Agilent Technologies

SJ 50 Operator

SJ50 Operator Manual

Document Part Number 5186-4070 Revision 2.0
January 2003
Agilent Technologies,
Silverstone House, Ballymoss Road, Sandyford Industrial Estate, Dublin 18, Ireland
Phone 353-1-6058320 Fax 353-1-6058321

All rights reserved. No part of this document may be stored in a retrieval system, transmitted, or
used in any form or by any means, electronic, mechanical, photocopying, recording or otherwise
without the prior permission of the copyright holder.
Agilent Technologies retains the right to modify this document without notice.

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SJ 50 Operator

Revision History
Revision

Nature of Change

Author

Date

1.0
2.0

New Release
V4.07.02

N. Cleary
Brenda
Kavanagh

June 2002
January 2003

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Table of Contents
CHAPTER 1 OVERVIEW ...............................................................................................................4
SJ50 OVERVIEW ...............................................................................................................................5
SJ50 MACHINE CYCLE......................................................................................................................6
CHAPTER 2 SAFETY ......................................................................................................................7
SJ SAFETY STANDARDS ....................................................................................................................8
ELECTRICAL SAFETY.........................................................................................................................9
PHYSICAL SAFETY ..........................................................................................................................11
BARCODE LASER SAFETY ...............................................................................................................12
EXPLANATION OF SYSTEM WARNING/CAUTION LABELS ................................................................13
CHAPTER 3 GUI SETUP...............................................................................................................15
STARTING GUI................................................................................................................................16
OVERVIEW OF SCREEN ....................................................................................................................17
SELECTING REQUIRED PCB ............................................................................................................18
CHAPTER 4 SJ50 ERRORS ..........................................................................................................19
ERROR TYPES..................................................................................................................................20
CHAPTER 5 ACTION ON FAILURE (AOF) ..............................................................................21
AOF TOOLBAR ...............................................................................................................................22
OPERATOR AOF MODE SHORTCUT KEYS .......................................................................................23
INSPECTING ERRORS .......................................................................................................................24

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Chapter 1 Overview
Contents

The following topics are covered in this chapter:

Topic
SJ50 Overview
SJ50 Machine Cycle

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SJ50 Overview

Description

The SJ50 is a machine vision system for the inspection of Pre and Post-reflow
Surface Mount Technology (SMT) components on Printed Circuit Boards
(PCBs).

SJ50 Tasks

The SJ50 performs the following tasks:

Checks the boards to ensure that the components are present, not skewed
and are located properly in the X and Y directions.
Checks component polarity if clear orientation marks are present on the
component body. Character markings on components are also be checked
for.
Graphically display component placement X and Y offset distribution at the
end of each board inspection.
Inspect post-reflow component solder joints and report joint errors if they
exist.

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SJ50 Machine Cycle

Description

In an inspection cycle, a PCB:

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enters the system from the upstream machine

is clamped
is then inspected
is released immediately if there are no board errors.
if there are errors, the operator may view them before the board is released.

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SJ 50 Operator

Chapter 2 Safety

Contents

This chapter covers the following topics regarding safety:

Topic
SJ Safety Standards
Electrical Safety
Physical Safety
Barcode Laser Safety
Explanation of System Warning/Caution Labels

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SJ Safety Standards

Safety
Requirements

The following is a list of the safety requirements for electrical equipment for
measurement control and laboratory use:
UL 3101
Electrical equipment for laboratory use.
CE Machinery Directive EC-98/37.
CEI/IEC 1010-1
Electrical equipment for laboratory use.
CE Machinery Directive EC-98/37.
See certificate for list of relevant standards.

System
Environment

The Machine is designed to operate under the following conditions:

Operating Voltage: 100V-120V~ @ 40A Single or two phase supply
50/60Hz Protection class 1.
Operating Voltage: 200V-240V~ @ 25A Single or two phase supply
50/60Hz Protection class 1.
Indoor use.
Altitude up to 2000m.
Temperature 5C to 40C.
Maximum Relative Humidity 80% for temperature up to 31C decreasing
linearly to 50% relative Humidity at 40C.
Mains Supply Voltage fluctuations not to exceed 10% of the nominal
voltage.
Pollution degree1 in accordance with IEC 664.

Machines
Intended Use

In conjunction with the above environmental conditions the machine is used

in a surface mount technologies (SMT) production line.
The following must be adhered to:
CAUTION!
This machine must only be used with conveyors on both sides either
in-line or in off-line operation.

