Boiler

Model: SG-2069/17.47-M921, manufactured by Shanghai Boiler Works Co., Ltd.

The boiler is subcritical pressure intermediate primary reheat control circulation boiler with swing
type temperature adjusting, four corners arrangement, tangential firing, positive pressure direct firing
pulverizing system, single furnace, II-type outdoor arrangement, all-steel overhung construction, dryash.

Main parameters table of TMCR working condition and BMCR working condition:
Name
Superheated steam flow
Steam pressure at super heater
outlet
Steam temperature at super heater
outlet
Reheated steam flow
Steam pressure at re heater inlet
Steam pressure at re heater outlet
Steam temperature at re heater
inlet
Steam temperature at re heater
outlet
Economizer inlet feed water
temperature

Unit
t/h
MPa (g)

BMCR
2069
17.47

TMCR
1878
17.31

541

541

t/h
MPa (g)
MPa (g)

1751
3.97
3.76
332

1598
3.69
3.50
325

541

541

282

277

Heating surface structure dimension

Heating
name

surface

Wall type reheater

Division
wall
superheater
Platen superheater
Platen reheater
Final stage reheater
Final
stage
superheater
Low
temperature
superheater
economizer

Outside
diamete
r
mm
60
57

Transvers
e pitch

Longitudina
l pitch

Heatin
g area

Number
of row

Number
of piece

mm
63.5
3012

mm
0
67

m2
623.4
1616.8

1
6

558
60

70/63
63
63
51

1016
508
254
190.5

73
73
114
102

1764.7
3177
3476
5025

20
40
82
108

18
20
10
6

57

142

114

17615

147

42

100

90

21926

209

Coal quality

A)Technical analysis
Fixed carbon

Design coal type

Worst coal type

Best coal type

31.00%

27.00%

42.00%

Volatile matter
Ash content
Moisture
Gross calorific value as received
basis (KCal/kg)
B) Elemental analysis
Carbon
Hydrogen
Nitrogen
Sulfur
Moisture
Oxygen
Ash content
Fixed moisture
Gross calorific value as received
basis (KCal/kg)
C) Deformation temperature
Softening temperature
Flow temperature
D) Grind ability Coefficient

22.00%
36.00%
11.00%
4200

18.00%
40.00%
15.00%
3800

27.90%
21.00%
9.10%
4900

43.10 %
2.85 %
0.9 %
0.4 %
11.0 %
5.75 %
36.00 %
4200

38.00 %
2.50 %
0.50 %
0.60 %
15.00 %
3.40 %
40.00 %
6%
3800

53.90 %
3.00 %
1.20 %
0.30 %
9.10 %
11.50 %
21.00 %
7%
4900

1170
1300
1400
50

1170
1300
1400
45

1170
1300
1400
55

Light oil characteristic data table

Name
Kinematic viscosity (at
38)
Pour point

Unit
Cst

Average value
2.5-15.7

Mechanical impurities
Closed cup flash point
Sulphur content
Water content
Ash content

%
%
%
%

Summer : 12, winter:

18
>66
1.8
0.25
0.02
1.5

Heavy oil characteristic data table

Characteristic
Unit
Ash, mass percent %
Gross calorific value
Flash point, min
Kinematic viscosity at 50(cst), max
Residue, mass percent (%), max
Sulphur, total mass percent (%), max
Water content, mass percent (%), max
Asphalt mass percent (%), max

HFO
0.1
11000cal/g
>66
180cst
0.25
4.5
1.0
25

Quality standard table for boiler feed water:

Item
PH value (25)
Hardness
Dissolved oxygen (O2)
Iron (Fe)
Copper (Cu)
Oil
Hydrazine (N2H4)
Conductivity 25
Silicon dioxide

Unit

value
9.0~9.6
~0
7
20
5
0.3
30
0.3
Comply with the standards

mol/l
g/l
g/l
g/l
mg/l
g/l
s/cm

Quality standard table for boiler water

Item
PH value (25)
Hardness
Total salt content
Silicon dioxide (SiO2)
Chloride ion CL-1
Phosphate radical

Unit

value
9~10
~0
20
0.25
1
0.5~3

mol/l
mg/l
mg/l
mg/l
mg/l

Quality standard table for steam

Item
Iron (Fe)
Copper (Cu)
Sodium (Na)
Silicon dioxide (SiO2)
Conductivity (25)

Unit
g/kg
g/kg
g/kg
g/kg
s/cm

value
20
5
10
20
0.30

Calculated Data Table of Boiler Thermal Performance

A. Design parameters
No. Item

Unit

t/h

2
3
4

Main steam flow

rate
Superheated steam
outlet pressure
Superheated steam
outlet temperature
Reheated
steam

TMC
R
1877.
9
17.31

HPHO
*
1640.2

80%TM
CR
1474.2

60%TM
CR
1105

40%BMC
R
836.4

Mpa

BMC
R
2068.
6
17.47

17.14

15.24

11.55

8.82

541

541

541

541

541

529

t/h

1751.

1597.

1612.6

1272.6

968.5

748.1

5
6
7
8
9
10
11
12
13
14

15

B
No.
1

5
6
7
8
9

flow rate
Reheated
steam Mpa
inlet pressure
Reheated
steam Mpa
outlet pressure
Reheated
steam
inlet temperature
Reheated
steam
outlet temperature
Feed
water Mpa
pressure
Feed
water
temperature
Attemperating

water temperature
Boiler
barrel Mpa
pressure
Boiler
barrel
temperature
Exhaust
gas
temperature
(before correction)
Exhaust
gas
temperature (after
correction)
Heat loss and heat load
Item
Unit
Heat loss carried
off by exhaust dry
flue gas
Heat loss carried
off by the moisture
in fuel
Heat loss carried
off by the moisture
produced
by
hydrogen burning
Heat loss carried
off by the moisture
in air
Heat loss due to
unburned fuel
Heat loss due to
radiation
Inestimable heat
loss
Manufacturer
margin
Total loss

4
3.95

9
3.69

3.83

2.93

2.22

1.65

3.74

3.50

3.63

2.78

2.10

1.56

332.1

324.8

333.3

316.6

321.3

313.8

541

541

541

541

541

514

19.24

18.82

18.36

16.38

12.45

9.55

280

275

183

261

245

229

182

179

182

170

159

148

18.84

18.46

18.02

16.06

12.17

9.28

361.2

359.5

357.5

348.1

326.3

306.3

139.5

138.0

117.0

134.5

125.5

112.5

135.0

133.0

113.5

129.0

119.5

105.5

BMC
R
4.18

TMC
R
4.12

HPH
O*
3.23

80%T
MCR
3.96

60%TM
CR
3.57

40%BMC
R
3.17

1.64

1.64

1.61

1.63

1.62

1.61

3.76

3.76

3.7

3.75

3.7 2

3.69

0.17

0.17

0.13

0.16

0.15

0.13

1.5

1.5

1.5

1.5

1.8

0.17

0.22

0.21

0.26

0.34

0.43

0.35

0.35

0.35

0.35

0.35

0.35

0.7

0.7

0.7

0.7

0.7

0.7

12.47

12.46

11.43

12.31

12.25

12.08

10
11
12
13

High
heat
efficiency
Fuel consumption
Burner operating
layer
Excess
air
coefficient

87 53

87.54

88.57

87.69

87.75

87 92

t/h
\

345.6
6

318.7
6

324.8
6

259.9
5

202.0
4

155.7
3

1.25

1.25

1.25

1.25

1.25

BMC
R
332

TMC
R
325

HPH
O*
333

80%T
MCR
317

60%TM
CR
321

40%TMC
R
303

371

366

372

363

371

353

361

359

358

348

326

306

363

362

361

352

332

313

398

393

382

378

358

338

443

440

428

432

424

411

443

440

428

432

424

411

499

499

493

501

505

501

371

366

372

363

371

353

468

468

470

470

477

458

468

468

470

470

477

458

541

541

540

540

540

515

499

499

493

501

505

501

541

541

541

541

541

529

363

362

361

352

332

313

364

362

362

353

334

316

1.2
5

C
No.

Steam temperature
Item
Unit

Wall type reheater

inlet temperature
Wall type reheater
outlet temperature
Furnace
roof
superheater inlet
temperature
Furnace
roof
superheater outlet
temperature
Division
wall
superheater inlet
temperature
Division
wall
superheater outlet
temperature
Rear
platen
superheater inlet
temperature
Rear
platen
superheater outlet
temperature
Platen
reheater
inlet temperature
Platen
reheater
outlet temperature
Final
stage
reheater
inlet
temperature
Final
stage
reheater
outlet
temperature
Final
stage
superheater inlet
temperature
Final
stage
superheater outlet
temperature
Steam cooled pipe
inlet temperature
Steam cooled pipe
outlet temperature

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17
18
19

20

21
22
23
24
25
26
27
28
D
No.
1
2
3
4
5
6

LV
superheater
straight part inlet
temperature
LV
superheater
straight part outlet
temperature
Reversing chamber
economizer
hanging pipe inlet
temperature

394

396

413

400

398

384

404

407

429

414

415

402

323

320

275

310

296

279

325

322

279

312

299

282

364

362

362

353

334

316

365

364

364

356

339

322

365

364

364

356

339

322

394

396

413

400

398

384

323

320

274

310

295

279

323

320

275

310

296

279

282

277

185

262

246

231

323

320

274

310

295

279

BMC
R

TMCR

HPHO
*

80%TM
CR

60%TM
CR

40%BMCR

1045

1033

1018

983

911

841

1327

1330

1311

1312

1235

1165

1327

1330

1311

1312

1235

1165

1327

1330

1311

1312

1235

1165

1327

1330

1311

1312

1235

1165

1327

1330

1311

1312

1235

1165

Reversing chamber
economizer
hanging pipe outlet
temperature
Reversing chamber
enclosure
tube
inlet temperature
Reversing chamber
enclosure
tube
outlet temperature
LV
superheater
horizontal
part
inlet temperature
LV
superheater
horizontal
part
outlet temperature
Economizer

hanging pipe inlet

temperature

Economizer
hanging pipe outlet
temperature
Economizer inlet
temperature
Economizer outlet
temperature
Flue gas temperature
Item
Unit
Furnace
outlet
fluegas
temperature
Wall type reheater
inlet temperature
Wall type reheater
outlet temperature
Furnace
roof
superheater inlet
temperature
Furnace
roof
superheater outlet
temperature
Division
wall

7
8
9
10
11
12
13
14
15
16
17
18
19
20

21

22

23

superheater inlet
Division
wall
superheater outlet
temperature
Rear
platen
superheater inlet
temperature
Rear
platen
superheater outlet
temperature
Platen
reheater
inlet temperature
Platen
reheater
outlet temperature
Final
stage
reheater
inlet
temperature
Final
stage
reheater
outlet
temperature
Final
stage
superheater inlet
temperature
Final
stage
superheater outlet
temperature
Steam cooled pipe
inlet temperature
Steam cooled pipe
outlet temperature
LV
superheater
straight part inlet
temperature
LV
superheater
straight part outlet
temperature
Reversing
chamber
economizer
hanging pipe inlet
temperature
Reversing
chamber
economizer
hanging
pipe
outlet temperature
Reversing
chamber enclosure
tube
inlet
temperature
Reversing
chamber enclosure
tube
outlet
temperature

1143

1134

1115

1088

1017

949

1143

1134

1115

1088

1017

949

1045

1033

1018

983

911

841

1045

1033

1018

983

911

841

932

918

908

867

800

730

923

909

899

858

791

721

837

823

816

777

721

657

813

799

793

753

697

634

731

718

714

682

639

592

731

718

714

682

639

592

724

711

707

674

632

584

724

711

707

674

632

584

686

674

673

640

599

554

686

674

673

640

599

554

678

667

665

633

593

548

678

667

665

633

593

548

662

651

649

616

575

529

24
25
26
27
28
29
30
31
E
No.
1
2
3
4
5

6
F
No.
1
2
3
4

LV
superheater
662
horizontal
part
inlet temperature
LV
superheater
488
horizontal
part
outlet temperature

Economizer
488
hanging pipe inlet
temperature
Economizer

486
hanging
pipe
outlet temperature
Economizer inlet
486
temperature
Economizer outlet
342
temperature
Preheater
inlet
342
temperature
Preheater
outlet
135
temperature
Average velocity of flue gas
Unit BMCR
Item

651

649

616

575

529

481

484

459

431

399

481

484

459

431

399

478

482

457

428

397

478

482

457

428

397

336

279

316

292

269

336

279

316

292

269

133

114

129

120

106

TMC
R

HPHO
*

80%T
MCR

60%TM
CR

40%BMCR

Rear
platen
superheater
flue
gas velocity
Platen
reheater
flue gas velocity
Final
stage
reheater flue gas
velocity
Final
stagesuperheater
flue gas velocity
Horizontal
part
low temperature
superheater
flue
gas velocity
Economizer flue
gas velocity
Flue gas flow rate
Item

m/s

8.7

8.0

8.0

6.3

4.6

3.3

m/s

9.5

8.7

8.8

6.8

5.0

3.6

m/s

12.0

11.0

11.1

8.6

6.3

4.5

m/s

11.5

10.5

10.6

8.2

6.1

4.3

m/s

9.9

9.3

9.5

7.3

2.7

3.9

m/s

8.5

7.8

7.6

6.2

4.6

3.4

Unit

BMCR

TMCR

HPHO*

Primary air flow

rate
entering
preheater
Preheater
secondary air flow
rate
Flue gas flow rate
entering preheater
Attemperating
primary air flow
rate

Kg/
h

580183

556376

Kg/
h

1790510

Kg/
h
Kg/
h

80%T
MCR
450868

60%TMR

680792

80%TM
CR
510512

1619370

1589234

1238461

936317

643036

2699532

2489411

2537100

2030083

1575601

1113196

211248

218808

164304

215424

156888

95400

400738

5
6
7
8
9

10

11

G
No.
1

Primary air flow Kg/

rate
out
of h
preheater
Secondary air flow Kg/
rate
out
of h
preheater
Flue gas flow rate Kg/
out of preheater
h
Air
leakage Kg/
quantity from air h
to flue gas
Air
leakage Kg/
quantity
from h
primary air to
secondary air
Air
leakage Kg/
quantity
from h
secondary air to
flue gas
Air
leakage Kg/
quantity
from h
primary air to flue
gas
Air temperature
Item
Unit
Preheater
inlet
primary
air
temperature
Preheater
inlet
secondary
air
temperature
Preheater
outlet
primary
air
temperature
Preheater
outlet
secondary
air
temperature

2
3
4

399460

377456

500792

332672

276988

226498

1771070

1599570

1567994

1219021

915797

621796

2899692

2688131

2738340

2227363

1770001

1308676

200160

198720

201240

197280

194400

195480

23040

22320

21600

21600

19440

19800

42480

42120

42840

41040

39960

41040

157680

156600

158400

156240

154440

154440

TMC
R
44.5

HPH
O*
44.5

80%T
MCR
44.5

60%TM
CR
44.5

40%BMCR

BMC
R
44.5

37.3

37.3

37.3

37.3

37.3

37.3

302.0

298.5

245.0

287.0

269.5

244.5

312.0

307.5

254.5

294.0

275.0

249.0

44.5

Main Piping Data

NO. Item

Main steam pipe

Design Design MAX

pres.
temp. pres.

MA
X Flow
tem
p. t/h

Pipe size
mm

Veloc
ity
Material
m/s

Mpa(g)

Mpa(a)

18.24

546

16.67

538 2028

ID489X50 56.93 A335P91

18.24

546

16.67

538 1014

ID349X38 55.89 A335P91

10

NO. Item

Design Design MAX

pres.
temp. pres.
Mpa(g)

Pipe size
mm

Veloc
ity
Material
m/s

Hot reheat steam 3.94

pipe

546

3.72

538 1717

3.94

546

3.72

538 858.50 ID686X20 60.26 A335P91

ID965X32 60.90 A335P91

Cold reheat steam 4.65

pipe

354.94 4.133

335 1717
.1

4.65

354.94 4.133

335 858.50 OD863.6X 27.42 A672B70CL3

.1
17.5
2

OD1066.8 36.01 A672B70CL3

X22.2
2

18.24

546

538 1241.40 ID324X35 79.38 A335P91

HP bypass pipe
Pipeline before
the HP bypass
valve

Pipeline after the 4.65

HP bypass valve
5

Mpa(a)

MA
X Flow
tem
p. t/h

16.67

354.94 16.67

538 1430

OD660X17 80.25 A672B70CL3

.48
2

3.94

546

3.72

538 1430

ID749X26 84.20 A335P91

3.94

546

3.72

538 715

ID533X20 83.13 A335P91

LP bypass pipe
Pipeline before
the LP bypass
valve

NO.1 extraction
steam pipe

7.24

415.62 6.672

400 152.17 OD273X14 37.82 12Cr1MoV

.6

NO.2 extraction
steam pipe

4.65

354.94 4.133

335 127.48 OD273X11 44.36 20

.1

NO.3 extraction
steam pipe

2.50

485.76 2.36

469 101.32 OD377X13 41.32 12Cr1MoV

.6

NO.4 extraction
steam common
pipe

1.10

371.53 1.092

357 180.85 OD630X13 45.88 20

.8

10

NO.4 extraction
steam to deaerator 1.10
pipe

371.53 1.092

357 108.58 OD508X10 42.20 20

.8

11

NO.4 extraction
steam to BFPT
pipe

1.10

371.53 1.092

357 72.27
.8

OD426X13 41.80 20

1.10

371.53 1.092

357 36.14
.8

OD325X10 35.95 20

12

NO.5 extraction
steam pipe

0.35

256.38 0.409

244 50.86
.7

OD530X11 40.12 20

13

NO.6 extraction
steam pipe

0.16

194.80 0.235

186 47.82

OD630X9 40.14 Q235-A

11

NO. Item

Design Design MAX

pres.
temp. pres.
Mpa(g)

Pipe size
mm

Veloc
ity
Material
m/s

27.40

282.30 24.25

282 2069.00 OD508X40 5.17 15NiCuMoN

.3
b5-6-4

32.90

282.30 30

282 1034.50 OD355.6X 5.75 15NiCuMoN

.3
35
b5-6-4

15

Feed water
recirculation pipe 32.90

181.50 30

181 310.35 OD219.1X 3.98 15NiCuMoN

.50
22.2
b5-6-4

16

Condensate pump 0.0887

inlet pipe

46.70 0.0103

46. 1538.46 OD920X10 0.63 Q235-A

7

17

Condensate pump 3.31

outlet pipe

144.9 ~3.2

46. 1538.46 OD508X16 2.4

7

14

Feed water pipe

for BFP outlet

Mpa(a)

MA
X Flow
tem
p. t/h

20

Boiler drum
Length of drum shell straight part

26216mm,

Made by

rolling of steel plate

Inner diameter

1743mm

Total length including heads

28585mm;

Materials

SA-299

Down comer

6 pieces

Feed water pipe base.

3 pieces

Safety valve pipe base

Continuous blowdown pipe base,

Gross weight of drum

286.2t.

Whirlpool separators

114

Name

Specification

Quantity

Average load of individual at

BMCR

Whirlpool separator

254mm

114

18.15 t/h

12

Corrugated plate drier

90127mm

274

13.98 t/h

Main pipe specification of water cooling system:

Name
Water wall pipes
of chamber front
wall, rear wall
and two-side wall
Rear wall furnace
arch
Rear
wall
hanging pipe
Rear wall platen
pipe
Extension
side
wall

Specification
516.5

Model
Rifled pipe/light
pipe

Material
SA210-A1

Pitch (mm)
63.5

63.58

Rifled pipe

SA210-A1

76.2/152.4

63.511

Rifled pipe

SA210-C

381

63.511

Rifled pipe

SA210-A1

152.4/254

63.58

Light pipe

20G

127

Boiler barrel Model

safety valve

Setting
pressure MPa

Blowdown
pressure MPa

Discharge
capacity T/H

1.
2.
3.
4.
5.
6.
Superheater
outlet safety
valve

1749WB
1749WB
1749WB
1749WB
1749WB
1749WB
Model

19.79
19.79
20.19
20.19
20.40
20.40
Setting
pressure MPa

19.00
19.00
18.98
18.98
18.97
18.97
Blowdown
pressure
MPa

284
284
296
296
298
298
Discharge
capacity
T/H

1.
2.

1750WD
1750WD

18.30
18.30

17.75
17.75

160
160

13

Proportion in
maximum
evaporation
capacity %
84.9
84.9
84.9
84.9
84.9
84.9
Proportion in
maximum
evaporation
capacity %
15.5
15.5

Pneumatic
discharge
valve

Model

Setting
pressure MPa

Blowdown
pressure
MPa

Discharge
capacity
T/H

1.
2.
3.
Reheater inlet
safety valve

3538W
3538W
3538W
Model

18.27
18.27
18.27
Setting
pressure MPa

17.9
17.9
17.9
Blowdown
pressure
MPa

156
156
156
Discharge
capacity
T/H

1.
2.
3.
4.
5.
6.
Reheater
outlet safety
valve

1705RRWB
1705RRWB
1705RRWB
1705RRWB
1705RRWB
1705RRWB
Model

4.44
4.44
4.51
4.51
4.57
4.57
Setting
pressure MPa

4.31
4.31
4.37
4.37
4.43
4.43
Blowdown
pressure
MPa

240
240
244
244
247
247
Discharge
capacity
T/H

1.
2.

1705RWD
1705RWD

4.13
4.13

4.0
4.0

188
188

Proportion in
maximum
evaporation
capacity %
22.6
22.6
22.6
Proportion in
maximum
evaporation
capacity %
83.5
83.5
83.5
83.5
83.5
83.5
Proportion in
maximum
evaporation
capacity %
21.5
21.5

Parameter of safety valve

Induced Draft Fan

No.

1
2
3
4

Working condition
Coal
type
Parameters

Fan inlet volume flow

rate (m/s)
Fan
inlet
static
pressure (Pa)
Fan inlet flue gas
temperature ()
Fan inlet medium
density (kg/m)

TB working
condition

BMCR working condition

690

Design
type
547

-6580

-5220

-5205

-5065

150

134.5

130.0

132.1

0.741

0.779

0.785

0.785

14

coal

Check
type
549

coal

TMCR
working
condition
Design
coal
type
500

5
6

Inlet flue gas dust

content (mg/Nm)
Fan static pressure
rise (Pa)

230
7479

5983

6057

5593

Technical data of induced draft fan

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Item
Fan model
Fan regulating device model
Impeller diameter
Bearing material
Hub material
Blade material
Impeller series
Blade number of each stage
Blade adjustable range
Bore and stroke of hydraulic cylinder
Rotor weight
Rotor moment of inertia
Fan first critical speed
Air inlet box material/wall thickness
Casing material/wall thickness
Diffuser material/wall thickness
Fan bearing type
Bearing lubrication type
Bearing cooling type

20

Fan rotation direction (view form

motor side)
Fan total weight
Max lifting weight/max lifting height in
installation
Max lifting weight/max lifting height in
maintenance

21
22
23

Unit
mm

Level
Piece
Degree
mm/mm
kg
Kg.m2
r/min
/mm
/mm
/mm

kg
kg
m
Kg
m

Induced draft fan

G158/343
8000Nm 4~20mA
3430
42CrMo
15MnV
15MnV
1
18
-70~+30
N/A
~7500
6524
>956
Q235/6
Q235A/16
Q235/6
Roll
Thin oil
Forced oil circulation + cooling
wind
Anticlockwise
~55000
~25000
>3.8 (start from fan axial)
~7500
>3.8 (start from fan axial)

Motor parameter
No.
1
2

Parameter name
Model
Electromotor type

Unit

Rated power

kW

4
5
6
7
8
9

Rated voltage
Rated current
Rated power
Rated speed
Number of poles
Degree of protection

kV
A
Hz
rpm

15

Induced draft fan

STMKS900-8
Three phase squirrel
asynchronous motor
6300
J=6524 kgm2
11
388
50
745
8
IPW55

cage

10
11
12
13
14

15

16
17
18
19
20
21
22
23
24
25
26
27

28
29
30
31
32
33
34
35

Insulation level
Cooling mode
Installation mode
Working system
Efficiency
Efficiency at rated load
3/4Efficiency at rated load
1/2Efficiency at rated load
Power factor
Power factor at rated load
Power factor at 3/4 rated load
Power factor at 1/2 rated load
Maximum torque/rated torque
Locked rotor torque/rated torque
Locked rotor current/rated current
Accelerating time and starting time
(under rated load working condition)
Motor moment of inertia
Noise
Vibration amplitude at bearing pedestal
Bearing vibrating velocity
Stator temperature rise
Number of phases
Temperature measuring element
Bearing model
Bearing model trademark
Bearing lubrication type
Bearing cooling mode
Motor weight
Bearing lubricating oil flow (L/min)
CT mode ratio/accuracy level
Rotating direction
Allowed locked rotor time
Recommended lubricant
Resistance and temperature detector &
model for stator use
Bearing temperature detector & model

%
%
%

F
IC81W
IMB3
S1
%
96.0
95.6
94.2

0.88
0.85
0.80
2.2
0.45
6.0
17

Kg.m2
dB(A)
mm
mm/s
K

Kg

85
0.076
70
Three
Pt100
Domestic sliding
46# steam turbine oil L-TSA
Forced thin lubricating oil
Oil cooling
45000
16
Confirmed by design liaison
meeting
Confirmed by fan manufacturer
41
46# steam turbine oil L-TSA
Pt100
Pt100, bimetal thermometer

Main technical data of oil system

No.
1
2
3
4
5
6
7
8
9

Item
Flow rate
Pressure
Oil quality trademark
Oil tank material/volume
Oil filter filtering precision
Oil cooler water quantity
Oil cooler water pressure
Oil cooler model
Oil pump model

Unit
l/min
MPa

Induced draft fan

40 (shared by fan and motor)
0.4
N46 or N68
Q235/0.6
25
2.5
MPa
Plate type
Gear pump

/m3

16

10
11
12
13
14

Oil pump number

Oil pump speed
Oil pump power
Quantity of oil tank electric heater
Power of oil tank electric heater

Set
r/min

2
1470
5.5
1
3

Set
KW

Cooling Water Data Table

Equipment

Equipment
name

Water quality
requirement

Water pressure
requirement

Water
temperature
requirement

Water quantity
requirement

Induced draft
fan

Lubricating oil
station cooling
water flow rate

Common
industrial water

1MPa

38

6.3 T/h

Forced Draft Fan

Fan performance data
Item

Fan inlet volume flow rate (m3/s)

Fan inlet temperature ()
Inlet air density (kg/m3)
Fan inlet total pressure (Pa)
Fan inlet static pressure (Pa)
Fan outlet total pressure (Pa)
Fan outlet static pressure (Pa)
Fan total pressure rise (Pa)
Fan static pressure rise (Pa)
Fan outlet wind temperature
()
Fan accessory loss (Pa)
Fan total pressure efficiency (%)
Fan shaft output (kW)
Fan speed (r/min)

Forced draft fan work condition

TB
working B-MCR
condition
working
condition
303
275
48
48
1.038
1.038
-950
-875
-950
-875
3722
3018
3634
2945
4672
3893
4584
3820
53.0
52.1
Included
85
1636.8
990

Included
87.3
1209.1
990

Technical data of forced draft fan

17

TMCR working
condition
248
48
1.038
-823
-823
2924
2865
3747
3688
51.9
Included
88.0
1042.2
990

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

25

Item
Fan model
Fan regulating device model
Impeller diameter
Bearing material
Hub material
Blade material
Impeller series
Blade number of each stage
Blade adjustable range
Bore and stroke of hydraulic cylinder
Rotor weight
Rotor moment of inertia
Fan first critical speed
Air inlet box material/wall thickness
Casing material/wall thickness
Diffuser material/wall thickness
Fan bearing type
Bearing lubrication type
Bearing cooling type
Bearing bush cooling water volume
Fan rotation direction (view form
motor side)
Muffler resistance
Fan total weight
Max lifting weight/max lifting height in
installation
Max lifting weight/max lifting height in
maintenance

Unit
mm

Level
Piece
Degree
mm/mm
kg
Kg.m2
r/min
/mm
/mm
/mm

t/h

forced draft fan

ANN-2575/1250C
5t hydraulic cylinder
2575
35CrMo
Forging steel
Cast aluminium alloy
1
16
30~85
250/96
3597
387
1287
Q235A/6
Q235A/12
Q235A/6
Rolling bearing
Oil bath lubrication
Natural cooling
1.7
Clockwise

Pa
kg
kg

150
16087
7620

m
Kg

3.7
1600

3.7

Motor Parameter
Item
Model
Rated power
Rated voltage
Synchronous speed
Start-up current
Rated current
Frequency
Main features
Efficiency
Power factor
Locked rotor torque
Locked rotor current
Max torque
Insulation level
Weight
Cooling mode

Unit
kW
kV
r/min
A
A
Hz

kg

18

Secondary fan motor

STMKS500-6
1900
11
1000
690
118
50
95.8
0.88
0.5
6.0
2.0
F/B
18000
Air water cooling

Main technical data of oil system

No.

Item

Unit

1
2
3
4

Flow rate
Pressure
Oil quality trademark
Oil tank material/volume

l/min
MPa

5
6
7
8
9
10
11
12
13
14

Oil filter filtering precision

Oil cooler water quantity
Oil cooler water pressure
Oil cooler model
Oil pump model
Oil pump number
Oil pump speed
Oil pump power
Quantity of oil tank electric heater
Power of oil tank electric heater

Value (forced draft fan

hydraulic pressure)
10~12
8.0
ISO VG 32
Low carbon steel spray
paint/0.203
10
0.24
0.2~0.4
Plate type
Gear pump
2
1430
2.2
2
1.0

/m3

MPa
Set
r/min
Set
kW

Primary Air Fan

Performance data of primary air fan

Item

Fan inlet volume flow rate (m3/s)

Fan inlet temperature ()
Inlet air density (kg/m3)
Fan inlet total pressure (Pa)
Fan inlet static pressure (Pa)
Fan outlet total pressure (Pa)
Fan outlet static pressure (Pa)
Fan total pressure rise (Pa)
Fan static pressure rise (Pa)
Fan outlet wind temperature
()
Fan accessory loss (Pa)
Fan total pressure efficiency (%)
Fan shaft output (kW)

Primary air fan Working condition

TB
working
condition
178
48
1.044
-550
-550
13070
12950
13620
13500
61.9

BMCR working
condition
162
48
1.044
-458
-458
10823
10722
11281
11180
59.4

TMCR working
condition
156
48
1.044
-446
-446
10477
10383
10923
10829
59.1

Included
87
2653.2

Included
88.0
1993.9

Included
88.0
1861.7

19

Fan speed (r/min)

1490

1490

1490

Technical data of primary air fan

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

25

Item
Fan model
Fan regulating device model
Impeller diameter
Bearing material
Hub material
Blade material
Impeller series
Blade number of each stage
Blade adjustable range
Bore and stroke of hydraulic cylinder
Rotor weight
Rotor moment of inertia
Fan first critical speed
Air inlet box material/wall thickness
Casing material/wall thickness
Diffuser material/wall thickness
Fan bearing type
Bearing lubrication type
Bearing cooling type
Bearing bush cooling water volume
Fan rotation direction (view form
motor side)
Muffler resistance
Fan total weight
Max lifting weight/max lifting height in
installation
Max lifting weight/max lifting height in
maintenance

Unit
mm

Level
Piece
Degree
mm/mm
kg
Kg.m2
r/min
/mm
/mm
/mm

Primary air fan

ANT-2062/1250N
10t hydraulic cylinder
2062
35CrMo
Forging steel
Cast aluminium alloy
2
22
10~55
250/96
4117
674
1938
Q235A/5
Q235A/12
Q235A/5
Rolling bearing
Forced lubrication
Forced cooling
t/h
Clockwise

Pa
kg
kg

150
15797
4320

m
Kg

2640

2.8

2.8

Technical data of primary air fan motor

Item
Model
Rated power
Rated voltage
Synchronous speed
Start-up current
Rated current

Unit
kW
kV
r/min
A
A
20

Primary air fan motor

STMKS560-4
2900
11
1500
1038
173

Frequency
Main features

Hz

50
95.6

Efficiency
Power factor
Locked rotor torque
Locked rotor current
Max torque

Insulation level
Weight
Cooling mode

0.89
0.5
6.0
2.2
F/B
21300
Air water cooling

kg

Main technical data of primary air fan oil system

No.

Item

Unit

Value (Hydraulic
oil station)

1
2
3
4

Flow rate
pressure
Oil quality trademark
Oil tank material/volume

l/min
MPa

5
6
7
8
9
10
11
12
13

Oil filter filtering precision

Oil cooler water quantity
Oil cooler water pressure
Oil cooler model
Oil pump model
Oil pump number
Oil pump speed
Oil pump power
Quantity of oil tank electric
heater
Power of oil tank electric
heater

Set

10~12
8.0
ISO VG 32
Low carbon steel
spray paint/0.203
10
0.24
0.2~0.4
Plate type
Gear pump
2
1430
2.2
2

Value
(Lubricating oil
station)
15~18
1.5~2.0
ISO VG 46
Low carbon steel
spray paint/0.369
10
0.6
0.2~0.4
Plate type
Gear pump
2
1430
0.75
2

kW

1.0

1.0

14

/m3

MPa
Set
r/min

Data of Primary Air Fan Oil station cooling water

Equipment name

Water
quality
requirement

Water pressure
requirement

Lubricating
oil
station
cooling
water flow rate

Demineralized
water

0.4~0.6Mpa

21

Water
temperature
requirement
<40

Water
quantity
requirement
0.24t/h

HP oil station
cooling water flow
rate

Demineralized
water

0.4~0.6Mpa

<40

0.24t/h

Air Pre Heater

Make

Ljungstrom

Quantity

2sets

Trisector , Rotary type

Air PreHeater
Model

2.32.5 VI (50 )

Type

Rotor inner Dia.

14236 mm

SPEE
D

Speed Reduction Ratio

123.835

Main
Motor

1.05 RPM

Aux
Motor

0.26 RPM

Air
Motor

0.067 RPM

Output Torque

57500 N.M

Water cleaning
device

Pressure

5.2 bar

Flow

200 T/H

Gas side

140T/H

APH Water washing and Deluge

Rotation speed of
frequency control slow
speed shaft rotor

0.26 RPM with

Auxiliary Drive

Deluge System Type

Multi Nozzle Fixed

Pipe

Pressure

5.2 bar

Secondary
Air

Flow

280 T/H

Primary
Air

Fire Hydrant
(Flow)

Air Pre Heater Body

Heating Element

Depth

Thickness

Material

Hot End Layer

1000 MM

.8

SPCC-SD

Hot Intermediate
Layer

880

.8

SPCC-SD

Cold End Layer

305

1.2

CORTEN A

22

93T/H

Air Pre Heater MotorMain Motor

Motor Type

Y225S-4B3

Quantity

01 FOR EACH SET

37 KW

Motor Rated
Voltage

415 V

66.2 Amps

Motor Rated
Speed

1480 RPM

SGW600-01A

Output RPM

11.95 RPM

Y160M - 4B5

Quantity

01 FOR EACH SET

11 KW

Motor Rated
Voltage

415 V

20.6 Amps

Motor Rated
Speed

359 RPM

SGZJ11-4

Output RPM

2.89 RPM

Motor Power
Motor Rated Current
Speed Reducer

Air Pre Heater MotorAuxiliary Motor

Motor Type
Motor Power
Motor Rated Current
Speed Reducer

Air Pre Heater MotorAir Motor

Motor Make

Ingersoll-Rand

Motor Type

92RBO45/VRSM330T

Motor Power

7.5 HP

Motor RPM

103 RPM

Output RPM

0.89 RPM

0.75 KW

Voltage

415 AC

Spherical Roller Thrust

Bearing 294/710 EF

Guide Bearing

Two Way Spherical

Roller Bearing
23192

Cycloid Gear Pump

Motor Power
Air Pre Heater Bearing
Support Bearing

Air Pre Heater Guide and support Bearing Oil Station

Type

OCS-8E

Motor Type

Y90L-4

Screw Pump

3GR30X4-1.6/1.0

Motor Power

1.5 KW

Oil cooler

GLC2-1.3

Oil Filter

SXU-A100

Cooling surface of
cooler

1.3 M

Cooling water Flow

CCCW-2 ~4 T/H

Lubricating oil Type

Straight Mineral oil/ E

23

P Oil
Soot Blower

Telescopic soot
blower(Retractable
type)

Quantity

2 sets for each APH

Flame Check Cooling Fan

Flame check cooling fan
Model
9-19-NO.5.6A -18.5KW
Max inlet temperature
Air flow rate
4200-7800 m3/h
Rated air pressure of
7kPa
fan
Turning
Clockwise(see from the tail )
Flame check cooling fan motor
Motor model
Y160-2
Rated current
35.5A
Motor power
18.5 kW
Voltage
415V
Speed
2900r/min
Manufactured by
Wannan motor
Gun Cooling Fan
Type
Capacity
Full pressure
Speed
Motor
Model
Power
Voltage
Rated current

9-26-NO.4.0A-5.5KW
2706m3/h
3684 Pa
2990 rpm
G-132 A
40KW
415 V
132 A

COAL MILL
Technical data table of coal mill
No.
1
2
3
4
5
6

Item
Model
Separator model
Ground roll loading mode
Base mode
Primary air inlet dimension
Central coal chute dimension/wall thickness
24

Unit

mmmm
mm/ mm

HP1103/DYN
Dynamic separator
Spring variable load
Cement fixed base
7432438
610/10

7
8

Pulverized
coal
pipeline
dimension/wall thickness
Volume of Slag off box

interface

mm/ mm
M3

Performance data of coal mill

25

734/17
1.0

No

1.

