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GD KT Pro-0223-0203 #Sus #Abs #v1
GD KT Pro-0223-0203 #Sus #Abs #v1
-
the modular parting, grooving and threading system
- complemented by monobloc tool holders -
Monobloc tool holder, system GX, for inserts with two cutting edges, size GX24.
Inexpensive solution for radial grooving, parting up to Ø 1.653 inch and turning operations.
l Ground and directly pressed insert l Optimum solution for all situations
3
The width classes
( System GX )
-
the modular parting, grooving and threading system
- complemented by monobloc tool holders -
Width class -1 -2 -3 -4 -5
Tools
Tool description:
E25R0021-16D-GX24-2-E
Insert description:
GX24-2E3.00N0.30-F2
Width class 1)
The parting and grooving widths of the MSS system are divided into width classes. Every width class
represents a certain range of parting and grooving widths. The appropriate tool can be assigned to the
selected grooving width by means of the width class.
1) Ideally the module and the insert have the same width class. This combination results
in the best possible application safety.
4
Insert designations
Insert system E = external / I = internal
GX 24
GX 24
Monobloc tool holder designations
Version
-
-
Approach angle
E 25 R 00
3
2
Width class
Max. cutting depth
R
Insert shape / application
-
21 - 16
Cutting width / pitch Shank length
2.50
3.00
System description
N
N
Version / thread standard Insert system
Insert size
Corner radius / angle
0.30
Width class
-
-
- complemented by monobloc tool holders -
D - GX 24 - 2 - E
the modular parting, grooving and threading system
Code
Code
5
Tools
Monobloc holder GX24 system
Application
[inch]
Type, Grooving
h=h1 b s Tmax description f h2 l1 l2 l3 a inserts Page
.625 .625 .109 - .148 E16R0021-10C-GX24-2-E .586 .822 5.00 1.38 1.26 .162 GX24-2...
.109 - .148 E20R0021-12C-GX24-2-E .711 GX24-2...
.750 .750 .947 5.00 1.38 - -
.148 - .197 E20R0021-12C-GX24-3-E .692 GX24-3...
.109 - .148 E25R0021-16D-GX24-2-E .961 GX24-2...
1.000 1.000 .148 - .197 .83 E25R0021-16D-GX24-3-E .942 1.197 6.00 1.38 - - GX24-3... 8+9
.197 - .256 E25R0021-16D-GX24-4-E .917 GX24-4...
.109 - .148 E32R0021-85D-GX24-2-E .961 GX24-2...
1.250 1.000 .148 - .197 E32R0021-85D-GX24-3-E .942 1.447 6.00 1.38 - - GX24-3...
.197 - .256 E32R0021-85D-GX24-4-E .917 GX24-4...
E16R0021-10C-GX24-2-E
E20R0021-12C-GX24-2-E
E20R0021-12C-GX24-3-E
E25R0021-16D-GX24-2-E
E25R0021-16D-GX24-3-E 7897218 (M4,0 x 18 - T20) 7897207 (T20)
E25R0021-16D-GX24-4-E
E32R0021-85D-GX24-2-E
E32R0021-85D-GX24-3-E
E32R0021-85D-GX24-4-E
Tools /
modules
see page
6
Tools
Monobloc holder GX24 system
Application
[inch]
Type, Grooving
h=h1 b s Tmax description f h2 l1 l2 l3 a inserts Page
.625 .625 .109 - .148 E16L0021-10C-GX24-2-E .586 .822 5.00 1.38 1.26 .162 GX24-2...
.109 - .148 E20L0021-12C-GX24-2-E .711 GX24-2...
.750 .750 .947 5.00 1.38 - -
.148 - .197 E20L0021-12C-GX24-3-E .692 GX24-3...
.109 - .148 E25L0021-16D-GX24-2-E .961 GX24-2...
1.000 1.000 .148 - .197 .83 E25L0021-16D-GX24-3-E .942 1.197 6.00 1.38 - - GX24-3... 8+9
.197 - .256 E25L0021-16D-GX24-4-E .917 GX24-4...
