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Catalog LV 1 News December 2005

lv1_newsSIMOCODE_A4_200512_en.FH10 Tue Jan 31 14:07:05 2006

sirius

MOTOR MANAGEMENT
SIMOCODE pro
3UF7

Related catalogs

Contents

Low-Voltage
Controls and Distribution
SIRIUS SENTRON SIVACON
Order No.:
Catalog
E86060-K1002-A101-A5-7600
Technical Information
E86060-T1002-A101-A5-7600

Contactors and contactor assemblies Semiconductor


switching devices Protective devices Control devices
Load feeders, motor starters, soft starters Monitoring
and control devices Control and signaling devices
Power supplies Terminal blocks ALPHA FIX Planning
and configuration with SIRIUS SIVACON Power Distribution Boards Busway and Cubicle Systems SENTRON
Switching and Protection Devices for Power Distribution:
Air Circuit-Breakers, Molded Case Circuit-Breakers,
Switch Disconnectors Planning, Design and Management with SIMARIS BETA protect Modular Installation
devices

LV 1
LV 1 T

available from March 2006

Industrial Communication
Industrial Communication for
Automation and Drives
Order No.:
E86060-K6710-A121-A1-7600

IK PI

Sensor Technology
Factory Automation Sensors
Order No.:
E86060-K8310-A111-A2-7600

FS 10

Proximity switches Fail-safe sensors


Image processing systems

Automation and Drives


The Offline Mall for A&D
Order No.:
E86060-D4001-A110-C4-7600

CA 01

All the products from Automation and Drives including


the products from the catalogs listed above.

A&D Mall

Industrial mobile communication Industrial Ethernet to


IEEE 802.3 PROFIBUS to IEC 61158/EN 50170
ET 200 distributed I/O AS-Interface
Remote operation with SINAUT ST7 Routers
ECOFAST system

RFID systems

All the products from Automation and Drives including


the products from the catalogs listed above.

Internet:
http://www.siemens.com/
automation/mall

Registered trademarks

Technical Assistance

All product designations may be trademarks or product


names of Siemens AG or supplier companies whose
use by third parties for their own purposes could violate
the rights of the owners.
Further information about low-voltage controlgear is
available on the Internet at:
http://www.siemens.com/lowvoltage

Tel.: 0161 446 6400


Fax.: 0161 446 5471
Email: CDtech.ad.uk@siemens.com

Introduction

Systems

11

Supplying

12

Connecting with
ALPHA

Controlgear
for Industry

Switching

13

Solid-state Switching Devices

Contactors and
Contactor assemblies

Engineering Software
Planning and Configuration
with SIRIUS

The products described in this catalog


are also included in
the CD-ROM catalog CA 01
Order No.:
E86060-D4001-A110-C4-7600 (CD-ROM)
E86060-D4001-A510-C4-7600 (DVD)

14

Distributing with
SIVACON
SIVACON Power Distribution
Boards, Busway and Cubicle
Systems

Supersedes:
Catalog LV 10 News 04/2005

ALPHA FIX Terminal Blocs

Catalog LV 1 News
Motor Management
12/2005

Power Supplies

Contact your local Siemens


representative for further information

Siemens AG 2005

15

Protecting
Protection Equipment

Switching and
Protecting with
SENTRON

Air Circuit-Breakers

The products and systems listed in this catalog are distributed/


manufactured using a
certified quality management system which
complies with EN ISO
9001 (Certificate Register Nos. can be found in
the appendix of Catalog
LV10 2004).
The certificates are recognized in all IQ Net
countries.

Starting

Monitoring and
Controling

16

Molded Case Circuit-Breakers

17

Switch Disconnectors

Load Feeders, Motor Starters


and Soft Starters

Monitoring and Control Devices

Detecting

18

Engineering Software

Detecting Devices

Commanding and
Signaling

19

Protecting with BETA

20

Appendix

Commanding and
Signaling Devices

10

Supplying
Transformers

Planning, Design and


Management with SIMARIS

BETA Modular Installation


Devices

Siemens LV 1 2006

0/1

Explanations

Delivery times (DT)


}

Preferred type

2 working days

1 week

3 weeks

6 weeks

On request

Preferred types are available immediately from


stock, i.e. are dispatched within 24 hours.
Normal quantities of the products are usually delivered within the specified time following receipt of
your order at our branch.
In exceptional cases, the actual delivery period may
differ from that specified.