2.

Item

Unit

Design
coal

Worst
coal

Best
coal

Maximum output

t/h

87.2

80.2

93.3

Calculated output

t/h

57.62

64.45

57.3

Guaranteed output

t/h

78.48

72.18

83.9

Minimum output

t/h

19.62

18.045

23.3

Coal mill outputR90= 18.38 %

Mill ventilation
Maximum ventilation

kg/s

Calculated ventilation

kg/s

Ventilation under the guaranteed output

kg/s

34.8

Minimum ventilation

kg/s

25.4

3.

Drying medium temperature at the entrance of mill

4.

Mill rotary speed

5.

Mill ventilation resistance

6.

188

33.48

240
30

Maximum ventilation resistance

Pa

5000

Ventilation resistance (guarantee output)

Pa

4608

Calculated ventilation resistance

Pa

3740

4250

30.7

178

3577

Mill seal air system

Seal air pressure of mill

Mill unit power consumption

m3/min

100

Pa

2000

kWh./t

(oil less station and dynamic separator motor)

Unit power consumption under guarantee output

8.

Mill unit wear rate

9.

Service life of main component

11.4

11.77

10.5

10.2

11.46

9.5

kWh/t

(oil less station and dynamic separator motor)

g/t

Mean 2.5

Grinding roll ring

10000

Grinding bowl liner

10000

Grinding roll bearing seal

20000

Other main seal

20000

20000

Pyrite scraper
10.

31.4

r/min

Seal air output of mill

7.

36.3

Material of easy wear part

26

Mill motor performance parameters

No.
1

Parameter name

Unit

Value
YHP630-6

Model
2
3
4
5
6
7
8
9
10
11
12
13
14

Squirrel cage asynchronous motor

Electromotor type
Rated power
Rated voltage
Rated current
Rated power
Rated speed
Number of poles
Degree of protection
Insulation level
Cooling mode
Installation mode
Working system
Efficiency
Efficiency at rated load
Efficiency at 3/4 rated load
Efficiency at 1/2 rated load

kW
V
A
Hz
r/min

%
%
%

15

16

Power factor at rated load

Power factor at 3/4 rated load
Power factor at 1/2 rated load
Noise

17

Bearing vibrating velocity

18
19

Stator temperature rise

Bearing model
Bearing model trademark
Bearing lubrication type
Bearing cooling mode
Motor weight

20

dB(A)
mm/s
K

850
11000
58
50
985
6
IP54
F
IC611 (air-air cooling)
IMB3 (vertical)
S1 (continuous)
%
93
92.5
90
Power factor
0.79
0.74
0.65
85 (at 1.5m)
2.8
80
Rolling bearing
3# lithium based grease
Grease lubrication
Natural cooling
9700

kg

Data table of other supporting equipment

NO

Item

Actuator
Speed reducer (Model)
Transmission mode

Transmission ratio
Lubrication
cooling
device (Model)
Oil pump flow rate

Unit

Valve

KMP340
Spiral bevel gear and planet
gear second stage vertical
transmission
32.435
OWTS10 (double pump)
l/min

228

27

Motor power

KW

11

Normal
oil
supply
pressure
Cooling water quantity
Cooling water pressure
Oil
tank
electric
heater/quantity
Rated voltage
Rated power
Rated voltage
Rated power
Lubricating oil trademark
Lubricating oil station
device (Model)
Oil pump flow rate
Motor power
Normal
oil
supply
pressure
Oil
tank
electric
heater/quantity
Lubricating oil trademark

MPa

0.15~0.35

m3/h
MPa

17
0.4
6

V
KW
V
KW
ISO VG 320

415
1.7kW/set
415
1.7kW/set
OWTS10

l/min
KW
MPa

228
11
0.15~0.35
6
ISO VG 320

Data table of coal mill cooling waters

No.

Equipment
name

Lubricating
oil
station
cooling water

Water
quality
requirement
Demineralize
d water

Water
pressure
requirement
0.4MPa

Water
temperature
requirement
<41

Seal fan performance parameters

Seal fan (Model)
Rated air flow
Rated hoisting head pressure
Seal fan motor (Model)
Rated power
Rated speed
Rated voltage
Air filter (Model)
Chamber number of each set
Air capacity of each chamber
Resistance
Filtration index (particle diameter5um filter

m3/h
Pa
KW
r/min
V
M/h
Pa

28

9-26 type 16D-4

64032
6481
Y355M2-6
185
960
415
60M
16
4245
1370
95%

Water
quantity
requirement
17m3/h/set
coal mill

ratio)

Performance data table of air compressor

1
2
3

Items
Screw air compressor
Model
Type
Dimension (lengthwidthheight)

4
5

Installation mode
Adjusting mode

Rated air capacity

7
8

Rated exhaust pressure

Compressor speed
Male rotor of first stage rotor
Male rotor of second stage rotor
Exhaust temperature

9
10
11
12
13

14
15
16
17
18

19
20
21
22

Unit
40 Nm3/min
SM250
Oil-free screw
3048 x 1930 x
2438
S1
ON/OFF;

mm

60 Nm3/min
ML350
Oil injection screw
46501930 2146
S1
ON/OFF; air flow
adjustment; ACS auto
adjustment
60.2

Nm3/mi
n
MPa (g)
rpm

41.5
0.85
8292
13945

0.75
2185

Water
temperature+8
Water
temperature+8
76
4306
first stage:
Carbon steel
second stage:
stainless steel 304
0
30
Water cooling
19.1

Water temperature+8

IR-SL200
91L
252.8
252.8
53.2
4306
Motor/1890

Super cooling agent /

204L
315
315
64.3
7670
Motor/1960

Outlet air pressure dew point

temperature
Noise (at 1m)
Weight
Rotor material

Oil content of exhaust

Guaranteed service life
Cooling mode
Cooling water consumption
Heat exchange area (the cooler
area
should have 20% margin)
Lubricating oil trademark/oil mass

ppm
Year

Shaft power of compressor

Rated air capacity
No load
Air compressor weight
Name/weight of the largest

KW
KW
KW
kg

dB (A)
kg

t/h

29

Water temperature+8
82
7670
Carbon steel

3
30
Water cooling
18.2
m2

component
for maintenance
Clearance height of min
maintenance
Model & place of origin of screw
and
motor bearing

SKF/Sweden

SKF/Sweden

Air compressor motor data table

No
.
1
2
3
4
5
6
7
8
9
10

Motor

Unit

Quantity
Manufacturer
Motor model
Degree of protection
Speed/number of magnetic pole
Full load output power of motor
Frame
Weight
Number of motor electric heater
Voltage/power of motor electric
motor

Set

Piece
KW

Oil-free 40
Slight oil
Nm3/min
60Nm3/min
1
1
Wuxi Hwada Motor Co., Ltd.
Squirrel cage motor
IP54
IP54
1475
4 \1482
287.5
345
Y400
Y400
1860
7670
2
2
220v/200W
110v/200w

Auxiliary boiler
Item
Max continuous evaporation capacity BMCR
Rated steam capacity
Rated steam pressure
Rated steam temperature
Rated inlet water temperature
Hot wind temperature
Heat exchange area
Exhaust gas temperature
Heat efficiency
Boiler computational efficiency
Boiler guaranteed efficiency
Boiler max continuous blowdown rate
Boiler max air leakage rate

Unit
T/h
T/h
MPa (g)

M2

%
%
%
%
%
30

Parameters
35
35
1.2
320
20
20
665
160
92.4
92.4
91.2
3
0

Superheated steam temperature deviation

Operating time at 10% boiler overload
Burner model and arrangement mode

15
15
Mechanical atomization front wall
arrangement
10KPa
52
2160x11370x2210
(on average)
1.32MPa
30%
88
110
2t

Furnace pressure
Furnace volume
Furnace basic size (depthwidthheight)
Drum working pressure
Min load of boiler
Net weight of boiler
Boiler full water weight
Weight of largest hoisting element for
maintenance
Burning mode

T
T

Burning adjusting mode

Fuel
Burner oil pressure
Fuel consumption
Super heater temperature adjusting mode
Water wall material
Super heater material
Total electric power
Oil pump
Lighting and maintenance
Feed water pump
Fan
Furnace volume
Max transportation dimension
Chimney height
Chimney diameter and wall thickness

kg/h

kW
kW
kW
kW
kW
m
m
m

Micro positive pressure chamber

burning
Proportional control
LDO
Burner fuel valve unit inlet oil
pressure 3.0-3.5MPa
2730
Plate type attemperating
SA-106 Gr.B
SA213-T12
270
16.5
30+50
55
110
52
13x4.7x4.4
20
1.2m t12

ESP System
SL NO

DESCRIPTION

UNIT

Inlet gas volume per boiler design coal

3709139.3 m3/h

Inlet gas volume per boiler worst coal

3735890.2 m3/h

Inlet dust volume Design coal

51g/Nm3

Inlet dust volume worst coal

63g/Nm3

Max dust concentration of ESP outlet

50mg/Nm3

Electric consumption of two ESP/Boiler

651.7kVA

Electric consumption of two FF/boiler

117.4kVA

31

Inlet Gas temp BMCR Design coal

137

Inlet Gas temp BMCR Worst coal

137

10

Cleaning Efficiency

11

Air leakage rate

2%

12

Operating Life

30Years

13

Each year Running

8000 Hour

14

Wind direction inlet

Horizontal

15

Wind direction outlet

Horizontal

16

MIN aspect ratio

1.5

17

Resistance ESP

250Pa

18

Resistance ESP+FF

19

Voltage

20

Velocity of flue gas through ESP

21

Control Type Semi

22

Rapping Mechanism Type

23

Design Pressure

24

Fly ash Density As per hopper capacity

650kg/m3

25

Fly ash Density As per hopper strength

1350kg/m3

26

Heater power for each hopper

99.94%

1200Pa
90kV
1.2meters/sec
Pulse
Migi Type
9800Pa

5kW

Main design parameters of soot blowing

No.

Items

Soot blower of
furnace

Long retractable
soot blower

Air preheater
soot blower

1
2
3
4

Model
Travel (mm)
Purging angle
Effective purging radius
(mm)
Travel speed of blowing pipe
(m/min)
Rotation speed of blowing
pipe (rpm)
Purging time (s)
Working time (s)

V04
255
3600
2500

PS-LL
10600
3600
1500~3500

PS-AT
970
Vertical
2000

0.5

2.0

1.44

2.7

24

24

50
55

606
630

Undetermined
Undetermined

5
6
7
8

32

9
10
10-1
10-2
10-3
10-4
11

Steam consumption (kg/min)

(single unit)
Motor model
Power (kW)
Speed (rpm)
Insulation level
Level of protection
Recommended purging
pressure (MPa)

82

170

80

M2QA71M4B
0.25
1400
F
IP55
1.0~1.5

M2QA90S4A
1.1
1390
F
IP55
1.0~1.5

M2QA90S4A
0.55
1400
F
IP55
1.0~1.5

Seal Air Fan

Make

Gexin Electric Co.Ltd.

Quantity

2sets

Type

9-26 type 16D-4

1067.4 m/h

Air pressure

6481Pa

Outlet air
quantity
Rotating speed

Sealing fans motor

Type
Y355-M-6

Power

185kW

Voltage

415V

Current

318A

Rotating speed

1485r/min

1485r/min

Boiler Forced Circulation Pump

Boiler water circulation pump
Model
HLAV2300-480/1C
Design pressure
20.56MPa
Dependable flow of
3939m/h
single pump operation
Total head
29.6m
Boiler water circulating pump motor
Model
Rated voltage
11000V
Rated speed
1465 r/min
Start time
1.4S

Design temperature of
pump and insulator
Test pressure
Inlet pressure

365.3

NPSH

19.5m

Rated power
Rated current
Start current
Motor winding
insulation
Design temperature
Insulation level

500kW
43A
279A
PE2/PA

Design pressure
205.6kg/ cm2g
Alarm
63
Trip
66
Cooling water of boiler water circulating pump motor

30.84MPa
194.36kg/cm2

90
Y

Unit
KJ/h

Cooling water
307700

Boiler water

Heat exchange content

Discharge ratio
Inlet temperature
Outlet temperature
Design pressure

L/min

kg/ cm2g

409
38
41
10

175
50
43
205.6

33

Design temperature
Test pressure
Normal discharge

kg/ cm2g
10 m/h

Suspended matter
content

5 PPm

50
15
Water supply
pressure
PH value

34

90
308.4
0.2~0.4 MPa
8~9.5

Fuel Oil Pump House and Gun Parameter

LDO Pump Details
S
NO

Equipment

Type

Flow

Pressure

Motor

Quantity

(kw/flc A)

LDO feeding pump

Centrifugal

32 T/H

5.4 MPa

132/217

LDO unloading
Pump(Railways)

Centrifugal

250 T/H

1.5 MPa

LDO Unloading
pump(Roads)

Centrifugal

56 T/H

0.6 MPa

37/65

Pressure

Motor

Quantity

HFO Pump Details

S
NO

Equipment

Type

Flow

(kw/flc A)

HFO feeding pump

Screw

50 T/H

4.4 MPa

90/153

HFO unloading
Pump(Railways)

Screw

250 T/H

2.1 MPa

HFO Unloading
pump(Roads)

Screw

60 T/H

0.7 MPa

30/54.5

HFO Transporting pump

Screw

100 T/H

1.4MPa

75/132

FUEL OIL GUN TECHNICAL DATA

1

Type of oil gun

Extension & Retraction type

Response time & Model Number

3 S/XRZ-22R-330

Number of oil gun

Light oil-2 X 4

(Each layer X No of gun in each layer)

Heavy oil-3 X 4

Boiler Ignition Way

High Energy Electric Spark

Output of gun (Flow)

LDO-14 T/H, HFO-42 T/H

Oil Supply Pressure

Design Fuel capacity

LIGHT OIL-10 % BMCR, HEAVY OIL-30

% BMCR

Steam Purge Pressure/ Temperature

0.8 MPa/220~250 C/ 4 T/H

Atomizing Steam Pressure/Temperature/Flow

1.2MPa/250~300 C/5.5 T/H

LDO-3.5MPa,HFO-1.8MPa

35

MAIN TURBINE

36

SPECIFICATION
Make
Model

M/s. Dong Fang turbine factory ltd. CHINA

N600-16.7/538/538-3

Type

Subcritical, primary reheating, three cylinders,

quadruple-flow, single shaft and condensing steam
turbine.
600 MW
16.67 Mpa
538 deg C
538 deg C
10.3 Kpa (absolute)
3000 Rpm / Anticlockwise as viewed from the steam
turbine side to generator side.
1713.271t/h

Rated Power
Main Steam Pressure
Main Steam Temperature
Reheat Temperature
Exhaust Pressure
Speed/Rotation Direction
Exhaust Flow of HP Cylinder
Flow through stages

Total 42 stages
HP cylinder: 1 governing stage + 8 pressures stages
IP cylinder: 5 pressure stages
LP cylinder: 2x2x7pressure stages (2 LP cylinder)

Thermodynamic calculation data of the steam turbine

TMCR

VWO
639986

TMCR+3
%
600015

VWO+3
%
635087

Output (kW)

600002

Heat consumption of steam turbine generator

kJ/kWh
Main steam pressure MPa (a)

8137

8116

8097

8075

16.67

16.67

16.67

16.67

Reheat steam pressure MPa (a)

3.468

3.720

3.474

3.696

Main steam temperature

538

538

538

538

Reheat steam temperature

538

538

538

538

Main steam flow kg/h

187790
0
159790
0
10.30

202800
0
171706
3
10.30

1894900

2028000

1603538

1708384

10.30

10.30

115384
8
0

122942
2
0

1141208

1206371

277.3

282.3

277.6

282.0

Reheat steam flow kg/h

LP cylinder exhaust pressure kPa (a)
Exhaust steam flow kg/h
Makeup water rate %
Outlet feed water temperature of first
stage HP heater

37

Circulating water temperature

33

33

33

33

TURNING GEAR
Make

Dong Fang Steam

Turbines Company

Quantity

1 set

Type

MOTOR DRIVEN

Code

1066.8-50AH

Gear Box Reduction

ratio

1/664

SYN. Speed

1.5 RPM

Power

15 kW
28.9 Amp.

Motor Rating

15 KW

TURNING GEAR MOTOR

Type
Voltage

415V

Current

Rotating speed

975 r/min

Efficiency

Critical speed is listed in the table below according to shafting and shaft section:
Name
section

of

shaft

critical

LP & IP rotor

First order
(r/min)
design value
(shafting )
1722

speed

design value
(single shaft)
1621

design value
(shafting )
>4000

design value
(single shaft)
>4000

LP rotor A

1839

1723

3521

>4000

LP rotor B

1903

1750

>4000

>4000

Generator rotor

984

1070

>3400

3338

38

Second order critical speed (r/min)

Parameters of steam extraction of all stages during TMCR operating condition

Steam extraction stages

Flow
(kg/h)

Pressure (MPa
(a))

Temperatur
e()

First stage (to # 1HP heater)

135493

6.189

391.8

Second stage (to 2# HP heater)

115371

3.853

327.8

Third stage (to #3 HP heater)

91947

2.203

470.1

Fourth stage (to deaerator)

99260

1.021

358.5

Fourth stage (to small steam

turbine)

66989

1.021

358.5

Fourth stage (to plant steam

turbine)
Fifth stage (to #5 LP heater)

46601

0.383

245.4

Fifth stage (to plant steam

turbine)
Sixth stage (to #6 LP heater)

44050

0.220

186.7

Seventh stage (to #7 LP heater)

41078

0.121

129.2

Eighth stage (to #8 LP heater)

79135

0.064

87.8

Allowable
max
steam
flow (kg/h)

Specification of heater
Specification of HP heater
Item
Model
Type

Unit

HP heater #1
JG-2550
Horizontal Utube
-1.7

HP heater #2
JG-2680
Horizontal Utube
0

HP heater #3
JG-2070
Horizontal
Utube
0

Terminal
temperature
difference of feed water
Drainage
terminal
temperature difference
Heating steam pressure
Heating steam temperature
Enthalpy of heating steam
Feed water flow
Inlet/outlet temperature of
feed water
Drainage flow from higher
level
Drainage temperature from
higher level
Effective heat exchange area
of heater

5.6

5.6

5.6

MPa

kJ/kg
t/h

6.189
391.8
3155.4
1878
246.3/277.3

3.853
327.8
3042.2
1878
215.7/246.3

2.203
470.1
3399.3
1878
182.2/215.7

t/h

135.49

250.87

251.9

221.3

2680

2070

m2

2550

39

Effective surface area of

drainage cooling section
Effective surface area of
condensing section
Effective surface area of
steam cooling section
Log
mean
temperature
difference
Heat exchange rate

m2

335

437

434

m2

1901

2003

1460

m2

314

240

176

Total
heat
coefficient

kJ/hr.
.m2

56.1/10.65/13.3
2
46373905/
243196469/
18401663
2632/12012
/4124

44.4/9.91/13.0
7
24335834/
229721906/
33423330
2283/11573/
5852

121.5/12.93/13.1
8
48352891/
207444471/
47760628
2261/10989/
8350

exchange

kJ/hr.
.m2

Specification of LP heater
Item

Unit

#5
LP
heater
JD-1100IV
Horizontal

#6
LP
heater
JD-1100III
Horizontal

m2
MPa

1100
4.0
170

MPa

0.6
265

Model
Type

Heating surface area

Design pressure of tube side
Design temperature of tube
side
Design pressure of shell side
Design temperature of shell
side
Manufacturer

#7 LP heater

#8 LP heater

JD-1620-I

JD-1620- II

1100
4.0
150

Horizontal
and
composite
650
4.0
150

Horizontal
and
composite
970
4.0
150

0.6
200

0.14
150

0.07
150

Dongfang Steam Turbine Works

Specification of Deaerator
Type

YC-2069/230

Mode

Internal Deaerator

Manufacturer
Shell material

DONGFANG
CO.,LTD.
SA-516GR70

Head material

SA-516GR70

40

BOILER

GROUP

Deaerator rated output

2069 TPH

Deaerator maximum output

2400 TPH

The minimum stable operation output

600 TPH

Deaerator maximum work pressure

1.092 Mpa

The minimum stable operation pressure

0.15 Mpa

Heating steam temperature under VWO condition

357.8 Deg.Cen

Heating steam maximum temperature

364.7 Deg.Cen

Deaerator design pressure

1.3 Mpa

Deaerator design temperature

370(steam pipeline) / 350(shell) Deg.Cen

Deaerator inlet water temperature

139.8 Deg. Cen

The allowed minimum inlet water temperature

100 Deg. Cen

Deaerator outlet water temperature

181.5 Deg. Cen

Loss of discharging steam

0.5 % Kg/h

Deaerator diameter

3800 mm

Thickness of deaerator shell and head

30 mm

Corrosion allowance

2.5 mm

Welding coefficient

Deaerator operation mode

Constant-sliding
operation

Number of nozzles

2 piece

Nozzle material

stainless steel

Nozzle specification

1200 TPH

Pressure droop under nozzle rated flow

50 Kpa

Pressure droop under nozzle maximum flow

58.8 Kpa

Deaerator effective volume

230 m3

Deaerator total volume

390 m3

Umber of safety valve

2 piece

Safety valve type

A48Y-40

Safety valve dimension

DN200 mm

41

pressure

composite

Safety valve nominal pressure

4 Mpa

Safety valve setting pressure

1.2 Mpa

Safety valve theory discharging capacity

6400 Kg/h

TMCR normal operation discharging capacity

490 Kg/h

Standby startup steam pressure

0.15 Mpa

Standby startup steam temperature

250 - 300 Deg. Cen

Preheating time for cold state startup

1.52 h

Diameter/length (including head)/thickness

3800/35660/30 mm

Total height after installation (including support

saddles)
Equipment operation weight

5800 mm

Deaerator net weight

141500 kg

Weight of equipment filled with water

531500 kg

345100 kg

Specification of feed water pump unit equipment

Specification of feed water pump & booster pump
Item

Unit

Operating condition
BMCR
operatin
g
conditio
n

Model of booster pump

Inlet water temperature of booster
pump
Inlet water flow of booster pump
Head of booster pump
Efficiency of booster pump
Net positive suction head necessary
for booster pump
Booster pump speed
Shaft power of booster pump
Normal bearing bracket of booster
pump (peak to peak)

Max
flow
of
singl
e
pum
p

Min
flow
of
single
pump

SQN300-670
181.5
178.6

181.5

181.5

t/h
mH2O
%
m

1195
133.5
82.2
4.6

1057
139.4
83.5
3.1

1195
133.5
82.2
4.6

265
145
42
1.5

r/min
kW
mm

1490
528.5
0.071

480.5

528.5

270

42

TMCR
operatin
g
conditio
n

Remark
s

Weight of booster pump

Model of main pump
Inlet water temperature of main
pump
Outlet water flow of main pump
Outlet water pressure of main
pump
Efficiency of main pump
Necessary net positive suction head
Bleed-off pressure
Bleed-off flow
Seal type
Speed
Shaft power of main pump
Vibration amplitude of normal
bearing bracket (peak to peak)
Nominal
pressure
of Inlet
booster pump connection Outle
t
flange
Nominal pressure of main Inlet
feed
water
pump Outle
t
connection flange
Specification
of Inlet
booster
pump Outle
connection
pipe t
(S)
Specification of main Inlet
pump
connection Outle
t
pipe (S)
Weight
Rotating direction

kg

t/h
MPa(g
)
%
m
MPa(g
)
t/h

178.6

181.5

181.5

1168
24.25

1033
22.78

1168
24.25

265
29.35

82.8
48.6
10.6

82.4
40.8
10.24

82.8
48.6
10.6

37
27.5
0

27

5268
9872

5268
7500

r/min
kW
mm

27
24
Mechanical seal
5268
4980
9872
8170
0.036

MPa
MPa

4.0
4.0

MPa
MPa

4.0
40

mm
mm

DN400
DN300

mm
mm

DN300
DN250

kg

10600
Clockwise (view form drive side to
pump)
thrust bearing +sliding bearing

Bearing type
Drive mode

Efficiency of electric feed water

pump unit
Efficiency of steam feed pump unit

2710
CHTC6/5
181.5

The electric feed water pump is motor;

steam feed water pump is donkey
engine
76%
76.1%
/
/

81%

80%

Note: (g) in the Table means gauge pressure

Specification of hydraulic coupling

Item
Manufacturer
Model
Carry over speed
Speed of rated output

Unit

Data

r/min
r/min

VOITH, German
R18K500M
1490
5268
43

Rated output power

Weight
Governing range
Rated slip
Rotating direction of output shaft

kW
kg
%
%

9872
9200
25-100
2.42
Anticlockwise (view from pump to coupling)

Motor technical specification of booster pump and electric feed water pump unit:
Item

Unit

Manufacturer
Model
Rated power
Rated voltage
Synchronous speed
Frequency
Efficiency
Power factor
Locked-rotor torque
Locked rotor current
Max torque
Insulation level
Weight
Cooling mode
Rotating direction

Equipment name

Motor of steam pump & Motor of electric feed

booster pump
water pump
Shanghai Electric Machinery Co., Ltd./Xiangtan Electric Motor
Factory
YKK500-4
YKS1000-4
kW
630
12000
KV
11
11
r/min
1500
1500
Hz
50
50
%
94
96.8
0.88
0.88
(times) 0.9
0.5
(times) 6.0
5.4
(times) 2.0
1.8
F
F
Kg
4450
37000
Air-air cooling
Air-air cooling
Along with the driver

Parameter table of feed water pump steam turbine operating condition

Item

Unit

VWO
operatin
g
conditio
n

TMCR
operatin
g
conditio
n

80%TMC
R
operating
condition

60%TMC
R
operating
condition

40%TMC
R
operating
condition

1.021

HP
heater
full
cutting
operatin
g
conditio
n
1.099

Steam
pressure
Steam
temperature
Steam flow

MPa

1.092

0.826

0.642

0.453

357.8

358.5

363.1

360.3

363.2

342.8

t/h

50.5

43.6
44

Backpressure
Speed

kPa
r/min

11.3
5268

11.3
4980

Relative
internal
efficiency
Mechanical
loss
Output power
Steam loss

84.2

83.18

kW

150

150

kW
kg/k
W.h
t/h

9872
5.116

8170
5.337

50.5

43.6

48.2

48.2

kJ/kg

2461

2489

Exhaust
amount
Exhaust
temperature
Exhaust
enthalpy

11.3

11.3
11.3
11.3
Meet the requirements of feed water
pump operation.

Technical specification table of steam turbine driven feed water pump

Item

Unit

Data

Model

NK63/71

Type

Rated power

kW

Single cylinder, single-flow, single shaft,

reaction, pure condensing, downward
exhaust, low temperature and reheat steam
external switching
Variable power, variable parameter and
variable speed
8170

Max continuous power

kW

12000

83.18

MPa.a

1.021

Rated admission temperature

358.5

Rated exhaust pressure

kPa.a

11.3

Rated exhaust temperature

48.2

Max exhaust temperature

About 108.1

Governing range

r/min

3000~6000

Operating mode

Efficiency
within
rated
condition(TMCR)
Rated admission pressure

operating

45

Max permissible admission pressure

MPa.a

2.5

Max permissible admission temperature

About 100

Steam inlet flow

t/h

51.5

Steam source switching point

30%~40%Rated operating condition

Critical speed of first order

r/min

~7000

Connection mode with feed water pump

Gear elastic coupling

Rotating direction

Clockwise (viewed form steam turbine head

to pump), finally confirmed by feed water
pump factory.
85

Max noise level (1m away from the feed

water steam turbine shell)

DB(A
)

Installation mode

Independent chassis, segmental hoisting

Direction of exhaust port

Downward

Size of exhaust port

mm

12702270

Overall dimension (including outer

casing)
Size form operating level to flange face

mm

401039203600

mm

1800

Total weight

50

Rotor weight

5.3

Upper cylinder weight

Lower cylinder weight

12.1

Weight of maximum transported part

(name)
Weight of maximum maintained part
(name)

36

Parameter of Governing safeguard system

Name
1. Type of governing system
2. Control valve
Quantity
Inner diameter
Material of valve body and valve
handle
3. Main steam stop valve
Quantity
Inner diameter
Material of valve body and valve
handle
4. Steam check valve
5. Emergency governor
Type

Unit

Value
MEH

Piece
mm

1
350
ZG25A2Cr12MoV

Piece
mm

5
4 100, 1 160
ZG25A, 2Cr12MoV

Mechanical
46

Quantity
7. Trip
Trip when axial displacement
increases
Trip when the vacuum is low
Trip when the lubricating oil pressure
is low
8. Atmospheric release valve

Set
Set
Mm

1
1
0.8

MPa
MPa (a)

0.07
0.08
Safety diaphragm plate

Lubricating oil system of feed water pump steam turbine

Name
1.Oil trademark and oil quality
standard
2. Required oil quantity of oil
system
3. Circulation rate of bearing oil
4. Bearing oil pressure
5. Main oil tank
Model
Capacity
Dimension
Design pressure
Material
Weight of oil tank
Return oil flow
6. Main oil pump
Type
Manufactured by

Flow
Outlet pressure
Speed
Motor capacity
Motor voltage
Total weight
7. Oil cooler
Type (plate type)
Manufactured by
Quantity
Effective cooling area
Design temperature of cooling water
inlet
Outlet oil temperature

Unit

Value
ISO VG32

Kg

8000
8
0.15

m
mmmmm
m
MPa (g)

YX-0630
10
335017002100

Kg
Kg

0.6
Carbon steel
3300
34500~68000

m3/h
MPa(g)
r/min
KW
v
Kg

Vertical centrifugal oil pump

Beijing HighStar Pump Co., Ltd., Sichuan
Shengda Pump Industry Equipment
Manufacture Co., Ltd., Zigong Dongfang
Filter Manufacture Co., Ltd.
30~90
1.1~1.0
2950
55
415
800

Set
m2

Plate type
APV
2
30
36

45

47

Cooling water flow

Thickness of plate
Design pressure
Design temperature:
Material of plate:
Total weight of each set
8. Auxiliary oil pump
Type
Manufacturer

kg/h

130000

MPa (g)

kg

1.0 (water side), 1.6 (oil side)

80
TP316L
~250(operating)

Quantity
Flow
Outlet pressure
Speed
Motor capacity
Motor voltage
Total weight
9. DC emergency oil pump
Type
Manufacturer

Set
m3/h
MPa (g)
r/min
kW
V
kg

Vertical centrifugal oil pump

Beijing HighStar Pump Co., Ltd., Sichuan
Shengda Pump Industry Equipment
Manufacture Co., Ltd., Zigong Dongfang
Filter Manufacture Co., Ltd.
1
30~90
1.1~1.0
2950
55
415
800

Quantity
Capacity
Outlet pressure
Speed
Motor capacity
Motor voltage
Total weight
10. Oil temperature regulator
(temperature control valve)
Type
Manufactured by
Quantity
Capacity
Size
Total weight
11. Oil filter (lubricating)
Type
Manufactured by

Set
m3/h
MPa (g)
r/min
kW
V
kg

DC gear oil pump

Beijing HighStar Pump Co., Ltd., Sichuan
Shengda Pump Industry Equipment
Manufacture Co., Ltd., Zigong Dongfang
Filter Manufacture Co., Ltd.
1
18
0.36
1000
5.5
220 VDC
200

Quantity
Capacity
Overall dimension
12. Range hood of oil tank
Type
Model
Manufactured by
Quantity

Set

3BRSJ11507-00-AA
American AMOT
1
32000
3
35

Set
kg/h

mm

Duplex
HANGZHOU STEAM TURBINE CO.,
LTD.
1
2100%
850320800

Set

Vertical
AC
Yuhang Special Fan Co., Ltd.
2
48

m3/h
m3/h
KPa
r/min
kW
V

Operating air flow

Test air flow
Wind pressure
Speed
Motor capacity
Motor voltage
Motor model
Total weight

7
420
2.5
2830
1.1
415
YB802-2
17

kg

Turning Gear of TDBFP

Name
Type
Turning Speed

Unit

Value
Oil turbine
~120

Rpm

Protection of feed water steam turbine

Exhaust pressure upper limit alarm

Mp
a
Mp
a

0.05

0.15

Return oil temperature

Mp
a
Mp
a
Mp
a
Mp
a
Mp
a

65

Bearing pad temperature

95

Return oil temperature

70

Bearing pad temperature

110

Alarm

mm

0.1

Shutdown

mm

0.125

Exhaust pressure upper limit shutdown

Exhaust temperature upper limit alarm
Low lubricating oil pressure
protection

Low safeguard oil pressure

protection
High
bearing
temperature
protection

Alarm
AC lubricating oil pump is put into
operation
Shut down and Interlocking start DC
lubricating oil pump
Electric turning gear must not be put into
operation
Shut down
Alarm
Shutdown

Shaft vibration protection

0.07
80

0.1
0.08
0.04
6 (meter)

Parameters of coupling
Bearing temperature

Working range
Alarm temperature
Shutdown temperature

49

<90
90
95

Inlet oil temperature of working oil

cooler
Outlet oil temperature of working oil
cooler
Inlet oil temperature of lubricating oil
cooler
Outlet oil temperature of lubricating
oil cooler
Oil temperature of oil tank

Lubricating oil pressure

Working range
Alarm temperature
Shutdown temperature
Working range
Alarm temperature
Pump-off temperature
Working range
Alarm temperature
Pump-off temperature
Working range
Alarm temperature
Pump-off temperature
Tripper is enabled
Working range
Alarm temperature
Pump-off temperature
Start-up is allowed
Interlocked stop of auxiliary oil
pump
Interlocked startup of auxiliary oil
pump
Pump-off oil pressure

>60<110
110
130
>35 <75
75
85
> 45 <65
65
70
> 35 <55
55
60
> 45 <65
65
70
0.17MPa
0.22MPa
0.15MPa
0.08MPa

Thermal control protections for feed water pump unit:

Pump unit alarm conditions:
Alarm I

Alarm II

High bearing temperature of booster pump

90C

100C

High thrust bearing temperature of booster pump

90C

100C

High bearing temperature of motor

85C

95C

High winding temperature of motor

125C

135C

High journal bearing temperature of feed water pump

90C

100C

High thrust bearing temperature of feed water pump

90C

100C

High differential pressure at inlet screen of feed water

pump
Low inlet pressure of feed water pump

0.05MPa

Reversal rotation of feed water pump

Pump unit tripping conditions

50

Alarm at gauge pressure 1.2Mpa

Trip value
(1) The lubricating oil pressure is too
low
(2) The feed water inlet pressure is too
low

Gauge pressure 0.08MPa

Gauge pressure 1.0MPa

Circulating water system

Specifications of circulating water pump and design parameter table of circulating
water pump
No
.

Name of parameter

Uni
t
m3/s

Operating
condition of two
pumps
11.5

Operating
condition
of
single pump
13.8

Flow of single pump

Head

24

20

Shaft power

kW

3085.4

3091.1

Rated speed

rpm

297

297

Net positive suction head (NPSH)

7.99

8.47

Efficiency of pump

87.7

87.6

Design pressure/test pressure of pump body

0.6

Working pressure of pump body

Close head

MP
a
MP
a
m

10

Bearing vibration amplitude (peak to peak

value)
Minimum submergence counted from above
suction flare opening

mm

0.076

12

Packing seal flow of circulating pump

4.5

13

Packing seal water pressure of circulating

pump

m3/
h
MP
a

11

Table of motor parameters

51

0.24
45.2

0.2~0.35

No
.

