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01 - Exergy Analysis of A 420 MW Combined Cycle Power Plant
01 - Exergy Analysis of A 420 MW Combined Cycle Power Plant
SHORT COMMUNICATION
Exergy analysis of a 420 MW combined cycle power plant
M. Ameri*,y, P. Ahmadi and S. Khanmohammadi
Combined Heat & Power Specialized Unit (CHP), Power Plant Engineering Department, Power & Water University of Technology,
P.O. Box 16765-1719, Tehran, Iran
SUMMARY
Combined cycle power plants (CCPPs) have an important role in power generation. The objective of this paper is to
evaluate irreversibility of each part of Neka CCPP using the exergy analysis. The results show that the combustion
chamber, gas turbine, duct burner and heat recovery steam generator (HRSG) are the main sources of irreversibility
representing more than 83% of the overall exergy losses. The results show that the greatest exergy loss in the gas turbine
occurs in the combustion chamber due to its high irreversibility. As the second major exergy loss is in HRSG, the
optimization of HRSG has an important role in reducing the exergy loss of total combined cycle. In this case, LP-SH
has the worst heat transfer process.
The rst law eciency and the exergy eciency of CCPP are calculated. Thermal and exergy eciencies of Neka
CCPP are 47 and 45.5% without duct burner, respectively. The results show that if the duct burner is added to HRSG,
these eciencies are reduced to 46 and 44%. Nevertheless, the results show that the CCPP output power increases by
7.38% when the duct burner is used. Copyright # 2007 John Wiley & Sons, Ltd.
KEY WORDS:
exergy; combined cycle power plant; heat recovery steam generator; eciency
1. INTRODUCTION
The optimization of power generation systems is
one of the most important subjects in the energy
engineering eld. Due to the high prices of energy
and the decreasing fossil fuel resources, the
optimum application of energy and the energy
consumption management methods are very critical. The combined cycle power plants (CCPPs)
have higher thermal eciency than the separate
*Correspondence to: M. Ameri, Combined Heat & Power Specialized Unit (CHP), Power Plant Engineering Department, Power &
Water University of Technology P.O. Box 16765-1719, Tehran, Iran.
y
E-mail: ameri m@yahoo.com
176
177
3. EXERGY ANALYSIS
Exergy is composed of two important parts. The
rst one is the physical exergy and the second one
is the chemical exergy. In this study, the kinetic
Copyright # 2007 John Wiley & Sons, Ltd.
Qi
EQ 1
2
Ti
W W
E
eph h h0 T0 S S0
178
i1
E
n
W
Ef
n
12
4. CALCULATION METHOD
The main fuel for the Neka combined power plant
is the natural gas. Therefore, the exergy analysis is
performed for this type of fuel. The fuel composition is given in Table I. The reference ambient
model [9] for air that is used in the current analysis
is given in Table II.
In this study, we have divided the exergy
analysis into two sections. The rst one is the gas
turbine exergy analysis which has been done for
dierent output powers. The second one is the
exergy analysis of all major components of steam
cycle.
179
O2
CO2
H2 O
N2
16.55
4.42
3.34
75.6
1
m kg s
T 8K
P (bar)
e kJ kg1
491.55
491.55
500
500
293.15
594.14
1244.15
773.15
Patm
10.1
10.1
Patm
0.51
269.5
846
220
E comp
out
f
CC E
E
in
15
GT
W
GT
EGT
in Eout
16
ECC
EGT
where m
f is the natural gas fuel mass ow rate into
the duct burner, which is 2880 kg h1 : m
gi is the
mass ow rate of gas turbine ue gas at the HRSG
inlet (i.e. 1 800 000 kg h1 ) and m
g0 is the ue gas
mass ow rate after the duct burner (i.e.
1 802 881:37 kg h1 ) as given in Table VI. By
substituting these data in Equation (17), the
irreversibility of duct burner is calculated.
In Neka CCPP, there are two HRSGs that
provide steam for a steam turbine. In order to
analyze the exergy losses in HRSG, one may refer
to Table V, which contains the thermodynamic
properties of water and steam. In Table VI, the
thermodynamic properties of exhaust gas are
given. Using these two tables, one may nd the
exergy losses for HRSG from Equation (1).
By simplifying the exergy balance for HRSG,
the HRSG exergy loss is calculated as follows:
X
X
I
m
m
18
i ei
e ee
i
180
Table V. Water and steam thermodynamic properties in red and unred cases [10].