The delivery periods apply up to the ramp at Siemens AG (products ready for
dispatch). The transport times depend on the destination and type of shipping.
The standard transport time for Germany is 1 day.
The delivery times specified here represent the situation in October 2004.
They are continuously optimized. Up-to-date information can be found at
http://www.siemens.com/automation/mall.

Price units (PU)


The price unit defines the number of units, sets or
meters to which the specified price and weight
apply.

Packaging size (PS)


The packaging size defines the number, e.g. of
units, sets or meters, for outer packaging.
Only the quantity defined by the packaging size or
a multiple thereof can be ordered!

Price group (PG)


Each product is assigned to a price group.

Weight
The defined weight in kg refers to the price unit
(PU).

Dimensions
All dimensions in mm.

Siemens LV 1 News Motor Management 12/2005

For multi-unit packaging and recyclable packaging, see Catalog LV 1 2006,


Appendix.

Monitoring and Control Devices

Catalog

7/2
7/2
7/3
7/4
Technical information

7/8
7/14
7/16
7/17
7/23
7/27
7/28
7/29
7/29

Motor Management and


Control Devices
SIMOCODE 3UF motor management and control devices
Overview
Benefits
Application
Selection and ordering data
Motor Management and
Control Devices
SIMOCODE 3UF motor management and control devices
Design
Function
Integration
Technical specifications
Dimensional drawings
Schematics
Further information
Terms and Conditions of Sale and
Delivery
Export regulations

Siemens LV 1 News
Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Recording of measurement curves

Overview
SIMOCODE pro is a flexible, modular motor management system for motors with constant speeds in the low-voltage performance range. It optimizes the connection between I&C and motor feeder, increases plant availability and allows significant
savings to be made for startup, operation and maintenance of a
system.
When SIMOCODE pro is installed in the low-voltage switchgear
cabinet, it is the intelligent interface between the higher-level automation system and the motor feeder and includes the following:
Multifunctional, solid-state full motor protection which is independent of the automation system
Flexible software instead of hardware for the motor control
Detailed operational, service and diagnostics data
Open communication via PROFIBUS DP, the standard for fieldbus systems

Benefits
General customer benefits
Integrating the whole motor feeder into the process control via
a bus significantly reduces the wiring outlay between the motor
feeder and PLC.
Distribution of the automated processes by means of configurable control and monitoring functions in the feeder saves resources in the automation system and ensures full functionality
and protection of the feeder even if the I&C or bus system fails.
The acquisition and monitoring of operational, service and diagnostics data in the feeder and process control system increases system availability as well as maintenance and service-friendliness.
The high degree of modularity allows users to perfectly implement their plant-specific requirements for each motor feeder.
The SIMOCODE system offers functionally graded and spacesaving solutions for each customer application.
The replacement of the control circuit hardware with software
decreases the number of hardware components and wiring required and in this way limits stock keeping costs and potential
wiring errors.
The use of solid-state full motor protection permits better utilization of the motors and ensures long-term stability of the tripping characteristic and reliable tripping even after years of service.
Multifunctional, solid-state full motor protection for rated
motor currents up to 820 A
SIMOCODE pro offers comprehensive protection of the motor
feeder by means of a combination of different, multi-step and delayable protection and monitoring functions:
Inverse-time delayed solid-state overload protection
(Class 5 ... 40)
Thermistor motor protection
Phase failure / unbalance protection
Stall protection
Monitoring of adjustable limit values for the motor current
Voltage and power monitoring
Monitoring of the power factor (motor idling/load shedding)
Earth fault monitoring
Temperature monitoring, e.g. over PT100/PT1000
as well as
Monitoring of operating hours, downtime and number of starts
etc.