Parameter

Unit

Model of mating motor

Rated voltage
Rated frequency
rated power
Number of poles
Degree of protection
Insulation level
Cooling mode
Installation type
moment of inertia of circulating pump
Type of motor rotor
Working mode
Max instantaneous downward axial
thrust that the motor can bear
Normal axial thrust
Shaft vibration amplitude (peak to peak
value)
Lubricating oil trademark

kV
Hz
kW
Pole
IP
Leve
l

Value
YLKS1600-20TH
11
50
3600
20
54
F

Air - water
Vertical
980
Squirrel cage type
Continuous S1
71

T
mm

46
0.07

kgm2

Injected lubricating oil flow

Lubricating mode
Cooling water temperature of motor

Liter

Cooling water flow rate of motor cooler

Cooling water pressure of motor cooler
Cooling water flow of motor bearing
Cooling water pressure of motor bearing

m3/h
MPa
m3/h
MPa

Thrust bearing adopts flooding system

lubrication, the lubricating oil is 68#
turbine oil and the lower bearing uses 2#
lithium grease.
120
Self-lubricating
Design as the temperature of
36
54
0.1~0.5
8
0.1~0.5

Open circulating water pump

Specification of open circulating water pump
Model
Head m
Speed r/min
Flow m3/h
Manufacturer

600SN55A
50
990
3850
Shandongboshan

Specification of open circulating water pump

motor
Model
YKK630-6
Voltage KV
11
Power kW
710
Speed r/min
990
Rated current
45.4A

52

Shaft seal system

Shaft seal heater:
Name
Model
Type
Heater surface area
Cooling water flow rate
Design pressure
Design temperature
Manufacturer

Unit

m
t/h
MPa

Specification
Horizontal case type ,cooling water bypass
200
500
Tube side 4.8, shell side0.7
Tube side, shell side
Dongfang Steam Turbine Works

Shaft seal fan:

Specification of shaft seal fan

Specification of the motor

Type

Centrifugal type

Type

Three-phase asynchronous

Full pressure

3000Pa

Power

15kW

Speed

2920r/min

Speed

2920r/min

Voltage

415V

Air flow

1150m /h

Manufacturer

Dongfang Steam Turbine Works

Condensate and steam extraction system

Specification of condenser

53

Model
Type
Total active cooling surface area
Design pressure of tube side

Single shell, double passes and double

pressure surface type
35460 m2
0.4MPa

Design pressure of shell side

Mpa (a)

Cooling water flow rate

21.95 m3/h

Manufacturer

Dongfang Steam Turbine Works

Effective area of the air extraction zone

Number of flow paths/shells
Net heat carried away by the circulating water at
VWO load
Flow of circulating water
Maximum flow velocity of circulating water in the
tube bank
Design flow velocity in the cooling pipe
Cleanness coefficient
Temperature rise of circulating water at TMCR load
Temperature rise of circulating water at VWO load
condenser depression of the condensate
Design end difference of the condenser
Design pressure of the water chamber
Design pressure of the shell side
Total water resistance of pipe
Steam resistance of condenser
Weight of water chamber (each)
Net weight of condenser
Condenser weight (in operation)
Condenser weight (filled with water)
Total effective area of the condenser
Effective area of the air extraction zone
Material of the peripheral part at the tube bank top
Number of the peripheral part at the tube bank top
Diameter and wall thickness of the peripheral part
at the tube bank top
Material of the main condenser zones of the tube
bank
Number of the main condenser zones of the tube
bank
Diameter and wall thickness of the main condensers
of the tube bank
Material of the air extraction zones of the tube
bank
Number of the air extraction zones of the tube bank
Diameter and wall thickness of the air extraction
zones of the tube bank
Effective length and total length of the tube bank
Method for fastening the tube bank at the
inlet/outlet
Number of tube plates
Material of tube plates
Dimension of tube plates
54
Thickness of tube plates
Material of screws and nuts
Number of pipe supporting plates
Material of pipe supporting plates

2114.1 m2
40180
797158.9 kJ/s
79000 TPH
<2.2 m/s
<2.2 m/s
0.9
8.77 Deg. Cen.
8.3 Deg. Cen.
<0.5 Deg. Cen.
6.8 Deg. Cen.
0.4 MPa
0.02~Vac Mpa
69 Kpa
<0.1 Kpa
9000 kg
755000 kg
1500000 kg
2800000 kg
35250 m2
2114.1 m2
SS
1724
250.7 mm
SS-TP304
38824
250.7 mm
SS-TP304
2588
250.7 mm
10.4/10.51 m
Expansion+ welding
8
Q235-B + TP304
5.13.88 m
40 mm
45
13
Q235-B

Gland Steam Cooler

Type
Manufacturer
Cooling surface area
Cooling water flow
Pipe size and thickness
Number of pipes
Pipe resistance
Dimension:
Total length (mm)
Shell diameter
Design pressure:
Pipe side (MPa(g))
Shell side
Design temperature:
Pipe side:
Shell side:
Material
Pipe
Shell
Tube plate
Total weight (kg)

Horizontal tube-and-shell
Dongfang Steam Turbine Co., Ltd
150 m2
400000 kg/h
191 mm
307
0.03 kpa
5000
920
4 (temporary)
0.02 Mpa
100 Deg. Cen.
300 Deg. Cen
stainless steel
Q235-B
20MnMo(cast)+0Cr18Ni9( butt welding)
5000

Specification of condensate pump

Specification of condensate pump

Specification of the motor

Model

Model

YKSL2240-4/1180-1

NLT500-570x5S
3

Flow

1640 m /h

Power

2240kW

Head

366 mH2O

Rated voltage

11kV

Inlet
water
temperature
Inlet water pressure

46.7

Rated current

139.6A

10.30 Kpa

Synchronous
speed

1500r/min

Speed
Manufacturer

1500 r/min
Shanghai KSB Pump Co.,
Ltd.
55

Condensate makeup tank

Type

Barrel type

Diameter m

11.9

Effective volume

800 m3

Manufacturer

Shandong Fenghui Group Co., Ltd.

Condensate makeup pump

Model
Total Head
Capacity
Efficiency
NPSH
Motor
Power
Voltage
Rated Current
Speed

IS 125-100-315
120 m
200m3/h
75%
4.5 m
110 KW
415 V
175 Amp
2975 rpm

Vacuum pump
Specification of vacuum pump

Specification of the motor

Model: AT 3006E

Model: Y2 315L1-4

Min. suction pressure (min. vacuum degree):

3.3kPa(a)
Pumping capacity: 120kg/h

Voltage: 415V

Speed: 455rpm

Speed: 1486rpm

Shaft power : 91.8kW

Rated current262A

Manufacturer: Gardner Denver Nash Machinery

Ltd.

Manufacturer: Shanghai Shangdian Elec.

Machinery Co., Ltd.

Power: 160kW

Turbine Lubricating oil system

(1) The adopted oil trademark and oil quality standards: ISO VG32
(2) Required oil flow rate of oil system (kg) 30660
(3) Oil circulating rate of bearing: ~10.8
(4) Oil pressure of bearing: (MPa.g) 0.17

56

(5)Main oil tank

Type

Containerization type
3

Full volume (m )

50.5

Dimension (mmm)

7.22.63.3

Weight of oil tank (t)

(6) Main oil pump

Type
Manufacturer of pump
Capacity(kg/h)
Outlet pressure (MPa.g)
Inlet pressure (MPa.g)
Total weight (kg)

Direct drive centrifugation of steam turbine principle shaft

Dongfang Steam Turbine Co., Ltd.
378
1.9
0.098-0.147
920

(7) Oil turbine equipment

Type: turbine
Capacity: 6300L/min
Outlet pressure: 0.25Mpa (g)

(8) Oil cooler

Type

Tube type

cooling area (m)

328.3

Cooling oil flow rate (m/h)

295

Cooling water flow rate (m/h)

402.9

Inlet oil temperature ()

65

Outlet oil temperature ()

45

Cooling water temperature ()

38

Quantity

Material

Stainless steel

(9) AC startup oil pump

Type
Manufacturer
Quantity
Capacity
Outlet pressure (MPa.g)

Centrifugal type
Chengdu Pump Research Institute
1 set
6300 L/min
0.2 MPa

57

Speed(r/min)

1480

Motor Type

Explosion proof type

Capacity(kW)
Voltage (V)
Speed(r/min)

45
AC415
1450

(10) AC lubricating oil pump

Type
Manufactured by
Quantity
Capacity
Outlet pressure (MPa.g)
Speed(r/min)
Motor Type
Capacity(kW)
Voltage (V)
Speed(r/min)

Centrifugal type
Chengdu Pump Research Institute
1 set
4685L/min
0.35
1450
Explosion proof type
55
AC415
1450

(11) DC emergency oil pump

Type
Manufacturer
Quantity
Capacity
Outlet pressure (MPa.g)
Speed (r/min)
Motor Type
Capacity (KW)
Voltage (V)
Speed (r/min)
Total weight (kg)

Centrifugal type
Chengdu Pump Research Institute
1 set
3820L/min
0.31
1450
Explosion proof type
40
DC220
1450
1115

(12) Jacking oil pump:

Type
Pump manufacturer
Quantity
Capacity
Outlet pressure
Speed (r/min)
Material:

HP capacity
Imported
2AC+1DC
140L/min
17(MPa.g)
1480
/

58

Motor: Type

Explosion proof type

Capacity (kW)
Voltage (V)
Speed (r/min)
Total weight (kg)

55
AC415
1480
/

(13) Main oil tank gas exhaust fan

Type
Manufactured by

Vertical
Chengdu Fan Manufactory/Beijing LAD Enterprise/Zhejiang
Yuhang Fan Co., Ltd.
2 sets 100%
1200
Explosion proof type

Quantity
Capacity(m3 /h)
Motor
Type
Capacity(kW)
Voltage (V)
Speed(r/min)
Total weight(kg)

3
AC415
2900
150

(14) Oil tank electric heater

Quantity
Voltage (V)
Power (kW)

6 pieces
AC240
60 (610KW)

(15) Duplex type oil filter

Type: duplex type, ON and CLEAN can be switched during operation
Quantity: 1 set
Resistance: 0.05Mpa

(16) Turning gear

1) Type: motor-operated turning
Motor capacity (kW):15
Motor voltage (V):AC415
Motor speed (r/min):1000
2) Turning speed (r/min): 1.5
(17) Specification of the oil purifying equipment:
59

Model:
Type
Rated output:
Model of oil feed pump
Head of oil feed pump
Speed of oil feed pump
Model of oil feed pump
motor
Manufacturer

QYJB-12
Coalescing separation + vacuum separation
12 m3/h
2CY-12/0.6
oil feed pump flow rate
36m
1440r/min
YB132S-6
Rated power of oil feed pump
motor
Zigong high-precision Filter Manufacturing Co., Ltd.

12000 L/h

3kW

Steam turbine hydraulic control system

Name

Unit

Data

1. Dimension of fire resistant oil pump

unit and oil tank
Dimension of standby fire resistant oil
tank
Required oil mass of fire resistant oil
system
System idle capacity

mmm

2.11.40.7

mmm

The system has no standby oil tank

kg

1000

kg

500

Design pressure of fire resistant oil

MPa (g)

14

Fire resistant oil reserve quantity

m3

1.4

Trademark of fire resistant oil

Phosphate ester fire resistant oil 46SJ

Standards of fire resistant oil quality

NAS16385

Fire resistant oil pump

Type

Variable piston pump

Quantity

Set

Capacity

kg/h

7700

Outlet and inlet pressure

MPa (g)

Inlet: 0~0.01
outlet: 7~21 continuous and can be
regulated

Capacity

kW

45

Voltage

415AC

Speed

r/min

1450

Total weight

kg

35

Motor
Type

2. Oil filter:
Type

Vertical

60

Quantity

Set

Oil filter of high-precision

Overall dimension

mmmm

3. Accumulator
Type

Bag type

Quantity

Set

Nitrogen filling pressure

kPa (g)

9000

4. Fire resistant oil cooler

Type

Horizontal U-tube type

Quantity

Set

2 sets

cooling area

m2

Water side

MPa (g)

1.6

Oil side

MPa (g)

1.0

Water side

41

Oil side

>48

Design pressure:

Design temperature:

Material:
Tube

stainless steel

Shell body

stainless steel

Overall dimension (diameter length)

mmmm

2191400

5. Fire resistant oil regenerative unit

Type

Vertical diatomite + corrugation fiber

Quantity

1 set

6. Fire resistant oil circulating pump

Type

Vane pump

Quantity

Set

Capacity

kg/h

1860

Pressure

MPa (g)

Motor
Type

Horizontal

Capacity

kW

1.5

Voltage

415

Speed

r/min

1450

61

Steam turbine seal oil system

AC seal oil pump
Model

Type

Screw pump

Speed (r/min)

2901

Power

kW

Voltage

YB2132M-4
415V

Current

14.1A

Speed

r/min

Insulation level

HSNH210-54
1500
r/min
5.7m

Outlet pressure

1MPa

Flow rate

15.84m3/h

Shaft power

7.5 kW

Model

Z2-52

Power

7.5kW

Voltage

220V

Current

41.1 A

Speed

1500r/mi
n
220V

Insulation level

Outlet pressure
flow rate

1MPa
3

m /h

AC seal oil pump motor

Model

DC seal oil pump

Model
Speed
Necessary net positive suction head
DC seal oil pump motor

Excitation voltage

Excitation current

1.18A

Pressure

MPa

Seal oil recirculating pump

Model
Speed

1445r/mi
n

flow rate

YB2132S-4
415V

Power

5.5kW

Current

10.6A

Power

1.5W

Current

3.49A

flow rate

420 m3/h
2920 r/min

Motor of seal oil recirculating pump

Model
Voltage
Motor of seal oil vacuum pump
Model
Speed

1410r/mi
n

Gas exhaust fan of seal oil

Model
Full pressure

4.6kPa

Speed

Matched power

3 kW

Manufacturer

Motor of seal oil gas exhaust fan

Model

Power

1.5 kW
3.48A

Voltage

415V

Current

Speed

2860
r/min

Manufacturer

62

Bypass system

HP spray water control

HP bypass value (total capacity)

Name
technical
parameter

of

Unit

BM
CR
oper
ating
cond
ition

FCB
operati
ng
conditi
on
(steady
state)

Cold
startu
p

Warm
startu
p

Hot
startup

Very
hot
startup

16.67

FCB
operati
ng
conditi
on
(transie
nt
state)
16.67

Inlet steam
pressure
Inlet steam
temperatur
e
Inlet steam
flow rate
Outlet
steam
Pressure
Outlet
steam
temperatur
e
Outlet
steam flow
rate
Design
pressure of
inlet/outlet
pipeline
Design
temperatur
e
of
inlet/outlet
pipeline
Operating
pressure

MPa (a)

8.62

8.62

8.62

12.9

538

538

526

335

400

440

500

t/h

1241.4

827.44

140

150

190

190

MPa(a)

1241.
4
4.133

2.631

1.763

~1.2

~1.2

~1.2

~1.2

335

335.6

315.8

~210

~210

~210

~210

t/h

271
6.2

2703.6
4

2480.2
8

275.
05

284.
73

2112.
11

2116.
89

MPa(a)

18.24/4.65

546/355

MPa(a)

24.25

22.78

~10

~10

~10

~10

~15

Operating
temperatur
e
Calculated
flow rate

185.2

182

151

~151

~151

~151

~151

t/h

189

165

133

25.0
5

29.7
3

217.11

221.89

63

(total capacity) valve

LP bypass valve (total capacity)
LP spray water control valve

Design
pressure of
attemperati
ng water
pipeline
Design
temperatur
e
of
attemperati
ng water
pipeline
Inlet steam
Pressure

MPa(a)

26.58

185

MPa(a)

3.72

2.368

1.587

1.1

1.1

1.1

1.1

Inlet steam
temperatur
e
Inlet steam
flow rate

538

538

511

315

380

420

480

t/h

271
6.27

2357.5

2276.5

275.
05

284.
73

2112.
11

2116.
89

Outlet
steam
Pressure
Outlet
steam
temperatur
e
Outlet
steam flow
rate
Design
pressure of
inlet/outlet
pipeline
Design
temperatur
e
of
inlet/outlet
pipeline
Operating
pressure

MPa(a)

0.8

0.8

0.8

0.8

0.8

0.8

0.8

180

180

180

180

180

180

180

t/h

292
1.44

2461.7
1

2351

283.
41

298.
7

2134.
28

2145.
82

MPa (a)

3.94/0.78

546/180

MPa(a)

3.1

3.1

3.1

3.1

3.1

3.1

3.1

Max
operating
temperatur
e
Calculated
flow rate

46.7

46.7

46.8

46.7

46.7

46.7

46.7

t/h

220
5.17

2104.2
1

275.22

28.3
6

214

222.6

229

64

(total capacity)

Design
pressure of
attemperati
ng water
pipeline
Design
temperatue
of
attemperati
ng water
pipeline

MPa (a)

3.31

46.7

Specification of closed cooling water system:

Closed circulating water pump (CCCW)
Specification of closed circulating water pump
OS150-460()A

Model
Shaft
power
kW
Head m

Specification of closed circulating water

pump motor
Model
Y2-3155-4
Voltage V

415

60

Power kW

110

Speed r/min

1485

Speed r/min

1485

Flow rate m3/h

400

Current A

181

Manufacturer

Shandongboshan

Closed circulating expansion tank

Type

Vertical, barrel type

Shell diameter m

2.8

Total height of the shell m

2.1

Volume

10 m3

Manufacturer

Shandong Fenghui Group Co., Ltd.

Specification of stator cooling water system:

Inlet water pressure

220Kpa

Return
temperature

73

water

Inlet
water
temperature
Rated flow rate

65

453
1633 L/min

Conductivity
PH value

Not
higher
than
0.5us/cm (at 20)
7-8

Hardness

2g/L

Inner cooling water pump

Model

100-65-260

flow rate

110m3/h

Speed

2900r/min

head

80m

Efficiency

72

Necessary
et
positive suction
head

4m

Inner cooling water pump motor

Model

225M-27H

rated power

45KW

Voltage

415V

Current A

75A

Speed

2970r/min

Inner cooling water cooler

Model
Design pressure of
tube side
Design temperature of
tube side

1.2Mpa

Test pressure of tube

side

1.5Mpa

60

Type

Tube type

Design pressure
of shell side
Design
temperature of
shell side
Test
pressure
shell side

1.2Mpa
78

1.5Mpa

Summary table of steam turbine main data

No
.
I

Item

Unit

Data

MW
MW
MW

Subcritical
and
primary
intermediate
reheating,
threecylinder four-flow, single shaft and
condensing type
N600-16.7/538/538
600
643
600

MPa(a)

Mpa (a)
Mpa (a)

t/h
t/h

16.67
538
3.853
3.468
538
1877.9
2028

Unit performance and specification

Unit type

Model of steam turbine

Output under TMCR operating condition
Output under VWO operating condition
Output under HP heater full cut operating
condition
TMCR main steam pressure
TMCR main steam temperature
TMCR HP cylinder exhaust pressure
TMCR reheat steam inlet pressure
TMCR reheat steam inlet temperature
TMCR main steam inlet flow
Max steam inlet flow of main steam

66

23

24
25
26

TMC reheat steam inlet flow

TMCR exhaust pressure
Steam distributing mode
Design cooling water temperature (to
condenser)
TMCR feed water temperature
Rated speed
Heat loss under TMCR operating
condition (examination value)
Feed water regeneration stages

t/h
Kpa(a)

Blade length of LP final stage

mm

856

Total internal efficiency of steam turbine

90.76

HP cylinder efficiency

85.11

IP cylinder efficiency

91.86

LP cylinder efficiency

91.33

Stage
Stage
Stage

9
5
227

Flow stages
HP cylinder
IP cylinder
LP cylinder
Critical speed
Torsion frequency of unit shafting

rpm/min
kcal/kW.
h

1597.9
10.3
Complex (nozzle/ throttle)
33
277.3
3000
1943
3+1+4 (HPDeaeratorLP)

Hz

Overall dimension of unit (length, width

and height)
Has the rotor performed over speed
test/test requirements
The unit has been performed final
assembly and thermal state test before
leaving factory.
Governing device DEH
Safety monitoring device (TSI)
Elevation of operation level
Max hoisting height
Lift distribution of 30 years
Startup and operating mode (constant
pressure and variable pressure)

m
m

YES
YES
13.7
10.525

35

Load range of variable pressure operation

Combined startup of IP or HP&IP

cylinders
Constant pressure and sliding
pressure operation
30~90

36

%/min

4/6

mm

0.025

38

Load change rate of constant pressure and

variable pressure
Maximum of bearing vibration from 3
directions
Max vibration amplitude at critical speed

mm

0.08

39

Max allowable backpressure value

KPa (a)

18.6

40

Max allowable exhaust temperature

120

41

Noise level (1m away from the equipment

surface)

dB (A)

85

27
28

29
30
31
32
33
34

37

27.8210.686.29
YES (120% rated speed, dwell time
should not exceed 2min)
Rotor is actually assembled, but
thermal state test is not performed.

67

42

43

Turning gear
Turning speed
Turning motor capacity and voltage

44

Does the shaft seal have self-sealing

system?
Time for the unit to maintain no-load.

45

Unit available rate

46

Forced outage rate of unit

II

Steam turbine performance guarantee

rpm/min
kW/V

1.5
15/AC415
YES

Not less than 15min and do not

over speed
Not lower than 90% in the first and second
years after putting into operation and not lower
than 95% in the third year.
1.5%

Heat rate guarantee

KJ/KWh

8137

Nameplate power

MW

600

Max continuous output (TMCR)

Steam inlet flow under operating condition
(VWO) that the valves are fully opened.
Max vibration amplitude on vertical and
horizontal direction of shaft vibration at
rated speed.
Max vibration amplitude on the vertical
direction of bearing bracket at rated speed.
Max vibration amplitude when passing
through critical speed
Max vibration amplitude of each bearing
bracket when passing through critical
speed.

MW
t/h

600
2028

mm

0.05

mm

0.025

mm

0.10

mm

0.10

68

Startup mode
The unit adopts HP cylinder startup or IP cylinder startup mode.
Reference startup time: see following table (unit: min) of unit startup time:
Startup state

Startup for
shutdown

Impulse starting mode

long

Cold state

Warm state

Hot state

Very hot state

10% Rated
change

load

Time for impulse

starting to rated
speed (min)
90

Time
for
synchronization to
rated load (min)
310

275

215

HP & IP cylinder impulse

starting
IP cylinder impulse starting

70

210

70

210

HP & IP cylinder impulse

starting
IP cylinder impulse starting

22

140

22

120

HP & IP cylinder impulse

starting
IP cylinder impulse starting

14

97

14

75

HP & IP cylinder impulse

starting
IP cylinder impulse starting

14

97

14

70

HP & IP cylinder impulse

starting
IP cylinder impulse starting

Unit startup mode and times

The unit adopts HP cylinder startup or IP cylinder startup mode.
Startup times of unit are as follows:
(1) Cold startup: (shutdown for over 72h) 200 times
(2) Warm startup: (shutdown for between 10h to 72h) 2000 times
(3) Hot startup: (shutdown for within 10h) 5000 times
69

(4) Step load (load variation rate>10%TMCR/min) 12000 times

(5) Load continuously reduces to 40%TMCR 2500 times
(6) Load increases from 40% to 95%TMCR 50000 times in an hour

Startup of steam turbine IP cylinder

IP cylinder startup steam parameters:

Cold startup (long shutdown):

Main steam pressure: 6.0MPa;
Reheated steam pressure: 1.10MPa;

Main steam temperature: 335;

Reheated steam temperature: 315;

Condenser vacuum: >74kPa;

HP bypass flow: >140t/h;

Cold startup (shutdown for 72h):

Main steam pressure: 6.0MPa;

Main steam temperature:370;

Reheated steam pressure: 1.10MPa;

Reheated steam temperature: 320;

Condenser vacuum: >74kPa;

HP bypass flow: >120t/h;

Warm startup (shutdown for 48h):

Main steam pressure: 8.62MPa;

Main steam temperature: 400;

Reheated steam pressure: 1.10MPa;

Reheated steam temperature: 380;

Condenser vacuum: >74KPa;

HP bypass flow: >150t/h;

Hot startup (shutdown for 8h):

Main steam pressure: 8.62MPa;

Main steam temperature: 440;

Reheated steam pressure: 1.10MPa;

Reheated steam temperature: 420;

Condenser vacuum: >74KPa;

HP bypass flow: >190t/h;

Very hot startup (shutdown for 8h):

Main steam pressure: 12.9MPa;

Main steam temperature: 500;

70

Reheated steam pressure: 1.10MPa;

Reheated steam temperature: 480;

Condenser vacuum: >74KPa;

HP bypass flow: >190t/h;

Perform silicon cleaning according to the requirements under each pressure in the
following table.
Pressure (MPa)

9.8

11.8

14.7

16.7

17.7

SiO2 content (mg/L)

3.3

1.28

0.5

0.3

0.2

Table for opening state and function of valves on in all the stages of IP cylinder startup
Period/Functio
n
Before impulse
starting
Acceleration

ICV

CV

VV

CRCV

HPBV

LPBV

Fully
closed
Partially
open

Fully closed

Fully
closed
Fully open

Fully
closed
Fully
closed

Partially
open
Partially
open

Partially
open
Partially
open

Cold
up

Partially
open

Fully open

Fully
closed

Partially
open

Partially
open

Partially
open
Partially
open
Partially
open
to
fully
closed
Fully
closed
Fully
closed
Partially
open
Control
main
steam

Partially
open
Partially
open
Partially
open to
fully
closed
Fully
closed
Fully
closed
Partially
open
Control
pressure
of

warming

Synchronization
With initial load
Switch load

Run up
Run down
Trip
Function

Partially
open
Partially
open
Partially
open to
fully open
Fully
open
Partially
open
Fully
closed
Control
steam
admission

Slightly open
in cold state
and fully open
in other states
Slightly open
in cold state
and fully open
in other states
Fully closed

Fully open

Fully
closed
Fully closed
Fully open Fully
closed
Fully closed Fully open Fully
to
partially to
fully closed to
open
closed
Fully
open
Partially open Fully
Fully
closed
open
Partially open Fully
Fully
closed
open
Fully closed
Fully
Fully
closed
closed
Control steam Prevent
Prevent
quantity with over
inverse
load
temperatur flow of
71

of
IP
cylinder

e of HP
cylinder
steam
exhaust

steam to
HP
cylinder

pressure

reheater

Monitoring of Normal Operation Parameters

Limitation of the normal operation main parameters of turbine
No
.
1

Parameter

Uni
t
rpm

Normal

Load

600

640

Main steam temperature

M
W

538

546

HP exhaust temperature

<400

420

Condenser vacuum

KPa

<-80.3

Exhaust temperature

<79

80

121

Thrust bearing wear

mm

<0.6

0.6

0.8

HP & IP cylinder
differential expansion

mm

--5.3<differential
expansion<+10.3

-5.3
+10.3

-6.6
+11.6

LP cylinder differential
expansion

mm

-4.6<differential
expansion<+19.8

-4.6
+19.8

-8.0
+30

10

Axial displacement

mm

-1.05<differential
expansion<+0.6

-1.05/
+0.6

-1.2/
+1.65

11

mm

<0.076

0.125

0.25

mm

<0.05

0.05

0.08

13

Shaft vibration of main

unit
Bush vibration of main
unit
EH oil pressure

11.2

14

EH oil temperature

MP
a

15

Lubricating oil pressure

0.176

16

Lubricating
temperature

MP
a

12

Speed

oil

Upper
limit

Lower
limit

3000

Trip
3360

528
432
-80.3

9.2

40~45

65

46

72

7.8

20
0.115

40~45

-76

0.07

17

Jacking oil pressure

18

21

Bearing
return
oil
temperature
Journal
bearing
temperature
Thrust
bearing
shoe
temperature
Main oil tank level

22
23

19
20

MP
a

16

50~65

75

<105

105

115

<100

100

110

mm

1900100

2000

1800

EH oil tank level

mm

-100 < L<+100

+100

-100

Shaft seal pressure of

main unit

KPa

21-27

27

10

Limitation of feed water pump unit parameters

No Parameter
.
Low-power turbine

Uni
t

Normal

Upper
limit

Lower
limit

Trip

Speed (N/A)

rpm

4980

Exhaust pressure

kPa

11.3

Exhaust temperature

<48.2

Bearing vibration

mm

0.050

Lubricating oil pressure

0.13~0.14

Front and rear differential pressure of

lubricating oil strainer

MP
a
MP
a

0.05

0.118

Lubricating oil temperature

40~45

65

Pilot oil pressure

Axial displacement (Tentative)

MP
a
mm

Journal bearing temperature

0.50/
+0.3
0
90

-0.80/
+0.80

10

The same as
the main unit
-0.50<
Displacemen
t
<+0.3
<85

11

Thrust bearing temperature

<85

90

100

25

5478/553
0
50

0.080

0.120
0.08

0.07

100

Steam-driven feed water pump and booster pump

1

Booster pump bearing temperature

<75

90

100

Motor radial bearing temperature

<75

85

95

Feed water pump radial bearing

temperature

<75

105

110

73

4
5
6
7
8
9

Feed water pump thrust bearing

temperature
Top and bottom temperature difference
of feed water pump barrel

<80

90

<30

30

Booster pump inlet screen differential

pressure
Feed water pump inlet screen
differential pressure
Feed water pump inlet pressure

MP
a
MP
a
MP
a
MP
a
MP
a
t/h

10

Sealing water screen

pressure
Lubricating oil pressure

11

Recirculation flow

differential

12

100

0.05
0.05
2.36
0.06
0.12

0.1
590

0.08

275

Feed water pump bearing vibration

(Tentative)
13 Mechanical seal water temperature of
main pump
Motor-operated feed water pump unit

mm

0.13

80

90

Booster pump bearing temperature

<75

90

100

<75

90

100

Booster
pump
thrust
bearing
temperature
Main pump radial bearing temperature

<75

90

100

Main pump thrust bearing temperature

<80

90

100

Motor bearing temperature

<75

90

100

Motor winding temperature

<85

125

135

Motor air temperature (Tentative)

45

55

Coupler thrust bearing temperature

<65

90

95

Coupler radial bearing temperature

<65

90

95

10

Working oil cooler inlet temperature

110

130

11

Working oil cooler outlet temperature

75

85

12

Lubricating
oil
cooler
temperature
Lubricating
oil
cooler
temperature
Lubricating oil pressure

inlet

65

70

outlet

45

55

60

MP
a
MP
a
MP
a
MP
a

0.12

0.3

13
14
15
16
17

Lubricating oil filter differential

pressure
Feed water pump inlet screen
differential pressure
Feed water pump inlet pressure

74

0.1

0.08

0.05
0.05
2.38

1.2

18

Feed water pump bearing vibration

mm

19

Recirculation flow rate (Tentative)

t/h

<0.05

0.08
590

275

Parameters limitation of HP & LP heater and deaerator.

No
.
1

Parameter

Uni
t
mm

Normal

Upper limit

Lower limit

-38
(low)-68
(low-low)

#2HP
heater
water level

mm

#3HP
heater
water level

mm

#5LP
heater
water level

mm

#6LP
heater
water level

mm

#7LP
heater
water level

mm

#8LP
heater
water level

mm

Deaerator water
level

mm

-80~+80

Deaerator
pressure

MP
a

0.147~1.
1

+38 (high)+150 (highhigh) /+350 (high-highhigh)

+38 (high)+150 (highhigh) /+350 (high-highhigh)
+38 (high)+150 (highhigh) /+350 (high-highhigh)
+40 (high)+80 (highhigh) /+350 (high-highhigh)
+40 (high)+80 (highhigh) /+350 (high-highhigh)
+50 (high)+90 (highhigh) /+130 (high-highhigh)
+50 (high)+90 (highhigh) /+130 (high-highhigh)
+80 (high)+160 (highhigh) /+310 (high-highhigh)
1.3

#1HP
heater
water level

-38
(low)-68
(low-low)

+350

-38
(low)-68
(low-low)

+350

-40
(low)-80
(low-low)

+120

-40
(low)-80
(low-low)

+120

-50
(low)-90
(low-low)

+130

-50
(low)-90
(low-low)

+130

-80
(low)1900(low-lowlow)

+310

Parameters limitation of hydrogen, oil and water of generator

No
.
1
2
2
3

Parameter

Unit
KPa

Norma
l
450

Upper
limit
471

Hydrogen pressure in the

generator
Cold hydrogen temperature in the
generator

35~46

48

Hot hydrogen temperature in the

generator
Hydrogen supply pressure

Lower
limit
416

68

Kpa

600

75

Paralle
l off
+350

Notes

Hydrogen purity in the generator

98

Hydrogen dew point temperature

in the generator

-14

-5

20~33

38

Hydrogen cooler water inlet

temperature
Hydrogen cooler water outlet
temperature
Hydrogen cooler water inlet
pressure
Sealing oil pump outlet pressure

10

Sealing oil outlet temperature

11

Oil level of sealing oil vacuum

tank

mm

0~60

12

Vacuum of sealing oil vacuum

box
Pressure difference between oil
and hydrogen

kPa
kPa

-90~
-96
56

14

Stator cooling water pressure

kPa

196

110

15

Stator cooling water flow

1530

1200

16

18

Stator cooling water inlet

temperature
Stator cooling water outlet
temperature
Stator cooling water conductivity

L/mi
n

19

Ion exchanger flow rate

20

Water level of stator cooling

water tank

7
8

13

17

48

MPa

0.2~0.3

MPa

1.0

0.98
0.68

Interlock
the
main
sealing
pump

-75

Shut down the

vacuum pump by
interlock
when
oil level is high
and shut down
the emergency oil
pump
by
interlock
when
oil level is low

70
+75

88
76

40~45

36

1050 trip

49

us/c
m
L/mi
n
mm

92
(I)/90
(II)
-25

73
0.2

0.5

250

372

+100

78

-100

Limitation of other operating parameters of turbine

Pumps and auxiliary steam
No

Parameter

Uni
76

Norma

Uppe

Lowe

Notes

.
1

Condensate pump outlet pressure

Condensate pump inlet screen differential

pressure
Closed recirculating cooling water mains
pressure
Opened recirculating cooling water mains
pressure

3
4

5
6

Opened cooling water filter

differential pressure
Circulating water mains pressure

screen

Plant IP auxiliary steam header pressure

MP
a
MP
a
MP
a
MP
a

3.8

MP
a
MP
a
MP
a

r
limit
4

r
limit
3

0.05
0.5

0.8

0.45

0.8

0.3
Alarm
0.25
Alarm

0.3 Interlock
pump
0.25
Interlock
pump
Alarm

0.15

0.15Interloc
k pump

0.05
0.3
0.76

1.15

3 Interlock
pump
Alarm

0.65

Quality standards of water and steam (Tentative)

Name

Item

Control index

Make-up water

Hardness (umol/L)
Silicon dioxide (ug/L)
Conductivity (uS/cm, 25)
Hardness (umol/L)
Dissolved oxygen (ug/L)
Ferrum (ug/L)
Copper (ug/L)
Silicon dioxide (ug/L)
Hydrazine (ug/L)
pH
Oil (mg/L)
Natrium (ug/kg)
Silicon dioxide (ug/kg)
Ferrum (ug/kg)
Copper (ug/kg)
Conductivity (uS/cm, 25)

0
20
0.2
0
7
20
5
20
10~50
9.0~9.5
0.3
10
20
20
5
0.3

Feed water

Steam

77

Condensate

Inner cooling water

Hardness(umol/L)
Dissolved oxygen (ug/L)
Conductivity (uS/cm)
Natrium (ug/L)
Silicon dioxide (ug/L)
Conductivity (uS/cm)
Conductivity (uS/cm)
pH
Copper (ug/L)

0
30
0.2
10
15
0.1
<0.5
7
200

Fresh oil quality standard of turbine (Tentative)

No
.

