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Furukawa Ot
Furukawa Ot
foaminfunction
AS POWERFUL AS THE PEOPLE
An overview of the product lines
A company and its products are as powerful as the people
behind it. With conviction and also with unusual ideas if required.
This is how we work. As developers, producers, problem solvers
and service providers in one. Our most important goal is to find
efficient solutions for the most diverse demands. Which is why we
also conduct intensive product development in cooperation with
our customer. This ensures that our products are perfect. Also
in terms of environmental protection. We have already reached a
TROCELLEN Rus
141402 Moskovskaja oblast
Himki-2, post box 186
Russian Federation
Phone: +7 495 739 44 38
Fax: +7 495 739 44 21
CLASSIC
TROCELLEN CLASSIC
TROCELLEN classic, our core product line, consists of horizontally foamed XLPO material manu
factured in rolls or sheets. Since 1972 these foams are regarded as an industry standard based on
their proven application performance. Within this product line we produce two foam variations that
differ in cross-linking technique:
Chemically crosslinked foams (C-foams) are characterized by their very abrasion resistant surface
and excellent thermomouldability, which makes them suitable for very technical applications.
Physically crosslinked foams (P-foams). Due to the physical cross-linking process our p-foams show
very specific properties, differing from c-foams especially in surface and cell structure, but also in
other values like thermal properties, tensile strength, compression set, shrinkage or fogging values.
TROCELLEN classic rolls and sheets are typically offered in densities between 25 kg/m3 and
250kg/m3. The thickness varies between 2 mm and 20 mm. We developed a wide range of foam
modifications which can be characterized by certain specific properties, e.g.: Fire resistance, Temperature resistance, Softness, Hardness (Rigidity).
SHOE
VERTICAL
TROCELLEN VERTICAL
These physically cross-linked polyolefin foams offer massive potential for a wide range of applications, where very thin foams with a smooth surface and a fine cell structure are required.
TROCELLEN vertical is produced in thicknesses between 0,5 and 6 mm and in densities varying from
25 to 180 kg/m3.
Crosslinking by irradiation and vertical foaming technology also permits the incorporation of polypropylene (PP) as a base resin for foam production. Foams manufactured from PP show a higher
temperature resistance.
TROCELLEN GmbH
TROCELLEN UK
BLOC
TROCELLEN BLOC
TROCELLEN S.E.A. Sdn Bhd
Our product line TROCELLEN bloc offers chemically cross-linked blockfoams manufactured by
using a discontinuous foaming process. These foams can be produced in higher thicknesses and
show a very smooth cell structure after removing the skin.
TROCELLEN bloc is manufactured in densities of 25, 30, 45 and 100 kg/m3. Low densities are originally produced in 100 mm thickness, while our high density foam is produced in 40 mm thickness.
All products can be splitted to obtain thin layers, starting from 5 mm upwards.
Sales Office
Foam Production
Converting
Furukawa
www.trocellen.com | info@trocellen.com
Otsuka
The Business Unit Shoe has a multi-disciplinary team that is edicated to servicing the technical needs of footwear customers and
exploring innovative concepts. This Business Unit Shoe integrates
all services and expertise to meet the high levels of demand that
the footwear industry requires today.
The Business Unit Shoe has under the same roof: fully trained
staff; equipment for special testing; and facilities to carry out different converting trials, such as, special laminations and Perforating thermomoulding PE foam.
These intensive R&D activities and application developments
allow TROCELLEN in this environment to explore new concepts
and to find optimum and innovative solutions.
Together with their customers, TROCELLEN have been continuously focusing its R&D activities to meet the increasing demand
for more comfortable and light weight solutions, with existing fully
implemented materials in light weight ski boots, motor boots, cycle, trekking and safety shoes, sandals, city shoes and slippers.
The Business Unit Shoe is constantly working with the central laboratory within the Trocellen Group to being new products via new
formulations to meet changing market remands.
TROCELLEN has always considered the importance of maximizing the comfort of foam used in the footwear sector, as well
as providing guidance in designing for light weight in all kinds
of shoes.
Internal Lining
- MTP or HLC polyurethane foam
+ fabrics (on one or both sides)
Stuffing for Tongue
- PE + adhesive
- EVA + adhesive
- HLC or reticulated polyurethane
foam + adhesive *
- EPDM + adhesive
- Agglomerate foam + adhesive
Lining
Stuffing for Tongue
(the same materials asstuffing)
- Agglomerate foam
+ adhesive PE
- EVA foam + adhesive PE
Reinforcements
- Extruded EVA
Insole
- Thermoformed PE +
fabric or leather
- Just simple PE cut
- EVA foam
- Block PE
- Felt
Stuffing
- Agglomerate foam + adhesive PE
- EVA foam + adhesive PE
- Polyethylene foam + adhesive PE
- HLC polyurethane foam +
adhesive PE
- A sandwich of two or more
materials listed above
Upper
- Perforated or not perforated PE foam
+ synthetic fabric (PES; PA, PP, EL VI, CO)
Lining
- PE foam+ MTP polyurethane
foam + fabrics
- HLC polyurethane foam +
fabrics + MTP polyurethane
foam + fabrics
- MTP polyurethane foam +
fabrics
Stuffing
- Agglomerate foam + adhesive PE
- EVA foam + adhesive PE
- Polyethylene foam + adhesive PE
- HLC polyurethane foam + adhesive PE
- A sandwich of two or more materials
listed above
Reinforcements
- Extruded EVA
Upper
- PE + different types of textiles
- PE + aluminium film + textiles
Insole
- Thermoformed PE
- Felt
- Block PE
Tip Stuffing
- EPDM + textiles
MOTOR BOOTS
CYCLE SHOES
SAFETY SHOES
TREKKING SHOES
SKI BOOTS
STREET SHOES
SANDALS
SLIPPERS
Protection against steel (or other material) safety heel and antistatic/conductive insoles are the applications for TROCELLEN
converted products. Conductive PE -and Polyurethane foams
with adhesive in strips are products created on purpose for safety shoes.
SOLE INLAYS
Consist of various types of PE foam heat-laminated or sewn with
numerous textiles, active carbon materials, leather etc. and then
thermally moulded or stamped flat.