7/2

Siemens LV 1 News Motor Management 12/2005

SIMOCODE pro can record gradients and can therefore, for example, present the progression of motor current during motor
start-up.
Flexible motor control implemented with software
(instead of comprehensive hardware interlocks)
Many predefined motor control functions have already been integrated into SIMOCODE pro, including all necessary logic operations and interlocks.
Direct-on-line and reversing starters
Star-/delta starters (also with direction reversal)
Two speeds, motors with separate windings (pole-changing
switch); also with direction reversal
Two speeds, motors with separate Dahlander windings (also
with direction reversal)
Positioner actuation
Solenoid valve actuation
Activation of a circuit-breaker
Soft starter actuation (also with direction reversal).
These control functions have been implemented by means of
software and can be freely assigned to the inputs and outputs
(including PROFIBUS DP).
These predefined control functions can also be flexibly adapted
to each customer-specific configuration of a motor feeder by
means of freely configurable logic modules (truth tables,
counters, timers, edge evaluation ...) and with the help of standard functions (power failure monitoring, emergency start, external faults ...).
SIMOCODE pro makes a lot of additional hardware and wiring in
the control circuit unnecessary which results in a high level of
standardization of the motor feeder in terms of its design and circuit diagrams.
Detailed operational, service and diagnostics data
SIMOCODE pro makes different operational, service and diagnostics data available and helps to detect potential faults in time
and to prevent them by means of preventative measures. In the
event of a malfunction, a fault can be diagnosed, localized and
rectified very quickly - there are no or very short downtimes.
Operating data
Motor switching status derived from the current flow in the main
circuit
All phase currents
All line voltages
Active power, apparent power and power factor
Phase unbalance and phase sequence
Time to trip
Motor temperature
Remaining cooling time etc.
Service data
Motor operating hours
Motor stop times
Number of motor starts
Number of overload trips
Internal comments stored in the device etc.
Diagnostic data
Numerous detailed early warning and fault messages
Internal device fault logging with time stamp
Time stamping of freely selectable status, alarm or fault messages etc.

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Communication
SIMOCODE pro is equipped with an integral PROFIBUS DP interface (SUB-D or terminal connection) and can therefore replace all individual wiring (including terminal blocks), which
would usually be required for exchanging data with the higherlevel automation system, with a single 2-wire cable.

Main circuit

SIMOCODE pro supports among other things:


Baud rates up to 12 Mbit/s
Automatic baud rate detection
Communication with up to 3 masters
Time synchronization over PROFIBUS
Cyclic services (DPV0) and acyclic services (DPV1) etc.

Control circuit

Automation level

L1
L2
L3

-Q1

PROFIBUS DP

-K1

-K2

SIMOCODE pro

NSA0_00398

Operator panel

Connection cable

Current measuring module


Basic unit

-K2

-K1

Remote

3~

Protect and monitor

(overload, thermistor, earth fault detection ...)

Motor control

Communication

(incl. monitoring + interlocking)

(operational, service, diagnostic data


+ control commands)

SIMOCODE pro combines all the necessary functions for the motor feeder in a compact system

Application
SIMOCODE pro is often used for automated processes where
plant downtimes are very expensive (e.g. steel or cement industry) and where it is important to prevent plant downtimes through
detailed operational, service and diagnostics data or to localize
the fault very quickly in the event of a malfunction. SIMOCODE
pro is modular and space-saving and suited especially for use
in motor control centers in the process industry and for power
plant technology.
Applications
Protection and control of motors
In hazardous areas (chemical, oil and gas industry)
With heavy-duty starting (paper, cement, metal and water industries)
In high-availability plants (chemical, oil, raw material processing industry, power plants)

Industries
Today, SIMOCODE pro is mainly used in the chemical (incl. oil
and gas), steel, water, paper, pharmaceutical, cement, and
glass industry. It is also used for applications in power plants
and large diamond, gold and platinum mines. Based on the
experience made with the predecessor system SIMOCODE-DP,
SIMOCODE pro has been tailored even more specifically to the
requirements of these industries. An essential requirement in
these industries is the availability of the motors and thus the
availability of the whole process. Plant downtimes caused by
faults, frequently result in high costs. For this reason, it is very important to detect potential faults early on and to initiate targeted
countermeasures. SIMOCODE pro offers users an up-to-date
motor management system based on years of experience.

