CNC MCT Job Sheet (Sentrol, Fanuc Basic1) 65p

Job Name
Objective
s
1.
Operation of Machining center
Hours
1. Understanding about the MCT structure, principle.

2. Can operate with the controller and machine.
3. How to setup of Coordinate with the controller.
Instrument
s
and Tools
Material
s
*CNC MCT *Controller

*machine vise *vernier
calipers, *micrometer,
*dial gauge *Square
Specificati Qua-on
ntity
TNV40A
each
0.05mm
1ea
0.01mm
0~25, 25~50
0.01mm
Safety and Caution

1. Be careful electric shock &
leakage in the electric power
supply box 2 Wear safety
uniform and avoid wearing
gloves, long sleeves,
< Related Knowledge >

1. Main structures :
CNC machining center is similar body as conventional machine but the system is quite
different method by programming than manual .It consist of electronic controller and
hydraulic system automatically, furthermore, ATC system is control by compressor
special attachment. The main structures are : 1. Head stock : Fix of tools by pneumatic
2. Base and column 3. Table 4. Controller panel : Concentrated on the Operation
switches and Input command key boards. 5. Automatic tool change system , others ,
Ball screw: High precision feed system by few of friction ratio, back lash remove
device ,Servo motor : Feedback of speed and position makes same as input and output
values etc .
Part Drawing
Hours
1. Operation of CNC Lathe
10
Tool Setting
MDI Input
Working Plan
Start to Work
Requirement :
Each name of controller parts and function about F1~F8 soft key and button.
How to operate Soft and Select 2 different key function as above picture.
How to make work piece setting for Diameter and Length.
EVALUATION
CONTENTS
NO.
1
2
3
4
5
o 90
o 80
o 70
o 60
o 50
CNC BASIC (Lathe, MCT)

PROGRAMMING
SETTING & OPERATION
COMPLETION OF
PRACTICE
ATTITUDE&
ARRANGEMENT
Scored
Total
Marks
COMMENTS :
Ranks /
REMARKS
Alteration
Job Name
Objectives
Instruments
and Tools
*CNC MCT
*CONTROLLE
1. How to make programming & input into the M/C.

2. Understanding the method of Tool offset.
Materials
SM20C
Specification Quantity
TNV40A
(Sentrol-pro)
*Precision vise
*vernier
calipers,
*micrometer,
*Dial gauge
*End mill
Hours
10
2. Program and Tool offset
0.05mm
0-25, 25-50
0.01mm
Set with collets
16, 20mm
each 1ea
Safety and Caution

1. Be careful electric
shock & leakage in the
electric power supply box
2 Wear safety uniform and
avoid wearing gloves, long
sleeves,

Read drawing sheet , Process order and make programming, it begins Part drawing
Process planning Programming Test cut Completion Inspection Program is a
group of commands given to the CNC for operating the machine. Tool offset is working
compare with many tools values from basic tool how different diameter and length values.
Generally uses G40, G41, G42 for Radius offset and G49, G43 G44 length offset.
1.
Structures of Program :
N_____
G_____
X(U), Y(V) ,Z(W)
F_____ S____ T_____ M___ ; (eob)
coordinate
preparation
Sequence No.
feed
spindle
tools
miscellaneous
Program
O 0000
Block + Block +
G91 G28 X0 Y0 Z0
Word
G 91
Address+ Data
G + 91
Example
:MCT
G- code Command :They are preparatory functions, which involve actual tool moves, divided into the
following 2 types :
Type
one shot
G-code
modal G-code
Means
Group
Effective only in the block in which it is specified
00 Group
Effective until another G code of the same group
Other 00
is specified
Group
Modal-G: G00, G01, G02, G03, etc.. One shot G : G04, G50, G28, G30, G70-76
Cycle function etc.. P/G case of Modal G code :G01X80. Z80. F0.1; X50.; Z30.;
X0.Y0.;
2. Conception of tool offset :

(a) Radius compensation of tool diameter Right and Left from the forward
direction
Hours
2. Program and Tool offset

for CNC MCT
10
Requirement :
1. Each name of controller parts and function about F1~F8 soft key and button.
2. How to make work piece setting & Tool offset of Diameter and Length.
3. Method of make programming G- command etc.
EVALUATION
CONTENTS
NO.
1
2
3
4
5
o 90
o 80
o 70
o 60
o 50
CNC BASIC ( MCT)