.109 - .148 E32L0021-85D-GX24-2-E .961 GX24-2...
1.250 1.000 .148 - .197 E32L0021-85D-GX24-3-E .942 1.447 6.00 1.38 - - GX24-3...
.197 - .256 E32L0021-85D-GX24-4-E .917 GX24-4...
E25L0021-16D-GX24-4-E
E32L0021-85D-GX24-2-E
E32L0021-85D-GX24-3-E
E32L0021-85D-GX24-4-E
Tools /
modules
see page
7
Inserts
GX24 system
Application
standard -F2
Hardness Toughness
[inch]
GM127
TSM20
GM740
SR127
SR735
H216T
GM40
Type,
AMZ
s description l r amax
GX24-2E3.00N0.30 .012 .098 l l
.118 GX24-2E3.00N0.30-F2 .012 .098 l l l
GX24-2E3.00N0.30-27P .012 .098 l
.138 GX24-2E3.50N0.30-F2 .012 .098 l l l
GX24-3E4.00N0.40 .016 .118 l l
.157 N GX24-3E4.00N0.40-F2
.94
.016 .118 l l l
GX24-3E4.00N0.40-27P .016 .118 l
.177 GX24-3E4.50N0.40-F2 .016 .118 l l l
GX24-3E5.00N0.40 .016 .118 l l
.197 GX24-3E5.00N0.40-F2 .016 .138 l l l
GX24-3E5.00N0.40-27P .016 .138 l
GX24-4E6.00N0.50 .020 .138 l l
.236 GX24-4E6.00N0.50-F2 .020 .157 l l l
GX24-4E6.00N0.50-27P .020 .157 l
Tolerances [mm] Steel ¡ lllll
x s r Stainless ¡ ¡¡ ¡l
GX24-.E... ±.0071 ± .0020 ± .0020 Cast iron ¡¡l
-F2 / -27P ±.0008 ± .0008 ± .0020
Non ferrous metals lll
You can find application recommendations on pages 10 - 15!
Application
-M3 -27P
= repeatability see below
Hardness Toughness
[mm]
GM127
TSM20
GM740
SR127
SR735
H216T
GM40
Type,
AMZ
s description l r amax
.118 GX24-2R1.50N-M3 .059 .059 l l
.157 GX24-3R2.00N-M3
.94
.079 .098 l l
.197 N GX24-3R2.50N-M3 .098 .118 l l
.236 GX24-4R3.00N-M3 .118 .138 l l
.236 GX24-4R3.00N-27P 1.00 .118 .157 l
Tolerances [mm] ¡ lllll
x s r ¡ ¡¡ ¡l
-27P ± .0008 ± .0008 ± .0020
¡¡l
-M3 ± .0071 ± .0020 ± .0020
Hardness
work piece material type of treatment / alloy HB
annealed ≤ 0,15% C 125
non alloyed steel annealed 0,15% - 0,45% C 150 - 250
tempered ≥ 0,45% C 300
annealed 180
low alloy steel tempered 250 - 300
A tempered 350
annealed 200
high alloy steel
tempered 350
corrosion resistant annealed ferritic 200
steel tempered martensitic 325
annealed ferritic/martensitic 200
quenched austenitic 180
R stainless steel
quenched duplex 230 - 260
hardened ferritic/austenitic 330
perlitic / ferritic 180
grey cast iron
perlitic / martensitic 260
SG iron / spheroidal ferritic 160
F
cast iron perlitic 250
VDI 3323
group vc [sfpm] vc [sfpm] vc [sfpm] vc [sfpm] vc [sfpm] vc [sfpm]
1 492 - 918 426 - 722 426 - 722 361 - 492 — —
2 426 - 787 361 - 459 361 - 459 262 - 394 — —
3 328 - 656 230 - 492 230 - 492 230 - 361 — —
6 459 - 722 394 - 623 394 - 623 230 - 328 — —
7/8 426 - 590 361 - 492 361 - 492 230 - 295 — —
9 328 - 525 230 - 426 230 - 426 197 - 295 — —
10 394 - 558 295 - 459 295 - 459 197 - 262 — —
11 328 - 492 230 - 426 230 - 426 197 - 262 — —
12 492 - 820 394 - 656 394 - 656 295 - 426 — —
13 197 - 328 197 - 262 197 - 262 197 - 262 — —
14 459 - 722 — 394 - 656 328 - 590 — —