Item

Quality standard

Notes

#20

#30

Appearance

Transparent

Transparent

Mechanical impurities

N/A

N/A

Kinematical viscosity (mm2/s)

18-22

28-32

Open flash point ()

180

180

Condensation point()

-15

-15

Acid value(mg KOH/g)

0.03

0.03

0.2

0.2

Oxidizing acid value (mg

KOH/g)
Precipitate after oxidation (%)

0.1

0.1

DE-Emulsifications (min)

10

Water-soluble acid or alkali

N/A

N/A

11

Sodium hydroxide test (order)

30

Oil quality standard of turbine

No
.
1

Item

Quality standard

Appearance

Transparent

Water

N/A

Kinematical viscosity (mm2/s)

Flash point ()

Mechanical impurities

Smaller than or equal to

1.2 fresh oil standard
1.Not 7 less than
fresh oil standard
2.Not 8 less than the
former measured value
N/A

78

Monitoring method or
standards
Visual examination from
appearance
Visual examination or YS12-1-78
GB265-75 YS-9-1-84
GB267-77

GB511-77
or
examination
appearance

visual
from

Acid value (mg KOH/g)

0.2

GB264-83

Liquid phase rust

No rust

YS-21-1-84

Demulsification (min)

60

YS-C-1-1-84

GENERATOR &
AUXILLARIES
(ELECTRICAL SYSTEM)
Technical parameters of generator
Type

Totally enclosed, self-ventilation, forced

lubrication, water/hydrogen cooling, cylindrical

79

Model
Power (Rating/Max)
Capacity (Rating/Max)
Terminal voltage
Rated current
Power factor
Short circuit ratio
Effectiveness
Rated hydrogen pressure/
Max hydrogen pressure
Number of poles
Number of phases
Speed
Frequency
Cooling mode
Isolation grade
Unbalanced load capacity
The inlet water temperature of stator cooling
water
The outlet water temperature of stator cooling
water
Hydrogen temperature after cooling
Thermo hydrogen temperature
Inlet water temperature of cooler
Inlet water pressure of stator winding
Temperature limit of stator winding
Temperature limit of rotor winding
Temperature limit of structural member at stator
terminal
Temperature limit of stator iron core
Temperature limit of collector ring
Purity of hydrogen
Hydrogen consumption
Capacity of hydrogen cooler
Hydrogen capacity
conductivity
Stator housing type
Rated voltage of rotor
Rated current of rotor
No-load voltage of rotor
No-load current of rotor
Excitation mode
Noise level of generator

rotor, AC non-salient pole synchronous

generator
QFSN-600-2-22G
600MW/630MW
706/742MVA
22kV
18.525kA
0.85 delay
Not less than 0.5
98.8% (in the case of lagging power factor is
600MW, 0.85)
0.45 MPa /0.5Mpa
2
3
3000r/min
50HZ
Stator winding: direct water cooling;
Iron core of stator and rotor and rotor winding:
direct hydrogen cooling
Stator winding: Grade F; Rotor winding: Grade
F
8% (continuous)
40--50
85
48
68
20--38
0.1--0.35MPa
120interpass temperature difference
(maximum-average) 12
115
120
120
120
98%
14nm3/day
67% rated load is allowed when one cooler is
disabled.
86 m3
0.5-1.5S/cm
Double
429.9V
4715.6A
152V
1786.3A
Self-shunt excitation static silicon controllable
excitation
1 meter away from the generator shell 90dB
(absolute value)
80

Technical parameters of excitation system

No
.
1

Name
Basic parameter of excitation system
Rated excitation voltage
Rated excitation current
Excitation voltage when
generator operates with no load
Excitation current when
generator operates with no load
Multiples of excitation ceiling voltage
Voltage response ratio
Time of reinforced excitation
Excitation mode

Unit

Value

V
A
V

429.9V
4715.6A
152V

1786.3A

Sec

Rectifying device

Static self-shunt excitation mode

Power components of controllable
silicon
Rated voltage
Rated current
Inverse peak voltage
Rated current (DC side)

V
A
V

1750
4200

2000

Average time when no fault of fan

45000

Numbers of power cabinet Cooling

mode
Field breaker

piece

5 Forced air cooling

ABB inlet

Rated voltage

Rated current
Dropout current
Control voltage (DC)
AVR performance

2000
A
A
V

6000
75000
DC220V

Model

2
>2
20
Self-shunt excitation static
silicon controllable excitation
Rated output, reinforced
excitation and time of each
power cabinet is 2000A,
3000A and 50s

Voltage adjustment range

Manual adjustment range
Control law
Excitation parameters
Excitation voltage
Excitation current
Excitation power consumption
Rotor overvoltage
Overvoltage non-linear resistance
capacity
Voltage value of overvoltage protection

V
A
kVA

Microcomputer double
channel + manual channel
30~110UGN
20Uf0~130U
PID+PSS
AC415
270
60
0.361
2400

81

Excitation transformer
Model
Rating capacity

kVA

Single-phase dry type selfcooling

32400

Rated voltage Primary

kV

22

Secondary
Frequency
Phase
Connecting mode
Link group
Insulation grade
Insulation withstand voltage

kV
Hz

0.86
50
3
Yd11
Yd11
F
35

kV

Parameter of hydrogen cooler

Parts
Number
Internal water temperature
External water temperature
Water flow (t/h)
Internal pressure (MPa)

Value
4
20-38
48
4115
0.2-0.3

Parameter of bearing lubricating oil

Part
Flow of generator bearing
Internal oil pressure (MPa)
Oil temperature
Oil outlet temperature ()

Value
2533.5L/min
0.05-0.1
35-45
70

Parameter of seal oil

Part

Value

Oil temperature at the inlet

() 35-45

Oil temperature at the outlet

() 70

Seal oil pressure is higher than hydrogen pressure (Mpa)

0.0560.02Mpa

Hydrogen Dryer
Model
Parameter name

QLG-IIIA

Compressor model number

300FSV2-F

82

QLG-IIIB

Condensation pattern
Volume of cooling water
T/H
Entering cooling water temp
Diameter of entering, leaving cooling water pipe
Cooling water entering pressure MPa
Compressor lubricating oil code number
Refrigerant
Refrigerant injection rate
Kg
Total electric power of electrical machinery KW
Condensation pressure
MPa

water cooling
1.2-2
<35
3/4
<0.4
HD-25
R12
5.5
2.2
0.5-1.2

wind cooling

Evaporation pressure
MPa
Hydrogen working pressure scope MPa
Hydrogen fixed current capacity Nm3/h
Hydrogen inlet and outlet pressure difference
Hydrogen inlet temp

Hydrogen inlet and outlet temp difference

Hydrogen inlet moisture content g/m3
Hydrogen outlet moisture content g/m3
Heater heating temperature

Frost stop temperature

Frost time
H
Working
Temp

conditions
Relative temp

0.01-0.1
0.1-0.1
100
50-250
<65
<15
<12
<1
30-50
2
0.3-1
0-50

Power supply
Input electric power
KW
Singly working of one machine
Combined working of double machines
Outlook and size
M
Weight
Kg

415V
50HZ
3
3.2
Single one works intermittently
Double machines work alternately
1.10.851.95
700

2.32

0-35

85

STATOR COOLING WATER PUMP MOTOR

MOTOR NAME
MAKE
VOLTAGE
KW
FULL LOAD CURRENT
COOLING SYSTEM
BEARING NO
LUBRICATION
RPM
CONNECTION
QUANTITY
FREQUENCY
POWER FACTOR

STATOR COOLING WATER PUMP MOTOR

CHANGZHOU POWER STATION AUX.
EQUIPMENT CO. LTD.
415V
45
75A
AIR
GREASE
2970
D
2 Nos
50 Hz

GENERATOR TRANSFORMER
83

Reference standard
Make
Type of cooling
Number of windings per phase
Number of phases
Rated output
i)
With ONAN cooling
ii)
With ONAF cooling
iii)
With OFAF cooling
Rated voltage
a)
L.V.
b)
H.V.

Nos.
MVA

IEC-76
Xi'an XD Transformer
Co. ,Ltd
ONAN/ONAF/OFAF
Three
Single
150
200
250

kV
22

Rated frequency
Connection:
a)
L.V.
b)
H.V.
Vector group reference
Voltage withstand time
a)
110% of rated voltage

Hz

420
50
Enclosed Bus
400KV Overhead Line
YNd11(3 phases)

Sec.

c)
140% of rated voltage
Reference ambient temperature
Temperature rise over reference ambient of
a)
Top oil by thermometer
b)
Winding by resistance at full rating
Tapping:
a)
Type
b)
Range No. of steps x % variation per step
c)
Winding tapped
Winding insulation level Impulse/power frequency

C
K

40
50
On-load
8in step of 1.25%
HV/LV

84

3
420

81.25%/22kV

kVp/k
V

a)
H.V.
b)
L.V.
c)
H.V. neutral
Impedances at principal tap at rated frequency and 75C
winding temperature
b)
Impedance on base MVA
Guaranteed losses at principal tap, full load and 75C
a)
No load losses
b)
Load losses
c)
Cooler losses
d)
Tolerance on above mentioned losses

Continue
28s
2s
50

1300/630
125/55
185/85

p.u
kW

250
14%
90
570
30.2

+%

Efficiency at 75C and 0.8 power factor lag

a)
At full load
b)
At full load
c)
At load
d)
Maximum efficiency
e)
Load and power factor at which the max.
efficiency occurs

%
99.671
99.727
99.768
99.819

load:
power factor:1

Regulation at full load at 75C:

b)
At 0.8 power factor lagging
No load current referred to HV at 100% rated voltage
Maximum flux density at 110% rated volts
Maximum current density
a)
H.V.
b)
L.V.
Withstand time for 3-phase dead short circuit at terminal
with rated voltage maintained on other side
Cooling system:
Number of cooling units required for full load operation
Each cooler unit is provided with
a)
No. x kW of oil pump motor
b)
No. of standby pumps
c)
No. x kW of fan motor
d)
No. of standby fans
Winding material
H.V. winding insulation uniform or graded
Insulating oil:
a)
Approximate volume
b)
10% excess oil furnished

%
Tesla
A/mm2

About 0.0264%
About 8.421%
0.2
1.9
3
3

Sec.

3s
40group
2x1.5
2
16x0.55
-Copper wire
Graded

litre
Yes/No

Full quantity
Yes
25#

Bushings:
HV/HV(N)/LV/LV(N)
a)
Make

b)

Type

c)
d)
e)

Voltage class
Creepage distance
Impulse withstand

kV
mm
kVp
kVrms

Minimum clearance for bushings:

a)

Between phases 85

XIAN XD HIGH
VOLTAGE BUSHING
CO.,LTD
BRDLW-550/1600-3/
BRDW1-40.5/2000-3
BRLW-40.5/16000-3

550/40.5/40.5/
11600/1013/1013/
1425/200/200/
630/95/95/

i)
In air
ii)
In oil
b)
Between phase and earth:
i)
In air
Terminal connections
a)
H.V.
b)
L.V.
c)
H.V. neutral
Marshalling box

mm
mm

//1800/
not involve

mm

3300/400//
Form of board
Form of board
Form of board

Yes/No
b)

Degree of protection

Yes
IPW-55

Main technical data sheet of station transformer

No.

1.

2.

3.

Item
Rating:
a. Rated Frequency (Hz)
b. Rated Voltage (KV)
High-voltage winding
Low-voltage winding
d. Cooling:
e. Rated Capacity (MVA)
f. Phase
g. Connection symbol
Insulation level
a. Full-wave lightning impulse (KV Peak)
High-voltage terminal
High-voltage neutral point terminal
Low-voltage terminal
Low-voltage neutral terminal
b. Cut-off wave lightning impulse voltage (KV peak):
High-voltage terminal
High-voltage neutral point terminal
Low-voltage terminal
Low-voltage neutral terminal
c. Power frequency withstand voltage (KV rms):
High-voltage terminal
High-voltage neutral point terminal
Low-voltage terminal
Low-voltage neutral terminal
Temperature limit (K):
Top oil
High-voltage winding
Low-voltage winding
Fuel tanks, core and metal structural parts

86

Technical Data Value

50
400
11.5
ONAN/ONAF
88/60-60
3
YNyn0-yn0+d1
1300
185
75
75
1430
185
85
85
630
85
35
35
45
55
55
80

No.
4.

5.

6.

7.

8.

9.
10.
11.

13.

14.

15.

16.

17
18.
19.

Item
Impedance voltage (%) (Deviation (%)):
a. the main tap:
Winding Resistance (, 75 ):
a. HV winding:
Main Tap
b. Low-voltage winding:
Main Tap
Rated Frequency Rated voltage space-time is
contained Loss (KW):
Rated frequency of 1.1 times the rated voltage spacetime set loss (KW):
Load loss (rated capacity, rated voltage, excluding
auxiliary losses) (KW, 75 ):
Main Tap
One stray loss
Efficiency (%) (at rated capacity, rated voltage, rated
frequency, excluding auxiliary losses, the main tap of
the efficiency of conversion to 75 power factor =
1):
No-load Current (%):
a. 100% rated voltage:
b. 110% rated voltage:
Core column flux density (T) (rated voltage, rated
frequency):
Noise level dB (A):
Natural cooling
100% of forced air cooling
Affordable 3 seconds symmetrical short-circuit
current (KA)
HV winding short-circuit level
Low-voltage winding short-circuit level
Short circuit winding average temperature is
calculated:

Technical Data Value

22%5%
~3.22
~0.66
80
120

292
80
99.58%

0.3
1.8
1.7
70
75
1.3
30
200
To meet the GB / T 15164-1994
"oil-immersed power transformers
Load Guide"

Transformer load capacity:

Earthquake-resistant capacity:
Horizontal acceleration g
Vertical Acceleration g
Safety factor
Level of partial discharge (PC):
High-voltage winding
High-voltage neutral point terminal
Low-voltage winding
Winding, together with the casing tg:
High-pressure casing tg (%)
High-voltage neutral terminal tg (%)
Low-pressure casing tg (%)
HV winding-to-ground capacitance:
Low-voltage winding to ground capacitance:
Inter-winding capacitance:
Radio interference level (V):
Weight and dimensions:
87

0.15
0.3
2.67
100
100
100
0.4
0.5
/
/
/
/
500

No.

Item
a. Size: (m) length width height
b. Transportation Size: (m) length width height
Center of gravity height:
c. Installation Weight: (T)
Active part
Fuel tank weight in the previous section:
Fuel:
Total weight
d. Transportation weight: T
e. Transformer transportation the maximum gradient:
f. Gauge

20.

Annex Parameter
a. Cooling Fan:
Cooling Fan Type:
Cooling Fan Quantity:
Cooling fan Weight: (t / units)
The number of cooling fans Fan
Total fan power: (KW)
b. Casing
Manufacturer and model
Hv bushing
Lv bushing
H.V.bushing neutral bushing
L.V.bushing neutral bushing
Rated current(A)
H.V.bushing
L.V. bushing
H.V.bushing neutral bushing
Lv netural bushing
Insulation level(BIL/AC)(KV)
Hv bushing
Lv bushing
Hv bushing neutral bushing
LV bushing neutral bushing
The level of partial discharge bushing(PC)
Hv bushing
Lv bushing
Hv bushing neutral bushing
Hv bushing switching impulse( wet) (KV)
bending withstand burden of bushingN
Hv bushing
Lv bushing
Hv neutral bushing
Actual creepage distance of bushing mm
H.V.
L.V.
H.V. neutral point
Dry arc distance of bushing mm
H.V.
L.V.
H.V. neutral point
88

Technical Data Value

9.08.210.7
8.83.04.3
1.87
89.5
14.0
62.5
204.9
154.5
15
16761676In line with the main
transformer
PC2800-26/520
12
8.64
6
0.75*6
BRDLW-550/630-3
BFW-12/4000-4
BRLW-72.5/630-3
BFW-12/3150-4
630
4000
630
3150
1425/630
75/35
185/85
85/35
10
10
10
Vertical
3500
3150
1250
16500
480
1256
4250
195
485

Horizonta
l
1500
3150
2500

perpendicula
r
2500
3150
2500

No.

Item
c. Bushing current transformer
Installed in high-pressure side
Number of units
Accuracy class

Technical Data Value

current ratio

21

Secondary Capacity
Fs
Installed in high-voltage neutral point
Number of units
Accuracy class
current ratio
Secondary Capacity
d. Pressure release device
manufacturers
Norms and Number of units
Release pressure MPa
c. On-load tap manufacturers
Model
Rated current
Tapping steps
Short-circuit withstand performance
Can withstand a maximum continuous operating
voltage to earth
Full-wave lightning impulse test voltage Peak
No need to overhaul the operation frequency and
running time
Electrical Life
Mechanical life
Silicon steel manufacturer and model

22

Transformer shell plate origin, the parameter

23
24
25

Winding material origin, the parameter

The main insulating material origin, the parameter
Gas relay manufacturers, the parameter
All cooling fan quit running, the main transformer to
run full time allowed
A group of running out of cooling fans, transformers
to allow long-running load
Two groups of running out of cooling fans,
transformers to allow long-running load

26.
27.

5
TPY/TPY/5P20/5P20/0.2S
5P20200/1A
TPY750/1A
0.2S200/1A
10VA
5
2
5P20/5P20
100/1A
10VA
United States of America Qualitrol
208-60U2
0.055
Hyundai Heavy Industries
RS9.3--200-72.5/N-10193W
200
17
4KA 3S
72.5
350
100,000timesseven years
500,000times
one million times
South Korea's Pohang30PH105
Jinan Iron and Steel ltd company
Q235-B
Changzhou Britain
Changzhou Britain
Germany EMBBC 80

90%
80%

Main technical data sheet of unit transformer

No.
1.

Item
Rating:
a. Rated Frequency (Hz)
b. Rated Voltage (KV)
High-voltage winding
Low-voltage winding
d. Cooling:
e. Rated Capacity (MVA)

Technical Data Value

50
22
11.5
ONAN/ONAF
42
89

No.

2.

3.

4.

5.

6.

7.

8.

9.
10.
11.

Item
f. Phase
g. Connection symbol
Insulation level
a. Full-wave lightning impulse (KV Peak)
High-voltage terminal
Low-voltage terminal
Low-voltage neutral terminal
b. Cut-off wave lightning impulse voltage (KV
peak):
High-voltage terminal
Low-voltage terminal
Low-voltage neutral terminal
c. Power frequency withstand voltage (KV rms):
High-voltage terminal
Low-voltage terminal
Low-voltage neutral terminal
Temperature limit (K):
Top oil
High-voltage winding
Low-voltage winding
Fuel tanks, core and metal structural parts
Impedance voltage (%) (Deviation (%)):
a. the main tap:
Winding Resistance (, 75 ):
a. HV winding:
Main Tap
b. Low-voltage winding:
Main Tap
Rated Frequency Rated voltage space-time is
contained Loss (KW):
Rated frequency of 1.1 times the rated voltage spacetime set loss (KW):
Load loss (rated capacity, rated voltage, excluding
auxiliary losses) (KW, 75 ):
Main Tap
One stray loss
Efficiency (%) (at rated capacity, rated voltage, rated
frequency, excluding auxiliary losses, the main tap of
the efficiency of conversion to 75 power factor =
1):
No-load Current (%):
a. 100% rated voltage:
b. 110% rated voltage:
Core column flux density (T) (rated voltage, rated
frequency):
Noise level dB (A):
Natural cooling
100% of forced air cooling
Affordable 3 seconds symmetrical short-circuit
current (KA)
HV winding short-circuit level
Low-voltage winding short-circuit level

90

Technical Data Value

3
Dyn1
125
75
75
140
85
85
55
35
35
45
55
55
80
10.5-2.5%~+5%
0.02
0.0153
28
44
173
16
99.52%

0.3
1.8
1.71
80
80
5.77
19.21

No.

18.

19.

Item
Short circuit winding average temperature is
calculated:
Inter-winding capacitance:
Radio interference level (V):
Weight and dimensions:
a. Size: (m) length width height
b. Transportation Size: (m) length width height
Center of gravity height:
c. Installation Weight: (T)
Active part
Fuel tank weight in the previous section:
Fuel:
Total weight
d. Transportation weight: T
e. Transformer transportation the maximum gradient:
f. Gauge

20.

Annex Parameter
a. Cooling Fan:
Cooling Fan Type:
Cooling Fan Quantity:
Cooling fan Weight: (t / units)
The number of cooling fans Fan
Total fan power: (KW)
b. Casing
Manufacturer and model
Hv bushing
Lv bushing
L.V.bushing neutral bushing
Rated current(A)
H.V.bushing
L.V. bushing
Lv netural bushing
Insulation level(BIL/AC)(KV)
Hv bushing
Lv bushing
The level of partial discharge bushing(PC)
Hv bushing
Lv bushing
Hv bushing neutral bushing
Hv bushing switching impulse( wet) (KV)
bending withstand burden of bushingN
Hv bushing
Lv bushing
Actual creepage distance of bushing mm
H.V.
L.V.
H.V. neutral point
Dry arc distance of bushing mm
H.V.
L.V.
H.V. neutral point
91

Technical Data Value

250
500
4.854.335.82
4.532.253.31
1.6m
28.5
4.5
12.5
57
42
15
16761676In line with the main
transformer
PC2200-26/520
10
7.27
10
3.7
Nanjing zhida
BFW-40.5/2000-4
BFW-12/3150-4
BFW-12/2000-4
2000
3150
2000
200/80
75/42
10
10
10
200
Vertic
al
3500
3150
1256
480
480
485
195
185

Horizonta
l
1500
3150

perpendicula
r
2500
3150

No.

Item
c. Bushing current transformer
Installed in high-pressure side
Number of units
Accuracy class

Technical Data Value

current ratio

21

Secondary Capacity
Fs
d. Pressure release device
manufacturers
Norms and Number of units
Release pressure Mpa
c. OCTC
manufacturers
Model
Tapping steps
Short-circuit withstand performance
Can withstand a maximum continuous operating
voltage to earth
Full-wave lightning impulse test voltage Peak
No need to overhaul the operation frequency and
running time
Electrical Life
Silicon steel manufacturer and model

22

Transformer shell plate origin, the parameter

23
24
25

Winding material origin, the parameter

The main insulating material origin, the parameter
Gas relay manufacturers, the parameter
All cooling fan quit running, the main transformer to
run full time allowed
A group of running out of cooling fans, transformers
to allow long-running load
Two groups of running out of cooling fans,
transformers to allow long-running load

26.
27.

5
TPY/TPY/5P20/5P20/0.2S
5P201500/5A
TPY25000/5A
0.2S1500/5A
10VA
5
Shenyang jinzhong
YSF8-55/130KJ /2sets
0.055
Wuhan taipu
WDG800/35-65BL
5
Supplied by meeting
35kV
205kV
100,000timesseven years
No less then 100,000times
South Korea's Pohang30PH105
Jinan Iron and Steel l.t.d company
Q235-B
SPECO
Changzhou Britain
Shenyang sixin
20min
90%
80%

NEUTRAL GROUNDING RESISTOR

General
Make
Ratings
Rated voltage
Resistance in Ohms at ambient
temperature of 50oC
Value of Resistance at final
operating temperature
Tolerance in declared value of
resistance in%
Electrical Resistivity

Baoding Tianwei Hengtong Electric.,LTD

Volt.

11.5kV

Ohm

22.1 ohm

Ohm

22.2 ohm
5%
1.25.m

92

Temperature Co-efficient of
Resistance
Current rating
a)Short time Rating
b)Continuous Rating
Temperature
Temperature rise over Reference
ambient
a)For duty at continuous current
rating
b)For duty at short time current
rating
Change in Resistance over
temperature (over operating
temperature)
Insulation Level
One (1) minute power frequency
withstand voltage
Basic impulse withstand level
Construction
Material used
Cross-section area
Type of Resistor Element
Material composition
Number of Elements per unit
(series/parallel combination to be
indicated)
Type of insulation provided
a)Between resistor & mounting
frame
b)Between mounting frame & earth
NEUTRAL GROUNDING
CUBICLE
Thickness of sheet steel
Overall dimension
Protection class of enclosure
Weight
a)delivery weight
b)With all internally installed
equipment

1.0510-4/
Sec
Amps.

10s
15ALong-term

Deg. C
55
350
3050

KV
rms
kVpea
k

42kV
75kV
Stainless steel anti-aging (import)

PGR
Stainless steel
Series

25mm/kV
25mm/kV

2mm
1200*1200*1870
IPW55
Kg
About 500kg
About 350kg

SF6 BREAKER
No.

1
2
3
4
5
6

Description
Circuit breaker type and time parameter
Circuit breaker type
Rated voltage
Rated current
Rated frequency
Rated operation sequence
Breaking time

value
HPL420B2W/C
420kV
4000A
50Hz
O-0.3S-CO-180S-CO
40ms
93

7
8
9

Inherent opening time

Closing time
No-current interval of reclosing

10
11

Closing/opening time
Opening asynchronism
a. Phase-to-phase
b. Between in-phase breaks
Closing asynchronism
a. Phase-to-phase
b. Between in-phase breaks
Rated insulation level
Phase to ground
Rated power frequency 1min withstand voltage
(wet, rms)
Rated switching impulse withstand voltage
(250/2500s, peak)
Rated lightning impulse withstand voltage (full
wave: 1.2/50s, peak)
Between breaks
Rated power frequency 1min withstand voltage
(wet, rms)
Rated switching impulse withstand voltage
(250/2500s, peak)
Rated lightning impulse withstand voltage (full
wave: 1.2/50s, peak)
Parameters of rated opening capacity
Rated short-circuit opening current
Transient recovery voltage characteristics of
rated outlet faults
Transient recovery voltage characteristics of
rated load faults

12

1
2
3
4
5
6
7
8
9

1
2
3

Rated thermal stability current and stability

duration
Rated dynamic stability current
Rated closing current
Rated short-circuit breaking capacity
Breaking capacity of SLFs

182ms
65ms
0.3s and above,
adjustable
34-47 ms
3ms
2ms
5ms
3ms
660kV
1140kV
1510kV

608+418kV
1050+450kV
1550+450kV

63kA
2.0kV/us
2.0kV/us
63kA(3s)

Out-of-phase breaking capacity

Other characteristics parameters
Radio interference voltage (RIV)
Maximum noise in opening/closing (2m away
from the sound source and 1.5m above the
ground)
Porcelain insulator diameter (mm)
Creepage distance on the surface on the
porcelain housing (Phase to ground)
Creepage distance on the surface on the
porcelain housing (between breaks)
Times of breaking 100 rated short-circuit
94

160kA
160kA
63kA
L9056.7kA
L7547.3kA
16
100V
110dB

14,514mm
15,600mm
33 times

5
6
7
a.
b.

c.

d.

8
a.
b.
c.
9
10
11
12
13
14
15
a.
b.
16
a.
b.
c.
d.
e.
f.

opening current under rated operation sequence

Times of breaking 100 rated current under
rated operation sequence
No-load operation times without maintenance,
adjustment or replacement of parts
Operating mechanism
Type
Motor (AC single-phase 240V, 50Hz)
Sets
Rated capacity of each set
Working current of each set
Starting current of each set
Rotational speed
Closing power supply
Voltage (Ue)
Voltage range

5,000 times
10,000 times
Spring, type BLG1002A
2
2350W/phase
15A
15A
/
DC220V
Act under 85110 rated voltage and do
not act under 30rated voltage
1
1A
212 10%

Closing coils of each phase

Steady-state current of each closing coil
DC resistance of each closing coil
Opening power supply
Voltage (Ue)
Voltage range
Opening coils of each phase
Steady-state current of each opening coil
DC resistance of each opening coil
Pressure parameters of SF6 gas circuit breaker
(relative pressure)
Highest
Normal
Lowest
Alarm pressure
Locking pressure
Allowable water content of SF6 gas in the
circuit breaker (volume ratio at 20)
Annual leakage rate of SF6 gas circuit breaker
Filling interval (mean)
Water content in mixed gas during gas
filling/working (volume ratio)
Air content in SF6 gas
Early stage of operation
Operation period
SF6 gas purification conditions
SF6 (weight ratio)
Air (weight ratio)
CF4 (weight ratio)
Water content (weight ratio)
free acidity (calculated by HF) (weight ratio)
Hydrolysable fluoride (calculated by HF)
(weight ratio)
95

DC220V
Act under 65110 rated voltage and do
not act under 30rated voltage
2
1A
212 10%
0.70 Mpa (SF6 gas)
0.60 Mpa (SF6 gas)
0.50 Mpa (SF6 gas)
0.52 Mpa (SF6 gas)
0.50 Mpa (SF6 gas)
150ppm
0.5
/
150L/L
0.05%
0.05%
99.8%
0.05%
0.05%
8 ppm
0.3 ppm
1.0 ppm

g.
h.
i.
17
18
19

20
a.
b.
c.
d.

21
22
a.
b.
c.
d.
23
a.
b.

Mineral oil (calculated by HF)

Bio-toxicity test results
Conform to the standard
Resistance of main circuit of circuit breaker
Allowable ice covering thickness
Weight of circuit breaker
a. Weight of each circuit breaker
b. Weight of each phase of circuit breaker
c. Transportation weight
Circuit breaker dimension
The height between the terminal block of the
main connection and the bottom of the frame
(inlet/outlet side)
Maximum height of circuit breaker after
installation
Maximum width of circuit breaker after
installation (one-phase)
Transportation size of largest parts
Length (mm)
Width (mm)
Height (mm)
Dry-arc distance of porcelain housing (mm)
(illustrate the relation between the dry arc
distance and creepage distance and its impact)
Allowable static mechanical load of primary
terminal block
Horizontal longitudinal
Vertical
Horizontal transversal
Safety factor
Partial discharge level
Under 1.1Um
Under 1.1Um/ 3

10 ppm
None
Conform to the standard
78
10mm
32547Kg
2,112Kg
8,700Kg
4,330 mm
8,043mm
5,288mm
6,050mm
1,900mm
790mm
To ground: 4,135mm
Between breaks: 4,980mm

3,000N
3,000N
3,000N
3.5
5 pC
5 pC

EHV LIGHTNING ARRESTER

1.0
2.0
3.0
4.0
4.1
4.2

Make
Type
Reference Standard
L.A.Rating
Rated Voltage kV
Nominal discharge current

Nanyang Jinguan Electric Co., Ltd.

Y20W-390/897
IEC60099-4
390
kV
20

4.3

Discharge class
5

5.0

Insulation Level

96

5.1

1-mim. 50 Hz withstand

5.2

a. Dry kV rms
b. Wet kV rms
Impulse withstand kV peak

740
630
1550

6.0

Spark Over Voltage

6.1

Minimum 50Hz kV peak

1200

6.2

Maximum.1.2/50 Hz kV peak
1675

6.3

Maximum front of-wave kV peak

1250

7.0
7.1

Maximum Residual Voltage at

8/20 micro-sec. Current wave
10 kA kV peak
850

7.2

20 kA kV peak
897

7.3

40 kA kV peak
978

7.4

100 kA kV peak
1460

8.0

Impulse current withstand

8.1

High current 4/10 micro sec kV peak

8.2

Long duration current for

9.0
10.0
11.0
12.0

a. 1000 Micro sec kV peak

b. 2000 Micro sec kV peak
Total creepage distance mm
No. of section per pole No.
Approx. Dimension (LxBxH) mm
Approx. weight kg

125Ka

2000A
10870
3
48101500
950

EHV CURRENT TRANSFORMER

1.0

Make

MWB(Shanghai) Co. Ltd

Trench China

97

2.0

Type

IOSK420

3.0

Reference standard

IEC 60044-1

4.0

Service

5.0

Rated Frequency Hz

50Hz

6.0

Voltage Class

420kV

7.0

Insulation Level

kV

630/1425/1050kV
7.1

1-Minute 50 Hz Withstand kV
630

7.2

Impulse Withstand kV Peak

1425

8.0

Short-time current

8.1

3-second current

kA rms
63kA 3s

8.2

Dynamic current

kA Peak
160kA

9.0

Insulation Class
A

10.0

Max. Temperature rise over

oC 50oC ambient
50K
15125mm

11.0

Creepage Distance

mm

12.0

Accessories furnished as per Annexure

13.0

Approx. Dimensions (LxBxH) mm

as per ordering specification

629011501510mm
14.0

Approx. weight

kg
2810kg

EHV VOLTAGE TRANSFORMER

S.
No
1

BUS CVT
Make

LINE CVT

China
98

2
3
4
5

Type
Reference Standard
Service
Rated Frequency
with tolerance

TEMP-400HU

Hz %

50 ( 99%~101% for accuracy classes for

measurement) ( 96%~102% for accuracy
classes for protection)

Voltage Class
Insulation Level
1-Minute 50 Hz
Withstand

KV

420kV

KV

630

7.2
8
8.1

Impulse Withstand
Over Voltage Factor
Continuous

KV peak

1425

kV

1.2420/

8.2

30-second

9
9.1
9.2
10
11
12
12.1

Insulation
Type
Class
Max. Temperature rise
over 50oC ambient
Creepage Distance
V.T. Ratings
Voltage ratio

12.2

Rated burden

12.3
12.4
12.5
14

Accuracy class
Rated thermal burden
Connection
H.V. Capacitor
10000pF
No. of stack
Capacitor per section
Intermediate Capacitor
No. of stack
Capacitor per section
Total equivalent
capacitance
Open circuit
intermediate voltage
Inductance of series
reactor
CVT suitable for

6
7
7.1

14.1
14.2
15
15.1
15.2
16
17
19
20

TEMP-400HU
IEC 60044-5

Unit

1.5420/

Porcelain
PollutionIII 25cm/kV
oC
mm

50K
14067

kV

400/3/0.11/3/0.11/3/0.11
400/3/0.11/3/0.11/3/0.11/3/0.11

VA

30
0.2/3P /3P 0.2/3P /3P/3P
1000VA
Y/Y/ ,Y/Y/Y/

Nos.
pF/-%

278
10555/-5%

Nos.
F/-%

13
225709/-5%

10000pF

KV

mH

42.88

99

21
22

frequency range
Approx. Dimensions
(L x B x H)
Approx. Weight

Hz
mm

30k~500k (for PLC)

1770*760*2460

Kg

1382

Disconnector
No
One
1

Name
Structure and type of the disconnector
type
a. Bilateral with earthing switch
b.one side with earthing switch
c. without earthing switch

Value

GW11A-420550IIDW
GW10A/11A-420550DW
/
/

The type of the operating mechanism

a type
b.Three-phase linkage or single phase operation
c. motor, manual or other...
d. Motor voltage
e. control voltage
The type of operation motor for earthing switch
a.type
b. Three-phase linkage or single phase operation

c. motor, manual or other...

d. Motor voltage
e. control voltage
4
The type of terminals
5
The number of
disconnector
auxiliary contacts
Earthing switch
Two Structure and type of the bus earthing switch
1
Technical parameters
2
Motor type
a .type
b. Three-phase linkage or single phase operation

3
4

1
2
3
4
5
6

c. motor, manual or other...

d. Motor voltage
e. control voltage
The type of terminals
The number of auxiliary contacts
Rated parameters
Rated voltage, kV
The maximum operating line voltage, kV
Rated frequency, Hz
Rated current, A
Rated peak withstand current, kA
Rated short-time withstand current and duration,
kA, s

100

CJ6A
single phase operation Three-phase
electrical HSBC
Motor and manual
AC415
DC220
CJ6A
single phase operation Three-phase
electrical HSBC
motor
AC415
DC220
Flat
12open12close
8open8close
JW3A-420550

CJ6A
single phase operation Three-phase
electrical HSBC
Motor and manual
AC415
DC220
Flat
8open8close
420550kV
550kV
50Hz
4000A
160kA
63 kA/3S

No
7
8

Name
Opening and closing time(s)
Opening time
Closing time
Average opening speed of opening and closing
speed(m/s)

Value

closing speed
Rated insulation level
a. Rated frequency 1min
Withstand voltage kV to earth
break
b. Rated lighting impulse withstand voltage
(1.2/50s) peak: kV to earth
break

0.3-0.5 m/s

c. Rated operation impulse withstand voltage

peak250/2500s kV:

12s
12s
0.3-0.5 m/s

740 kV
740315 kV
1675 kV
1675450 kV
1300 kV

break
1175+450 kV

10

11
12
13

14

Breaking Bus transfer

current capacity

a. breaking
current
b. breaking times
c. recover voltage

Breaking capacitive
currents A
Breaking small inductor
current value A
Static load of terminals N

100times
400V
2.0 A
0.5A

horizontal

4000N

lateral

2000N

Vertical

1500N

capacity of the openclose Electromagnetic

induced current for
induction current
earthing switch
break
Electrostatic
induction current
c. Recover voltage

15
16
17

1600A

Creepage distance mm
Dry arc distance mm
Minimum distance between the

101

80/200 AA Rate/B Rate

10
2/25A Rate/B Rate
2/18A Rate/B Rate
10
8/25kVA Rate/B Rate
13750 mm
3800 mm
75 mm

No
18

Name
umbrella mm
The ratio of the minimum distance between the
umbrella and the distance out from the umbrella