PROGRAMMING
SETTING & OPERATION
COMPLETION OF
PRACTICE
ATTITUDE &
ARRANGEMENT
Scored
Total
Marks
COMMENTS :
Ranks
REMARKS
Job Name
Hours
3. Square Plate
10
1. Can make to process for cutting
Objectives
2. Can select tools for cutting method

3.Can decide cutting condition and make program
Instruments
and Tools
Materials
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers, *micrometer,
*Dial gauge
*End mill *Face cutter
S20C
Specification
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50
0.01mm
12, 16mm
80mm
Quantity
each 1ea
Safety and Caution

supply box
2 Wear safety uniform and
sleeves,

Make programming , G and M command words are essential. G-codes are called preparatory codes,
and are any word in a CNC program that begins with the letter 'G'. Generally it is a code telling the
machine tool what type of action to perform M code (another "action" register or Machine code(*))
(otherwise referred to as a "Miscellaneous" function
S : spindle speed N : line number F : feed rate
R : Arc radius or optional word passed to a subprogram/canned cycle
P : Dwell time or optional word passed to a subprogram/canned cycle
T : Tool selection I : Arc data X axis J : Arc data Y axis. K : Arc data Z axis, or optional word
passed to a subprogram/canned cycle D: Cutter diameter/radius offset H : Tool length offset
1. CUTTING CONDITION :
- Drill, Reaming : F(mm/min.) = - N x f(mm/rev.), Tap, threading: F= N x Pitch.

- Plane section , In case of vertical CNC machining center indicated to set up X 17 Plane
(X Y) automatically in the parameter.
Cutting speed considerate with tool and work piece materials, surface roughness of work piece,
strength, hardness, Tempering, etc.
Velocity
Feed
Steel
slow
fast
25 ~29 / 0.10~0.25
fast
slow
25~29 / 0.08~0.12
Rough cut
SKH
Finish cut
Aluminum
30~60 / 0.1~0.30
30~60 / 0.1 ~0.12
*Rough cut deep depth of cut , Finish cut small depth of cut , sintered hard tools 13~2.0
times bigger than HSS
Hours
3.
Square
Plate
10
Requirements: - Unless otherwise specified , all edges on the work piece should be
Standard
chamfered to C 0.2 , - All kinds of dimensional tolerance allowed with in 0.1 mm
Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10
1. Good(10) normal(7) bad(5)

2. Each wrong point : -2
Measuring tools
Handling
Reading method
10
1.Understanding of measures
2. for measuring tools
Dimensions
90 0.2
100 0.2
3 0.1
5 0.1
7 0.1
R5 0.1
R9 0.1
12 0.2
40
Appearance
Surfaces
Radius
20
Etc.
20
Score
Remark
(each 5)
1. Clothes and Attitude :

2. Conscious for Safety :
Total
100
Job Name
Hour
s
10
4. Square Inside cut

Objectives 2. Can select tools for cutting method

Instruments
and Tools
Material
s
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers,
*micrometer, *Dial gauge
*End mill*Face cutter
105x105x25
Specificatio Quantit
n
y
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50
0.01mm
12, 16mm
80mm
each 1ea
Safety and Caution

