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Expresso Bikes S2 Service Guide 1a
Expresso Bikes S2 Service Guide 1a
S2 Service Guide 1
S2 Service Guide
E-mail: support@expressofitness.com
October 2006
S2 Service Guide
Table of Contents
Safety instructions
Steering Issues
Shifter Issues
Console Issues
RPM Issues
10
Speed Issues
11
Resistance Issues
12
Audio Issues
13
Video Issues
14
TV Issues
15
Power Issues
16
17
Steering Configuration
17
18
18
18
19
19
19
Page 2
S2 Service Guide
20
20
TV Enable check
21
21
22
22
Console Replacement
23
24
Shifter Replacement
27
MRD Replacement
29
33
36
Monitor Replacement
38
Page 3
S2 Service Guide
Safety instructions
Installation/movement
DANGER: Never open the S2 computer pedestal.
This may expose you to risk of shock, fires or
injury.
DANGER: To reduce risk of burns or shocks only
use grounded (three prong) power cords.
Yes
No!
Usage
Before using the S2, Expresso Fitness strongly
recommends seeing a medical specialist, particularly
if you are suffering from any of the following: heart
disease (angina pectoris, myocardial infarction),
hypertension, diabetes, respiratory disease (asthma,
chronic bronchitis, pulmonary emphysema, etc.),
articular metamorphosis, rheumatism, gout, or other
diseases and physical complaints. Pregnant women
should also consult their doctor before beginning a
training program.
Page 4
S2 Service Guide
Yes
No
Wirele ss HR
working?
No
Replace console.
See page 23
Yes
Replace steering
assembly.
See page 24
Problem
fixed?
Problem
fixed?
No
No
Yes
Yes
Finish
Contact Expresso
Support
Page 5
S2 Service Guide
Steering Issues
Start
Yes
Does steering
respond in
route?
Continue on page 7
No
Calibrate steering
See page 17
Checking steering
connector& wires.
See page 18
Problem
fixed?
Yes
Problem
fixed?
No
Replace Steering
Unit.
See page 24
Yes
Finish
Page 6
S2 Service Guide
Start
No
Finished
Yes
Calibrate steering
See page 17
Replace steering
assembly.
See page 24
Problem
fixed?
No
Yes
Problem
fixed?
No
Contact Expresso
Support
Yes
Finish
Page 7
S2 Service Guide
Shifter Issues
Start
Is gear shifte r
working?
No
Verify Shifter
connections.
See page 18
Yes
Yes
Problem
fixed?
No
Verify Connection
to console.
See page 18
No
Yes
Replace shifter.
See page 27
Problem
fixed?
Yes
Problem
fixed?
No
Finish
Contact Expresso
Support
Page 8
S2 Service Guide
Console Issues
Start
Is console
responding?
No
Power bi ke off,
wai t 20 seconds &
power on.
See page 22
Yes
Yes
Problem
fixed?
No
Verify Connection at
i nterconnect &
console.
See page 18
No
Yes
Replace consol e.
See page 18
Problem
fixed?
Yes
Problem
fixed?
No
Fini sh
Contact Expresso
Support
Page 9
S2 Service Guide
RPM Issues
Start
Is there
RPM?
No
Verify Connection
at interconnect &
console.
See page 18
Yes
Yes
Problem
fixed?
No
Replace console.
See page 23
No
Yes
Problem
fixed?
Yes
Problem
fixed?
No
Finish
Contact Expresso
Support
Page 10
S2 Service Guide
Speed Issues
Start
Is there
Speed?
No
Verify Connection
at interconnect &
console.
See page 18
Yes
Yes
Problem
fixed?
No
Replace console.
See page 23
No
Yes
Problem
fixed?
Verify speed
connection on
MRD.
Se e page 19
Yes
Problem
fixed?
No
Fini sh
Contact Expresso
Support
Page 11
S2 Service Guide
Resistance Issues
Start
Verify Connection
at interconnect .
See page 18
No
Is there full
resistance?
Yes
Yes
Problem
fixed?
No
Verify 28 v DC
from CPU.
See page 18
Yes
Problem
fixed?
No
Se e page 19
Yes
Yes
Finish
No
Problem
fixed?
Problem
fixed?
