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Techstream Ecu Flash Reprogramming Procedure Ts-ss002-07
Techstream Ecu Flash Reprogramming Procedure Ts-ss002-07
BULLETIN
April 26, 2007
Introduction
01 08 Applicable Toyota
Applicable
Vehicles
Parts
Information
PART NAME
QTY
N/A
0045100001LBL
NOTE:
Authorized Modification Labels may be ordered in packages of 25 from the Materials
Distribution Center (MDC) through the Dealer Daily Dealer Support Materials System,
or by calling the MDC at 18006222033.
Warranty
Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
N/A
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SS002-07
Title:
REQUIRED EQUIPMENT
SUPPLIER
PART NUMBER
QTY
ADE
TSPKG1
TIS Techstream*
NOTE: Software version 2.00.008
or later is required.
NOTE:
Additional Techstream units may be ordered by calling ADE at 18003686787.
SUPPLIER
PART NUMBER
QTY
DRW**
SPX/OTC
00002V8150KIT
19
SPX/OTC
00002MCGR8
*
**
Essential SSTs.
Drawer number in SST Storage System.
NOTE:
Additional SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.
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3. Locate appropriate calibration ID and reprogram the vehicle ECU with Techstream.
Techstream uses the Calibration Update Wizard (CUW) application to open calibration
files and facilitate the ECU flash reprogramming process.
4. Affix the Authorized Vehicle Modification Label.
Modifications to ECU calibrations MUST be recorded and properly displayed on the
vehicle using the Authorized Modification Label.
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The following steps describe how to properly flash reprogram an ECU using the
Techstream diagnostic application.
NOTE:
Ensure Techstream has been updated with the latest version of software.
1. Verify the vehicles applicability for recalibration and locate desired calibration file.
A. ECU Reprogram Method:
a. Establish a vehicle connection.
b. Click the ECU Reprogramming button on the System Select tab (Figure 1).
Figure 1
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c. Select available ECU(s) from the Calibration Update Check List (Figure 2).
NOTE:
Multiple ECUs can be selected.
d. Click the green arrow button (bottom right of screen) to retrieve current
calibration ID(s) and check for available calibration updates.
Figure 2
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c. Choose desired ECU group(s) in the Health Check dialog box (Figure 6).
d. Click Next.
Figure 6
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f. Available calibration updates are indicated by a Yes link in the Cal. Update?
column. Click the Yes link to access the appropriate service bulletin on TIS
(Figure 8).
NOTE:
S Note any DTCs stored in systems that will be flash reprogrammed.
S Clicking the Yes link will automatically launch TIS and perform a calibration search.
Figure 8
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h. To review the TSB and access the calibration file, click the service bulletin link
in the Document Title column of the Calibration Search Result portlet.
NOTE:
Only Toyota Certified Technicians and above may access calibration files.
Figure 9
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3. Click the appropriate calibration ID (Figure 11) and reprogram the vehicles ECU
with Techstream.
A. After reviewing the procedures outlined in the selected TSB, click the appropriate
calibration ID link by matching the vehicles current calibration ID to the Previous
Calibration ID in the Calibration Identification Chart.
NOTE:
S Calibration files are embedded as live links in the service bulletin.
S Some vehicles require special preparation please review the selected
TSB carefully.
Figure 11
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NOTE:
Errors during the flash reprogramming process can permanently damage the vehicle
ECU. Minimize the risk by following the steps below.
S Battery voltage MUST NOT FALL BELOW 11.4 volts during reprogramming.
Confirm battery voltage is higher than 11.4 volts, but be sure voltage DOES NOT
RISE ABOVE 16.0 volts during reprogramming.
S Turn OFF all vehicle accessories (e.g. audio system, A/C, interior lights, DRL, etc.).
Do NOT add to or significantly change the vehicles electrical load
while reprogramming.
S Confirm the hood is open and ensure under hood temperature does NOT exceed
158F (70C).
S Confirm cable connections between the vehicle and Techstream are secure.
S Do NOT disconnect or turn off Techstream or vehicle ignition during reprogramming.
S Set parking brake.
S Complete ALL flash calibration updates provided for each ECU.
S If the batterys state of charge or capacity are in question, test with SST. No.
00002V8150KIT Digital Battery Analyzer, and follow TSB No. PG00106,
Battery Maintenance for InStock Vehicles & PreDelivery.
S The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to
maintain battery voltage at 13.5 volts while flash reprogramming the vehicle.
For details on how to use the GR8 Battery Diagnostic Station, please refer to the
GR8 Instructions Manual, located on TIS, Diagnostics Battery.
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D. Select Techstream VIM as the desired programming device. Then click Next.
Figure 14
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NOTE:
If key cycle is NOT done properly, reprogramming will stop at 10% and Cal 1 will fail
to load.
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I.
NOTE:
S ECU flash reprogramming may take anywhere from 3 30 minutes per
calibration file.
S Reprogramming time will vary depending on model and ECU communication
protocol. Vehicles using CAN communication protocol will reprogram much faster
(2 7 minutes).
Figure 19
NOTE:
S If vehicle requires only ONE calibration update, then proceed to step N in this bulletin.
S If vehicle requires a SECOND calibration update, then continue as follows:
S For serial communication vehicles, go to step J.
S For CAN communication vehicles, go to step L.
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NOTE:
If key cycle is NOT done properly, reprogramming will stop at 10% and Cal 1 will fail
to load.
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M. Turn ignition OFF for a minimum of 10 seconds. Then confirm ignition is returned
to the ON position.
Figure 23
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NOTE:
Some DTCs may have been set during the reprogramming process. Clear all DTCs
after restoring vehicle.
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Replacement
ECU Part Number
Calibration ID(s)
Dealer Code
8966108120
30806000, 50805000
THESE MODIFICATIONS HAVE BEEN APPROVED
AS APPROPRIATE BY EPA AND CARB
DEALER CODE: 31301
DATE: 8/2/06
CHANGE AUTHORITY: TSB TC00703
Date Completed
B. Attach the label under the hood in the location determined by the specific vehicle
TSB or Campaign.
NOTE:
Wait 60 90 seconds for ink to set before handling.
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