2. Wear safety uniform
and avoid wearing gloves,
long sleeves,
Standard pattern of MCT square type Program

P/G name or Commentaries Tools: Face cutter diameter Diameter offset, Length offset,
Cycle cancel
Reference point return(ZRN) Coordinate setup Basic tooling Tool up
position ATC Position, Tool orientation Change tool for Face cutting on the surface of work
piece Tool Length offset Spindle right revolution positioning right Coolant on Start to
cut , depth of cut, Feed 100mm/minute Spindle stop Tool length offset cancel (Offset
value must longer than tool length for safety) ATC Cancel the offset Coolant stop End of
program.
Programming
O0002; (Square inside) P/G name or Commentaries
G49G49G80; Cycle cancel
G91G28X0Y0Z0 ;Reference point return(ZRN)
G54G00G90T01M06; Selection of Coordinate and setup, Basic tooling
G00X-10Y-10Z200.; Tool X,Y position close by work piece
Z20.S700M03; Spindle right revolution
G01Z-5F100; Depth of cut
G41X3.D01 ; Diameter offset
Y97; Profiling
X97;
Y3;
X3;
G00Z20.
X50Y50;
G01Z-5F60; Depth of cut 5mm feed speed
G91X-12; Incremental value
G41D01 ; Radius offset
Y7;
G03.Y-14.R7.; Radius CCW direction
G01X5.;
Y-5;
G03X14R7.;
G01Y5;
X5.;
G03Y14.R7. ;Radius 7mm counterclock wise
G01X-5.;
Y5;
G03X-14R7. ; Radius 14mm counterclock wise
G01Y-5;
X-5;
Y-6;
G00G90G40Z150.M09; offset cancel Tool up position coolant off
G49G80; Length offset cancel
M02; End of program
2. A.T.C :
Tool swing : Select MDI- S1000 M03 - Auto start
Tool change : Manual operate Panel check mode- change - Manually pressing front Button
removed Again check mode Off.
Coordinate : Select- Handle operate 0.1 Feed to near by- 0.01 change Touch X Select
Position- Rel. Offset- X0 Cancel. same method Y, Z. Check to move X-10. Y-10. Z150. accord
in the P/G.
3.Alarm treatment / Cause and steps :

Decimal alarm / nothing point or unnecessary insert (exp. M02. , S2000. F150. etc.)in the
program, alter the data and reset. Not adapt D, H, value , etc.
PS alarm / Not adapt the end position or condition, different command words etc.
The others, lack of oil, electric problem, adjusting refer to the codes of Alarm check list by manual
book.
Hours
4.
Square
Inside
cut
10
chamfered to C 0.2 , - All kinds of dimensional tolerance allowed with in 0.1 mm
Standard
Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
3.0 0.1
100 0.1
14 0.1
14 0.1
14 0.1
14 0.1
50 0.1
100 0.2
40
Appearance
Surfaces
Chamfer
20
Etc.
20
Total
100
Score
Remark
(each 5)

5. R - Profile
Job Name
Objective
s
Hour
(a)
s
10

Instrument
s
and Tools
Material
s
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers,
*micrometer, *Dial
gauge*End mill *Drill
*Face cutter S20C 85 x
85x20
n
y
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50 0.01mm
12, 16m 6mm
80mm each 1ea
Safety and Caution

long sleeves,

1. Reading drawing and make procedures
2. Calculate the cutting condition
3. Preparation of tools (T01, T02)
4. Make programming
5. Operation and Test
6. ATC system , Tool No. 1 and basic tool No. 1endmil ,No. 2 drill
Hours
5
. RProfile
10
chamfered to C 0.2 ,
- All kinds of dimensional tolerance allowed with in 0.1 mm
Standard
Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
80 0.1
80 0.1
10 0.1
6 0.1
6 0.1
R6 0.1
C6 0.1
5 0.05
40
Appearance
Radius
Chamfer
20
Etc.
20
Total
100
Score
Remark
(each 5)

Job Name
Objective
s
Hour
s
10
6. Circular Interpolation
(a)

Instrument
s
and Tools
Material
s
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers,
*End mill *Drill *Face
cutter S20C
n
y
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50 0.01mm
12, 16mm 6mm
80mm
each 1ea

3. Preparation of tools ( 12mm)
4. Make programming
Safety and Caution

long sleeves,
Programming and Comments :
(b) Tool pass for Radius compensation
(c) Radius till 180 = R , Over 180~ = R- , 360 Circulation = I, J
Example :
Arc R Command
R command : Arc start point to Arc end point
I, J command : Arc start point to Arc center point of vector quantity.
(Circulation)
2 - Direction of Radius - G02 CW and G03 CCW
Hours
6.
Circular
Interpol
ation
10
Requirements : - Prepared tool
12 End mill, Depth of cut 5 mm

- Unless otherwise specified , all edges on the work piece should be
Standard
- Chamfered to C 0.2 , - All kinds of dimensional tolerance allowed with in 0.1 mm

Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Score
Remark
100 0.1
100 0.1
5 0.1
Dimensions
30 0.1
60 0.1
40
(each 5)
R12 0.1
R 0.1
5
0.05(depth)
Appearance
Surfaces
Chamfer
Etc.
20
20