Value
0.9

UPS system
Numbe
r
1

2
2.1

2.2

2.3

2.4

2.5

Unit UPS
values

Project name
type
AC three-phase input voltage V
DC input voltage V
AC single-phase output voltage V
rated capacity kVA
inverter
input of inverter rated output and 0.9
power factor
Power kW
Voltage V
Current A
Rated output of inverter
Voltage V
Current A
Frequency Hz
Power kW
power factor
The maximum temperature of
continuous rated operation
Maximum voltage variation%
load varies from 0 to 100%, power
factor is 1.0
load varies from 0 to 100%, power
factor is 0.9
DC input voltage varies from 85% to
110%
ambient temperature varies from 0to 40

Maximum frequency variation

range+Hz-Hz
load varies from 0 to 100%
1.00.9 lagging power factor
DC input voltage varies from 85% to
110%
ambient temperature varies from 0to 40

Maximum harmonic distortion%

load varies from 0 to 100%
1.00.9 lagging power factor
DC input voltage varies from 85% to
110%
ambient temperature varies from 0to 40

102

415V-20%~+30%
220V
240V1%
2x100kVA

90
DC165V275V
maximum606A
AC 240V
416.7A
500.1% Hz
80
0.8
40

1.0%
1.0%
1.0%
1.0%

0.05
0.05
0.05
0.05
<3%nonlinear load<2%linear
load
<3%nonlinear load<2%linear
load
<3%nonlinear load<2%linear
load
<3%nonlinear load<2%linear
load

Numbe
r
2.6

2.7
2.8
2.9
2.10

2.11
3

4
4.1

4.2

Unit UPS
values

Project name
Efficiency including cooling loss
at the condition of 0.9 lagging power
factor40 ambient temperature and
rated input and output voltage
100%rated output capacity
75% rated output capacity
50% rated output capacity
25% rated output capacity
No-load loss W
Mean Time Between Failures of
UPSMTBFh
Mean Time to Repair of
UPSMTTRh
Short-term overload capability%
rated current
2 hours
2 minutes
30 seconds
10 seconds
0.5 seconds
Current sharing coefficient when two
UPS run parallel
DC breaker
manufactory
type
rated voltage V
rated current A
DC rated breaking current A
AC breaker
AC breakerrectifier
manufactory
type
rated voltage V
rated current A
rated breaking current RMSA
AC breakerAutomatic bypass
manufactory
type
rated voltage V
rated current A
rated breaking current RMSA
check diode
manufactory
type
rated voltage V
rated current A
Tolerance current at rated voltage
A
static switch
manufactory
type
103

94%
92%
90%
88%
2800
400000
<0.5

120%
140%
160%
200%
600%
>99.5%
ABB
S5N630R630A
DC500V
630A
35000A
ABB
S3N250R250A
690V
250A
35000A
ABB
S5N630R500A
690V
500A
35000A
FUJIFILM
DBC2F150N6S
600V
900A
9000A
USA LDC Technology INC.
STS11100

Numbe
r

7.1

7.2

7.3
8

Unit UPS
values

Project name
maximum continuous rated current at
rated voltage A
maximum transient current RMSA
pole number
switch time ms
maximum temperature of continuous
rated output
rectifier
manufactory
type
Rated capacity W
input parameters of rated output
Capacity kW
Voltage V
Current A
maximum tolerant voltage variation
rangeV
rated output
Capacity kW
Voltage V
Current A
maximum tolerant voltage variation
rangeV
maximum voltage variation range
load varies from 0 to 100% 90%
110% rated input voltage ambient
temperature varies from 10 to 40
output ripple voltage mV
efficiency%rated input and output
voltage25of ambient
temperature
100%rated output capacity
75% rated output capacity
50% rated output capacity
25% rated output capacity
control mode
Bypass dielectric transformer

10

18000
2
0.4ms max
40
USA LDC Technology INC.
SDP31100-260/110
100000
100
415
phase current138.9
-76~+114
100
270V
370.37A
2V
2V
100

99%
98%
97.5%
97%
9-phase 18-pulse controllable rectification
USA LDC Technology INC./ Qingdao
manufactory
ST11125-415/240
125
415
240

manufactory

430A

type
Rated capacity kVA
Rated primary voltage (V
Rated secondary voltage( V
Bypass voltage regulator
rated capacity kVA
Input voltage range%
output voltage range%
Manual maintenance bypass switch
manufactory
type
Maximum continuous current A

100
15%
1~5%
ABB
S5N630R500A
500
104

Numbe
r

11

Unit UPS
values
35000A
690V

Project name
Maximum transient current A
rated voltage V
Feeder distribution Cubicle
manufactory

12

13

14

15
15.1

15.2
15.3

type
Number of feeder breaker or small
switch (according to different
specification and capacity)
manufactory
type
cooling system
cooling mode
number of cooler
total power of cooling fan(kW)
communication interface with computer
of UPS device
type
supporting protocol
figuration dimensions and weight
figuration dimensions mmlength
X width X highness
device weight kg
weight of the largest piece kg
others
the tolerant maximum ambient
temperature when operate at full
load
continuous operation
short-term operation which is not more
than 8 hours
noise level(dBFull load, 1 m away
from the equipment
Shell protection grade IP

USA LDC Technology INC./ Qingdao

manufactory
PDG1100
16A 22loops160A 4loops100A
4loops200A 5loops
Schneider
meet the requirements
air-cooled
21
1.05
RS485
Modbus
18008001800
1800
1800

40
50
<65
IP42

Table for the main technical parameters of 11KV equipment

Item
1. Parameters of breaker:
Model
Rated voltage(kV)
Max operating voltage (kV)
Rated current of incoming line breaker (A)
Rated current of feed line breaker (A)
Rated frequency(Hz)
Rated dropout current (kA)
Full capacity dropout times
Rated making current (peak, kA)
Rated short time withstand current (peak, kA)
Thermal stability time (s)
Open circuit low inductive current capability

Parameters
E-VAC-12
11
12
3150/2500/1250
1250
50
40
50
105
40
3
40%
105

Rated dynamic current (peak, kA)

Rated 1min power frequency withstand voltage
(kV)
Rated lightning impulse power frequency
withstand voltage (kV)
Closing time (ms)
Opening time(ms)
Arcing time(ms)
Break time (ms)
Operating cycle
Mechanical life
Model of operating mechanism
Accumulated energy mechanism power voltage
and allowable fluctuation range (V)
Voltage and allowable fluctuation range of
closing coil (V)
Voltage and allowable fluctuation range of
opening coil (V)
2. Parameters of voltage transformer:
Model
Rated voltage ratio

Secondary rated capacity (VA)

Accuracy class
Structure
3. Parameters of current transformer
Model
Rated current ratio
Secondary side rated current (A)
Secondary rated capacity (VA)
Measurement class
Protection class
Short time withstand current (kA/3s)
Partial discharging capacity
4. Parameters of contactor:
Model
Rated voltage (kV)
Max operating voltage (kV)
Rated dropout current (A)
Rated breaking capacity (A times)
Rated making capacity (A times)
Limit breaking capacity (A times)
Rated short time withstand current (kA/4s)
Half-wave allowed through current peak (kA)
Rated 1minpower frequency withstand voltage

105
42
75
55-65
35-45
<15
50-60
O0.3sCO180sCO
30000
Integration of spring stored energy
DC220V
80%~120%
80%~120% rated operating voltage, <30% does
not operate
65%~110% rated operating voltage, <30%
should not operate
JDZX18-12
Busbar PT (11/) /(0.11/) /(0.11/3)kV3 3
incoming line PT (11/ 3 )
/(0.11/ 3 ) kV
incoming line PT (11/ 3 )
/(0.11/ 3 )/(0.11/ 3 ) kV
0.2 class: 30VA
0.5 class: 50VA
3P class: 75VA
0.2,0.5/3P(3P)
Dry type, casting insulation
LZZBJ18-12
75~4000
1/5
10VA(30VA)
Part of the circuit is 15VA
0.5/0.2
5P20
40
15PC
VCF-12kV
11
12
400
3200A/25
4000A/100
4500A/3
4
50
42
106

(kV)
Rated lightning impulse power frequency
withstand voltage (kV)
Operating cycle
Electrical life
Mechanical latching life
Operating power supply voltage (v)
5. Isolating switch (plug)
Model
Rated voltage (kV)
Rated current (A)
Insulation level (kV)
Dynamic current
4s short time withstand current

75
1200 times/h
250000
300000 times
DC220
GLC
12
1250
42/75
105kA
40kA

DG Set
EMERGENCY DIESEL GENERATOR
Diesel Engine
a)

Make

MITSUBISHI DIESEL GENERATOR SET

b)

Type

S16R-PTA-S

i)

Number of cycles

Nos.

ii)

Number of cylinder

Nos.

16

iii)

Cylinder Orientation

iv)

Speed

c)

Service

d)

Bore x Stroke

Cm

17x18

e)

Piston displacement

cm3

65.4103

f)

Power at design RPM

KW

1523

g)

Type of Cooling

Closed circulating water

h)

Lubrication type

CD 20W-50

i)

Exhaust duct

j)

Governor type

k)

Fuel consumption at

V type
R.P.M.

1500
N/A

Mm

400
Electronic speed governor

i)

25% Load

gm/kWH

255

ii)

50% Load

gm/kWH

220

107

iii)

75% Load

gm/kWH

206

iv)

100% Load

gm/kWH

203

v)

110% Load

gm/kWH

205

l)

Starting system

i)

Type of starting

ii)
Whether starting system
is suitable for six (6)
consecutive start
m)
Margin provided with
respect to generator rating

DC24V Starting system

Yes / No

Yes

N/A

n)
Standard to which
engine confirms

ISO8528ISO3046/1JIS80021DIN6271BS5514

Generator
a)

Make

England Stamford

b)

Type

MG-7PD

c)

Service

N/A

d)

Rating

i)

Capacity

KVA

1650

ii)

Voltage

433

iii)

Phase

Nos.

3 PHASE 4 WIRE

iv)

Speed

R.P.M.

1500

v)

Power Factor

0.8

vi)
Maximum Transient
Reactance
vii)
Short circuit ratio

0.17

e)

Cooled by

air

f)

Degree of protection

IP23

0.358

g)
Material & construction
of Rotor

Silicon sheet steel

h)
Material & construction
of Stator
i)
Type of field coils

Silicon sheet steel

j)

single bearings

Type of bearings

PMG

108

k)

Lubrication

grease

l)

Insulation class

m)

Exciter type

Permanent Magnet

n)

Exciter response

PMG

o)
Type of voltage
regulator
p)

Rating of space heater

AVR
kW

q)
Standard to which
generator conforms

2
ISO9001,ISO14001VDE0530UTE51100

Performance
a)

Frequency regulation

5%

b)

Voltage regulation

0.5with 4% engine governing

5%

i)
Frequency variation
from no load to full load
ii)
Voltage variation from
no load to full load
e)
Time required from
starting to taking-up of full load

5%

5%

Sec

5-15

f)
Grounding pads
provided with base frame

Yes/No

Yes

c)
Voltage dip when field
three phase load at rated power
factor is applied
d)

Steady state operation

D.G. Control Panel

a)

Construction

i)

Make

MITSUBISHI

ii)

Type

DSE7520

iii)

Sheet metal thickness

iv)

Degree of protection

v)

Dimension (LxDxH)

Mm

3
IP42

Mm

500400400

109

vi)

Weight

Kg

15

b)

Internal Wiring

i)

Wire type

ii)
iii)

Voltage grade
Conductor material

600
cuprum

iv)

Conductor size

mm

2.5-4

KVVR

CHP (coal handling

plant)

110

Bucket-Wheel Stacker-Reclaimer
No.
1

Technical items
Equipment manufacturer

Equipment model

3
4

Work system
Output
Stacking capacity
Reclaiming capacity
Stacking
On the track
Off the track
Radius of gyration
Power supply mode
Supply voltage
Supply frequency
Distance traveled
Maximum working wind pressure
Maximum non-working wind pressure
Total installed power
Maximum load power
Total mass of equipment
Counterweight mass
Max mass of transport single piece
Max dimensions (length width height)
Equipment dimensions (length width
height)
Control mode
Bucket-wheel mechanism
Bucket-wheel type
Bucket-wheel diameter
Bucket-wheel quantity
Bucket-wheel capacity
Bucket-wheel speed
Drive device type
Motor model

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Unit

Technical data
Changchun Generating
Equipment Group
DQ1800/1800.40 cantilever
bucket-wheel reclaimer
Heavy duty

t/h
t/h

1800
1800

m
m
m

11.5
1.5
40
Cable drum
11000
50
372
250
800
447
438
478
90
12
133.21.65
81.2412.624.29

V
Hz
m
N/m
N/m
kW
kW
t
t
t
m
m

Manual, semi-automatic
m
Set
m
r/min

111

Unformatted
7.0
9
0.65
6.5
Low-speed high-torque motor
Self-provided motor

20

21

No.

22

23

Motor power
Brake model
Pitching mechanism
Pitching mechanism type
Elevation angle of boom
Depression angle of boom
Pitching speed (center of bucket-wheel)
Driving device type
Motor model

kW

Motor power
Brake mode
Hydraulic system: power
Working pressure
Turning gear
Turning gear type
Boom turning angle: windrow
Reclaiming
Technical items
Turning speed range
Turning speed control mode
Driving device type

kW
None
kW
MPa

Motor model
Motor power
Brake model
Travel mechanism
Travel mechanism type
Max working wheel pressure
Travel speed in working
Travel speed in non-working
Travel wheel diameter
Wheel quantity
Driving wheel quantity
Gauge
Wheelbase
Portal type
Track model
Driving device type
Motor model
Motor power
Brake model
Cantilever belt conveyor
Operation mode
Belt width
Belt speed
Groove angle
Idler diameter
Output
Tension mode
Driving device type

Degree
Degree
m/min

Degree
Degree
Unit
r/min

kW

kN
m/min
m/min
m
Set
Set
m
m

kW

mm
m/s
Degree
mm
t/h

112

132
None
Hydraulic luffing
7.27
11.43
~5
Variable piston pump
Hydraulic system selfprovided
18.5
18.5
16
Seat bearing type
110
110
Technical data
0.02~0.12
Frequency control
Vertical planetary reducer
drive
Y type
211
YWZ type
Balanced take-up car type
300
7.5
30
0.63
28
16
7
8
Four outriggers
P50
three in one reducer
Reducer self-provided
811
Reducer self-provided
Bidirectional operation
1400
3.5
35
159
1800
Counter weight type
Standard vertical output shaft
set of reducer

24

25

26

No.
27
28
29

30

Motor model
Motor power
Brake model
Tail
Tail type
Max angle of inclination of tail
Belt width
Belt speed
Groove angle
Idler diameter
Luffing mode
Tail length
Power cable reel
Type
Power/stall torque
Cable type
Cable length
Control cable reel
Type
Power/stall torque
Cable type
Technical items
Cable length
Rail clamp
Type
Power
Precipitator
Type
Power
Waterworks
Type
Power
Water tank capacity
Pressure
Water quality requirements
Pipe diameter
Interface position
Electrical and control part
Transformer
Rated capacity
Application
Cooling type
Rated voltage of high-pressure side
Rated voltage of low-pressure side
Frequency
Phase number
Connection mode
BIL
Noise level
High voltage distribution equipment and
high voltage distribution cabinet
Mental armored type

kW

Degree
mm
m/s
Degree
mm
m
kW/Nm
m

Y series
110
YWZ series
Fold back single Tail
16
1400
3.0
35
159
Hydraulic luffing
~36
Hysteresis
3/600
Import
200

Unit
m

Hysteresis
3/450
Import
Technical data
200

kW

Hydraulic spring-loaded
23

kW

None
None

kW/Nm

kW
m
kPa

kVA
V
V
Hz
kV
dB

Spray
5.5
10
200
Industrial water
DG50
Designated water supply on
the ground
SCR
630
Indoor
AN type
1122.5k
415/240
50
3
DYno11
75
65
Kyn28

113

Highest voltage for equipment

System nominal voltage
Rated busbar current
Rated grounding line current
Rated short-time current
Rated frequency
Rated value of busbar basic insulation
level
Power frequency withstand voltage
Voltage transformer
Type
Variable ratio
Rated load
Accuracy

kV
kV
A
A
KA
Hz
kV

12
11
800
600
40 (3 seconds)
50
75

kV

32
With drawable dry-type
11000110V
200VA
0.5 level

Belt Conveyor
Conveyor
no.

Belt
width
(mm)

Belt
speed
(m/s)

C-1ABCD

Rated
conveyin
g
capacity
(t/h)
1800

Lifting
height
(m)

Conveyo
r
quantity

Tension
form

3.0

Horizonta
l
equipmen
t length
(m)
303.500

1400

1800
1800
1800
1800
1400
1400
1400
1400
1400
1400
1400
1400
1400
1400

2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

208.000
222.000
222.000
208.000
93.950
122.750
122.750
69.250
76.250
629.888
631.327
633.703
633.276
284.820

30.620
30.620
30.620
30.620
19.627
14.419
14.419
15.097
15.097
32.048
32.100
32.815
32.153
15.930

1
1
1
1
4
4
4
2
2
1
1
1
1
1

1800

1400

3.0

281.320

15.726

C-8C D

1800

1400

3.0

152.450

30.747

C-9CD

1800

1400

3.0

278.900

Take-up
car
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Belt auto
control
hydraulic
Belt auto
control
hydraulic
Belt auto
control
hydraulic
Belt auto
control
hydraulic

C-2A
C-2B
C-2C
C-2D
C-3ABCD
C-4ABCD
C-5ABCD
C-6AB
C-6CD
C-7A
C-7B
C-7C
C-7D
C-8A

1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800

C-8B

114

C-10AB

1800

1400

3.0

161.350

20.669

C-11AB

1800

1400

3.0

278.200

C-12

1800

1400

3.0

494.000

12

C-13

1800

1400

3.0

494.000

12

C-14

1800

1400

3.0

494.000

12

Belt auto
control
hydraulic
Belt auto
control
hydraulic
Take-up
car
Take-up
car
Take-up
car

Belt conveyor
Equipment name

Quantity (set)

Remarks

41

Shandong Shankuang
Machinery Co., Ltd.

Quantity (set)

Remarks

Roller screen

Specification &
model
XGS2012

Ring hammer crusher

HCSC18

Shanxi Electric Power

Equipment Factory
Shanxi Electric Power
Equipment Factory

Belt conveyor

Specification &
model
DT II Fixed type

Screening and crushing equipment

Equipment name

Coal source equipment

Equipment name
Impeller coal feeder
Cantilevered bucket
wheel stackerreclaimer

Specification &
model
QYG-1200

Quantity (set)

Remarks

DQ1800/1800.40

Shenyang Electric
Power Machinery
General Factory
Changchun Generating
Equipment Group

Auxiliary equipment
Equipment name

Specification & model

Disc-type magnetic
separator

RCDB-18/120
RCDB-14/120

Quantity
(set)
4
4
115

Remarks
Zhenjiang Jiangnan M&E
Mining Equipment Co.,

Belt-type magnetic
separator

RCDD-14/120

Belt-conveyor scale

WE-520

Electric coal plough

TKL-1400

80

Absorberdrum

ZHT-2

Electric drive plate for

3-through-chute

DST-10001000

20

Sampling equipment
of the as received coal
Sampling equipment
of the as fired coal
Precipitator model:

Wiper

Ltd.
Zhenjiang Jiangnan M&E
Mining Equipment Co.,
Ltd.
Beijing Tony Tech Co.,
Ltd.
Mudanjiang Hengtian
/Huarun
Shanxi Electric Power
Equipment Factory
Mudanjiang Hengtian
Generating Equipment Co.,
Ltd.
Beijing Tony Tech Co.,
Ltd.
Beijing Tony Tech Co.,
Ltd.
Xin Qian Environment
Protection Co., Ltd.

4
4
XQMC-60A
XQMC-80A
XQMC-100A
XQMC130A
XQMC-150A
TKLS-1400

Mudanjiang Hengtian
/Huarun

Impeller Coal Feeder

No.
I
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Technical parameters
Complete machine specifications
Model of impeller coal feeder
Type
Position of impeller drive mechanism
Output t/h
Appropriate belt conveyor width mm
Complete machine mass kg
Max separation piece mass
Max separation piece size (length width height)
Tread
Track model
Power supply mode
Control mode
Power voltage V
Power frequency Hz
Power supply length
Speed control mode
Speed control range
Dedusting method

19
II
1
2

Dimensions: (length width height)

Plough mechanism
Impeller diameter mm
Impeller revolution r/min

Technical data
QYG-1200
Underdrive
Under plough mechanism
300-1200
1400
11T
3T
63001500 550 mm
2000mm;
22kg/m;
Safety slide wire
Local and PC carrier
415
0-50
260m
Frequency control
300-1450r/m
Feeder with water spray on
water tank
Effective capacity of 2 m3
3000
3-15

116

3
4
5
6
7
8
9
10
11
12
13
III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IV
1
2
3
4
5
6
7
8
V
1
2
3
VI
1
2
3
4
5
6

Impeller claw material

Hub material
Driving mode
Speed control mode
Motor model
Transmission type
Motor power kW
Speed control range r/min
Motor protection level
Motor quantity
Motor manufacturer
Reducer model
Speed ratio
Reducer manufacturer
Travel mechanism
Travel speed
Travelling wheel diameter
Maximum wheel load
Quantity
Driving mode
Speed control mode
Motor model
Motor power
Speed control range
Motor protection level
Motor manufacturer
Reducer model
Speed ratio
Reducer manufacturer
Dust suppressing device
Model

16Mn
ZG35
Mechanical transmission
Frequency control
Y200L-4
Under drive
30
300-1450r/m
IP54
1set
Qingjiang
YSRT600 (undetermined)
1450:15
Changzhou reducer (Guotai)
3.7m/s
350
2.5kN
4
Spiral gear-reducer drive
Constant speed
GSA97
2.2 kW
Constant speed
IP54
Qingjiang
GSA97
1450:3.36
Guotai

Power-receiving model
Water pump model
Head m
Power kW
Size of water tank on feeder (length width height)
mm
Water inlet pipe diameter of water tank mm
Quantity
Blanking tube
Size
Material and thickness
Liner material and thickness
Electrical and control
Operation mode
Total power of equipment
Model and main technical parameter of blocking signal
switch
Installation site of blocking signal switch
Model and main technical parameter of non-contact limit
switch
Installation site and quantity of non-contact limit switch
117

Feeder with water spray on water

tank
Cable
25W-70
115
3
Capacity of 2m
45
1
As customer required
10mm,Q235 steel plate
10 mm ,16Mn liner
Local and PC
42.5KW
/
/
ABB
Each on head and tail

7
8
9
10
11
12
13
14
15
VII
1
2
3
4
VII
I
1
2

Model and main technical parameter of position

detection switch
Installation site and quantity of position detection switch
Model of safety slide contact wire
Main technical parameter of safety slide wire
Model of slide contact wire power-receiving device
Technical parameter of slide contact wire powerreceiving device
Model of inverter for speed control
Model of carrier control system
Main technical parameter of carrier control system
Bearing
Model
Quantity
Installation site
Manufacturer
Lubrication facility
Location and quantity of lubricator fitting
Location and quantity of lubricating plug

SQPSW
1 on proper and 3 every three
meters along the track
RVVP
/
HX10
/
ACS510
SQYZZ
Transmission rate:2400bit/
7318
2
Motor
HRB, WZS, LYC
Plough mechanism /1
Travelling mechanism /1

Roller Screen
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Technical parameters
Equipment model
Total mass of equipment(kg)
Rated/maximum output (t/h)
Max feed size (mm)
Rated discharge size (mm)
Screen surface inclination
Mesh size
Screen piece material
Screen shaft material
Liner material
Screen shaft material
Screen shaft speed (rpm)
Screen surface width (mm)
Screen shaft interval/diameter (mm)/(mm)
Motor model

16
17
18
19
20

Motor power (kW)

Motor voltage V
Protection class
Insulation class
Motor speed (rpm)

118

XGS2012
18650
1800/2000
300
30
5, 10, 15
45mm100mm
ZG50Mn2
45#
16Mn
12
83
2000
370/140
R87 DV132S4-SRD-4kW
(motor reducer)
4
415
IP54
F class
1395

21
22
23
24
25
26

Motor mass (kg)

Motor-driven pusher model
Thrust
Stroke
Power
Model and parameter of reducer

27

Control mode of roller screen

48
DT1000 50-40
10kN
500mm
1.1kW
R87 DV132S4-SRD-4kW
(motor reducer)
Local/PC

Ring Hammer Crusher

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Technical parameters
Equipment model
Applicable coal
Rated capacity (t/h)
Max feed size
Discharge size (mm)
Rotor speed (r/min)
Rotor size ( L mm)
Rotor mass (t)
Maximum separation pieces mass (t)
Motor model
Motor power (kw)
Motor revolution
Supply voltage (V)
Motor mass (t)
Motor protection level (IP)
Coupling type
Coupling model
Material and service life of ring hammer
Weight and quantity of ring hammer

20
21
22
23
24

Liner material
Screen material
Crushing plate material
Air output of discharge hole (m3/h)
Model and supporting manufacturers of hydraulic station

25
26
27
28
29
30
31

Dynamic force of perturbation of rotor (KN)

Total mass of equipment (excluding motor t)
Equipment dimensions (length width height mm)
Type and specification of screen regulator
Type and specification of hydraulic open
Model and manufacturer of bearing
Rotor shaft material

Technical data
HCSC18
Bituminous, lignite, anthracite
1800
300
30
593
16002946
15.105
15.105
YKK630-10
900
593
11000
9.930
IP55
Speed regulation type
YOTgcd1250
ZGMn13-3/5000h
64.6kg/24 pieces;81.2kg/22
pieces;
ZG50Mn2
ZG50Mn2
ZGMn13-3
3000
SY8/Shanxi Electric Power
Equipment Factory
49.56KN
39.82
454439002380
Wheel and worm type
Bilateral open type
23252C/W33C3
42CrMo

Coal Plough
No.
1
2
3
4

Technical parameters
supplier name
Equipment model
Equipment total mass(kg)
Belt width of applicable belt-type conveyor (mm)
119

Technical data
Mudanjiang Runtian/Huarun
TKL-1400
1230kg
B=1400mm

5
6
7
8
9
10
11
12
13
14

Belt speed
Groove angle
Model, thrust and speed of electric drive pusher
Blade material
Power of electrohydraulic pusher
Variation range of groove angle
Supply voltage
Equipment dimensions
Air-locking filler
Material and thickness of air-locking filler

15
16
17

Type of air-locking filler

Upper mouth size of air-locking filler
Lower mouth size of air-locking filler

2~3.5m/s
30~35
DT1000500-40/S
16Mn
1.1KW
0~35
415V
2400mm1800mm1650mm
Shell material: Q235A, 8;
Tripper material: 16Mn, 10.
Heavy hammer baffle type
1600mm956mm
1600mm500mm

Four-Position or Five-Position Conveyor Transfer Head

No.
1
2

Technical parameters
Supplier name
Equipment model

3
4
5
6
7
8
9

Equipment total mass (kg)

Telescopic speed (m/s)
Telescopic travel (mm)
Quantity and diameter of road wheel
Road wheel pressure
Model and quantity of guide roller
Manufacturer of guide roller

10

Model and quantity of fixed roller

groups
Manufacturer of fixed roller groups

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Model and quantity of fixed frame

moving roller groups
Manufacturer of fixed frame moving
rollers
Drive motor model
Motor power(kW)
Motor rotating speed (rpm)
Model and speed ratio of
Manufacturer of speed reducer
Brake model
Manufacturer of brake
Model of cleanser
Manufacturer of cleanser
Model of head shield
Head filler model
Height of head filler
Model and main technical parameters
of contactless travel limit switch

Technical data
Mudanjiang Hengtian/ Mudanjiang Huarun
Four-position:
Five-position:
SST14.~12800
SST14.~14750
20500
23600
0.09
0.09
12800
14750
6 pieces of 350mm
6 pieces of 350mm
36KN/ wheel
38KN/ wheel
DT06B6162 2 sets
DT06B6162 2 sets
Mudanjiang hengtian/
Mudanjiang
Mudanjiang Huarun
Hengtian/Mudanjiang
Huarun
DT06C0143 15
DT06C0143 18
groups
groups
Mudanjiang Hengtian/ Mudanjiang Hengtian/
Mudanjiang Huarun
Mudanjiang Huarun
DT06C0143 YD 12 DT06C0143 YD 15
groups
groups
Mudanjiang Hengtian
Mudanjiang Hengtian
Y132M4
7.5
1500
R107-A i=158
SEW
YZW5-200/30
Jiaozuo Brake Plant
P-1400 H-1400
Benxi Cleanser Plant
SST14.12800-01
SST14.12800-02
1500mm
XS2-D30PA140

120

Y160M4
11
1500
R137-A i=158
SEW
YZW5-250/30
Jiaozuo Brake Plant
P-1400 H-1400
Benxi Cleanser Plant
SST14.14750-01
SST14.14750-02
1500mm
XS2-D30PA140

27
28
29
30
31

Manufacturer of contactless travel

limit switch
Material of driving transmission gear
Material for driving transmission
rack rail
Model and main technical parameters
of terminal stopper
Manufacturer of terminal stopper

32

Model and main technical parameters

of position anchors

33

Manufacturer of position anchor

Schneider of France

Schneider of France

40Cr
45#

40Cr
45#

SST14.12800-09
H=200
Mudanjiang Hengtian/
Mudanjiang Huarun
SST14.12800-12
electric automaticcontrol
Mudanjiang Hengtian/
Mudanjiang Huarun

SST14.14750-09
H=200
Mudanjiang Hengtian/
Mudanjiang Huarun
SST14.14750-12
electric automaticcontrol
Mudanjiang Hengtian/

Buffer Roller
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Model
Total weight(kg)
Output(t/h)
Roller diameter(mm)
Upper size of flange mouth
Lower size of flange mouth
Height
Type of structure
Rotating speed of roller
Linear velocity
Tank material
Thickness of tank wall
Roller bearing material
Roller bearing diameter
Speed reducer model
Power of speed reducer (kW)
Rotating speed of reducer(rpm)
Manufacturer of speed reducer
Power supply
Main technical parameters of blocking signal switch
Manufacturer of blocking signal switch
Lubrication facility

23
24
25
26

Location of lubricator fitting

Quantity of lubricator fitting
Location of lubricating plug
Quantity of lubricating plug

ZHT-2
5760kg
1800t/h
1200mm
1000 X 1000
2000X1940
2350
Separated type
52r/min
3.58m/s
16Mn
14mm
16Mn
1200mm
R107DV132M4
7.5KW
52
SEW
415v
----Automatic timing quantitative
lubrication pump; computer
programming
Bearing pedestal
4
Middle part of shell
1

Buffer Air Lock

No.
1
2

Technical parameters
Model
Type

HSB-10001000
Baffle-aligned buffer type
121

3
4
5
6
7
8
9
10
11
12

Overall specification and dimensions

Equipment total mass
Size of flange mouth
Dip angle of coal chute
Total height
Throughput capacity
Material, thickness and weight of baffle
Material, size and weight of balance hammer
Bearing model
Material, thickness and dimensions of shell

324313441230
1460
10001000
As customized
1250
1800t/h
16Mn/12/346kg
HT-33
1210
Q235A/10/160412361230

Electric Drive Plate for 3-through-chute

No.
1
2
3
4
5

7
8

Technical parameters
Equipment model
Type
Equipment total mass (kg)
Dimensions
Drive plate
Material and thickness
Dimensions
Material and thickness of liner
Bearing
Model
Manufacturer

DST-10001000
U anti-stick type
1310kg
191010001470
Double-face U-shaped
16Mn, 12
1230100012
16Mn, 12
6211
Harbin Bearing Manufacturing
Co., Ltd.

Shell (3-through-chute)
Material and thickness
Lubricating mode
Location and quantity of oil-injection mouths
Location and amount of lubricating plugs
Model of electric drive pusher
Thrust, speed and power
Mass of electric drive pusher
Manufacturer

10
11

Supply voltage
Model of electrical components

12

Manufacturer of electrical components

Q235A 10
oil-injection mode
Bearing pedestal at the two ends
of the bearing/2
Bearing pedestal/2
DT1000-500
10000N 40/s 1.1kw
85kg
Mudanjiang Hengtian Power
Generating Equipment Co. Ltd.
415V
Breaker GV2RS14C Starter
LC1D09)
Schneider of France

Wiper
No.
1

Technical parameters
Supplier name

2
3
4
5
6

Equipment model
Equipment total mass (kg)
Belt width of applicable belt-type conveyor
Belt speed of applicable belt conveyor
Groove angle of applicable belt conveyor
122

Technical data
Mudanjiang Hengtian/
Mudanjiang Huarun
TKLS-1400
1230kg
B=1400mm
2~3.5m/s
30~35

7
8
9
10
11
12

Model, thrust and speed of electric drive pusher

Power of electric drive pusher
Material of knife edge
Variation range of groove angle
Equipment dimensions
Supply voltage

DT1000500-40/S
1.1KW
16Mn
0~35
2400mm1800mm1650mm
415V

De-Ironing Separator
No
.
1

Technical parameters

Model

Belt width of applicable

belt-type conveyor
Belt speed

Disk-type
separator
Disk-type
magnetic
separator
RCDB-14/120

Belt-type
separator
Belt-type
magnetic
separator
RCDD-14/120

mm

Disk-type
separator
Disk-type
magnetic
separator
RCDB18/120
1800mm

1400mm

1400mm

m/s
Dimensions

2.0m/s
2000*905

3.0m/s
1600*718

Distance to theoretic belt

surface
Thermal magnetic field
intensity
Working temperature rise

mm

550

450

3.0m/s
3800*2085*85
0
450

mT

120 mT

120 mT

120 mT

9
10

Iron-absorbing weight

Not more than

70
0.03-50
Natural cooling

Not more than

70
0.03-50
Natural cooling

11
12
13

Travelling speed
Total power
Total mass

kg
Cooling
type
m/min
kW
kg

Not more
than 70
0.03-50
Natural
cooling
7m/min
15
9500
4

7m/min
9.5
5500
4

/
13.5
6400
7

4
5
6
7
8

Unit

Equipment name

Precipitator
Model
Air handling
capacity
(m/h)
Quantity (set)
Filtration area
(m2)
Equipment
resistance (Pa)
Dedusting
efficiency %
Blower type
Motor model
Gas
consumption
amount
(m3/min)

XQMC-60A
7200

XQMC-80A
9000-10500

XQMC-100A
13000

XQMC-130A
16000

XQMC-150A
18000-20000

42
70

6
100

4
120

15
150

12
190

4-72No.5A
Y160M2-2
0.32

4-79No.5A
Y160M2-2
0.5

4-79No.5A
Y160M2-2
0.7

4-72No.8C
Y200L-4
0.8

1470-1770
99.5
4-72No.4.5A
Y132S2-2
0.3

123

Quantity of
pulse valve
Filter bag
requirement
()
Equipment
weight (kg)

10

13

15

Normal
temperature

Normal
temperature

Normal
temperature

Normal
temperature

Normal
temperature

2600

3200

3800

4400

/4800

AHP (Ash handling

plant)

124

Electric-Bag Compound Dust Collector

Structural parameters
1

Model

2FE480/4-2E43-G.

Type

Number of sets equipped for each boiler

Dry type, horizontal type, plate type and half pulse

type.
2 sets.

Dust collector inlet flue gas flow (per

boiler)
Design coal

3709139.3 m3/h

125

Worst coal
5

3735890.2 m3/h

Dust collector inlet dust content

Design coal

51 g/Nm3

Worst coal

63 g/ Nm3.