Fired case 100% load Tamb 17:38C
1
1
1
1
T 8C
1
2
3
4
5
6
7
8
9
10
11
12
44.1
141.62
164.91
164.91
164.87
182.41
2920.6
163.41
190.88
292.02
294.73
500
76.11
76.11
3.777
3.777
9.039
9.039
9.039
65.92
65.92
65.92
65.92
67.08
11.28
10.79
4.91
4.91
10.49
10.49
10
110.46
109.97
108.27
98.97
96
44.1
126.67
151.2
151.2
151.12
181.99
236.55
149.67
180.45
299.66
310.2
523
185.6
532.7
637.4
2746.8
637.4
2777.9
2912.7
637.4
770
1340.3
2729.5
3437.1
7.23
67.19
96.88
749.78
96.88
856.77
903.08
104.14
147.86
401.28
1083.8
1477.9
64.17
64.17
3.11
3.11
9.965
9.965
9.965
54.21
54.21
54.21
54.21
54.21
15.28
14.91
6.99
6.99
10.59
10.59
10.1
119.32
118.93
117.78
79.73
77.09
h kJ kg1 e kJ kg1
185.9
596.8
696.9
2761.9
696.9
2778.3
2920.6
696.9
816.4
1297.5
2760.3
3361.7
7.27
138.58
172.2
799.72
135.55
857.43
907.73
123.85
166.96
381.14
1074.4
1402.5
Table VI. Exhaust gases thermodynamic properties in red and unred cases [10].
Fired case 100% load Tamb 17:38C
m
Point (kg s1)
E
F
G
H
I
J
K
L
M
500.8
500.8
500.8
500.8
500.8
500.8
500.8
500.8
500.8
T
8C
552.57
478.28
313.99
244.85
242.58
206.52
190.08
175.07
124.89
h
s
e
m
(kJ kg1) (kJ kg1 K1) (kJ kg1) (kg s1)
723.048
637.457
453.441
378.106
375.653
336.833
319.11
303.209
249.963
1.2007
1.092
0.816
0.6795
0.6748
0.5967
0.5593
0.5242
0.3983
288.33
234.31
130.46
94.77
93.68
77.55
70.78
64.98
48.3
500
500
500
500
500
500
500
500
500
T
8C
500.00
442.11
298.35
250.06
247.42
208.60
196.40
184.27
134.06
h
s
e
kJ kg1 kJ kg1 K1 kJ kg1
651.24
585.11
424.79
372.14
369.27
327.37
314.27
301.28
247.81
1.1270
1.0381
0.7880
0.6917
0.6863
0.6026
0.5751
0.5470
0.4232
247.90
207.59
119.91
95.23
93.94
76.35
71.24
66.40
48.89
181
180
Exergy Loss(MW)
600
140
120
100
80
60
500
400
300
200
100
Combustion
chamber
Turbine(G.T)
Co
Compressor
To
t
pr
es
s
m
bu ors
(A
sti
+B
on
)
ch
am
be
Tu
rs
rb
in
e(
D
G
uc
T)
tb
ur
n
H
er
RS
s
G
s(
A
St
+B
ac
)
ks
(A
St
+B
ea
)
m
tu
rb
Co ine
nd
Co
en
ol
se
in
r
g
sy
ste
m
20
al
40
Co
Exergy Loss(MW)
160
40
35
100
90
80
70
60
50
40
30
20
10
0
Exergy Loss(MW)
30
Exergy Loss
Exergy Loss(%)
25
20
15
10
PSH
H
PEV
H
LP
-S
2n
H
dH
P
-E
C
C
LP
-E
V
-E
-H
P
-E
V
1S
t
CP
H
DE
A
Turbine(G.T)
combustion
chamber
ac
compressor
St
Exergy Efficiency(%)
Qi
The results are shown in Figure 7. It is interesting
to note that all devices have almost the same
specic exergy loss except for LP-SH. Its specic
exergy loss is much greater than the other
components ones. This means that heat transfer
process in LP-SH is not ecient enough. The
exergy loss in combustion chamber is associated
with the large temperature dierence between the
ame and the working uid. Reducing the
temperature dierence that causes higher inlet
temperature to the turbine will reduce the exergy
loss. The application of compressor inlet air
cooling to compress more air per cycle increases
the output capacity of gas turbine. Dierent gas
turbine power augmentation options, such as
evaporative cooling, absorption chiller and
Copyright # 2007 John Wiley & Sons, Ltd.
8. CONCLUSIONS
EV
PH
P-
EC
SH
2n
dH
LP
-
EV
LP
-
Pt-H
1S
EA
CP
-E
V
EC
100
90
80
70
60
50
40
30
20
10
0
H
182
NOMENCLATURE
amb
BFP
CC
CCPP
CPH
Cp
DEA-EVP
e
E
EC
EV
G
GT
GE
=ambient
=boiler feed pump
=combustion chamber
=combined cycle power plant
=condensate preheater
=specic heat at constant pressure
=dearator-evaporator
=specic exergy kJ kg1 )
=exergy (kJ)
=economizer
=evaporator
=generator
=gas turbine
=excess free Gibbs energy (kJ)
Int. J. Energy Res. 2008; 32:175183
DOI: 10.1002/er
183
h
HRSG
HT
I
LHV
LP
m
P
Q
R
S
SH
T
TIT
W
x
Greek symbols
z
Zt
Zex
=chemical
=exit condition
=fuel
=gas inlet
=gas outlet
=inlet condition
=component
=physical
tot
0
=total
=reference ambient condition
=rate
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