Total
100
Hour
s
10
7. Circular Profile cutting
Job Name

Instrument
s
and Tools
Material
s
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers,
*micrometer,
*Dial gauge
*End mill
*Drill
*Face cutter
S20C
n
y
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50
0.01mm
12, 16mm
6mm
80mm

3. Preparation of tools ( 12mm)
4. Make programming
each 1ea
Safety and Caution

long sleeves,
(a)
Hours
7.
Circular
Profile
cutting
10
12 End mill, Depth of cut 5 mm

Standard

Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
Appearance
80 0.1
80 0.1
5 0.1
70 0.1
70 0.1
30 0.1
R10 0.1
23.82 0.1
6 0.05(depth)
Surfaces
Radius
40
20
Score
Remark
(each 5)
Etc.
20
Total
100

Job Name
Hours
8. G81, G83 Drilling Cycle
10
1. Can make to process for drilling
Objectives
Instruments
and Tools
*CNC MCT
*CONTROLLE
2. Can select tools for drilling method (G81)
G81
Rigid
Materia
ls
S20C
n
y
TNV40A
(Sentrol-pro)
*Precision vise
*vernier
calipers,
*micrometer,
*Dial gauge
*End mill
*Drill
*Face cutter
0.05mm
0-25, 25-50
0.01mm
Safety and Caution
each 1ea 1. Be careful electric shock

& leakage in the electric
power supply box
12, 16mm
20mm
80mm
2. Wear safety uniform and

sleeves,

3. Preparation of tools ( 20 Drill)
4. Make programming for rigid cycle (drilling)
Drilling , Spot drilling cycle command is : G81 G90 /G91 G98/G99 X__ Y__Z__
R__ F__; Use of General drilling, Spot drilling.
Peck Drilling cycle : G83 G90/G91 G98/G99 X__ Y__ Z__ Q__ R__F__ ; Each
time return to R point, easy to be discharged chip adapt for deep hole ( Q = escape
values )
cycle
animation.
(G83 Cycle)
(a) Programming and Comments :
* G80 : Cancel the G81 Drilling cycle

Programmed tool path for the drilled hole using Canned cycle G81 and G00 for the Machining
center. This program segment could be added to the beginning of the program for CNC Machining
center
(b) Relevant knowledge of Drive display in the monitor
method of 3.5 A drive diskette input into the CNC M/C ; Mode s/w- Edit-Sel.- P/G-Finger markList-Finger-Disk-Inputinput decide-Cycle start---And, out --- Select- List-Check (P/G number
check)Disk save : Make into the memo or word pad into Pc exp. Title is O1111.nc
Hours
8. G81
Drilling
Cycle
10
Requirements : -
Prepared tool 20 Drill

- Spot drilling cycle command is : G81 G90 /G91 G98/G99 X__ Y__Z__ R__ F__; Use of
General drilling, Spot drilling.
- Peck Drilling cycle : G83 G90/G91 G98/G99 X__ Y__ Z__ Q__ R__F__ ;
Standard
Each time return to R point, easy to be discharged chip adapt for deep hole ( Q = escape values )
Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
200 0.1
100 0.1
50 0.1
50 0.1
70 0.1
20 0.1
20 0.1
20 0.1
Score
Remark
40
(each 5)
Appearance
Surfaces
Diameters
20
Etc.
20
Total
100

Job Name
Hours
9. G84 Tapping Cycle
15
1. Can make to process for drilling
Objectives
2. Can select tools for Tapping method (G84)

Instruments
and Tools
Materia
ls
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers,
*End mill *Drill *Tap
S20C
Specificatio Quanti
n
ty
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50
0.01mm
Safety and Caution
each 1ea 1. Be careful electric

12, 16mm
8.5mm
M10x1.5

long sleeves,

3. Preparation of tools ( 85 Drill, M10 Tap)
4. Make programming for rigid cycle (drilling)
Tapping cycle command is : G84 G90 /G91 G98/G99 X__ Y__
Z__ R__ F__; Spindle rotate auto reverse on the hole bottom
Drilling diameter = Nominal diameter pitch (similar value of diameter)
(Example ; M10 x 1.5 is 10-1.5 = 8.5 (drill diameter) by KSB 1003 metric thread data
Hours
9. G84
Tapping
Cycle
15
8.5 Drill , M10 x 1.5 Tap ( KS-B 1003 )

Standard
Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
50 0.1
50 0.1
100 0.1
50 0.1
50 0.1
M10 0.05
50 0.1
50 0.1
40
Appearance
Drill hole
Tapping
20
Etc.
20
Total
100
Score
Remark
(each 5)

Hour
s
15
10. Tapping applied cycle
Job Name
1. Can make to process for drilling.
Objectives 2. Can select tools for Tapping method (G84).