Siemens LV 1 News Motor Management 12/2005

7/3

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices

Selection and ordering data


Version

Price PU
PS*
per PU (unit,
set, m)

DT Order No.
Current setting
range

Overall
width

mm

PG

Weight
per PU
approx.
kg

SIMOCODE pro
SIMOCODE pro C, basic unit 1,
PROFIBUS DP interface, 12 Mbit/s, RS485
4 I/3 O freely assignable, input for thermistor connection,
monostable relay outputs,
rated control supply voltage Us:
DC 24 V

3UF7 000-1AB00-0

1 unit

131

0.350

AC/DC 110 ... 240 V

3UF7 000-1AU00-0

1 unit

131

0.350

DC 24 V

3UF7 010-1AB00-0

1 unit

131

0.350

AC/DC 110 ... 240 V

3UF7 010-1AU00-0

1 unit

131

0.350

3UF7 000-1A.00-0
SIMOCODE pro V, basic unit 2,
PROFIBUS DP interface, 12 Mbit/s, RS485
4 I/3 O freely assignable, input for thermistor connection,
monostable relay outputs,
rated control supply voltage Us:

7
3UF7 010-1A.00-0

Current measuring modules


Straight-through transformers
0.3 ... 3
2.4 ... 25

45
45

A
A

3UF7 100-1AA00-0
3UF7 101-1AA00-0

1
1

1 unit
1 unit

131
131

0.100
0.150

10 ... 100
20 ... 200

55
120

A
A

3UF7 102-1AA00-0
3UF7 103-1AA00-0

1
1

1 unit
1 unit

131
131

0.350
0.600

20 ... 200
63 ... 630

120
145

A
A

3UF7 103-1BA00-0
3UF7 104-1BA00-0

1
1

1 unit
1 unit

131
131

1.000
1.750

0.3 ... 3
2.4 ... 25

45
45

A
A

3UF7 110-1AA00-0
3UF7 111-1AA00-0

1
1

1 unit
1 unit

131
131

0.150
0.200

10 ... 100
20 ... 200

55
120

A
A

3UF7 112-1AA00-0
3UF7 113-1AA00-0

1
1

1 unit
1 unit

131
131

0.400
0.700

20 ... 200
63 ... 630

120
145

A
A

3UF7 113-1BA00-0
3UF7 114-1BA00-0

1
1

1 unit
1 unit

131
131

1.000
1.750

3UF7 200-1AA00-0

1 unit

131

0.100

3UF7 3@0-1A@00-0

1 unit

131

0.150

Busbar connection
3UF7 100-1AA00-0

Current/voltage measuring modules1)


Voltage measurement up to 690 V
Straight-through transformers

3UF7 110-1AA00-0

Busbar connection

Operator panel
Installation in control cabinet door or front plate,
for plugging into basic unit
10 LEDs for status indication and
user-assignable buttons for manual control

Expansion modules
Note:
Expansion modules can only be used in combination with basic unit 2!
A total of up to 5 expansion modules can be connected in any order to one basic unit.
Digital modules
4 binary inputs and 2 relay outputs,
up to 2 digital modules can be connected per basic unit 2 A
Relay outputs
monostable

bistable

Input voltage

3UF7 300-1AU00-0

DC 24 V

AC/DC 110 ... 240 V

1) Only possible with basic unit 2, product version E02 and higher (from April
2005).

* You can order this quantity or a multiple thereof.

7/4

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Version

DT Order No.