Pneumatic Ash Handling

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
L7
28
29
30
31
32

Item
Ash volume of design coal
Ash volume of checked coal
System output
Conveying distance
Number of ash hoppers per
electric field
Ash deposit proportion
Gas velocity at pipe terminal
Initial temperature
Selected conveying pressure
Fr(min)
Ash distribution conditions
Normal
Volume after resting
Pump diameter
Pump quantity
Number of units for each pipe
Time for single cycle
Max. system output
System gas consumption(T)
Average gas consumption(T)
Ash air ratio
Diameter for each segment
Bend quantity
Vertical climb
Length of each segment
Velocity at fore-end
Velocity at terminal
Resistance
P2
P1

Secondary ash handling system

114.0
142
240
1000
8
0.75
30.8
110
2.35
6.5
8 vessel transporters
240
10
300
2
4
225.0
240.0
120.0
208.0
11.9
Segment 1
0.3
3.0
0.0
340.0
11.1
15.1
0.9
3.4
2.5

126

t/h
t/h
t/h
m
Piece
t/m3
m/s

Bar
t/h
m
mm
s
t/h
m3/min
m3/min

Segment 2
0.4
3.0
0.0
340.0
11.1
14.5
0.6
2.5
1.9

Segment 3
0.4
4.0
30.0
320.0
11.1
15.0
0.9
1.9
1.0

m
m
m
m/s
m/s
Bar
Bar
Bar

Fluidizing blower for dust collector ash hopper

No.
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
3
3.1
3.2
3.3
4

Name
Fluidizing blower
Model
Quantity
Design flow rate
Outlet pressure
Outlet temperature

Parameter

Fan series
Cooling mode
Noise(noise one meter away from equipment
case and ground should not exceed)
Motor
Model
Bearing power
Electric power
Number of rotates
Power voltage
Motor insulation class
Motor Protection degree
Motor connection mode
Blimp fan
Electric power
Motor Protection degree
Motor insulation class
Total weight of equipment

Unit

SNH817
12
33
70
130
Driving belt
Single-stage
Air cooling
80

Set
Nm3/min
KPa

dB(A)

Y280S-4
65.2
75
1480
415
F
54
Y

kW
kW
r.p.m
V

0.18
IP54
F
1450

kW
kg

Fluidizing air heater for dust collector ash hopper

No
.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Name

Parameter

Unit

Manufactory
Type
Model
Quantity
Power
Voltage
Heating air flow
Outlet air temperature
Specification for outlet and inlet
flange
Temperature control precision
Temperature control range
Type of temperature measurement
Measurement range of temperature
measurement
Power of each heating element
Design pressure of the case
Insulation class
Weight of each heater

Zhenjiang Power Station Auxiliary Equipment Plant

Horizontal type
DYK90(II)
12
Set
90
kW
415
V
33
Nm3/min

150
DN150
0.5
0~400
Double
0~400

Grade

4.67
0.8
F
220

kW
MPa

127

kg

Air preheated fluidizing air heater for ash hopper

No.
1

Name
Manufactory

2
3
4
5
6
7
8
9
10
11
12
13

Type
Model
Quantity
Power
Voltage
Heating air flow
Max. allowable air temperature
Specification for outlet and inlet flange
Temperature control precision
Temperature control range
Type of temperature measurement
Measurement range of temperature
measurement
Power of each heating element
Design pressure of the case
Insulation class
Weight of each heater

14
15
16
17

Parameter
Unit
Zhenjiang Power Station Auxiliary Equipment
Plant
Horizontal type
DYK15(II)
12
Set
15
kW
415
V
3.5
Nm3/min
150

DN100
0.5
Grade
0~400

Double

0~400
2.5
0.8
F
175

kW
MPa
kg

Fluidizing air heater for ash silo

No.
1

Name
Manufactory

2
3
4
5
6
7
8
9
10
11
12
13

Type
Model
Quantity
Power
Voltage
Heating air flow
Max. allowable air temperature
Specification for outlet and inlet flange
Temperature control precision
Temperature control range
Type of temperature measurement
Measurement range of temperature
measurement
Power of each heating element
Design pressure of the case
Insulation class
Weight of each heater

14
15
16
17

Parameter
Unit
Zhenjiang Power Station Auxiliary Equipment
Plant
Horizontal type
DYK80(II)
4
Set
80
kW
415
V
21.16
m3/min

150
DN150
0.5
Grade

0~400
Double
0~400

4.44
0.8
F
220

128

kW
MPa
kg

Fluidizing device at silo bottom

No.
1

Name
Manufactory

2
3
4
5

Type
Model
Quantity
Size of fluidizing
device(widththickness)
Air penetrability of fluidizing plate
Max. allowable temperature of
fluidizing device
Resistance of fluidizing device
Weight of fluidizing device

6
7
8
9

Parameter
Unit
Zhenjiang Power Station Auxiliary Equipment
Plant
Side air intake
KXC150
720
m
150X25
mmxmm
0.6~0.8
300

m3/m2min

4
16.5

KPa
kg/m

Bag dust collector on silo top

Type and model
Quantity
Manufactory
Air filtering volume
Filtration area
Filtration efficiency
Air volume blown by pulse
Air-blowing pressure of pulse
Overall dimension of filter
Filter weight
Number and dimension of bags
Bag air/cloth ratio
Filtration resistance
Filtration velocity
Working temperature
Time required for replacing a bag
Service life
Total weight

MDQ200;
8 sets;
Shanghai Zhongfen Electrics Co., Ltd.
320m3/min;
200m2/set;
>99.9%;
3.5 m3/min;
0.5 -0.7MPa;
8060x3860x4500mm;
15371Kg
260bags/ 120X2050mm;
1.21m3/min/m2;
1200 Pa;
0.8 m/min;
180(MAX);
40hours;
30000h;
15371Kg.

Surge tank (equipped with fluidizer)

Type
Quantity
Volume
Design pressure
Overall dimension
Weight

Steel structure;
24;
100 m3;
constant pressure;
6000X15000mm;
20 T.

Motor data
Ash silo unloading system
Item
Model

Unit

Data
Y225M-6
129

Data
YEJ90S-6

Rated power
Rated voltage
Synchronous speed
Starting current
Rated current
Frequency
Primary
Efficiency
properties
Power factor
Stall torque
Stall current
Max. torque
Insulation class
Weight
Cooling mode
Rotating direction

kW
kV
r/min
A
A
Hz
%

30
415
980
59.5
59.5
60
92.4

0.75
415
920
4
4
60
76.8

0.84
2.18
5.8
2.17
F
kg
272
Air cooling
Bi-directional, viewed from drive end

(Times)
(Times)
(Times)

0.764
2.41
4.22
2.2
F
32
Air cooling

Fluidizing blower
Item
Model
Rated power
Rated voltage
Synchronous speed
Startup current
Rated current
Frequency
Primary
Efficiency
properties
Power factor
Stall torque
Stall current
Max. torque
Insulation class
Weight
Cooling mode

Unit
kW
kV
r/min
A
A
Hz
%
(Times)
(Times)
(Times)
kg

Data
Y280S-4
75
415
1480
70.4
70.4
60
91.8

Data
Y160M-4
11
415
1460
22.6
22.6
60
88

Data
Y250M-4
55
415
1480
102.5
102.5
60
92.6

0.87
1.9
7
2.2
F
303
Air cooling

0.84
2.2
7
2.2
F
130
Air cooling

0.88
2
7
2.2
F
425
Air cooling

Dry ash unloader

No.
1
2
3
4
5
6
7
8

Name
Model
Handling capacity
Diameter of discharge pipe
Specification of flange at ash entrance
Specification of flange at ash discharge
interface
Travel of unloading head
Lifting speed of unloading head
Parameters of lifting motor
Motor model
Motor shaft output
130

Parameter
ZSJ200D
200
350
PN 0.6,DN300
PN 0.6,DN125

Unit

2000
0.1

mm
m/s

YEJ90S-6
0.5

kW

t/h
mm

10
11
12

Motor power
Motor rotating speed
Power voltage
Motor insulation class
Motor protection degree
Motor connection mode
Parameters of dusting blower
Flow rate
Air pressure
Specification of dust outlet flange
Motor model
Motor shaft output
Motor power
Motor rotating speed
Power voltage
Motor insulation class
Motor protection degree
Motor connection mode
Type of bin level indicator
Model of bin level indicator
Noise
Weight

0.75
940
415
F
IP55
Y

kW
rpm
V

824
3660
PN0.6,DN125
Y100L-2
2.6
3
2880
415
F
IP55
Y
Solid tuning fork type
FTN50
85
550

m3/h
Pa
kW
kW
rpm
V

dB(A)
kg

Screw conveyor
No.
1
2
3
4
5

Name
Equipment model
Lifting capacity
Blade
Distance between centre of inlet &outlet
Motor parameter
Motor model
Motor power
Motor rotating speed
Power voltage
Motor insulation class
Motor protection degree
Motor connection mode

Parameter
LCS type
210
16Mn
11
Y180L-4
22
1470
415
F
IP55
Y

Unit
t/h
m
kW
rpm
V

Twin shaft mixer of ash unloading system for ash silo

No.
1
2
3
4
5
6
7
8
9

Name
Equipment model
Equipment quantity
Equipment output
Max. output of equipment
Min. output of equipment
Equipment length
Moisture content of wet ash
Water supply
Water supply pressure

Parameter
SZ200D
2
200
200
200
4.49
20~25
50~67
0.2~0.6
131

Unit
set
t/h
t/h
t/h
m
%
m3/h
MPa

10
11
12
13

14

15
16
17
18

Flange of water supply pipe

Lubrication type for bearing
Rotating speed of main bearing
Motor parameters
Motor model
Shaft power of motor
Motor power
Motor rotating speed
Power voltage
Motor insulation class
Motor protection degree
Motor connection mode
Parameters of speed reducer
Reducer type
Reducer model
Transmission ratio
Output rotating speed
Motor insulation class
Motor protection degree
Driving mode
Case material
Case thickness
Noise
Weight

PN1.0, DN100
Grease
42
Y225M-6
26
30
980
415
F
IP55
Y
cycloidal-pin wheel
BWY45-23-30
1:23
42
F
IP55
Chain
16Mn
10
85
6800

r.p.m
kW
kW
rpm
V

rpm

mm
dB(A)
kg

Filter/separator
Type & Mode
Quantity
Manufacturer
Air filtering volume
Filtering area
Filter efficiency
Pulse blowing air amount
Pulse blowing air pressure
Filter overall dimension
Filter weight
Number & size of bag
Air/cloth ratio of bag
Filtering resistance
Filtering speed
Working temperature
Service life

126W72;
24sets;
UCC India;
117.8m3/min;
101m2;
> 99% (by weight);
1.5m3/min;
0.55 -0.7MPa;
2.8 X10.4m;
8074kg (without load)/18396kg (at full load);
126bags/143X1835mm;
<1.21m3/min/m2;
1.69Kpa;
1.17 m/min;
170 (MAX);
8760h;

Fluidizing slide of pneumatic conveying device

Manufactory

Shanghai Zhongfen Electrics

Model
Type

QHPZ150
Nozzle gasifying/fluidizing plate
132

Quantity
Weight

48sets
5kg

Primary technical data for fly ash handling system

System output

No less than200(with negative

pressure/No less than 240(with positive
pressure)t/h;

Ash/Air ratio
Negative pressure conveying
Positive pressure conveying
Air consumption
Average air consumption for unit conveying
Max. air consumption for unit conveying

15.17Kg/kg (average);
19.24Kg/Kg (average);

Air consumption for unit instrument

Air consumption for each filter/separator bag cleaning
Power for system operation
Average power
Peak power
Power consumption for ash conveying of each ton
Speed
Negative pressure conveying part
Initial velocity of fly ash conveying pipe
End velocity of fly ash conveying pipe
Positive pressure conveying part
Initial velocity of fly ash conveying pipe
End velocity of fly ash conveying pipe

120m3/min;
208m3/min (per boiler with positive pressure
conveying);
3m3/min;
1.5m3/min;
704kW;
1232kW;
6.16kWh/t;
24.13m/s;
27.19m/s;
6m/s;
15m/s;

Vacuum pump
Type of vacuum pump
Model of vacuum pump
Inlet water temperature of cooling water
Inlet water pressure of cooling water
Pumping capacity
Suction pressure
Rotating speed
Efficiency
Shaft power (Design point)
Cooling mode (Air/Water)
Water consumption

liquid ring vacuum pump;

2BE4 400-2BY3;
33(Normal), 36(Max.).
0.2~0.6Mpa.
62.53kg/ min;
-45.06 kPa;
495 r/min;
47.75%;
125.4KW;
Air IC411;
7.5m3/h;

Motor detail
Item
Model
Rated power
Rated voltage
Synchronous speed
Startup current
Rated current
Frequency

Unit
Y2 315L1-4
kW
kV
r/min
A
A
Hz

133

Data
160
0.415
1500
1531.5
263.2
50

Primary properties

Efficiency

Power factor
Stall torque
Stall current
Max. torque

(Times)
(Times)
(Times)

Insulation class
Weight
Cooling mode
Rotating direction

94.9
0.89
2.2
5.81
205% of the max
load
F
~1150

kg
Air cooling
Clockwise (viewed from drive end to motor)

Air compressor
Model:
Type
Installation quantity
Rated output of air compressor
Rated working pressure
Cooling mode
Max. ambient temperature
Oil content of air compressor outlet air

BLT475W.
Screw type, low noise, and micro-oil type air
compressor.
24sets.
69 Nm3/min (101.3KPa (absolute), 20air as the
standard air).
0.8MPa.
Water cooling.
50.
<3mg/m3.

Air compressor motor

Item
Model
Rated power
Rated voltage
Synchronous speed
Startup current
Rated current
Frequency
Primary properties

Weight
Cooling mode
Rotating direction

Unit
Data
Y2-HV450-4
kW
355
kV
11
r/min
1500
A
180.6
A
25.8
Hz
50
Efficiency
93.4
Power factor
0.85
Stall torque
0.8
Stall current
7.0
Max. torque
2.0
Insulation class
IP54
kg
3700
IC411
Clockwise(viewed from drive end to non-drive end)

Gas-liquid separator
No.
1
2
3
4
5
6

Name
Model
Treatment medium
Rated air capacity processed
Separation principle
Working pressure
Pressure loss

Unit
Nm3/min
MPa
MPa
134

Hangzhou Shanli
SLAD-70NW-GF
Air
69
Stainless steel screen
0.85
0.001

7
8
9
10
11
12
13

Dehydration efficiency
Model of automatic blowdown valve
Discharge interval
Discharge time each
Case material
Capacity
Weight

%
min
s
L
Kg

99
RPT-16
0.5
5
Q235B
130
80

Technical data of pre-cooler

No.
1
2
3
4
5
6
7
8
9

Name
Model
Type
Overall dimension
Cooling area
Velocity of pipe side medium
Velocity of case side medium
Exhaust port temperature
Suction inlet temperature
Case material

Unit
mm
m2
m/s
m/s

Hangzhou Shanli
SLAD-70NW-YL
Light pipe type
412X2074
15
8
7
30
45
Q235B

Technical data of condenser

No.
1
2
3
4
5
6
7
8

Name
Model
Type
Overall dimension
Cooling area
Velocity of pipe side medium
Velocity of case side medium
Copper tube material
Weight

Unit
mm
m2
m/s
m/s
kg

Hangzhou Shanli
FS15S6
Shell-tube type
168X1354
7.8
1.5
0.5
T2
68

Technical data of evaporator

No.
1
2
3
4
5
6
7

Name
Model
Type
Overall dimension
Cooling area
Compressed air inlet& out let
temperature
Copper tube material
Weight

Unit
mm
m2

Hangzhou Shanli
SLAD-70NW-ZF
Fin type
466X1644
85
30/5

kg

T2
180

135

Ash & Slag System

Concentrator
No.
1
2
3
4
5
6
7
8
9
10

Name
Model
Quantity
Hopper diameter
Sewage treatment capacity/set
Effective volume/set
Effective settling area/set
Sewage suspended solids content at inlet
Required suspended solids content in overflow
water
Harrow body diameter
Rotary harrow diameter

136

Unit
Set
m
m3/h
m3
m2
ppm
ppm

Parameter
GNJ15.0TB
2
15
900
900
1600
2000
10

m
m

0.219
9

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Rotary harrow speed

Lifting harrow height
Allowable max particle size of slurry
Material of inclined plate
Thickness of the inclined plate
Quantity of inclined plate
Vertical distance between inclined plates
Angle between inclined plate and horizontal plane
Wall thickness of hopper
Drive motor model
Main harrow motor power
Main harrow motor voltage
Main harrow motor IP
Drive mode of main harrow motor
Reducer model
Reduction ratio
Lifting motor power
Lifting motor voltage
Total weight of the whole unit/set

r/min
m
mm
mm
Piece
mm
mm
kW
V

kW
V
t

0.148
350
50
PVC
3
1200
90
65
10
Y100L2-4
3.0
415
IP56
Direct connection
XWED3-84-1/187
1:187
2.2
415
100

Data of drive motor

Items
Model
Rated power
Rated voltage
Synchronous speed
Start-up current
Rated current
Frequency
Main Characteristics

Unit

Efficiency
Power factor
Stall torque
Stall current
Maximum torque

Insulation class
Weight
Cooling method
Direction of rotation

kW
kV
r/min
A
A
Hz
%
(Times)
(Times)
(Times)
kg

Data
Y100L2-4
3
0.415
1500
56
6.8
50
82.5
0.81
2.2
7.0
2.2
F
55
Air cooled
Clockwise(viewed from
drive end to non drive end)

Surge tank
Quantity
Hopper diameter
Wall thickness of hopper
Effective volume
Sewage medium
Sewage quality at inlet

1 set
15m
10mm
750 m3
Overflow water of concentrator, and make-up
water from hydraulic division
350mg/l

Required drainage water quality

10 ppm

137

Bottom slag hopper overflow water tank (each boiler)

Quantity
Tank diameter
Tank height
Tank wall thickness
Effective volume
Water inlet flange
Water outlet flange

1set
4m
4.5m
6mm
50 m3
PN1.0, DN300
PN1.0, DN250

Mill rejects amount

Capacity
Item
Coal consumption
Mill rejects

Design coal(t/h)
Check coal (t/h)
Design coal(t/h)
Check coal (t/h)

1600MW

6600MW

346
386.5
3.46
3.865

2076
2319
20.76
23.19

Scrapper conveyor of mill rejects

No.
1
2

Item
Manufacturer
Type:

Conveying capacity
Normal conveying capacity:
Max conveying capacity:

Unit

Upper back chain waterimmersed scrappertype

m3/h
m3/h

4
5
6
7
8
9

Normal speed:
Maximum speed:
Cooling capacity and pressure
Normal conditions:
Maximum operating conditions:
Sealing form
Angle of inclination of the rising
segment:
Tank volume
Motor Model:
Power:

Parameter

m/s
m/s
m3/h, MPa
m3/h, MPa

18.0
33.0
Chain pulling speed
0.04
0.06

8, normal pressure
20,normal pressure
Anhydrous seal
30

m3

50

kW

7.5

138

10

11

12

13

14

15

Voltage:
Speed:
Driver:
Manufacturer:

V
r/min

415
1450

Max torque generated:

Output speed range:
Tensioning device:
Manufacturer:

KNm
rpm

Changzhou Nanjiang
Reducer Co., Ltd.
11767
11

Tensioner oil pump model:

Tensioning cylinder stroke:
Cylinder diameter:
Max set pressure of the system:
Material and thickness of the tank
body
Wear-resistant material ,thickness and
service life of the tank body
Chain
Chain specifications:
Chain diameter:
Pitch:
Conveyor chain material and service
life
Manufacturer
Scraper
Material and thickness of scraper
Scraper width
Scraper material life
Total weight:

Qingdao Jinhuahai Hydraulic Manufacturing Co.,

Ltd.
CBN-E314
mm
300
mm
102
MPa
16
Q235-A, 10
Basalt cast board, 40mm
in thickness, and service
life of 8 years
2692
26
92
14CrNiMo5

mm
mm

Tianjin Jinxin
mm

Q235-A65Mn

mm
hour
ton

182
25000
38

Unit
kW
kV
r/min
A
Hz
%

Data
1PQ83554PB90-Z
355
415
1500
690
50
96.4

(Times)
(Times)
(Times)

0.86
2.3
7.2
2.9

High-concentration pump LV motor

Item
Model
Rated power
Rated voltage
Synchronous speed
Rated current
Frequency
Main characteristics

Efficiency
Power factor
Stall torque
Stall current
Maximum torque

Insulation class
Weight
Cooling method
Direction of rotation

kg

139

IP55
2100
IC416
Bidirectional

Technical parameters of slag conveying system

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Parameter name
Effective volume of boiler slag pit
Operating temperature of boiler slag pit
Closing time of slag discharge device
Normal output of Dry slag
conveyor(continuous)
Maximum output of dry slag
conveyor(continuous)
Dry slag conveyor belt speed under
normal output conditions
Dry slag conveyor belt speed under max
output conditions
Dry slag conveyor cleaning chain speed
under normal output conditions
Dry slag conveyor outlet slag temperature
under normal output conditions
Dry slag conveyor outlet slag temperature
under max output conditions
Dry slag conveyor cooling air flow under
normal output conditions
Dry slag conveyor cooling air flow under
max output conditions
Surface temperature of dry slag conveyor
equipment under normal output conditions
Effective width of dry slag conveyor belt
Upper metal plate material of
dry slag conveyor belt
Upper metal plate thickness of dry slag
conveyor belt
Dry slag conveyor tank width
Angle of inclination of dry slag conveyor
Temperature of air flow into the furnace
Particle size at the outlet of large slag
crushing equipment
Slag crusher output

Unit
m3

h
t/h

Value
320
1000
6
15~34.4

t/h

51.4

m/min

0.8~8

m/min

m/min

0.2~2

100

100

m3/h

14070

m3/h

17980

50

mm

1400
Heat-resistant stainless steel

mm

mm

mm

1800
27
350
200

t/h

52

140

22
23
24
25
26
27
28

Size of particle at outlet of slag crusher

Bucket elevator output
Effective volume of slag storage bin
Filtration efficiency bag dust collector
Dust concentration of bag dust collector
emission
Biaxial agitating device output
Vibrating feeder output

mm
t/h
m3

mg/m3

3030
60
900
99.5
50

t/h
t/h

100
100

Bottom slag discharge device

Manufacture
Quantity(each boiler)
Model
Drive mode
Type
Unit Quantity
Cylinder stroke
Cylinder thrust
Oil pressure
Motor model
Motor power (2 sets)
Motor Supply Voltage
IP
Dimensions
Proper material
Proper thickness
Max temperature
Structural features

STATE GRID FUTONG

1
GPZP14
Hydraulic
Back to back
12
720
80
11
Y112M4
25.5
415
IP55
500031003200
Heat-resistant stainless steel
300
800
Gear form

mm
kN
Mpa
kW
V
mm

Dry slag conveyor

Manufacture
Quantity
Model
Drive mode
Rated output
Max output
Rated output slag discharge
temperature
Max output slag discharge
temperature
Rated output cooling air flow
Max output cooling air flow
Conveyor belt type
Belt speed (normal/max)
Service life of the chain and chain
wheel
Service life of mesh belt
Slag storage capacity
Max amount of slag storage allowing

STATE GRID FUTONG

1
GPZS14
Friction drive
15~34.4
51.4
100

set/boiler
t/h
t/h
0C

100

0C

14070
17980
Bidirectional spiral
70/140
30000

Nm3/h
Nm3/h

50000
12
12

h
m3
m3
141

mm/s
h

start with load

Chain tensioning mode
Speed regulation mode
Signal that can be monitored and
obtained in the control room
Conveyor chain motor model
Conveyor chains motor power
Conveyor chain reducer model
Cleaning chain motor model
Cleaning chain motor power
Motor supply voltage
IP
Fire service installations
Angle of inclined segment
Overall weight

Hydraulic automatic
variable frequency speed control
Slip, overload, chain rupture
QABP-160
18.5
SC6004
DM100
2.2
415
IP55
Available
27
~130

kW
kW
V

Slag crusher
Manufacture
Quantity
Model
Rated output
Type of sealing
Crushed particle size
Gear form
Teeth roll material
Cutting board material
Operating temperature of the slag crusher
Motor power
Motor supply voltage
IP
Service life
Overall weight

STATE GRID FUTONG

1
2PG8001000
52
Labyrinth
3030
Involute
High manganese alloy
High manganese alloy
300
237
415
IP54
24000
7.5

set/boiler

mm

kW
V
h
t

Bucket elevator
Manufacture
Quantity
Model
Design output
Motor model
Motor power
Reducer model
Max operating temperature of bucket
elevator
Running speed of the chain bucket
Chain bucket specifications (chord length X

STATE GRID FUTONG

2
FLNE50
60
Y160-4
15
ZLYNZ160-46
250
30
320400
142

set/boiler
t/h
kW

m/min
mm

width)
Lifting height
Overall weight

~26
~13

m
t

Bag dust collector

Manufacture
Quantity
Model
Separation efficiency
Bag service life
Operating pressure range
Bag dust collector flow rate
Bag dust collector area
Bag material/operating temperature
Filter bag specifications/quantity
Pulse cleaning air consumption
Pulse cleaning air pressure
Pulse controller
Dusting fan
Solenoid valve model
Solenoid valve quantity
Differential pressure transmitter
Vacuum gauge

STATE GRID FUTONG

1
DMC-170
99.9
10000
1800
0.8
140
NOMEX/300
130X2000/168
0.53
0.5~0.7
DMK-21-3CS
9-19A
ASCO
21
Shanghai Instrument Factory
No.3
YZ-60

set/bin
%
H
Pa
m/min
m2
m3/min
Mpa

Slag bin and its equipment

Effective volume of slag bin
Quantity of slag bin
Slag bin diameter
Slag bin manufacturer
Slag bin design temperature
Type, model and manufacture of slag level
meter
Quantity of slag level meter
Service life of slag level meter
Quantity of slag bin shaker

800
1
10000
STATE GRID FUTONG
200
Tuning fork /E+H
radar wave/Milltronics
3
10000
3

m3
set/2boilers
Mm

3
80~100
11
10000
~400

set/bin
t/h
kW
H
Kg

Vibrating feeder
Manufacture
Type
Quantity
Output
Motor power
Service life
Weight

Biaxial agitating device

Manufacture
Type

STATE GRID FUTONG

JSL-100

143

Quantity
Output
Motor power
Required Water flow:
Required water pressure:
Material of wearing parts
Service life
Weight

1
100
22
~15
0.3~0.6
Iron-based wear-resistant alloy
10000
4.5

Bag dust collector

No.
1
2
3
4
5
6
7

Item
Type
Quantity
Air treatment capacity
Filtration air speed
Filtration area
Filter bag quantity and size
Filter bag withstand temperature

8
9
10
11
12
13
14

Bag life
Filter bag resistance
Concentration of dust emission
Dusting fan flow
Dusting fan pressure head
Dusting fan life
Manufacturer

Parameter
Pulse jet
1set
16m3/min
0.8m/min
20m2
24pcs/ 1302100mm
Normal temperature 150
Impact temperature 200
18000h
1200Pa
50mg/m3
20m3/min
2500Pa
18000h
STATE GRID FUTONG

144

set/bin
m3/ h
Kw
m3/h
Mpa
H
T

Raw Water
Pre-treatment (DM
plant

Raw water quality

Sr. No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Test Samples
Colour (Pt Co Units)
Temperature
pH value
Odour
Total suspended solids, mg/l
Turbidity NTU
Free chloride/residual oxidant
Total dissolved solids, mg/l
E C (s/cm)
Total hardness CaCO3, mg/l
High calcium hardness CaCO3, mg/l
Magnesium hardness CaCO3, mg/l
Natrium Na, mg/l

Design Raw Water Analysis

20
27
8.4
Un-objectionable
1500 (During Monsoon)
1000 (During Monsoon)
Nil
400
600
185
115
70
30
145

14
Potassium K, mg/l
15
High carbonate rock hardness CaCO3, mg/l
16.
High non-carbonate rock hardness CaCO3, mg/l
17
Phenolphthalein alkalinity CaCO3,mg/l
18
Methyl orange alkalinity CaCO3, mg/l
19
Sulphate SO4, mg/l
20
Chloride Cl, mg/l
21
Nitrate NO3,mg/l
22
Sulphide as H2S, mg/l
23
Phosphates as PO4, mg/l
24
Activated silica SiO2, mg/l
25
Silicon dioxide, mg/l (Non-reactive)
26
BOD5, mg/l
27
COD, mg/l
28
TOC
29
Phenol /Other arene
30 a
Grease, mg/l
b
Free floating, mg/l
c
Emulsifying agent, mg/l
31
Carbon dioxide CO2, mg/l
32.
Free ammonia, mg/l
Heavy metal :
33
Iron Fe, mg/l
34
Manganese Mn, mg/l
35
Chromium Cr, mg/l
36
Copper Cu, mg/l
37
Nickel Ni, mg/l
38
Zinc Zn, mg/l
39
Aluminium Al, mg/l
40
Cadmium Cd, mg/l
41
Arsenic As, mg/l
42
Boron B, mg/l
43
Mercury Hg, mg/l
44
Lead Pb, mg/l
45
Dissolved oxygen, mg/l
46
Cyanide CN, mg/l
47
Fluorine F, mg/l
48
Barium Ba, mg/l
49
Strontium Sr, mg/l
50
Kjeldahl Nitrogen, mg/l
51
Vanadium V, mg/l
52
Selenium Se, mg/l

5
185
Nil
Nil
185
35
22
3
0.01
0.03
14
8
7
35
<0.01
<1
<1
<1
0.9
Nil
<0.5
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
0.05
<0.001
<0. 01
6
<0.01
0.5
Nil
<0.01
1
<0.01
<0.01

Technical parameters table of clarification tank

No
.
A
1.

Relevant parameters

2.
3.

Quantity
Inner diameter

Unit

Value

Set
m

Sludge recycling separation

type
4
14.3

Basic parameters
Type

146

4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16

Straight edge height

Total height
Effective volume
Bottom slope
Arrangement type
Normal flow
Maximum flow
Residence time in the first reaction chamber
Residence time in the second reaction chamber
Total residence time
Flow rate in the first reaction chamber
Flow rate in the second reaction chamber
Up-flow velocity in separation zone

m
m
m3

7.0
9.42
1060
12%

m3/h
m3/h
min
min
min
mm/s
mm/s
mm/s

17.
18.
B
19.
20.
21.
22.

Lift flow
Sludge reflux ratio
First reaction chamber
Material
Diameter
Height
Steel plate thickness

m3/h

380
430
4.5
21
180
180
20
<0.8mm/s
When 3 sets are running
1320
4:1

C
23.
24.
25.
26.
D
27.
28.
29.
E
30.
31.
32.
33.
F
34.

Second reaction chamber

Material
Diameter
Height
Steel plate thickness
separation zone
Separation area in separation zone
Height of clean water area
Separation zone volume
Water collection sump
Form
Material
Quantity (each)
Section size
Inclined tube
Tube material

35
36

Height
Area

37
G
38.
39.
40.
41.
42.
43.
44.
45.
46.

Form
Agitator
Model
Quantity (each clarification tank)
Supporting motor power
Supporting motor IP
Reducer model
Reduction ratio
Input shaft speed
Output shaft speed
Agitator regulating range

m
m
mm

Carbon steel
2
5
6

m
m
mm

Carbon steel
6
5.87
8

m2
m
m3

132
1.5
4

Set
mm

Ring form
Carbon steel
12
400500

130m2/s
et

Set
kW

r/min
r/min
r/min
147

Ethylene-propylene
copolymer
Inclined length 1000mm
Meet the system
requirements
50 hexagonal beehive
HX-14.3-JJ
1
7.5
IP55
GFF77
72
1450
5-20
5-20

47.
48.
49.
50.

Agitator type
Impeller diameter
Height
Agitator manufacturer

H
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.

Scraper
Model
Type
Quantity (each clarification tank)
Supporting motor model
Supporting motor power
Supporting motor IP
Reduction ratio
Output shaft speed
Scraper regulating range
Scraping arm diameter
Scraper manufacturer

I
No
.
62.
63.
64.
65.
66.

Sludge thickening cone

Relevant parameters
Type
Quantity (each clarification)
Volume
Mounted position
Agitator type

Mechanical agitation
1
1.5
Lower part
Grid

67.

Speed

~0.05

J
68.
69.
70.

Awning structure
Type
Design load
Steel corrosion type

71.

Covering range

72.
73.
74.

Height
Main material
Steel structure form of supporting mechanical device
Design load of steel structure
kg

75.
76.
77.
78.
79.
K

kw
r/min
r/min
m

Unit

kg

Steel corrosion type

Height
Main material
Corrosion type and material of steel fittings in tank
Outlet water indicators
Turbidity

Flat paddle type

1200
570
Jiangsu Yihuan
Wuxi Power Station
Auxiliary Equipment Plant
Jiangsu Zhaosheng
HX-14.3-JG
Center-driven scraper
1
Y801-4
0.37
IP55
5133
~0.05
~0.05
12.8
Jiangsu Yihuan
Wuxi Power Station
Auxiliary Equipment Plant
Jiangsu Zhaosheng
Value

Steel structure
800
Paint for corrosion
protection
20002500
Covering the whole motor
2500
Carbon steel
Section steel structure
700
Paint for corrosion protection
2500mm
Carbon steel
Carbon steel for corrosion
protection
10NTU

80.
148

Suspended solids

10

81.

