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1600 GB WEB PDF
1600 GB WEB PDF
ThyssenKrupp
Technologies
Polysius
tk
Engineering
made by Polysius.
Think global,
act local.
Polysius
at home
in Beckum
and all over
the world.
Modular analysis
by the finite
element method.
CAD designing
of the POLRO
drive station.
Grinding track
stresses in
a QUADROPOL
roller mill.
Simulation
of multi-phase
flow in a
separator (CFD).
From left:
Four cement production lines in Egypt.
Gold ore comminution plant in Nevada, USA.
Cement production line in Florida, USA.
AT oil extraction processor in Australia.
White cement production line in Spain.
Cement production plant in Missouri, USA.
Nickel ore dressing plant in Venezuela.
10,000 tpd kiln line in Anhui, China.
Custom-tailored quotations.
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Cement
the construction material with a past and a future.
It is hard to imagine the modern
world without cement. Versatile, easy
to use and economical to produce,
cement is one of the worlds most
important construction materials.
Process sequence
in a cement plant...
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9
8
10
Clinker manufacturing.
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Cement manufacturing.
1. Crushing
The raw material is crushed to
the size of coarse gravel.
9. Storage
The clinker store is the feed
station for the cement grinding
stage.
7. Burning
The raw meal is burned at a
temperature of around 1,500C
in the rotary kiln to form clinker.
10. Grinding
Additives are fed in during
the clinker grinding process
to achieve the required type
and grade of cement.
3. Proportioning
The proportioning station feeds
the raw material to the mill in
the right quantity and composition.
8. Cooling
Most of the heat given off during clinker cooling is recovered
for use in the production
process.
4. Grinding
The raw material is ground
to the required fineness in the
raw mill and is simultaneously
dried.
5. Homogenising
The raw meal is homogenised
and stored in silos, from which
it is fed at a controlled rate to
the preheater.
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Starting material
Result
Simulation and
ascertainment of
the homogeneity
development in
the course of raw
material preparation using the ISAR
program during the
drafting and optimisation phase.
Product programme
Material analysis/raw material
POLAB CNA
Bulk material storage/
blending
Longitudinal stockpile /
blending bed
Circular stockpile /
blending bed
Grinding/drying
QUADROPOL roller mill
DOROL roller mill
Tube mill
POLYCOM high-pressure
grinding roll
Separating /collecting
SEPOL high-efficiency
separator
High-efficiency cyclone
Material analysis/raw meal
POLAB AOT
POLAB AMT
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Blending/storage
Multicell silo
Tangential blending silo
Storage silo/bin
Flow regulation/conveying
POLDOS flow regulating
conveyor
POLDENS pressure-vessel
conveyor
AEROPOL vertical conveyor
FLUIDOR trough conveyor
Coal grinding/fuel preparation
Longitudinal stockpile/
circular stockpile
DOROL roller mill
Tube mill
POLAB coal dust sampling
Storage silo/bin
Clinker manufacturing.
From the preheater to the clinker conveyor.
Today, the industrys requirements
regarding quality, maximum performance,
minimum costs and low emission rates
are more decisive than ever for the competitive situation. And that is the reason
why x robust and reliable construction
x low resource consumption x high operating reliability x low operating and capital
costs and x process-integrated emission
reduction concepts are the most important
factors in the success of Polysius clinker
manufacturing systems.
In modern cement plants, the burning
process is performed in a chain of three
systems. In the multistage cyclone preheater with calciner the meal is preheated
to about 800 to 900 C and decarbonated
by kiln exhaust gases. In the rotary kiln
itself, a temperature of approx. 1450 C
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Development
of the POLRO
two-support kiln, which is
turned by a friction drive operating
via the kiln tyre and supporting rollers,
enabled the specific advantages of the
two-support kiln (statically determined
system) to be combined with the
required dimensions (L/D = 15).
Product
programme
Material analysis/upstream
of kiln feed system
POLAB raw meal sampling
Preheating
DOPOL 90 cyclone preheater
Calcining
PREPOL calcining system
Material analysis / hot meal
POLAB hot meal sampling
Burning
POLRO two-support kiln
Two-support kiln (girth gear)
Three-support kiln (girth gear)
Burner
Kiln Temperature Scanner
Cooling
POLYTRACK clinker cooler
White cement clinker cooler
Material analysis /clinker
POLAB clinker sampling
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Cement manufacturing.
From the clinker store to cement dispatch.
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Product programme
Storage
Clinker store
Clinker silo
Grinding
POLYCOM/grinding systems
Tube mill/grinding systems
DOROL roller mill
SEPOL high-efficiency separator
STATOPOL-C separator
Fines cooler
Flash dryer
Flow regulation/conveying
AEROPOL vertical conveyor
POLDENS pressure-vessel conveyor
Material analysis/finished product
POLAB cement sampling
Storage
Silo
3 cement silos
(9,000 m3 storage volume each) including
loading stations for
rail vehicles.
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POLAB
POLAB
POLAB
POLAB
POLAB
Factory automation.
Process control and quality assurance.
POLAB
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Due to the outstanding properties of cement as a building material and to the fact that it is recognised
as being ecologically safe, the number of available types will continue to grow and specialised highly
effective products will establish themselves on the market.
This demands production plants with excellent quality assurance systems and a high degree of
automation. The range of products supplied by Polysius includes process monitoring, control, regulation and optimisation systems, as well as systems for ensuring constant product quality. All of
these are of consistent modular design and therefore adaptable to individual plant requirements.
In addition, Polysius plans and installs electrical equipment for individual machines and complete
plants.
POLCID NT master
process control system