14 394 - 656 — 328 - 558 262 - 495 — —
14 262 - 427 — 230 - 361 230 - 361 — —
14 197 - 328 — 197 - 295 197 - 295 — —
15 394 - 656 — — — 361 - 590 328 - 590
16 328 - 525 — — — 295 - 492 295 - 492
17 426 - 656 — — — 361 - 590 328 - 558
18 328 - 525 — — — 262 - 459 230 - 426
19 394 - 754 — — — 328 - 656 295 - 590
20 295 - 590 — — — 230 - 525 230 - 492
21 — — — — 328 - 3040 328 - 3040
22 — — — — 262 - 3040 262 - 3040
23 — — — — 262 - 1640 262 - 3040
24 — — — — — —
25 — — — — — —
26 — — — — 262 - 984 262 - 984
27 — — — — 656 - 1968 492 - 1968
28 — — — — 492 - 1520 328 - 984
29 — — — — 328 - 984 262 - 984
29 — — — — 262 - 1640 262 - 1640
29 — — — — 197 - 492 164 - 492
30 — — — — 328 - 820 328 - 820
31 82 - 148 — — — — 98 - 131
32 65 - 131 — — 65 - 131 — 82 - 115
33 49 - 82 — — 65 - 98 — 49 - 82
34 33 - 65 — — — — 33 - 65
35 33 - 65 — — — — 33 - 65
36 — — — — 295 - 459 328 - 459
37 — — — — 98 - 197 131 - 197
38 33 - 65 — — — — —
39 — — — — — —
40 33 - 65 — — — — —
40 33 - 65 — — — — —
11
The easy way to success
Application recommendations
GX24... standard
⇒ for all steel materials
⇒ suitable for all applications
⇒ wide application range
- parting Tmax = . 83 inch
- grooving and turning
- axial grooving
- internal grooving Tmax = .75 inch
application:
type,
ordering description f [ipr] f [ipr]
feed ipr 0 .004 .008 .012 .016 .020 0 .008 .016 .024 .031 .039
Steel
Stainless
Cast iron
Heat resistant
Hard materials
12
The easy way to success
Application recommendations
GX 24...-F2
⇒ For steels in general, particularly
suitable for stainless materials
⇒ Insert with ground periphery
⇒ Tolerance parting and grooving
width ± .0008 inch
⇒ Suitable also for parting off tubes
and thin-walled materials
⇒ Special profiles possible
application:
type,
ordering description f [ipr] f [ipr]
feed ipr 0 .004 .008 .012 .016 .020 0 .008 .016 .024 .031 .039
Steel
Stainless
Cast iron
Heat resistant
Hard materials
13
The easy way to success
Application recommendations
GX24...-27P
⇒ Particularly suitable for aluminum
and non ferrous metals
⇒ Insert with highly positive cutting
geometry
⇒ Ground periphery
⇒ Tolerance cutting width ± 0,02 mm
⇒ Extra-smooth rake face through
“microfinish“
application:
type,
ordering description f [ipr] f [ipr]
feed ipr 0 .004 .008 .012 .016 .020 0 .008 .016 .024 .031 .039
Steel
Stainless
Cast iron
Heat resistant
Hard materials
14
The easy way to success
Application recommendations
GX24...-M3
⇒ Inserts for full radius grooves and
for copy turning
⇒ For all steel materials
⇒ For internal and external machining
application:
type,
ordering description f [ipr] f [ipr]
feed ipr 0 .004 .008 .012 .016 .020 0 .008 .016 .024 .031 .039
Steel
Stainless
Cast iron
Heat resistant
Hard materials
15
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