Chemical feed system

Self-priming chemical lift pump
Pump model
Quantity
Pump type

FSB series
2 sets
Vertical single-stage
single-suction selfpriming pump
Flocculant solution at
concentration of 10%
20 m3/h

Shaft power
Allowable suction lift
Rated speed

2.25 kW
3m
2900 r/min

Efficiency at rated
operating conditions
Shaft seal type

60%

Design head
Nominal priming
diameter
Total weight of pump
set
Rated power

0.12 MPa
65 mm
85 kg

Bearing type
Nominal outlet water
diameter
Motor IP

3 kW

Insulation class

Power supply

AC 415V (3-phase 4wire), 50Hz

Local electrical
control box IP

Delivery medium
Design flow

Dynamic centrifugal
seal
Imported SKF bearing
50 mm
IP55
Insulation class of F,
temp. rise class of B
IP65

Three tanks of flocculant (dissolving tank, aging tank and storage tank):
Type of chemical
Dimensions of single
set of tanks
Volume of single set
of tanks
Quantity

Solution at
concentration of 10%
(PAC)
Horizontal square
2.5m 2.5m2.5m
15 m3

Material

Concrete + corrosion
protection

Anti-corrosion
specifications of inner
wall
Working pressure

Epoxy glass fiber

reinforced fiber for
corrosion protection
Atmospheric pressure

2 sets

149

Flocculant (coagulant) metering pump

Manufacturer
Quantity and
operating
conditions

Water pump type

Control mode

MILTON ROY or
PULSAFEEDER
6 sets, including 5 sets that
one-to-one correspond to the
clarification tank, operating
in unit system; another 1 set
is put into the inlet of sludge
thickening tank.
Imported motor driven
mechanical double
diaphragm metering pump
Inverter regulation (ABB
inverter)

Design flow

650L/h

Diaphragm material

PTFE
(Polytetrafluoroethylene)
Flocculant solution at
concentration of 10%
85kg

Delivery medium
Total weight of
pump set
Rated power
Motor IP

1.1 kW
IP55

Design head

0.6 MPa

Transmission ratio

9.5:1

Stroke speed

152SPM

Adjustment
accuracy of
metering pump
Pump casing
material
Pump head
material
Medium
temperature
Supporting motor
model
Power supply
Insulation class

1%
SS316
SS316
Flocculant solution at
concentration of 10%
IEC90
AC415V, 50Hz
Insulation class of F,
temp. rise class of B

Coagulant aid metering pump

Quantity and
operating conditions

Design head
Stroke speed

5 sets, one-to-one
correspond to the
clarification tank,
operating in unit
system
Double diaphragm
metering pump of
drive machinery
0.6 MPa
152SPM

Pump casing material

SS316

Pump head material

Delivery medium
Total weight of pump
set
Rated power
Motor IP

SS316
0.1% coagulant aid
85kg

Water pump type

Control cabinet IP

1.1 kW
IP55

Control mode

Inverter regulation (ABB

inverter)

Design flow

732L/h

Transmission ratio
Adjustment accuracy
of metering pump
Diaphragm material

9.5:1
1%

Connection type
Medium temperature
Supporting motor
model
Power supply
Insulation class
IP65
150

PTFE
(Polytetrafluoroethylene)
Flange or bonding
Normal temperature
IEC90
AC 415V, 50Hz
Insulation class of F,
temp. rise class of B

Streaming current meter:

Model
Accuracy
Power supply
Reading display

SC-3000B

Mounted position

On the inlet pipe of

clarification tank
(open)
1%
Signal output
4~20mA
220VAC, 50Hz, 46W
IP
IP56
LCD screen display on site/in direct serial connection with
computer/remote transmission via PLC

Online turbidity meter

Model
Response time

Range
Signal output
Power supply
Reading display

T53

Mounted position

On the outlet pipe of

clarification tank
(open)
Step response, with
Accuracy
At 0~40NTU, 2% of
initial response of 1
reading; at
minute and interval
40~100NTU, 5% of
response of 15s
reading
0.001~100NTU
Signal averaging time Users can select 6, 30,
60, 90s; and default is
30s
4~20mA
Communication mode Hard-wired
220V
IP
IP56
LCD screen display on site/ in direct serial connection with
computer/remote transmission via PLC

Static mixer
Model
Mounted position
Quantity

Mixing time
Design pressure
Test pressure
Material

JN-GH-600/ JN-GH-300
On the inlet water pipe of clarification
tank/thickening tank/dehydrator (open)
There are 11 sets, 5 sets of which each
corresponds to a clarification tank, 1 setis
mounted on the inlet pipe of sludge thickening
tank, and the remaining 5 sets are mounted on
the inlet of centrifugal dehydrator.
3s
0.6MPa
0.75MPa
Steel-lined plastic (resistant to acid and alkali
corrosion)

Intermediate water pond

(1) Intermediate water pond:
Storage pond volume 5000m3
Area
35.0m35.0m

Total depth of pond

Effective depth of
151

4.5m
4.0m

pond
(2) Reflux pump :
Pump number
Design flow
Design head
Rotation speed

2 sets
1020m3/h
0.20MPa
1450 r/min

Outlet pipe diameter

Rated power

350mm
110kw

Efficiency
Submergence
Blade type
Bearing lubrication
type
Motor model

72%
4.5 m
Closed
Rolling bearing
Y315S-4

Make-up Water System

Circulating water system
Technical data sheet of water tank
Water tank
Name
Type
Quantity
Effective volume
(m3)
Diameter (mm)
Straight height
(mm)
Total height
(mm)

Filter water
tank
Vertical barrel
straight type
2 sets
500m3

Ultrafiltration
water tank
Vertical
cylindrical
straight type
2 sets
500m3

Reverse osmosis
water tank
Vertical
cylindrical
straight type
2 sets
500m3

Demineralized
water tank
Vertical
cylindrical
straight type
4 sets
1600m3

9500
H=8200

9500
H=8200

9500
H=8200

14000
H=11500

9500

9500

9500

13000

Standards of water samples

Name of water
sample
Dual-media
filter
Outlet water
turbidity
Activated
carbon filter
Ultrafiltration
water yield
Reverse
osmosis water
yield
Primary
demineralized
water system
Mixed bed
outlet water

Item

Symbol

Unit
mg/L

Control
standard
10-20

Analysis
interval
24h

Inlet water
turbidity

NTU
NTU

mg/L

2-5

24h

<2

24h
24h
24h
24h
24h
24h
2h

SDI
Free chlorine
Iron
Turbidity
SDI
DD
Conductivity

NTU

mg/L
mg/L
mg/L

DD

S/cm
S/cm

<0.1
<0.1
2
<5
20
5

Silica
Conductivity

SiO2
DD

g/L
S/cm

100
0.2

2h
2h

Silica

SiO2

g/L

20

2h

152

Demineralized
water

Conductivity

DD

S/cm

0.2

2h

Silica
Sodium
pH

SiO2
Na+

g/L
g/L

20
10
6-7.5

2h
2h
2h

Ultrafiltration & Reverse Osmosis System

Ultrafiltration system
Water yield capacity
Filter cycle

220 m3/h (set) (25 ,

after operating for 3
years)
30 minutes (after
operating for 3 years)
2 minutes

Total duration of back

washing
Temperature
Reverse osmosis system
Water yield capacity
150m3/h (set) (25
, after operating for
3 years)

SDI

1 (after operating for

3 years)

Water recovery

90%

Chemical cleaning
cycle
15~40

30 days

Demineralization rate

98% (after operating

for 1 year); 95%
(after operating for 3
years)
75 % (after operating for 3 years)

Recovery

Ultrafiltration system Equipment structure

Relevant parameters
Value
1. Ultrafiltration feed water pump
Type
Horizontal
centrifugal pump
Flow
440m3/h
2. Automatic cleaning filter
Type
CTF-M30-M8
Flow
440m3/h

Relevant parameters

Value

Quantity

4 sets

Head

0.25MPa

Filter precision
Material Case

Quantity
Back washing mode

Filter element (strainer)

Back washing flow

100m
Carbon steel 37-2
lined with epoxy
resin coating
SS316L
50m3/h

Single set flow (13)

Relevant parameters

220m3
Value

Model
Membrane diameter

TARGA10072
(V1072-35-PMC)
0.9 mm

Filtration molecular weight

100 thousand

Operating pressure

0.20 MPa

3 sets
Endogenous back
washing
0.20MPa

Back washing pressure

3. Ultrafiltration device
a) Quantity
6 sets
Relevant parameters
Value
b) Membrane element
Type
Hollow-fiber
membrane
Quantity of membrane 44 piece/set
elements
Effective membrane
80.9 m2/piece
area
Membrane material
Special modified

153

Max inlet water

pressure
Membrane flux
recommended by
manufacturer
Recovery
Control mode
Conventional back
wash cycle
Conventional back
wash procedure
Each washing time
Each back washing
time
Enhanced back
washing flow
Chemical cleaning
cycle
Chemical type and feed
concentration

polysulfone
0.31 MPa

Max inlet water temperature

40

65 l/m2h

Membrane fluxdesigned by
engineering company

65 l/m2h

95 %
Fully automatic

Attenuation rate
Operation mode

30 min

Enhanced back wash cycle

1 %/year
Cross-flow
filtration
1 time/day

Upper back
washing, lower
back washing, and
washing
0.50 min
1 min

Time of conventional back

wash process

3 min

Washing flow
Conventional back washing
flow
Chemical type and
concentration for enhanced
back washing
Chemical cleaning flow

504 m3/h
580 m3/h

290m3/h
3 months

200 mg/l (NaClO)

Service life
450 mg/l (HCl)
450 mg/l (NaOH)
c) Supporting ultrafiltration membrane case
Model
Membrane
Quantity
components
supporting
Case material
PVC
Operating pressure
Diameter
357 mm
Length
d) Automatic SDI detector
Quantity
2 sets
Model
Manufacturer
RIZONSDI
4 Back washing equipment
a) Back washing pump
Model
Horizontal
Quantity
centrifugal pump
Flow
300 m3/h
Head
b) Frequency converter
Quantity
3 sets
Power
Manufacturer and
ABB/SIEMENS products
origin
c) Filter
Relevant parameters
Value
Relevant parameters
Model
Vertical
Quantity
Flow
600 m3
Filter precision
5. Ultrafiltration acid feed device
a) Chemical feed amount
Preparation
30 %
Chemical feed amount
concentration for
ultrafiltration back
154

200mg/l
340 m3/h (cleaning
half for each time )
Not less than 5years

44 piece/set
0.5 MPa
2011 mm
Three channels

3 sets (2 in service,
1 for standby)
0.25 MPa
45 kW

Value
1 set
100m
450 mg/l

washing
Preparation
30 %
Chemical dosage
20 mg/l
concentration for
reverse osmosis makeup water
b) Metering solution tank
Model
Vertical barrel
Quantity
1 set
Volume
3 m3
Diameter
1620 mm
Height
2040 mm
c) Chemical feed metering pump for ultrafiltration back washing
Model
GB0600
Type
Diaphragm pump
Quantity
2 sets
Flow
500 l/h
Outlet pressure
0.50 MPa
d) Chemical feed metering pump for reverse osmosis make-up water
Model
GM0120
Type
Diaphragm pump
Quantity
2 sets
Flow
100 l/h
Outlet pressure
0.50 MPa
e) Acid and alkali resistant chemical drum pump
Type
Drum pump
Model
P90H60S
Quantity
2 sets
Flow
132 l/min
Head
11.5 m
Pipe line length
1.1 m
Pipe line material
PVDF
f) Acid mist absorber
Quantity
1 set
Nominal diameter
350 mm
Specification and name 38 Polyhedral
Filler height
750 mm
of filler
Hollow Ball
Absorption material
PVC
6 Ultrafiltration alkalify device
a) Chemical feed dosage
Preparation
30 %
Chemical feed amount
450 mg/l
concentration for
ultrafiltration back
washing
b) Metering solution tank
Type
Vertical barrel
Quantity
1 set
Volume
3 m3
Diameter
1620 mm
Height
2040 m
Carbon dioxide absorber
1 set
c) Chemical feed metering pump for ultrafiltration back washing
Model
GM0500
Type
Diaphragm pump
Relevant parameters
Value
Relevant parameters
Value
Quantity
2 sets
Single set flow
500 l/h
Outlet pressure
0.50 MPa
Motor power
0.55 kW
d) Chemical feed metering pump for reverse osmosis water yield and alkalify
Model
GM0240
Type
Diaphragm pump
Quantity
2 sets
Single set flow
200 l/h
Outlet pressure
0.70 MPa
Motor power
0.55 kW
7 Sodium hypochlorite feed device
a) Chemical feed amount
Preparation
10%
Chemical dosage
200 mg/l
concentration for
ultrafiltration back
washing
155

b) Metering solution tank

Type
Horizontal barrel
Single set volume
8 m3
8 Ultrafiltration chemical cleaning device
a) Cleaning tank
Type
Vertical
Volume
5 m3
Height
2440 mm
b) Cleaning pump
Type
Horizontal barrel
Single set flow
340 m3/h
c) Security filter
Type
Vertical
Single set flow
340 m3/h
Filtration precision
100m
Filter element quantity 6 (folded large flux
(each set)
filter)
Filter component
PP
9 Security filter
Type
Vertical
Single unit flow
200 m3/h
Design pressure
0.6 MPa
Cylinder thickness
5 mm
Filter element quantity 6
(each set)
Filter component
PP
10 Variable-frequency high-pressure pump
a) High-pressure pump
Model
PWT125-80-315S
Quantity
6 sets
Head
1.20 MPa
b) Frequency converter
Quantity
6 sets

Quantity
Diameter

2 sets
1600 mm

Quantity
Diameter
Performance parameter of
electric heater

1 set
1740 mm
60 kw

Quantity
Head

2 sets
0.2 MPa

Quantity
Diameter
Filter element specification
Material cylinder

1 set
DN550 mm
910PBHAC
SS316

Quantity
Diameter
Test pressure
Filtration precision
Material cylinder

6 sets
DN600mm
0.9 MPa
5m
SS316

Type
Flow
Rotate speed

Horizontal cylinder
200 m3/h
2900 r/min

Power

90 Kw

Reverse osmosis device

Relevant parameters
1) Quantity
2) Membrane element
Model
Arrangement (level
and section) mode
Demineralization rate
(after 3 years)
Effective membrane
area
Max operating
pressure
Max inlet water flow

Value
6 sets

Relevant parameters
Single set flow (15)

Value
150 m3/h

TFC 8040 -FR-400

21: 13

Quantity
Demineralization rate
(within 3 years)
Membrane material

204 piece/set
98 %

40

2.1 MPa

Maximum operating
temperature
Max pressure drop

12 m3/h

Min inlet water flow

4 m3/h

95 %
37 m2/piece

156

Polyamide

0.4 MPa

Membrane flux
21 l/m2h
recommended by
manufacturer
Attenuation rate
1 %/year
Chemical cleaning
1 month
cycle
Service life
3 years
3) Reverse osmosis scale inhibitor feed device
a) Electric stirring solution tank
Type
Vertical
Single set volume
2 m3
Height
b) Chemical feed metering pump
Model
GM0090
Quantity
2 sets
Outlet pressure
0.50 MPa
4) Reducing agent feed device
a) Electric stirring solution tank
Type
Vertical
Single set flow
2 m3
height
b) Chemical feed metering pump
Model
GM0170
Quantity
2 sets
Outlet pressure
0.50 MPa
4)Reverse osmosis chemical cleaning device
a) Cleaning tank
Type
Vertical
Volume
5 m3
Height
2440 mm
Relevant parameters
Value
Proper material and
PE
anti-corrosion of
equipment
b) Cleaning pump
Type
Horizontal barrel
Single set flow
210 m3/h
c) Security filter
Type
Vertical
Flow
210m3/h
Design pressure
0.6 MPa
Filtration precision
5m
Filter element quantity 6
(each set)
6) Flushing water pump
Type
Horizontal barrel
Single set flow
200 m3/h

Recovery

75 %

Control mode
Chemical cleaning
flow

Full automatic
210 m3/h

Quantity
Diameter
1820 mm

2 sets
1300 mm

Mode
Single set flow

Diaphragm pump
60 l/h

Quantity
Diameter
1820 mm

2 sets
1300 mm

Type
Single set flow

Diaphragm pump
110 l/h

Quantity
Diameter
Wall thickness
Relevant parameters
Performance
parameters of electric
heater

1 set
1740 mm
No less than 6 mm
Value
60 kw

Quantity
Head

2 sets
0.35 MPa

Quantity
Diameter
Test pressure
Filter element
specification
Filter component

1 set
DN600mm
0.9 MPa
910PBBAB

Quantity
Head

2 sets
0.35 MPa

Parameters

Value

PP

Ion Exchanger
Parameters
Design parameters

Value

157

Design water flow

3240 m3/h
Design temperature
50
Parameters of chemicals
1) Hydrochloric acid (HCl)
total acidity (in HCl)
31
Ignition residue
0.15
Arsenic (in Sn)
0.0001
2) Sodium hydroxide (NaOH)
Sodium hydroxide (in
40
NaOH)
Sodium chloride (in NaCl) 2.0
Double-medium filter
Type
Diameter
Max flow
Test pressure
Medium layer height
(anthracite/quartz sand)

Vertical barrel
3000
98 m3/h
0.75 MPa

Design pressure

0.6 MPa

Iron (in Fe)

Free chlorine (in Cl)
Sulphate (in SO4)

0.01
0.01

Sodium carbonate (in

Na2CO3)
Ferric oxide (in
Fe2O3)

0.6

Quantity
Normal flow
Design pressure
Design temperature

14 sets
95 m3/h
0.6 MPa
50

0.01

400/800 mm

Resin trap
Parameters
Type
Quantity
Diameter
Normal flow
Max flow
Design pressure
Test pressure
Test temperature

Value
Vertical barrel
6 sets
DN600
240 m3/h
300 m3/h
0.60 MPa
0.75 MPa
50

Floating bed cation exchanger

Parameters
Type
Quantity
Diameter
Normal flow
Max flow
Design pressure
Test pressure
Test temperature
Resin loading height
White ball loading height
Proper material
Regenerate medium

Value
Floating type
3 sets
2800
240 m3/h
300 m3/h
0.60MPa
0.75Mpa
50
1200mm
300mm
Carbon steel lined with rubber
Dilute hydrochloric acid

Floating bed anion exchanger

158

Parameters
Type
Quantity
Diameter
Normal flow
Max flow
Design pressure
Test pressure
Test temperature
Resin loading height
White ball loading height
Proper material
Regenerate medium

Value
Floating type
3 sets
2800
240m3/h
300m3/h
0.60 MPa
0.75 MPa
50
2500mm
300mm
Carbon steel lined with rubber
Dilute sodium hydroxide

Mixed bed
Parameters
Type
Quantity
Diameter
Normal flow
Max flow
Design pressure
Test pressure
Test temperature
Regeneration mode
Resin loading height
Cation resin
anion resin
Regenerant medium

Value
Internal regeneration
3 sets
2500
240 m3/h
300 m3/h
0.60 MPa
0.75 MPa
50
Internal regeneration
500 mm
1000 mm
Dilute hydrochloric acid and Dilute sodium
hydroxide

Cation resin cleaning tank

Parameters
Quantity
Diameter
Design pressure
Test pressure
Test temperature
Direct height of barrel

Value
1 set
2800
0.60MPa
0.75MPa
50
2400 mm

Anion resin cleaning tank

Parameters
Quantity
Diameter
Design pressure

Value
1 set
2800
0.60 MPa

159

Test pressure
Test temperature
Direct height of barrel

0.75 MPa
50
5000 mm

Acid storage tank

Parameters
Type
Quantity
Effective volume
Diameter
Straight edge length of barrel
Design pressure
Test pressure
Test temperature
Medium

Value
Horizontal
2 sets
20 m3
2500
3900 mm
Atmospheric pressure
Full water test
50
31%HCl

Alkali storage tank

Parameters
Type
Quantity
Effective volume
Diameter
Straight edge length of barrel
Design pressure
Test pressure
Test temperature
Medium

Value
Horizontal
2 sets
20 m3
2500
3900 mm
Atmospheric pressure
Full water test
50
40%NaOH

Acid metering tank

Equipment specification
Quantity
Diameter
Barrel height
Design pressure
Test pressure
Test temperature

For cation bed

1 set
1250
1400
Atmospheric pressure
Full water test
Atmospheric temperature

For mixed bed

1 set
1000
1400 mm
Atmospheric pressure
Full water test
Atmospheric temperature

Alkali metering tank

Quantity
Diameter
Barrel height
Design pressure
Test pressure
Test temperature

For anion bed

1 set
1250
1400 mm
Atmospheric pressure
Full water test
Atmospheric temperature

160

For mixed bed

1 set
1250
1400 mm
Atmospheric pressure
Full water test
Atmospheric temperature

Acid ejector
Quantity
Outlet flow
Outlet pressure
Chemical concentration at outlet
Raw water pressure at inlet
Chemical concentration at inlet
Material

For cation bed

1 set
30.7 m3/h
0.25MPa
3%HCl
0.45MPa
31% HCl
Fiberglass reinforced
plastics

For mixed bed

1 set
24.5 m3/h
0.25 MPa
5 %HCl
0.45 MPa
31 % HCl
Fiberglass reinforced plastics

Alkali ejector
Quantity
Outlet flow
Outlet pressure
Chemical concentration at
outlet
Raw water pressure at inlet
Chemical concentration at inlet

For anion bed

1 set
30.7 m3/h
0.25 MPa
3 % NaOH

For mixed bed

1 set
24.5 m3/h
0.25 MPa
4 % NaOH

0.45MPa
40% NaOH

0.45 MPa
40 % NaOH

Condensate System
Technical parameters of condensate fine treatment system:
Single unit condensing capacity
Rated flow of condensate pump in TMCR
Condensate pump flow in VWO+3% make-up water
Condensate pump head
Operating pressure
Condensate pump shutoff head
Condensate temperature
Normal operating temperature
Maximum temperature

No.
(I)
1

Name of equipment
High-speed mixed bed
High-speed mixed bed

2
3

Resin trap
Recirculating pump

1490 t/h
1743 t/h
3.6 MPa
4.6 MPa
50
55

Model and specifications

Unit

Qty

3000 P=4.0MPa HR=1000, ratio

of cation to anion resin =1:1
600 P=4.0MPa
ZE200-3250 Q=500m3/h
P=0.32MPa pump casing withstands

Set

18

Set
Set

18
6

161

(III)
1
2
3
4
5
(IV)
1
(V)
1
(VI)
1
2
(VII)
1
2
(VIII)
1
(IX)
(X)
1
2
3
4
5
6

pressure 4.0MPa
Resin regeneration unit (three mixed bed units share one resin regeneration unit)
Resin separation vessel
2400/1600
Set
Cation resin regeneration vessel
1600
Set
Anion resin regeneration vessel
1600
Set
Waste water resin trap
1200
Set
Movable resin filling bucket
V= 0.15m3
Set
Flushing water pump unit
Flushing water pump
IH100-65-200 Q=100t/h H=50m
Set
Shaft power/motor power
N= 22KW
Roots blower unit
Roots blower
BK6008 Q=9.22Nm3/min
Set
P=80KPa
Acid metering unit
Acid metering box
1300 V=2.5 m3
Set
Hydrochloric acid metering pump
7660H-S-E Q=2500L/h
Set
(with safety valve)
Alkali metering unit
Alkali metering box
1300 V=2.5 m3
Set
Alkali metering pump (with safety
7660H-S-E Q=2500L/h
Set
valve)
Electric heating water tank unit
Electric heating water tank
1800 V=10 m3
Set
Compressed air tank
1800 V=10m3
Set
Storage system of acid and alkali
Acid storage tank
DN2500 V=20m3
Set
Alkali storage tank
DN2500 V=20m3
Set
Acid mist absorber
500
Set
Acid transfer pump
CQB65-50-150F
Set
Alkali transfer pump
CQB65-50-150F
Set
Safety shower
Stainless steel
Set

Operating parameters
Item
Suspended solid
Silicon dioxide SiO2
Natrium Na+
Total iron Fe
Total copper Cu
Cation electrical conductivity (25, cation control zone)

2
2
2
2
2
6
4
2
4
2
4
2
4
4
4
2
4
4
2

Normal operation state

Unit
Inlet
Outlet
g/l
50
5
g/l
20
<15
g/l
15
<5
g/l
15
<8
g/l
10~100
<3
g/cm
<0.2

Configuration of sampling point analyser

Name of sampling point

Parameters of
sampling point
Pressure
Temp.
162

Configured Instrument
SC/C

pH

O2

pNa

SiO2

Condensate (condensate
pump outlet)
Feed water (deaerator outlet
Feed water (economizer
inlet)
Boiler water(left & right
sides of drum furnace)
Saturated steam (left & right
sides of saturated steam)
Superheat steam (left &
right sides of superheat
steam)
Reheat steam (left & right
sides of reheat steam)
HP heater drain
LP heater drain
Steam air heater drain
Cooling water (Auxiliary
equipment closed cooling
water )
Cooling water (Generator
cooling water )
SC Specific conductivity
PH pH meter
SiO2 Silicon meter
CC Cation conductivity

MPa
3.4 (Max
4)
1.4
24

C
SC/C
C

45
185
290

*
*

19

362

SC

19

362

CC

17.5

541

CC

4.54

350

CC

7.1
0.4
1.0
1.0

288
126
160
43

SC

*
*
*
*

0.35

38

SC

Technical parameters table of coal-bearing waste water treatment system

Membrane filter
No.
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19

Item
Membrane filter
Manufacturer
Model
Quantity
Water treatment capacity
Maximum water treatment capacity
SS concentration of inlet water
SS concentration of outlet water
Inlet water pressure
Filtering element number
Filtering element specification
Filtering element material
Filtering membrane manufacturer
Total volume
Diameter
Barrel material
Porous plate material
Main barrel wall thickness
Internal anti-corrosion thickness
Equipment Dimensions

Unit

Set
m3/h
m3/h
mg/l
mg/l
MPa
Piece
mm
m3
mm
mm
mm
mm
163

*
*

PNa pNa meter

O2 Dissolved oxygen meter
M Manual sampling

Parameter
Jiangsu Huanfa Corporation
PHA-150
2
35
50
SS content: 5000 mg/L
SS content: 5mg/l
0.10
300
652000
High polymer material PE
U.S.A. Pall imported
7.85
2000
Q235-B anti-corrosion
1Cr18Ni9Ti
10
0.2
20005500

1.20
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3
3.1
3.2
3.3
3.4
3.5

Equipment net weight

Siphon
Quantity
Type
Effective volume
Main barrel wall thickness
Internal protection thickness
Dimensions
Equipment net weight
Slag hopper
Quantity
Volume
Material
Wall thickness
Net weight

kg

4650

Set

2
Vertical type
1
6
0.2
9001600
560

m3
mm
mm
mm
kg
Set
m3

2
0.5
Q235-B anti-corrosion
5
35

mm
Kg

Chemical feed system

No.
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
5
5.1

Item
Sodium hypochlorite storage tank
Effective volume
Quantity
Barrel material
Barrel/head thickness
Thickness of vulcanized rubber lining
Dimensions
Equipment net weight
Sodium hypochlorite metering tank
Effective volume
Quantity
Barrel material
Barrel/head thickness
Thickness of vulcanized rubber lining
Dimensions
Equipment net weight
Flocculant storage tank
Effective volume
Quantity
Barrel material
Barrel/head thickness
Thickness of vulcanized rubber lining
Dimensions
Equipment net weight
Flocculant metering tank
Effective volume
Quantity
Barrel material
Barrel/head thickness
Thickness of vulcanized rubber lining
Dimensions
Equipment net weight
Alkali storage tank
Effective volume

Unit

Parameter

m3
Set

6
1
Q235B
8/10
5
16163950
1950

mm
mm
mm
kg
m3
Set
mm
mm
mm
kg
m3
Set
mm
mm
mm
kg
m3
Set

1
1
Q235B
6
5
10121500
485
6
1
Q235B
8/10
5
16163950
1950

mm
mm
mm
Kg

1
1
Q235B
6
5
10121500
485

m3

164

5.2
5.3
5.4
5.5
5.6
5.7
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
7
7.1

Quantity
Barrel material
Barrel/head thickness
Thickness of vulcanized rubber lining
Dimensions
Equipment net weight
Alkali metering tank
Effective volume
Quantity
Barrel material
Barrel/head thickness
Thickness of vulcanized rubber lining
Dimensions
Equipment weight
Chemical discharge pump
Manufacturer

7.2
7.3
7.4
7.5
7.6
7.7
7.8

Model
Quantity
Flow
Head
Motor power
Material of flow component
Motor manufacturer

Set
mm
mm
mm
kg
m3
Set
mm
mm
mm
kg

Set
m3/h

1
Q235B
8/10
5
16163950
1950
1
1
Q235B
6
5
10121500
485
Shenyang Quanwei Fluorine Pump
Manufacture Co., Ltd.
CQC/CQB65-50-160
6
20
28
5.5/7.5
Fluorine lining/SS316
Shanghai Shangdian Elec.
Machinery

Technical parameters table of pump

No.
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
2
2.1
2.2

Item
Unit
Parameter
Coal-bearing wastewater lift pump (submersible sewage pump )
Manufacturer
Shandong Boshan Pump Co., Ltd.
Equipment quantity
Set
3
Type
Auto-coupled
Installation
Submersible installation
Model
80WQ40-15-4
Flow
m3/h
35
Head
M
25
Rated speed
Rpm
1500
Supporting motor power
kW
4
Motor rated voltage
V
415
Discharge diameter
Mm
80
Supporting automatic coupler
DN80
Automatic coupler rail
M
5 (tentative)
Impeller nominal diameter
Mm
250
Material of pump shaft
2Cr13
Material of impeller and other
SS304
flow passage components
Motor manufacturer
Shanghai Shangdian Elec.
Machinery
Coal yard rainwater lift pump (submersible sewage pump)
Manufacturer
Shandong Boshan Pump Co., Ltd.
Equipment quantity
Set
2
165

2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17

Type
Installation
Model
Flow
Head
Speed
Supporting motor power
Motor rated voltage
Discharge diameter
Supporting automatic coupler
Automatic coupler rail
Impeller nominal diameter
Material of pump shaft
Material of impeller and other flow
passage components
Motor manufacturer

Auto-coupled
Submersible installation
80WQ50-25-7.5
50
25
1500
7.5
415
80
DN80
5 (tentative)
250
2Cr13
SS304

m3/h
M
Rpm
kW
V
Mm
M
Mm

Shanghai Shangdian Elec.

Machinery

Roots blower
No.
1
1.1

Item
Air blower
Manufacturer

Unit

1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11

Equipment quantity
Type
Installation
Air volume
Supporting motor power
Cooling model
Supporting motor power
Motor rated voltage
Motor insulation class
Motor manufacturer

Set

Parameter
B-TOHIN Machine (Jiangsu) Co.,
Ltd.
2
Trefoil
Horizontal installation
6
58.8
Air cooled
11
415
F
Shanghai Shangdian Elec.
Machinery

m3/min
kW
kW
V

Technical parameters of oily waste water treatment system:

Oil-water separator
No.
1
3
4
5
6
7
8
9
10
11

Item
Manufacturer
Model
Equipment quantity
Volume
Rated treatment capacity
Maximum instantaneous treatment capacity
Water content in recycling waste oil
separated
Oil content of outlet water
Velocity of flow
Residence time
166

Unit
Set
m3
m3/h
m3/h
%

Parameter
Jiangsu Huanfa Corp.
BPF-10
1
10
10
12
<5

mg/l
m/h
S

10
80
6

12
13
14
15
16
17
18
19
20
21
22
23

Plate spacing
Equipment layout form
Material
Case material
Steel plate thickness
Internal anti-corrosion
Internal anti-corrosion thickness
PVC corrugated plate thickness
PVC filler quantity
PVC corrugated plate production plant
Dimensions
Equipment net weight

Mm

12.7
Ground type
Q235-B
Q235-B
8
Epoxy asphalt paint
300
2
56
Shanghai Takiron
500010003760
3250

Mm
Um
Mm
m3
Mm
Kg

Floating oil absorption device

No.
1
2
3
4
5
6
7
8

Item
Model specification
Quantity
Type
Effective volume
Heater quantity
Heater power
Material
Dimensions

Unit

mm

Parameter
HF-500
1
Floating ball type
0.25
1
1
SS304/FRP
6001280

Unit

Parameter

set

1
Vertical type
2.0
0.6
12501800
650

set
m3
set
KW

Dirty oil tank

No.
1
2
3
4
5
6
7

Item
Dirty oil tank
Quantity
Type
Effective volume
Cylinder thickness
Dimensions
Equipment net weight

m3
mm
mm
Kg

Oil level detector

No.
1
2
3

Item
Manufacturer
Model
Material

Unit

Measuring range

Parameter
Hangzhou Keli
SKY-4B
Low copper aluminium alloy die-cast,
sprayed with epoxy resin
Rigid probe: 0-125mm to 0-3000mm
Flexible probe: 0-0.125m to 0-8m

Oil delivery pump

No.
1.1
1.2

Item
Manufacturer
Model

Unit

167

Parameter
Shanghai KSB
25CYZ-A-20

1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17

Type
Equipment quantity
Flow
Head
Suction
Speed
Impeller diameter
Nominal diameter of pump shaft
Material of pump shaft
Material of flow passage component
Supporting motor power
Motor rated voltage
Motor insulation class
Motor type
Motor manufacturer

set
m3/h
M
M
Rpm
Mm
Mm
kW
V

Horizontal, self-priming pump

2
3.2
20
6.5
2900
120
30
2Cr13
SS304
0.75
415
IP54
Explosion-proof motor
Nanyang explosion-proof motor

Sludge pump
No.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15

Item
Manufacturer
Model
Type
Equipment quantity
Flow
Head
Speed
Impeller diameter
Nominal diameter of pump shaft
Material of pump shaft
Material of flow passage component
Supporting motor power
Motor rated voltage
Motor insulation class
Motor manufacturer

Unit

Set
m3/h
M
Rpm
Mm
Mm
kW
V

Parameter
Lanzhou NETZSCH
ISW50-160
Horizontal centrifugal pump
1
5
30
2900
160
40
2Cr13
SS304
2.2
415
IP54
Shanghai Shangdian Elec.
Machinery

Screw lift pump

No.
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10

Item
Screw lift pump
Manufacturer
Equipment quantity
Type
Installation
Flow
Head
Suction
Speed
Impeller diameter
Nominal diameter of pump shaft

Unit
Set
m3/h
m
m
rpm
mm
mm
168

Parameter
Lanzhou NETZSCH
2
Vertical type
Vertical fixed installation
5
30
3
550
40
40

1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21

Material of pump shaft

Material of flow passage component
Supporting motor power
Motor rated voltage
Discharge diameter
Motor reducer
Speed
Variable range of frequency
Corresponding speed
Fault-free operation life
Reducer manufacturer

1.22

Motor manufacturer

KW
V
mm
r/m
Hz
Rpm

2Cr13
SS304
2.2
415
50
Y112M-6
270
50
1450
8000
Changzhou Speed Reducer
Factory
Shanghai Shangdian Elec.
Machinery

Cooling Tower Parameter

General

Option

Tower Model

86066-5.0S-16B

169

Type

Induced Draught Counter Flow

Structure

RCC

Number of cells

Sixteen (16) [15W + 1S]

DESIGN & OPERATING CONDITIONS

Circulating Water Flow, CMH per cell

5,497

Hot (Inlet) Water Temp., C

41.8

Cold (Outlet) Water Temp., C

33.0

Design Inlet Wet bulb Temp., C

28.6

Total Tower Pump Head, M (above basin curb)

9.10

Fan BHP (Driver output) per cell

198(147.7 BKW)

Drift Loss of circulating water, for 6 unit

246t/h

Evaporation loss at design wet bulb & 100% RH, for 6 units

6192t/h

Design Wind Load, Kg/Sq m

150 As per IS 875

Design Seismic load

As per IS:1893 Zone II

Tower Site (ground level, roof etc)

Ground level

Elevation above sea level, m

270 (approx.)

Tower Exposure

Standard Power Plant Atmosphere

Structural Details
Number of cells

Sixteen (16)

Fans per cell

One (1)

Total Number of Fans

Sixteen (16)
170

Nominal Cell Dimensions, L X W, M

20.60 x 18.60

Overall Tower Dimensions, L x W, M, at fill level, excluding

the 5.5mGap between 2 blocks of 8 cells for each unit .

166.10 x 37.20

Height-Basin Curb to Fan deck, M

12.46

Fan Stack Height (approx.), M

4.19

Overall Tower height, M

16.50

Inside Basin Dimensions, L x W x D, M

171.60 x 41.20 x 2.30

Column Extensions, Perimeter, below basin curb, M

N/A

Internal, below curb (max) M

N/A

Anchorage

N/A

Hot water inlet - Number

One (1) per cell

Nom. Diameter, mm

1200mm

Description

Individual Side Inlets

Height inlet above basin curb, M - static

7.10 (C-L of nozzles)

Access to Top of Tower

Stairway

Material of Construction

Framework Members

RCC

Casing

RCC

Filling

PVC film type

Support

RC-beam

Material of Construction (continued)

Drift Eliminators

PVC - wave type

Spacer

171

Fan stacks

RCC

Louvres, Material

None

Partitions

RCC

Fan Deck

RCC

Water Distribution - Type

Low Pressure non clog Spray Type

Material

PVC with PP Branch Arms

Lumber Pre- Treatment

N/A

Type of Treatment

N/A

Items Treated

N/A

Splasher or Spray Nozzles

Polypropylene

Handrail

GI pipe

Structural Connectors

None

Ring joint Connectors

None

Bolts, Nuts, Washers

HDG Steel

Anchor Connectors

None

Nails

None

Mechanical Equipment Support

HDG steel weldments

Anchor Bolts - Material

N/A

Furnished By

N/A

Cold Water Basin - Material

RCC

Furnished By

Paharpur

Basin Accessories

Paharpur

Mechanical Equipment

Fans
Number

One (1) per cell

Type

Axial flow propeller type

172

Manufacturer

Paharpur

Diameter (m)

10 M

No. of Blades

Eight (8)

Fan speed, RPM

114

Tip Speed, M/S

59.69

BHP per fan, driver output

198(147.7 BKW)

Blade Material

FRP

Hub Material

Fab steel - HDG

Total static pressure drop, mm WC

7.25

Velocity pressure at fan(considering recovery) , mm WC

5.87

Air Flow per cell, CMH

3362000

Speed Reducers

Number

One (1) per cell

Type

Spiral bevel cum helical

Model

Series 36

Manufacturer

Paharpur

Reduction Ratio

12.98:1

AGMA Mechanical H.P. Rating

504 @ 1.0 SF

No. of Reductions

Two (2)

Service Factor at Design BHP

2.55

Drive Shafts

Number

One (1) per cell

Type

Tubular Floating Type

Model

Series 604 Class III

Manufacturer

Paharpur
173

Rated HP

250

Drive Shaft Material

Carbon Fiber

Coupling Material

Stainless steel SS-304

Drivers (Single Speed)

Number

One (1) per cell

Kind

Electric Motor

Type

TEFC-WP Squirrel Cage Induction Type

Manufacturer

Customer's choice

Full Load Speed

1500 (Syn)

Elec. Characteristics - Phase/Cycles/Volts

3 Ph / 50 Hz / 415 V

Rated H.P.

230HP(175kw)

ADDITIONAL DATA

Description of Fill

PVC film type

Pack Size of Fill-W x L x H (mm)

1x 1.22 x (0.5x3)

Wetted Surface Area (m2/m3) - fill only

164

Wetted surface area (fill only) per cell, m2

94257

Material of Fill

PVC

Fill Sheet Thickness (before forming) (mm)

0.375

Design Water Loading (m3/hr/m2)

14.35

Design L/G,

1.54

Exhaust Air Temperature (C)

38.3

Maximum Water Loading (m3/hr/m2)

20%

Minimum Water Loading (m3/hr/m2)

Pressure Loss Breakdown (mm WC)

a) Inlet

1.82
3.72

b) Fill

174

c) Falling water
1.71

d) Eliminator
e) Plenum
f) Total Loss (Static)

7.25

Velocity pressure (considering recovery), mm WC

5.86

Fan total pressure, mm WC

13.11

Fan Total Efficiency, %

84.3

Motor Parameter
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1
2.2
2.3
2.4
2.5

General

2.7

Cooling Tower Fan

Application

96 nos.

Quantity

Marathon/Crompton/WEG at our
option

Make

315L

Frame Size

IS : 325/IEC-60034

Applicable Standard
TYPE AND RATING

Sq-cage Induction/TEFC

Type of Motor

Continuous/Outdoor

Service

S1/Continuous

Duty Cycle/Designation

Eff-2

Normal/Energy efficient
Rated Continuous Output
At 50C ambient

2.6

415V

MOTORS

Rated Speed
Rated Voltage & % variation

KW

KW 175

r.p.m.