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Electrical Safety

Electrical
Enclosure

Live power and control circuits are situated in various parts of the machine.

The Mains Transformer is situated at the side of the machine and

should not be accessed unless the power to the machine is isolated.
The Main Control Panel is accessed through the two rear doors, which
are electrically interlocked.
When in the Off position the machine only has mains voltage on the
primary side of the Main Isolator.

WARNING: LETHAL VOLTAGE

DANGEROUS VOLTAGES EXIST IN THIS
EQUIPMENT. ENSURE THAT ALL
ELECTRICAL ENCLOSURE COVERS ARE
FITTED AND INTACT BEFORE
OPERATING THE EQUIPMENT.

Emergency
Stop Loop

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The Emergency Stop (E-Stop) is designed according to the relevant safety standard. It is
controlled using a Pilz class IV safety relay.
The Emergency stop circuit has the following attributes associated with it
During an E-Stop, power is removed from all motors including
conveyors and XY Table. It also causes the pneumatic circuits to lose
power (except if the Maintenance Key Switch is turned on).
E-Stop overrides all modes of operation within the SJ-50 machine, with
the exception of Maintenance Mode.
The E-Stop of the SJ50 machine is clearly visible and identifiable. It is a
red button at the front right hand side of the machine and is activated by
pushing down on it once.
Raising the front hood has the same effect as pressing the E-Stop.
When power is removed from the system the E-Stop is activated
automatically and must be reset on powering the machine back up.
On startup, NO uncontrolled motion can occur.

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Earth Bonding

SJ 50 Operator

All external metal surfaces are mechanically and electrically bonded to the
machine earth point.
The bonding wire used is identified by its green and yellow insulation.
Note: Never remove or cut these wires. If you find a cut or damaged connection, do
not operate the machine and inform a suitable qualified person as soon as possible.

WARNING
THIS MACHINE MUST ALWAYS BE
EARTHED WHILE IN USE.

PC Safety

The PCs motherboard contains a lithium battery: Maxell 3V.

See explanation of warning labels.
Dangerous Voltages may exist in the PC after the electrical supply has
been disconnected.
There is a danger of explosion if the battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the
manufacturer.
Dispose of used batteries according to manufacturer instructions.

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Physical Safety

Protective
Guards

This machine is fitted with a set of protective guards that fully enclose any
moving and electrical mechanisms that may harm you during normal use.
Under no circumstances must these guards be removed.

!
Machine
Stability

WARNING
DO NOT OPERATE THE MACHINE WHILE
ANY OF THE SAFETY GUARDS ARE
OPEN, LOOSE, DAMAGED OR MISSING.
THIS INCLUDES ACCESS PANELS TO
THE PC AND PNEUMATIC VALVES. THE
PROTECTION PROVIDED MAY BE
IMPAIRED IF IT IS NOT USED IN THE
CORRECT MANNER.

The following label warns you not to lift or tip the machine on your own as
you could damage yourself or the machine (or both).
This machine weighs approximately 1,500 kg, and has a low centre of
gravity.
CAUTION!
Do not attempt to lift or tip the machine at either end or side, as you
could damage both the machine and yourself. Dont even do it with the
help of others!

Falling Objects

The following label warns you not to store anything on the top of the
machine:
Do not store boards, equipment, stencils etc. on top of the machine.

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Barcode Laser Safety

Barcode
Readers

The Microscan Barcode Readers use a Class II Semiconductor Laser.

It can be dangerous to stare directly into the laser beam.

WARNING: LASER EQUIPMENT

THIS EQUIPMENT CONTAINS
CLASS II LASER EQUIPMENT. DO
NOT STARE INTO THE BEAM.

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Explanation of System Warning/Caution Labels

Warnings

The following are a list of warnings and their associated explanations:

Warning electrical danger.
Label located on both left and right side panels
also on right rear door to indicate High Voltage
within.
General warning label.
Located inside PC at the lithium battery.
See Section 1.2.4
This indicates you must read the manual before
operating the machine.
Label located on front right side of hood.

Warning to mind your head.

Label located on front left and right sides of
hood.

Moving parts at the conveyor Entry and Exit

openings (for the Board) at the sides of the
machine, which could cause finger and hand
damage.
230 Volts warning labels
Location:
PC
Motor Controller
Transformer Cover
Top of front Electrical Box
Mains Terminal Trunking Cover
Mains filter.