3.Can decide cutting condition and make program.
Instrument
s
and Tools
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers,
*micrometer,
*Dial gauge
*End mill
*Drill
*Tap
S20C
Material
s
n
y
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50
0.01mm
12, 16mm
8.5mm
each 1ea
Safety and Caution

long sleeves,
M10x1.5

Tapping cycle command is : G84 G90 /G91 G98/G99 X__ Y__
Z__ R__ F__; Spindle rotate auto reverse on the hole bottom
Drilling diameter = Nominal diameter pitch (similar value of diameter)
(Example ; M10 x 1.5 is 10-1.5 = 8.5 (drill diameter) by KSB 1003 metric thread data
[ Cycle
path]
[P/G]
G40G49G80; G91G28X0Y0Z0; G54G0G90X0Y0Z0; Z200.; G91G30Z0M19; T1M6;

G90G43Z150.H1; S800M3; G0X150.Y30.; Z10.M8; G1Z-2.F70; X-50.; Y60.; X150.;
G0Z150.M5; G49Z200.M9; G91G30Z0M19; T2M6; G90G43Z150.H2; S600M3;
G0X50.Y50.; Z10.; G81G90G99R3.Z-5.F60; G0Z150.M5; G49G80Z200.M9; G91G30Z0M19;
T3M6; G90G43Z150.H3; S500M3; G0X50.Y50.; Z10.M8; G83G99Q3.Z-24.F50;
G80G49Z200.M9; G30G91Z0M19; T4M6; G90G43Z150.H4; S500M3; G54G0X-10.Y-10.; Z20.;
G1Z-7.F80; G41X5.D4; Y97.; X97.; Y3.; X5.; G1Y83.; G2X17.Y95.R12.; G1X83.; X95.Y83.;
Y17.; G2X83.Y5.R12.; G1X17.; X5.Y17.; X0; G40G0Z200.M9; G91G30Z0M19; T5M6;
G90G43Z150.; H5S200; G0X50.Y50.; Z10.; G84G99 Z-22.R3.F300M8; G0Z10.M9;
G40G49Z150.; M5; M2;
Hours
10.
Tapping
applied
cycle
15
8.5 Drill , M10 x 1.5 Tap ( KS-B 1003 )

Standard
Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
100 0.1
100 0.1
M10x1.5 0.05
5 0.1(depth)
50 0.1
R12 0.05
R12 0.1
5 0.1
40
Appearance
Drill hole
Tapping
20
Etc.
20
Total
100
Score
Remark
(each 5)

Job Name
11. G85 Boring cycle
Hours
Boring
10
Tool Path
1. Can make to process for Drilling and Boring.
Objectives
2. Can select tools for Boring method (G85).

3. Can decide cutting condition and make program.
Instruments
and Tools
*CNC MCT
*CONTROLLE
Materia
ls
S20C
n
y
TNV40A
(Sentrol-pro)
*Precision vise
*vernier
calipers,
*micrometer,
*Dial gauge
*End mill
*Drill
*Boring tool
0.05mm
0-25, 25-50
0.01mm
12, 16mm
16, 20, 30
mm
each 1ea
Safety and Caution

and avoid wearing

1. This command is the same method as G84, but spindle is not reverse turning defer
from bottom , Command is G85 G90/G1 G98/G99 X__Y__Z__R__F__;
2. Total of 3 steps drilling uses 16, 20, 30 mm one by one is efficiency before
Boring.
Hours
11.
Boring
cycle
10
Standard

Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
40 0.1
40 0.1
40 0.1
18 0.1
60 0.1
100 0.1
100 0.1
60 0.1
40
Appearance
Surfaces
Hole
20
Etc.
20
Score
Remark
(each 5)