1485

Volt

175

415 10%

2.8
2.9
2.10
2.11

Rated Frequency & % variation

Full load current
No load current

3.1
3.2
3.3
3.4

load

c)

load

Full load

b)

load

c)

load

4.1
4.2
4.3

Amps

114 (Approx.)

0.88
0.84
0.80

95.0

95

94

PERFORMANCE
DOL

Method of Starting
Starting Current at rated voltage
inclusive of tolerance
Starting Torque at rated voltage

% f.l.c.

600% 20%

Kg.m

178
80% Voltage 100% Voltage

Starting time at

b) Without load (driven

equipment coupled)

288

Efficiency at rated voltage and

frequency

a) With load (max)

3.5

Amps

Full load

b)

a)

50 5%

Rated Power Factor

a)

2.12

Hz

Sec.

12 sec.

Sec.

Safe stall time at 110% rated

voltage
a) Hot condition

Sec.

20

b) Cold condition

Sec.

27

CONSTRUCTION
IP55

Degree of Protection of
Enclosure

IC411

Method of Cooling

Insulation Class

176

6 sec.

a)
b)
c)
4.4
4.5
4.6
5

Temperature Rise Over

50Cambient (by resistance
Tropicalized

Deg. C

70C

Yes/No

Yes
Delta 6 leads

Winding Connection

D.E.

BEARINGS

N.D.E

SKF/FAG/Equivalent

a. Make

kV
Anti-friction Ball Bearing

b. Type

Grease

c. Recommended lubricant
6

MOTOR TERMINAL BOX

Stud type

a. Type
b. Fault withstand
i) Current
ii) Time
c. Cable lugs & glands
furnished
7
7.1

kA

50

Sec.

0.25

Yes/No.

Yes

ACCESSORIES
Space Heaters
1X150 watts

a. No. X Watt
b. Voltage, phase & frequency
7.2
7.3
7.4

Volt./Nos./Hz 240/Single Phase/50 Hz

NA

Winding temperature detector

NA

Bearing temperature detector

N.A.

Temperature Indicators
a. Type
b. Nos. provided

177

c. Locations
7.5

N.A.

Temperature Alarm Contact

kV
a. Nos. provided
b. Locations
c. Contact rating
7.6

N.A.

Flow Switch
a. Type
b. Nos. provided
c. Locations
d. Contact Rating

7.7

N.A.

Current Transformer for

differential protection
a. Nos. provided
b. Current Ratio
c. Class

7.8

Accessory Terminal Box

1 no. for space heater,

a. No. provided
b. Cable glands
8

Yes/No.

Yes

GROUNDING
No. of grounding pads provided
2 nos. STUD type

a. On motor body

1 no. STUD type

b. On terminal box
9
9.1
9.2
10

MISCELLANEOUS
B3 Foot

Type of mounting
Overall dimension (LxDxH)

mm

MOMENT OF INERTIA
(GD2)

178

As per GA drawing

Kg.m2

a. Stator

kV

b. Rotor

Kg.m2

10.43 GD

c. Total

Kg.m2

10.43 GD

11

WEIGHT
a. Stator

Kg

735 Kg

b. Rotor

Kg

490 Kg

c. Total

Kg

1225 Kg (Approx.)

Fire Fighting System Technical Data

179

JOCKEY PUMP

2 Set

Capacity

60 m/hr.

Head

120 m

Model

H-E-S

Sl.no

1000337-50-01/02

Make

Flowmore pumps

Power

38.5 kw

Hydrant main pump

2 Set

Capacity

410m/hr.

Make

Flowmore pumps

Model

H-S-C

Head

120 m

Sl. no

1000037-10-01/02

Diesel generator operated hydrant pump 1

Diesel generator operated hydrant pump 2
ENGINE
PUMP
ENGINE
PUMP
Capacity -410m/hr.
Capacity - 410m/hr.
Head-120 m
Head-120 m
Make-Greave cotton ltd.
Make-Flow more
Make-GREAVECOTTON
Make-FLOWMORE
Type-H-S-C
LIMITED
Power-253 KW
Type- TBD3V6MK-1

Power-150.55 KW
TYPE-H-S-C

Power-253
KW
Sl. No -1316061109290

Power150.55 KW
Sl. No-1000337-40-01

Sl. No-1316061109290

Sl. no-1000337-40-02

Spray Main Pump

Capacity

410m3/hr.

Head

120 m

Power

150.55 Kw

Model

H-S-C

Sl. no

1000037-10-02

180

Diesel generator operated SPRAY

PUMP

Diesel generator operated

SPRAY ENGINE

Capacity-410 m/hr.

Capacity-410 m/hr.

Head-120m

Head-120m

TYPE- H-S-C

TYPE-TBD3V6MK-1

Sl. no-1000337-40-01

Sl. no-1316061109284

Power-150.55kw

Power- 253 kw

Make-Flowmore pumps

Make Greaves cotton limited

HVAC Parameter and Data sheet

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

180000m3/hx305Pax960r/minx75k
Wx415V

set

24

One. Main power House

1

Evaporative
cooling unit

WEX NO.600
2

Side wall axial fan

7700m3/h175Pa1450r/min1.1k
W415V

set

28

Vertical fan coil

L-25W G25 kWP1.2kW415V

set

20

set

set

WEX No.500
4

Side wall axial fan

5200m3/h132Pa1450r/min0.46k
W415V
WEX No.550

Side wall axial fan

5400m3/h171Pa1450r/min0.55k
W415V

181

REMARK

NO.
6

KKS

DESCRIPTION
Motor drive louver

SPECIFICATION
1500x800

UNIT

QTY.

set

50

set

set

REMARK

WEX No.600
7

Side wall axial fan

10000m3/h172Pa1450r/min1.1k
W415V
WEX No.650

Side wall axial fan

11000m3/h268Pa1450r/min2.2k
W415V
WEX NO.750

Side wall axial fan

10300m3/h141Pa960r/min1.1k
W415V

set

27

10

Direct jet fan

3000m3/h

set

36

11

Exhaust fan

240v

set

22

12

Vertical fan coil

set

12

set

set

set

12

set

12

L-20W
G20 kWP1.0kW415V

13

Split water cooled

constant
temperature and
humidity
conditioner

HF-25W
G25 kWP8kW415V

IMAX-500
14

Smoke drafting fan

1450r/min8000m3/h585Pa2.2k
W415V
WEX NO.500

15

Side wall axial fan

16

Vertical fan coil

3000m3/h140Pa1450r/min0.46k
W415V
L-30W
G30 kWP1.6kW415V

17

Pulse jet type bag

filter

Air volume rate 7200m3/h,

P=7.5KW 415V

set

42

18

Pulse jet type bag

filter

Air volume rate 20000m3/h,

P=30KW 415V

set

Anti-explosive
Roof ventilator

DWT-I Type

set

108

19

182

T7,T9
12 for
standby

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

set

30

11000m3/h296Pa960r/min5.5k
W415V

set

30

Aluminum alloy

m2

600

set

2x2

set

5x2

set

3x2

set

8x2

set

4x2

set

4x2

REMARK

50000m3/h296Pa960r/min5.5k
W415V
20

Hood ventilator

21

Anti-explosive
Roof ventilator

22

Manual louver

400
DWT-I Type

6 for standby

Two. Central control Buildings(both central control buildings)

WEX No.550
1

Anti-corrosive side
wall axial fan

7000m3/h85Pa1300r/min0.55k
W415V
WEX No.550

Side wall axial fan

Anti-corrosive Side
wall axial fan

7000m3/h85Pa1300r/min0.55k
W415V
WEX No.500
4200m3/h110Pa1350r/min0.25k
W415V
WEX No.500

Side wall axial fan

4200m3/h110Pa1350r/min0.25k
W415V
WEX No.500

Side wall axial fan

5000m3/h100Pa1350r/min0.25k
W415V
WEX No.700

Side wall axial fan

10000m3/h111Pa960r/min0.75k
W415V

Water flow rate 336t/h

7

Cooling water
pump

Water handling unit

Head 38m H2O, Input power 45kW,

415V.

set

3x2

SYS-350B1.0JZ/B Type

set

2x2

183

for each
control
building, two
for operation,
one for
standby

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

Exhaust fan

240V

set

6x2

10

Fan coil

Air volume 3000m3/h, Chilling

capacity 25kW

set

2x2

11

Fan coil

Air volume 4000m3/h, Chilling

capacity 29kW

set

1x2

12

Anti-corrosive fan
coil

Air volume 1780m3/h, Chilling

capacity 10.0kW

set

1x2

set

1x2

set

1x2

set

3x2

set

3x2

set

1x2

REMARK

22000 m3/h
13

Fresh air unit

Chilling capacity 100kW

Preliminary filter section chiller fan
section

14

Evaporative
cooling unit

30000m3/h

415V

20000 m3/h
15

Fresh air unit

Chilling capacity 110kW

Preliminary filter section, chiller,
fan section

16

Anti-explosive.&

FBWEX No.750

Anti-corrosive Side
wall axial fan

11000m3/h129Pa960r/min1.1k
W415V
12000 m3/h

17

Fresh air unit

Chilling capacity 50kW

Preliminary filter section, chiller,
fan section

18

Fan coil

Air volume 1780m3/h, Chilling

capacity 10.0kW

set

1x2

19

Soft water tank

8m3

set

1x2

20

Automatic make up
water unit

WZW-1.4-0.3 Type
5.9t/hX415VX1.5KWX2

set

2x2

21

Chilled water
distributor

Dn700 L=3000mm

set

1x2

22

Chilled water pump

Water flow rate 220t/h, Head 38m

H2O, Input power 37kW, 415V.

set

3x2

184

for each
control
building, two

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

REMARK
for operation,
one for
standby

BS125 Type
23

Vapor absorption
type chiller

24

Chilled water
collector

Refrigerating capacity
1250kWTemperature of water
7/12, Input power 7.0kW, and
415V.
Dn700 L=3000mm

set

3x2

set

1x2

set

7x2

set

1x2

set

4x2

set

3x2

set

1x2

set

1x2

set

1x2

for each
control
building, two
for operation,
one for
standby

WEX No.500
25

Side wall axial fan

6500m3/h80Pa1350r/min0.25k
W415V
50000 m3/h

26

Fresh air unit

Chilling capacity 220kW

Preliminary filter section, cooling
coil fan section
IMAX-500

27

Smoke drafting fan

1450r/min8000m3/h585Pa2.2k
W415V
IMAX-400

28

Smoke drafting fan

29

Split air conditioner

1450r/min3000m3/h391Pa0.48k
W415V
Cooling capacity 130KW
415V
Cooling capacity 32KW

30

Split air conditioner

415V
Cooling capacity 90KW

31

Split air conditioner

415V

32

Cooling tower

Water flow rate 280t/h, Input power

5.5kW, 415V.

set

3x2

33

Air handling unit

87000 m3/h

set

2x2

185

for each
control

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

Chilling capacity 538KW

building, one
for operation,
one for
standby

Include electric air regulate valve

Electric three-way valve .All kinds
of sect and control part
48000 m3/h
34

Air handling unit

Chilling capacity 300KWInclude

electric air regulate valve .Electric
three-way valve, All kinds of sect
and control part

set

2x2

set

5x2

set

1x2

set

1x2

WEX No.500
35

Side wall axial fan

5500m3/h95Pa1350r/min0.25k
W415V
12000 m3/h
Chilling capacity 70kW

36

Fresh air unit

Preliminary filter section
Chiller fan section
15000 m3/h

37

Fresh air unit

Chilling capacity 90kW

Preliminary filter section, chiller,
fan section

38

Diffuser

420420

set

80X2

39

Register

800600

set

40X2

40

Galvanized sheet
metal

d=1mm

m2

3000x
2

41

Extra-fine glasswool felt

d=25mm

m2

3000x
2

42

Fire damper

70 240x240~1500x1500

set

50x2

43

Louver

m2

104x2

set

Three. Electrical Buildings

1

Side wall axial fan

WEX No.500
4200m3/h110Pa1350r/min0.25k
W415V
186

REMARK

for each
control
building, one
for operation,
one for
standby

NO.
2

KKS

DESCRIPTION
Side wall axial fan

SPECIFICATION
WEX No.500

UNIT

QTY.

set

23

set

40

6500m3/h80Pa1350r/min0.25k
W415V
3

Anti-corrosive Side
wall axial fan

FWEX No.550
7000m3/h85Pa1300r/min0.55k
W415V

Evaporative
cooling unit

40000m3/Hx35kw

set

Split air conditioner

KFR-36GW

set

set

20

240v

set

20

KFR-36GW

set

15

set

set

set

G3.6kWH4.3kWP1.38kW240
V
6

Split air conditioner

LF13W
G13kWH7kWP12kW415V

Exhaust fan

Four. Chemical Buildings

1

Split air conditioner

G3.6kWH4.3kWP1.38kW24V
2

Split air conditioner

LF13W
G13kWH7kWP12kW415V

Anti-explosive
3

Anti-corrosive Side
wall axial fan

FBWEX No.500

6500m3/h80Pa1350r/min0.25k
W415V
4

Anti-corrosive Side
wall axial fan

FWEX No.500
6500m3/h80Pa1350r/min0.25k
W415V

Hood ventilator

400

set

16

Side wall axial fan

WEX No.500

set

187

REMARK

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

REMARK

4200m3/h110Pa1350r/min0.25k
W415V
7

Exhaust fan

240v

set

Explosion-proof
exhaust roof fan

2600m3/hx2850r/minx232Pax0.37
KWx415V

set

Five. Coal Handling Buildings

1

Pulse jet type bag

filter

Air volume rate 10500m3/h,

P=22KW

set

T8

Pulse jet type bag

filter

Air volume rate 13000m3/h,

P=22KW

set

T6

Pulse jet type bag

filter

Air volume rate 18000m3/h,

P=30KW

set

Crusher
house

Pulse jet type bag

filter

Air volume rate 16000m3/h,

P=30KW

set

15

T2.T3.T4

Pulse jet type bag

filter

Air volume rate 9000m3/h,

P=15KW

set

T1

Split air conditioner

KFR-36GW

set

set

set

20

set

240v

set

12

WEX No.500

set

50

T5

G3.6kWH4.3kWP1.38kW240
V
7

Split air conditioner

LF13W
G13kWH7kWP12kW415V

Side wall axial fan

WEX No.500
5000m3/h100Pa1350r/min0.25k
W415V

Force draft fan

GXF 6F
8000m3/h870Pa1450r/min5.5K
W415V

10

Exhaust fan

Six. Hydraulic Buildings

1

Side wall axial fan

5000m3/h100Pa1350r/min0.25k
W415V

188

NO.
2

KKS

DESCRIPTION
Anti-corrosive Side
wall axial fan

SPECIFICATION

UNIT

QTY.

set

set

240v

set

12

WEX No.500

set

40

set

20

set

10

set

10

FWEX No.500
4200m3/h110Pa1350r/min0.25k
W415V

Anti-explosive
3

Anti-corrosive Side
wall axial fan

FBWEX No.500

4200m3/h110Pa1350r/min0.25k
W415V
4

Exhaust fan

Seven .Annex Buildings

1

Side wall axial fan

5000m3/h100Pa1350r/min0.25k
W415V
2

Split air conditioner

KFR-36GW
G3.6kWH4.3kWP1.38kW415
V

Split air conditioner

LF13W
G13kWH7kWP12kW415V

Anti-corrosive Side
wall axial fan

FWEX No.500
4200m3/h110Pa1350r/min0.25k
W415V

Exhaust fan

240v

set

20

Modular water
chiller

LSBLG390I Type

set

Refrigerating capacity
390kWTemperature of water
7/12, Input power 110kW, 415V.
7

Chilled water pump

Water flow rate 80t/h, Head 38m

H2O, Input power 22kW, 415V.

set

Cooling water

Water flow rate 128t/h, Head 38m

set

189

REMARK

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

pump

H2O, Input power 55kW, 415V.

Cooling tower

Water flow rate 128t/h, Input power

5.5kW, 415V.

set

10

Soft water tank

3m3

set

11

Industrial water
tank

3m3

set

12

Automatic make up
water unit

WZW-1.4-0.3 Type
5.9t/hX415VX1.5KWX2

set

13

Strainer

SYS-200B1.0JZ/B Type

set

14

Strainer

SYS-200B1.0JZ/B Type

set

15

Chilled water
collector

Dn500 L=2000mm

set

16

Chilled water
distributor

Dn500 L=2000mm

set

17

Fan coil

FP6.3 Air volume 630m3/h,

Chilling capacity 3.5kW

set

30

18

Fan coil

FP20 Air volume 1625m3/h,

Chilling capacity 11.3kW

set

20

19

Exhaust fan

240v

set

20

Eight. Pipe And Accessories

1

Thick-wall
seamless

426X9 rock wool pipe case

=60mm

200

Thick-wall
seamless

377X9 rock wool pipe case

=60mm

200

Thick-wall
seamless

325X8 rock wool pipe case

=60mm

100

Thick-wall
seamless

219X6 rock wool pipe case

=60mm

1000

Thick-wall
seamless

159X4.5 rock wool pipe case

=60mm

500

Thick-wall
seamless

133X4 rock wool pipe case

=60mm

200

Thick-wall
seamless

57X3.5 rock wool pipe case

=60mm

100

190

REMARK

NO.

KKS

DESCRIPTION

SPECIFICATION

UNIT

QTY.

Anti-corrosive
lacquer

kg

500

paint

kg

500

10

valve

40% of pipe weight

kg

Nine. Electrical Control Buildings (both)

1

Evaporative
cooling unit

25000m3/h

Fresh air unit

Preliminary filter section cooling

coil fan section

415v

set

set

set

set

32

set

12

38000 m3/h Chilling capacity

200kW
3

Fresh air unit

Preliminary filter section ,cooling

coil fan section
10000 m3/h, Chilling capacity
90kW

Anti-explosive
4

Anti-corrosive Side
wall axial fan

FBWEX No.500

6500m3/h80Pa1350r/min0.25k
W415V
5

Side wall axial fan

WEX No.500
4200m3/h110Pa1350r/min0.25k
W415V

191

REMARK

SWITCHYARD OVERVIEW
Type of scheme

One & Half Breaker Scheme

Model of Scheme

D Type

Rated voltage in Switchyard

400kV

No of Dias

6 full + 2 Half

Generator transformer Bays

Line Feeder Bays

Station Trans former Bays

Bus Section Bays

Symmetrical short circuit load

63KA/3 seconds

INDOOR EQUIPMENTS

Sl.No

Description

UOM

Quantity

Control and relay panel

nos

48

Scada

nos

UPS panel

nos

Dry type transformer

nos

DCDB panel

nos

LT panel

nos

16

Monitoring and measuring panel

nos

10

PLCC panels

nos

15

Fault recorder panel

nos

10

220 v battery bank

set

11

220 v battery charger panel

set

12

GPS panel

nos

13

48v battery panels

nos

OUTDOOR EQUIPMENTS

192

Sl.No.

Description

UOM

Quantity

Double Column Isolator with Single Earth Switch (for all

Breaker maintenance)

NOS

48

Double Columniation Isolator with Double Earth Switch

(8G,9G isolators of all dias)

NOS

14

Single Columniation Isolator With Earth Switch (Bus CVT

Isolator)

NOS

Bus Earth Switch

NOS

Bus Post Insulator

NOS

272

Circuit Breaker (Individual Phases)

NOS

72

Current Transformer

NOS

111

7.1

2-CORE CT

NOS

15

7.2

4-CORE CT

NOS

48

7.3

6-CORE CT

NOS

15

7.4

8-CORE CT

NOS

33

Lightning Arrestor

NOS

69

CVT(INCLUDING BUS CVT)

NOS

46

10

EMVT

NOS

15

11

Soft busbar clamps

LOT

12

Wave Trap

NOS

15

13

Bus Bar

NOS

90

14

Local Terminal boxes

NOS

40

400 KV CURRENT TRANSFORMERS

Make

MWB(Shanghai) Co,Ltd Trench China

193

Type

IOSK 420

Reference standards

IEC 60044-1,GB 1208

Normal Voltage

420 KV

Rated frequency

50 Hz

Rated primary Voltage

3
420/

kV

Rated Primary Current

2X1500A

Rated Secondary Current

1A

No of turns of Primary winding

No of turns of secondary winding

3000

Insulation levels for Primary Windings

One min. 50HZ withstand voltage

630kV RMS Value

One min. 50HZ withstand voltage

between Primary Windings

4kV RMS Value

Rated Lightening Impulse withstand

voltage(1.2/50s)

1425kV Peak Value

Rated Switching impulse withstand

voltage (250/2500s)

1050kV Peak Value

Insulation levels for Secondary Windings

One min. 50HZ withstand voltage
( Secondary to Earth)

3kV RMS Value

One min. 50HZ withstand voltage

between secondary windings

3kV RMS Value

Inter turn Dielectric Withstand

Voltage (1min):

4,5kV Peak Value

Instrument safety Factor

<10

Rated Short-Time Current

63kA/3Sec

Insulation class

Max temp. rise over 50 C amb.for

windings

50K

Creepage distance

25mm/kV (total creep age distance 15215mm)

Rated Dynamic Current

160kA
194

Type of CT as per core

8 CORES

6 CORES

0.2/5P30/TPY/TP
Y/

Type of Each Core

Y/

TPY/TPY/5P30/0.

TPY/5P30/0.

2
33

No. of CT
Secondary winding
burden

TPY/TPY/TP

2
15

4 CORES

TPY/T
PY/5P30 /

TPY 20

Accuracy Limit factor

5P30 30

400KV CVT

Make

MWB(Shanghai) Co., Ltd.

Type

TEMP-400HU

Reference standards

GB 4703,IEC 60044-5

Service

420 KV

Rated frequency

50 Hz

Rated Primary Voltage

400kV/3

Rated Secondary voltage

Secondary Winding 0.11kV/3

Residual Voltage Winding 0.11kV

Nominal / highest system Voltage

504 KV/630 KV FOR 30S

Class of winding Insulation

Rated Total capacitance

10000 pf

Capacitance of high voltage

capacitor C1

10555 pf

195

0.2S/0.
2S

0.2
48

TPY10 VA, 5P3015VA, 0.210VA, 0.2S10VA

Rated Symmetrical Short

Circuit Current

2
CORE
S

15

Capacitance of intermediate
voltage capacitor C2

225709 pf

Rated Insulation level of CVT

Full Wave Withstand Impulse
Voltage(1.2/50s)

1425kV (peak value)

Rated switching impulse withstand

voltage (250/2500S)

1050kV (peak value)

1min power frequency withstand

voltage (wet test)

630kV ( RMS Value)

Permissible power frequency overvoltage time ( based on rated

primary voltage):

1.2 times for continuous

1.5 times for 30 Sec

Partial discharge level

1.2420/

Radio interference level and corona

kV

3
1.1420/

kV

Creepage Distance

25mm/kV

Short Circuit With Stand Capacity

63kA for 1Sec

Minimum creepage distance of

external insulationmm)

14067mm

Inductance of series Reactor

42.88mH

CVT suitable for frequency range

30k~500k (for PLC)Hz

Phase to earth Clearance

3400mm

Phase to Phase Clearance

4200mm

CVT Details
Burden
Type of CVT

Sec

Class

Conn

VA
4 Core CVT

4 Core CVT

1a1-1n

30

0.2

2a1-2n

30

3P

3a1-3n

30

3P

4a1-4n

30

3P

1a1-1n

30

0.2

196

Voltage Ratio

Use
d at

400 0.11 0.11 0.11

/
/
/
/ 0.11
Line
3
3
3
3

Bus

2a1-2n

30

3P

3a1-3n

30

3P

400 0.11 0.11

/
/
/ 0.11
3
3
3

400kV EMVT:

Make

MWB(SHANG HAI)CO.,LTD TRENCH CHINA

Type

VEOS420

Model

Single phase, outdoor, oil immersed, inductive type

Reference standards

IEC60044-2

Rated Voltage

400kV

Max Voltage

420kV

Rated frequency

50 Hz

Rated Primary Voltage

400kV/3

Rated Secondary voltage

Secondary Winding 0.11kV/3

Rated voltage factor & Duration of

Time

1.2 times, continuous

1.5 times, 30s
Oil at the top of the tank -40

Limits of Temperature rise

Winding-50

Oil Breakdown Voltage

60

Impulse withstand Voltage

1425kV Peak

Min. Creepage Distance

13020 mm

Phase to earth Clearance

3400mm

Phase to Phase Clearance

4200mm

EMVT Details
Burden
Type of EMVT

Sec

Class

Conn

0.2

VA
1a1-1n

10

197

Voltage Ratio

Use
d at
Line

2 Core CVT
2a1-2n

10

0.2

400
3

0.11
3

400KV SF6 CIRCUIT BREAKER

Make

ABB High voltage Switchgear Co. Ltd

Beijing

Type

HPL420B2WC

Reference standards

IEC 62271-100

Rated Voltage

420 KV

Rated frequency

50 Hz

Rated Normal current

4000

Type of Breaker

Live Tank Circuit Breaker

Rated Short circuit breaking current

63 KA/3S

Rated open make/rating duty cycle

O-0.3-CO-3-CO

Insulation Level
Lightening impulse withstand Voltage

1550kV+450kV

Switching Impulse withstand Voltage

1050+450kV

Power Frequency withstand Voltage

608+418kV

Gas pressure SF6 abs 20C

Max working Pressure

0.90 Mpa

Normal working pressure

0.80 Mpa

Alarm Signal

0.72 Mpa

Lockout (Blocking)

0.70 Mpa

Breaker Class

C2 M2

Mass of Gas

78Kg

Creepage distance on the surface on the porcelain

15600mm

198

0.11
3

housing (between breaks)

Creepage distance on the surface on the porcelain
housing (Phase to ground)

14514mm

Breaking Current

63kA

Rated making capacity

160 kA Peak

Capacitive Current

20kA

Over Voltage

1.2Ue

Minimum Clearance
Phase to Ground

4135mm

Phase to Phase

4980mm

Arrangement provided
Trip free / fixed trip

Yes

Pole discrepancy

Yes

Anti Pumping

Yes

Closing coil Supply

220V Dc

Closing coil Capacity

200Watt

No of Closing Coils for Each Phase

1No

Opening Coil Supply

220V DC

Opening Coil Capacity

220V DC

No of Closing coils for each Phase

2Nos

DC Resistance of Each Opening /Closing Coil

212 10%

Operating Mechanism
Type of operating mechanism

Spring Charge motor

Mechanism type/model

BLG10002A

Motor Supply

240V AC

No of Motors per Phase

2 Nos

Rated Capacity of Each Set

2350W/Phase

Starting Current of each set

15A

Breaker auxiliary Contacts

12NO+12NC

199

400KV HV Disconnector (For all types of Isolators)

Make

Xian XD High Voltage Apparatus Co., Ltd

Reference standard

IEC 62271-100

Rated frequency

50 Hz

Rated voltage

420 KV

Max Operated Line Voltage

520kV

Rated normal current

4000 A

Rated thermal stability current

63 kA

Rated dynamic stability current

160kA

Open Close Capacitance Current

2.0 A (Except Busbar earth Switch)

Breaking Current

1600A (Except Busbar earth Switch)

Isolator Opening time

12Sec max

Isolator Opening Speed

0.3 to 0.5 m/s

Isolator Closing Time

12Sec max

Isolator Closing Speed

0.3 to 0.5 m/s

One min power frequency withstand voltage ( to

Earth )

740kV

One min power frequency withstand voltage

( Across Break)

740+315kV

Lightning impulse withstand voltage (to Earth )

1675kV

Lightning impulse withstand voltage (Across

Break)

1675+450kV

Operating impulse withstand voltage (to Earth )

1050kV

Operating impulse withstand voltage (Across

Break)

1050+345kV

Creepage Distance

13750 mm

Open make/rating Mechanism

Type

CJ6A

Motor make/rating

200

Voltage

415VAC

Control voltage

DC 220V

Motor Operation/Manual Operation

Both for isolators and earth switches.

Operation type

Single/Group

Auxiliary contacts
Isolator (Disconnector)

12 NO +12NC

Earth Switch

8NO + 8NC

Types of Isolators with details:

No

Name

Quantity
Unit
(Nos)

Type

Make

Used at

Xian

XD High

Single column Vertical

GW10A-

open type Isolator with

420550DW/4000

Single Earth switch

Phas
e

Voltage
Apparat
us Co.,
Ltd.

201

Bus CVT

Doublecolumn

Xian

horizontal open type

GW11A-

Isolator With Double

420550IIDW/4000

Grou

Earth Switch (One side

XD High
5

Voltage
Apparat

E/S with B- species

us Co.,

inducted current

Ltd.

Line
connected
Isolator

Xian

Doublecolumn

GW11A-

horizontal open type

420550DW/4000

Isolator with Single

XD High
Grou
p

48

Earth switch

Voltage

Breaker

Apparat

both sides

us Co.,
Ltd.
Xian

Doublecolumn

GW11A-

horizontal open type

420550IIDW/4000

isolator with Double

Grou
p

earth switch

XD High

Transform

Voltage

er

Apparat

connected

us Co.,

isolators

Ltd
Xian
XD High
5

Earth switch

JW3A-420550

Grou
p

Voltage

Bus Earth

Apparat

Switch

us Co.,
Ltd

SURGE ARRESTOR
Make

NanYang JinGuan Electric Co.,Ltd

Type

Y20W-390/897

Rated Voltage

390kV

Continuous operating voltage (kV)

307kV

Nominal discharge current

20kA

Reference standards

IEC 60099-41991 , GB 11032-2000

202

Lightening discharge class

Leakage current at ambient temperature

5
Active Current-650A
Capacitive current-3500A

Nominal Discharge Current

20 KA

Power frequency reference voltage at ambient

temperature

390kV

Frequency

50Hz

lightning impulse withstand voltage (1.2/50s)

1550kV

power frequency withstand voltage (1minwet

test, phase -ground)

630kV

Phase-ground distance

3530mm

Total creepage distance

10870mm

No of Sections per pole

400 KV LINE TRAP

Name of Manufacturer

Himark Tech .CO.Ltd

Type

XZK-3150-1.0

Voltage rating

400kV

Current rating

3150A

Maximum symmetrical short circuit current

make/rating for 1 Sec Duration

63kA

Rated inductance

1mH

Blocking Frequency range

80-500kHz

Blocking Resistance

570 Ohms

Rated voltage of the Arrester

24kV

Insulation Class

203

PLCC SYSTEM

PLCC System overview:

PLCC Supplier
No of Speech + Protection panels for each line
Speech + Protection Module Model
No of Speech + Data panels for each line
Speech + Data Module Model
Supply Voltage

ABB
2Nos
ETL41 +NSD50
1No
ETL41+NSK5
48V DC

PLCC card details:

PLCC Cards
B4LA
48VDC/DC Converter
B5LA
Power Supply Unit
O4LA
Tele Control Interface
O4LC
4 Wire Pax Tela Phony Interface
P4LC
IF Converter
P4LG
Carrier Generator
P4LD
Rx Rf Converter
P4LA
Pilot And Supervision
P4LB
Af Converter
P3LA
Rf Hybrid
E5LA
Tx Filter
P4LF
Tx Rf converter
P1LA
40w Output Stage
N3NL
Test Meter
E1LA
Transit Filter
NSD 50 Cards
G4LA
NSD 50 DSP Module
G4AC Command C&D
NSD 50 Interface
MODULAR COUPLER DEVICE (LMU) CARDS
A9BS
High Pass Filter /Band pass Filter
High Pass Filter / Band Pass Filter &
A9BT
Hybrid Transformer
A9BS
High Pass Filter / Band Pass Filter

LMU Details:

204

Line impedance
Equipment Impedance
Frequency Range
Peak Power
Coupling

800 Ohms
75 Ohms
40-500kHz
800W
Phase to Phase

PLCC Frequency Details:

All frequencies are in KHz

Channel-1
Channel-2
Speech

Line-1
Tx
Rx
252 260
212 216
164 328

Line-2
Tx
Rx
316 308
364 344
288 296

Line-3
Tx
Rx

Line-4
Tx
Rx

Line-4
Tx
Rx

SCADA SYSTEM

Switchyard SCADA supplied by SAC with total of seven computers are configured. In that two are servers
(SAC1, SAC2) and five are working as clients (SAC3, SAC4, SAC5, SAC6, SAC7)
Two servers (SAC1, SAC2) are located in relay room for the database configuration, historical data and all
contents of the database are stored in two servers at all time. Out Of five clients, two are running as a
workstation (SAC 3, SAC4), three as an operator station (SAC5, SAC6, SAC7). Operator station works only
simple online monitoring and alarm functions, and gets real-time data collection from the workstation.
Workstations and operator stations can be artificially chosen.

SAC1 and SAC2 database server operating system runs on sun Solaris X86,
SAC3-SAC7's operating system is UBUNTU 10.04 (OS based on the Linux kernel).

BATTERIES & CHARGERS

205

SWITCHYARD 48 V Battery Bank

Make
Type of cells

VRLA

Model

GFM 500

Capacity (AH)

500AH

No. of Cells

48

No of banks

Nominal cell voltage

Discharge Capacity

C10

SWITCHYARD 220 V Battery Bank

Make

HOPPECKE

Type

GroE

Discharge Capacity

C10

Type of cells

Lead Acid

Capacity (AH)

800

No. of Cells

104+4

No of banks

Nominal cell voltage

2.04

Specific Gravity At 27 0C

1270

UPS SYSTEM

Supplier

USA LDC Technology INC./ USA manufactory

UPS Make/rating

2x20kVA

Host Cubicle Type

SDP31040-220/240-P

Bypass cubicle Type

DBW11020-415/240-G

206

Feeder cubicle Type

PDG1020

Input Voltage

380/400/415V

Input Voltage Range

-20% ~-30%

Input Frequency

50HZ

Input Power Factor

0.9

Switchyard Battery Charger:

Make

STATCON

Type

FC+FCBC

No of Chargers

2 nos. of FC+FCBC with bus Coupler

A.C Input Voltage

AC 415V10% ,3 Phase , 50HZ

DC Output Voltage

FC-2.23V to 2.25V /Cell

FCBC-2.35V to 2.4V / Cell

DC Max System Voltage

242V

DC min System Voltage

198V

No of Cells

108V
207

DC Current
Rated Output
Type of Cooling
Max temp Rise with in Cubicle
SCR elements provided with

280A
69.3KW FC
73.92 KW FCBC
Natural Air Cooled
Rectifier Transformer-90 degrees Above
SCR-70 degrees Above
Surge Protection and Fast acting HRC Fuse provided

AC Switch
Rated Current

160A

Type

Thermo Magnetic

Reference standard

As per IS 13947

AC Contactor
Type

Electromagnetic

Reference standard

As per IS 13947

Rated Current

160A

Rectifier Transformer
Make

Statcon

Type

Double Copper Wound Vaccum impegrated

Reference Standard

As per IS 2026

Rating

FC-89.1KVA / FCBC 95.2KVA

Voltage

415V

% Reactance

<5%

Class of Insulation

Method of Cooling

Natural Air Cooled

Controlled Rectifier
Make
Type

Mono Crystalline silicon

RMS Current Rating

720A

Surge Current

5kA for 10ms for one Cycle

208

720A for Repetitive Cycle

Peak Inverse Voltage

1200V min for Continuous

1200V for Surge

DC Switch Rating

320A-poles

Charger Panel
Make

Statcon

Type

Floor Mounting free standing

Reference Standard

IS2147

Enclosure

IP-42

Power Terminals

Copper/Aluminum

DC Contactor rating

300A

Utilization category

AC1 duty

Blocking diodes
Make
Type

Mono Crystalline silicon

Current Rating

One Minute 7kA for 10ms

One Hour-450A

Peak Inverse voltage

800V

Meters Enclosed
Make
Type

Flush Mounted / Analog

Reference Standard

As per IS 1248

Accuracy

1%

209

Appendix 2: Cold startup (long shutdown) curve of IP cylinders

210

211

Appendix 3: Cold startup curve of IP cylinders

212

Appendix 4: Warm startup curve of IP cylinders

213

Appendix 5: Hot startup curve of IP cylinders

214

Appendix 6: Very hot startup curve of IP cylinders

215

Appendix 7: Description of cylinder switching area

216

Appendix 8: Cold startup (long shutdown) curve of HP Cylinders

217

Appendix 9: Cold startup curve of HP cylinder

218

Appendix 10: Warm startup curve of HP cylinder

219

Appendix 11: Hot startup curve of HP cylinder

220

Appendix 12: Very hot startup curve of HP cylinder

221

222