
1, 2
1, 2, 3, 4
1, 2, 3, 4
1, 2, 3, 4
1, 2, 3, 4
Payload
(kg)
250
500
250
250
750
1,200
1,200
Number
of Motors
1
1
1
3
3
3
3
Fixture
Mounting
Faceplate
Faceplate
Faceplate
MotoMount
MotoMount
MotoMount
MotoMount
Part Length
(mm)
2,600
3,000
2,600
2,920
2,920
2,920
2,920
Part Dia.
(mm)
1,170
1,350
1,170
1,300**
1,300**
1,300**
1,300**
Index Time
(sec.)
4
7
Number of
Robots
1, 2
1, 2
Payload (kg)
500
750
Number of
Motors
3
3
Part Length
(mm)
1,977
1,977
Part Dia.
(mm)
1,300
1,300
FABWORLD SOLUTIONS
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FabWorld solutions are designed to weld very large, heavy parts that require positioning
and low- to medium-part volumes with high product mix. FabWorlds generally require
extended-reach robots and can include tracks, rails or robot transporters to provide better
part access.
FabWorld solutions provide:
n Extended-reach robotic welding with MA1900 or MA3100 robots
n Flexible layout configurations with one or two robots and medium- to
heavy-payload positioners
n Coordinated motion software (standard) that enables robot to weld while
positioner is rotating parts
n MotoMount fixture mounts speed tooling changeover and ease installation
n Easy installation
FabWorld II includes common base for positioner and robot for easy setup
FabWorld features a flexible floor-mounted configuration with wireways for cable management
Precision alignment of headstock and tailstock not required due to MotoMount
Cell
FWII, Single
FWII, Dual
FW, MA1900
FW, Dual
FW, MA3100
Common
Base
Standard
Standard
None
None
None
Number of
Robots
1-MA1900
2-MA1900
1-MA1900
2-MA1900
1-MA3100
Part Length
(mm)
2,920
2,920
2,920*
3,920*
3,920*
Part Dia.
(mm)
1,350
1,350
2,000**
2,000**
2,000**
*Designed spans, positioners are lagged to the floor and can be moved closer or farther apart at installation
**Maximum part diameter for MHT-500 is 1,630
n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n
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(when equipped)
Yaskawa Motoman has more welding experience than any other robot company, and more robot experience than any other welding company!
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STANDARD FEATURES
Robots/Controller
welding robots
(water-cooled option)
n Collision detection software to minimize torch impact
absorbed by shock sensor
n Two-year warranty on torch cable
n Arm-mounted 4-roll wire feeder
n Fronius, Miller, Lincoln or SKS power source models
with full feature digital interfaces
n HyperStart function to reduce cycle times
n Weld-in-Teach function for improved safety
n Optimized robot dress to manage weld cabling for long life
Positioners/Transporters
Compliant with current U.S. robot safety standard requirements ANSI/RIA15.06-1999 and ISO 10214-1;
and Canadian (CSA) safety requirements.
n Arc flash curtains and wire fencing with interlocked gate(s) and light curtains
Power Source
OPTIONS
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Workcell Options
Dual, triple or quadruple robots with a single controller for reduced cost and floorspace
(standard for multiple robot workcells)
n DR2C, TR3C, QR4C multiple robots with separate controllers for potential redeployment
n Powered roll-up door reduces floorspace of workcell
n Light beacons for workcell status
n Tooling plates (flat table and turntable cells)
n Tip change window mounted in fence permits safe, convenient access to the torch for tip changes
n Wiring routed through tailstock via rotating slip ring
n The Functional Safety Unit (FSU) provides safe operating zones for the robot and can limit its
motion range; Category 3 safety-rated
Input/Output Options
DX100 pendant
CUSTOMIZED SOLUTIONS
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Customized
Yaskawa Motoman often receives requests for an ArcWorld or FabWorld solution with minor (or sometimes major) tweaks to the
design. This might be a longer span positioner, different arc curtains or barriers, robot transporters or even a second positioner in the
cell. These custom configuration requests are processed as modifications to the standard systems we build every day.
Integrated
Several options are available to integrate an ArcWorld or FabWorld to make your parts.
n Tooling can be added by do-it-yourself users to an ArcWorld or FabWorld solution.
n Our network of Motoman Strategic Partners (MSPs) can add tooling and provide support services on a local basis.
n Yaskawa Motomans Automation Group can quote complete projects, including tooling, part programming and
start-up commissioning.
Your Yaskawa Motoman Regional Sales Manager will help evaluate your application and support needs, then recommend
the best solution source.
Yaskawa
America
Yaskawa
Europe
Yaskawa Electric
Corporation
WORLD-LEADING
CUSTOMER SATISFACTION!
YOUR PARTNERS IN PERFORMANCE
24-HOUR HOTLINE: 937.847.3200
Mission Statement
CUSTOMER SATISFACTION
IS OUR #1 GOAL!
MANUFACTURING FACILITY
1050 South Dorset Road
Troy, Ohio 45373
Tel: 937.440.2600
n Field Services
HEADQUARTERS
INTERNATIONAL FACILITIES
www.motoman.com
ALL DIMENSIONS ARE METRIC (MM) AND FOR REFERENCE ONLY
REQUEST DETAIL DRAWINGS FOR ALL DESIGN/ENGINEERING REQUIREMENTS
TECHNICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
DS-349-D 2013 YASKAWA AMERICA, INC. FEBRUARY 2013