Total
Job Name
100
12. Applied test of Inside profile
Hours
10
Objectives

Instruments
and Tools
*CNC MCT
*CONTROLLER
*Precision vise
*vernier calipers,
*micrometer,
*Dial gauge
*End mill
*Drill
*Face cutter
Materials
S20C
75x 75x25
Specification
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50
0.01mm
10, 16mm
8mm
80mm
Quantity
each 1ea
Safety and Caution

supply box
sleeves,

Reading drawing and make procedures, Calculate the cutting condition
Preparation of tools (T01, T02,T03, T04), Make programming , Operation
and Test
T1 Face cutter 80mm ,T2 Center 5mm, T3 Drill 8mm, T4 End mill 10mm.
Item
Tool No.
Tool
Face cutter
Basic hole
Hole
Profile
T1
T2
T3
T4
80mm
Center drill 5
Drill 8
Endmill 10
Length
offset
H1
H2
H3
H4
Radius offset
D4:(Basic tool)
Programming :
G40G49G80; G91G28X0Y0Z0; G54G0G90X0.Y0.; Z200.; G91G30Z0.M19;T1M6; (Face cutter
80)
G90G43 Z150.H01.; S500M3; X150.Y35.; Z10.M8; G1Z-1.F100; X-50.;
G0Z150.M5; G49Z200.M9;
G91G30Z0.M19; T2M6; (Center drill 5)
G90G43Z150.H02; S600M03; G00X35.Y35.; Z10.; G81 G90G99R3.
Z-5.F60; G0Z150. M05; G49G80Z200.M9.;
G91G30 Z0. M19; T3M6; (Drill 8)
G90 G43Z150.H3; S500M03; G0X35.Y35.; Z10. M08; G83G99Q3.R3.
Z-22.F50; G80G49Z200.M9;
G30G91Z0.M19;T4M6; (Endmill ,external 10)
G90G43Z150.H04.; S500 M03; G54G0X-10.Y-10.; G1 Z-4. F100; G41 X3.D4; Y67.; X67.; Y3.;
X10.; G2 X3. Y10. R7.; G1 Y25.; G2 X6. Y28. R3.;
G3 X6. Y42. R7.; G2 X3. Y45. R3.; G1 Y60.; G2 X25. Y67. R100.; G1 X59.; X67. Y59.; Y11.;
X59. Y3.; X42.; Y6.; G3 X28. Y6. R7.; G1 Y3.; X-10.; G2X-3.Y10.R7.;G40 G0 Z150.;
(Endmill, internal)
G0X35.Y35.; Z60.; Z10.; G01 Z-3.F100; G91X-12. G41 D04 ; Y7.; G03Y-14.R7.; G01 X5.; Y-5.;
G03 X14. R7.; G01 Y5.; X5.; G03 Y14. R7.; G01 X-5.; Y9.; G03 X-14. R7.; G01 Y-9.; X-5.;
G90Z150.M09;G40 G49 G80; M05; M02;
Hours
12.
Applied
test of
Inside
profile
10
Standard
chamfered to C 0.2 , - All kinds of dimensional tolerance allowed with in 0.1 m

Main Items
Sub item
Full
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
Appearance
8 0.1
70 0.1
70 0.1
64 0.1
64 0.1
24 0.1
28 0.1
3 0.2
(depth)
Surfaces
Chamfer
40
20
Score
Remark
(each 5)
Job Name
Etc.
20
Total
100

Hours
13. Applied Tapping Profile
10
Objectives

Instruments
and Tools
Materials
*CNC MCT
S20C
*CONTROLLER 75x 75x25
*Precision vise
*vernier
calipers,
*micrometer,
*Dial gauge
*End mill
*Drill
*Center drill
*Face cutter
Specification Quantity
TNV40A
(Sentrol-pro)
0.05mm
0-25, 25-50
0.01mm
10, 16mm
8mm
5mm
80mm
each 1ea
Safety and Caution