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Warning that hands could be crushed from

below.
Location
Top centre of rear panel.
Warning that hands could be crushed from right
side.
Location:
Rear of the top left side panel.
Warning that hands could be crushed from left
side.
Location:
Rear of the top right side panel.
Warning that maintenance switch is in an ON
position.
The pneumatic air pressure is actuated.
Using the maintenance GUI, the stops and
clamps can operate; therefore, caution pinch
points around clamps can cause injury.
Warning of high voltage.
Location:
Transformer Cover
Mains Filter
Mains Terminal Trunking.

For more information on the various locations of the machine mentioned in

the warning labels, please refer to the SJ Hardware Manual.

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Chapter 3 GUI Setup

Contents

The following topics are covered in this chapter:

Topic
Starting GUI
Overview of Screen
Selecting Required PCB

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Starting GUI

Steps

Follow the steps below to start the SJ50 GUI:

Step
1

Action
Click on the MVT GUI icon on the desktop, as shown below:

Or alternatively by clicking:
Start ! programs ! MV Technology ! MVT GUI
When the TaskChooser (shown below) appears click on the Inspect
Boards? icon.

You are now in Operator mode.

If the correct program for the current PCB is selected, the PCB will
automatically be inspected once the PCB enters the system.

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Overview of Screen

Description

Below is an image of the screen when the operator logs into the GUI software
under Operator level:

Part
Description
A
Board Select when this button is clicked, another window opens for the
user to choose which board to run (see Selecting Required PCB).
B
Area where camera view is displayed.

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Selecting Required PCB

Steps

Follow the steps below to select a pcb:

Step
1

Action
Click the Board Select button.

The following window appears:

3
4

Click on the required PCB and click Load.

The following screen displaying the board CAD will be displayed:

Note: When a PCB enters the system, it is automatically inspected by the

SJ50.

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Chapter 4 SJ50 Errors

Contents

The following topic is covered in this chapter:

Topic
Error Types

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Error Types

Description

The following table lists and describes the SJ50 errors:

Error
Missing

Description
The component has not been placed on the PCB or has fallen
off.
Hor Off
The component, although present, has failed inspection because
it has been placed at a horizontal offset that is greater than the
offset threshold.
Left/Right Off The component, although present, has failed inspection because
it has been placed at a vertical offset that is greater then than the
offset threshold.
Skew
The component, although present, has failed inspection because
it is rotated and the degree of rotation is greater than the skew
threshold.
Polarity
The component, although present, has failed inspection because
it has been placed at the wrong orientation.
Bad Joint
A solder joint has failed inspection due to insufficient or excess
solder.
Bridging
Solder bridging is found in between leads.
Tweeze
A lead on an SOIC type component is bent.

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Chapter 5 Action on Failure (AOF)

Contents

The following topics are covered in this chapter:

Topic
AOF Toolbar
Operator AOF Mode Shortcut Keys
Inspecting Errors

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AOF Toolbar

Buttons on
AOF Toolbar

The table below shows all possible buttons available on the AOF menu:
Button

Function
This brings the user to the next failed component
detected during inspection.

This returns the user to the previously inspected

component.

This option releases the board from the SJ to the

downstream system.
This command allows the user to re-inspect the current
failed component.
Coloured boxes will be displayed over the defective
component these make up the algorithm which inspects
the component.
This allows the user to mark False Fail if the SJ50
incorrectly reports a component as being defective when
in fact the component is good.
If a component is marked False Fail, the following
window will appear:

The Operator must enter a reason for marking this

component as a false fail. Click OK when finished.

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Operator AOF Mode Shortcut Keys

Description

The AOF mode in Operator level now has keyboard shortcut keys associated
with them. They are listed in the table below:

Command
ALT +P
ALT +N
ALT +R
ALT +G

Shortcut Key
Move to the previous error
Move to the next error.
Release the board.
Toggle the graphics on the board

The interface hints at these new shortcuts by underlining the associated letter
of the toolbar options as shown:

Note: ALT +S in the main Operator interface is used to bring up the Load
Board dialog.

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Inspecting Errors

Steps

Follow the steps below to inspect errors:

Step
1
2
3

Action
Examine each error by clicking the Next button.
Click the Reinspect button to show the coloured boxes.
If a False Fail is encountered, call an engineer
OR
Click the False Fail button if this option is enabled.
After inspecting each of the errors on the board, click on Repair Station
to send the pcb to the repair station
OR
Click Release Board to release the pcb to the downstream machine

Note: Your system may be configured so you cannot release the board
without looking at all the errors on the board. For more information refer to
the SJ50 Engineering Manual.

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