Check Console
connections (ribbon
& Large bottom)
See page 18
No
Contact Expresso
support.
Page 12
S2 Service Guide
Audio Issues
Start
Does Music
menu load?
No
Yes
Do all groups
display songs?
No
Yes
Does console
jack show any
wear or te ar?
Contact Expresso
Support
No
Checking System
audio connection.
Yes
Replace console.
See page 23
Problem
fixed?
No
Yes
Finish
Page 13
S2 Service Guide
Video Issue
Start
Is there a
Video Issue?
Yes
Check power to
monitor.
Yes
Yes
Doe s console
Bee p?
No
see page 22
No
Problem
fixed?
Problem
fixed?
Yes
No
Check VGA
connection on monitor
and syste m.
see page 22
Problem
fixed?
Contact Expresso
Support.
No
Yes
Finish
Page 14
S2 Service Guide
TV Issues
Start
Is there TV?
No
Check to see if
TV is enabled.
See page 21
No
Was TV
enabled?
Yes
Yes
Check to se e if
channels are
configured correctly.
see page 21
Is TV clear?
No
Checking TV cable is
connected (75 ohm
cable).
Enable TV.
Were channels
configured
correctly?
Yes
See page 22
No
Problem
fixed?
Problem
fixed?
No
Configure the
correct channels.
Problem
fixed?
No
Yes
Finish
Contact Expresso
Support.
Page 15
S2 Service Guide
Power Issues
Start
Is there a
Powe r Iss ue ?
Yes
Check to see i f bike
is powered on
See page 22
Is Bike
powe re d on?
No
Power bi ke on.
Yes
Yes
Probl em
fi xed?
No
Probl em
fi xed?
Yes
No
Veri fy 120v thru
power cord.
see page 22
Probl em
fi xed?
Fi ni sh
No
Veri fy fuse
i nstal led or good.
see page 22
Probl em
fi xed?
No
Yes
Fini sh
Contact Expresso
Support.
Page 16
S2 Service Guide
Steering Calibration
Log into Configuration Mode (7913)
Press <enter> to select Calibrate steering
If steering bar is not centered then
press <enter> and follow instructions
to calibrate steering.
If steering bar is centered go to next step.
Properly calibrated steering
makes the virtual bike go down
the road straight when the
steering is centered.
Page 17
S2 Service Guide
Shifter Connector
Steering Connector
(3-wire connector)
Interconnect connectors
Connector A (MRD)
(Large red cables 28v)
Connector B
(Console/Shifter/Steering)
Console Connectors
MRD Connector
Game Controller
(Shifter/Steering/Heart
Rate)
All Other Connector
Page 18
S2 Service Guide
Page 19
S2 Service Guide
Music Menu
Page 20
S2 Service Guide
TV Enable/Disable screen
Page 21
S2 Service Guide
System Fuse
AC Power plug
RJ-45 Ethernet
USB Port
Page 22
S2 Service Guide
Console Replacement
Tools Needed
#2 Phillips screw driver
Page 23
S2 Service Guide
3. Remove shifter.
Note: Do not let shifter hang by
wire.
Page 24
S2 Service Guide
Page 25
S2 Service Guide
Page 26
S2 Service Guide
Shifter Replacement
Tools Needed
#2 Phillips screw driver
3/32 Allen
3. Remove shifter.
Note: Do not let shift
hang by wires.
Page 27
S2 Service Guide
7. Re-install shifter
cover.
Page 28
S2 Service Guide
MRD Replacement
Tools Needed
#3 metric Allen
#8 metric Allen
Crank puller
Page 29
S2 Service Guide
Page 30
S2 Service Guide
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S2 Service Guide
Page 32
S2 Service Guide
Page 33
S2 Service Guide
1st Stage drive belt replacement (Right side cogged belt) continued
Page 34
S2 Service Guide
1st stage Drive Belt replacement (Right side cogged belt) continued
Page 35
S2 Service Guide
Page 36
S2 Service Guide
Page 37
S2 Service Guide
Monitor Replacement
Tools Needed
#2 Phillips screw driver
Straight edge screw driver
#2 metric Allen
Page 38
S2 Service Guide
Page 39
S2 Service Guide
Page 40