1. Be careful electric shock
& leakage in the electric
power supply box
sleeves,

Reading drawing and make procedures, Calculate the cutting condition
Preparation of tools (T02,T03, T04,T5) Make programming , Operation
and Test.
T2 Center drill 5mm, T3 Drill 8mm, T4 End mill 10mm.T 5 Thread by Tapping
Item
Tool No.
Tool
Length offset
Radius offset
Basic hole
Hole
Profile
T2
T3
T4
Center drill 5
Drill 6.8
End mill 10
H2
H3
H4
D4:(Basic tool)
Thread
T5
Tap M8
H5
Programming :
O0505; (P/G)
G40 G49 G80 ; G91G28 X0.Y0.Z0.; G90G54 X0.Y0.Z150.; G91G30.Z0.M19 ;
T2M6;
G90G43Z100.H2S700M3; G0X16.Y35.; Z10.; G99G81Z-5.R3.F100M8; X58.Y35.;
G0Z10.M9; G49G80Z150.M5; G91G30Z0M19;
T3M6;
G90G43Z100.H3S700M3; G0X16.Y35.; Z10.; G99G83Z-25.R3.Q3.M8F100;
X58.Y35.; G0Z10.M9; G49G80Z150.M5; G91G30Z0M19;
T4M6;
G90G43Z100.H4S700M3; G0X-10.Y-10.;Z10. ;G1Z-5.F200M8; G41X3.D4;
Y68.;X67.; Y2.;X4.;Y61.;X9.Y66.;X12.;Y64.;G3X18.Y58.R6.;G1X26.;
G3X32.Y64.R6.;G1Y66.; X62.; G2X66.Y62.R4.; G1Y43.; X58.; G3Y27.R8.; G1X63.;
X66.Y24.;
Y4.;X45.;G3X14.R36.;G1X4.Y10.;G0Z5.;G40X16.Y35.; G1Z 3.;
G41Y43.D4;G3Y27.R8.;G1X22.; G3X46.Y11.R24.; Y25.R7.; G2Y45.R10.; G3Y59.R7.;
X22.Y43.R24.;G1X16.; G0Z10.M9;
G40G49Z150.M5; G91G30Z0M19; T5M6;
G90G43Z100H5S200M3; G0X16.Y35.; Z10.;G99G84Z 29.R3.F290M8;
X58Y35.; G0Z10.M9 G40G49Z150.M9; G91G30Y0.; M2;
1
3.
Applied
Tappin
g
Profile
Standard
Sco Rem
Main Items
Sub item
Full
Standard
re ark
Installation of
equipment
Arrangement
and installation
of equipment
10

Measuring tools
Handling
Reading method
10
Dimensions
Appearance
62 0.1
23 0.1
23 0.1
16 0.1
20 0.1
16 0.1
8 0.1
8 0.1
Surfaces
Chamfer
40
20
(each
5)
Etc.
20
Total
100

Job Name
Hours
14. Pattern sub program .
10
1. Understanding the Sub program and how to use it.

Instrument
s
and Tools
*CNC MCT
*CONTROLL
Material
s
S20C
50x 45x20
n
y
TNV40A
(Sentrol-pro)
ER
*Precision
vise
*vernier
calipers,
*micrometer,
*Dial gauge
*End mill
*Face cutter
0.05mm
0-25, 25-50
0.01mm
10, 16mm
80mm
each 1ea
Safety and Caution

electric power supply
box
and avoid wearing

1. Reading drawing and make procedures, Calculate the cutting condition
2 . Call the sub program uses in case of same pattern of works,
M98 is calling Command word , M 99 is Return to the main P/G
3 . M98 P OT System, M98 P L11TSystem
( P ..sub P/G No. L Repeated No. omit it ,once only)
PROGRAMMING
<DND Operation>
Transmission : Opening the file (exp. Gibbs cam)
Menu : File-select-setup-communication setup
Selection of Dialogue box : rate of transmission: 4800, Paret : Even, Data bit : 7, Stop
bit : 2, Hand shake : X on / X off , EOP : LF
Machine controller : Display Select- Page [1/17]-TV check , change 1 to , (controller
problem = select 1) First DNC Cycle start in the machine, and transmission single
block in the PC
same as ready to output, machine DNC-Cycle start- in the Controller.
1
4.
Pattern
sub
progra
m .
Standard
Main Items
Sub item
Ful
l
Standard
Installation of
equipment
Arrangement
and installation
of equipment
10
1. Good(10) normal(7)
bad(5)
Measuring tools
Handling
Reading method
10
Dimensions
Appearance
45 0.1
40 0.1
R11 0.1
R20 0.1
45 0.1
40 0.1
R11 0.1
R20 0.1
Surfaces
Chamfer
40
20
Score
Remark
(each
5)
Etc.
20
Total
100

Job Name
Hours
15 . Pattern sub program .
10
1.Understanding the Sub program and how to use it.

Instruments
and Tools
*CNC MCT
*CONTROLLE
Material
s
S20C
50x 45x20
n
y
TNV40A
(Sentrol-pro)
*Precision vise
*vernier
calipers,
*micrometer,
*Dial gauge
*End mill
*Face cutter
0.05mm
0-25, 25-50
0.01mm
10, 16mm
80mm
each 1ea
Safety and Caution

and avoid wearing

1. Reading drawing and make procedures, Calculate the cutting condition
2 . Call the sub program uses in case of same pattern of works,
M98 is calling Command word , M 99 is Return to the main P/G
3 . M98 P OT System, M98 P L11TSystem ( P ..sub
P/G No. L Repeated No. omit it ,once only)
4.
Sub program call the multiple times from within the main program. Also, the use of
multiple work offsets will accommodate this In this case the part is mild steel and is
40mm thick.
5. SUB PROGRAMMING APPLICATION
Hours
1
5.
Pattern
sub
progra
m .
Standard
chamfered to C 0.2 ,
- All kinds of dimensional tolerance allowed with in 0.1 m
Main Items
Sub item
Full
Installation of
equipment
Arrangement and
installation of
equipment
10
Measuring tools
Handling Reading
method
10
Dimensions
60 0.1
50 0.1
20 0.1
12 0.1
40 0.1
50 0.1
12 0.1
30 0.1(depth)
40
Appearance
Surfaces
Chamfer
20
Etc.
20
Standard
Score
Rem
ark
1. Good(10) normal(7)
bad(5)
1.Understanding of
measures
(each
5)

Total
100

CNC MCT Job Sheet (Sentrol, Fanuc Basic1) 65p

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CNC MCT Job Sheet (Sentrol, Fanuc Basic1) 65p

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Job Name

Operation of Machining center

1. Understanding about the MCT structure, principle.

*CNC MCT *Controller

Safety and Caution

< Related Knowledge >

1. Operation of CNC Lathe

CNC BASIC (Lathe, MCT)

1. How to make programming & input into the M/C.

2. Program and Tool offset

Safety and Caution

< Related Knowledge >

X(U), Y(V) ,Z(W)

F_____ S____ T_____ M___ ; (eob)

Effective only in the block in which it is specified

Effective until another G code of the same group

2. Conception of tool offset :

2. Program and Tool offset

CNC BASIC ( MCT)

1. Can make to process for cutting

2. Can select tools for cutting method

Safety and Caution

< Related Knowledge >

- Drill, Reaming : F(mm/min.) = - N x f(mm/rev.), Tap, threading: F= N x Pitch.

chamfered to C 0.2 , - All kinds of dimensional tolerance allowed with in 0.1 mm

1. Good(10) normal(7) bad(5)

1. Clothes and Attitude :

4. Square Inside cut

Objectives 2. Can select tools for cutting method

< Related Knowledge >

Safety and Caution

Standard pattern of MCT square type Program

3.Alarm treatment / Cause and steps :

1. Good(10) normal(7) bad(5)

1. Clothes and Attitude :

1. Can make to process for cutting

Safety and Caution

< Related Knowledge >

1. Good(10) normal(7) bad(5)

1. Clothes and Attitude :

2. Can select tools for cutting method

< Related Knowledge >

Safety and Caution

Programming and Comments :

(b) Tool pass for Radius compensation

(c) Radius till 180 = R , Over 180~ = R- , 360 Circulation = I, J

2 - Direction of Radius - G02 CW and G03 CCW

Requirements : - Prepared tool

12 End mill, Depth of cut 5 mm

- Chamfered to C 0.2 , - All kinds of dimensional tolerance allowed with in 0.1 mm

1. Good(10) normal(7) bad(5)

1. Clothes and Attitude :

7. Circular Profile cutting

1. Can make to process for cutting

Objectives 2. Can select tools for cutting method

< Related Knowledge >

Safety and Caution

Requirements : - Prepared tool

12 End mill, Depth of cut 5 mm

- Chamfered to C 0.2 , - All kinds of dimensional tolerance allowed with in 0.1 mm

1. Good(10) normal(7) bad(5)

1. Clothes and Attitude :

CNC MCT Controller

F___ S T_ M_ ; (eob)