Price PU
PS*
per PU (unit,
set, m)

PG

Weight
per PU
approx.
kg

Analog modules1)
2 inputs to input
and 1 output to output 0/4 ...20 mA signals,
up to 1 analog module can be connected per
basic unit 2

3UF7 400-1AA00-0

1 unit

131

0.150

3UF7 500-1AA00-0

1 unit

131

0.150

3 inputs for connecting


A
up to 3 analog temperature sensors, 1 temperature module
can be connected per basic unit 2

3UF7 700-1AA00-0

1 unit

131

0.150

PG

Weight
per PU
approx.
kg

Earth fault module1)


1 input for connecting a
3UL22 summation current transformer,
up to 1 earth fault module can be connected
per basic unit 2

Temperature module1)

1) Only possible with basic unit 2, product version E02 and higher (from April
2005).

Accessories
Version

DT Order No.

Price PU
PS*
per PU (unit,
set, m)

Connection cable
Connection cable
In different lengths for connecting basic unit, current
measuring module, current/voltage measuring module,
operator panel or expansion modules:

3UF7 932-0AA00-0

Side by side
A
Length 0.025 m (flat)
Caution:
Only suitable for connecting basic unit 2 to its expansion modules or for connecting expansion modules to
each other; only when the front plates finish at the
same height

3UF7 930-0AA00-0

1 unit

131

0.010

Length 0.1 m (flat)

3UF7 931-0AA00-0

1 unit

131

0.010

Length 0.3 m (flat)

3UF7 935-0AA00-0

1 unit

131

0.020

Length 0.5 m (flat)

3UF7 932-0AA00-0

1 unit

131

0.020

Length 0.5 m (round)

3UF7 932-0BA00-0

1 unit

131

0.020

Length 1.0 m (round)

3UF7 937-0BA00-0

1 unit

131

0.050

Length 2.5 m (round)

3UF7 933-0BA00-0

1 unit

131

0.130

for PC/PG communication with SIMOCODE pro


through the system interface, for connecting to the
serial interface of the PC/PG

3UF7 940-0AA00-0

1 unit

131

0.150

for parameterizing SIMOCODE pro without a PC/PG A


through the system interface

3UF7 900-0AA00-0

1 unit

131

0.010

PC cable

Memory module

* You can order this quantity or a multiple thereof.


Siemens LV 1 News Motor Management 12/2005

7/5

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Version

Price PU
PS*
per PU (unit,
set, m)

DT Order No.

PG

Weight
per PU
approx.
kg

System interface covers


For the system interface

3UF7 950-0AA00-0

5 unit

131

0,100

For assigning the PROFIBUS addresses without


using a PC/PG
on a basic unit

3UF7 910-0AA00-0

1 unit

131

0.030

For external connection of the system interface


outside, for example, a control cabinet

3UF7 920-0AA00-0

1 unit

131

0.030

German

3UF7 970-0AA01-0

1 unit

131

0.760

English

3UF7 970-0AA00-0

1 unit

131

0.760

PCS 7 function block library for SIMOCODE pro, V6.0


Scope of delivery:
AS modules and faceplates for integrating
SIMOCODE pro into the PCS 7 process control
system,
for PCS 7 Version V6.0
Engineering software for one engineering station
(single license) including runtime software for
execution of the AS module in an automation system
(single license), English/German,
Type of supply: CD incl. documentation

3UF7 982-0AA00-0

1 unit

131

0.240

PCS 7 function block library for SIMOCODE pro, V6.1


Scope of delivery:
AS modules and faceplates for integrating
SIMOCODE pro into the PCS 7 process control
system,
for PCS 7 Version V6.1
Engineering software for one engineering station
(single license) including runtime software for
execution of the AS module in an automation system
(single license), English/German,
Type of supply: CD incl. documentation

3UF7 982-0AA02-0

1 unit

131

0.240

AS modules for integrating SIMOCODE pro into the


PCS 7 process control system,
for PCS 7 Version V6.x
Runtime software for execution of the AS module in
an automation system (single license),
license without software and documentation

3UF7 982-0AA01-0

1 unit

131

0.001

Addressing plug

Door adapter

System manual
SIMOCODE pro
Token fee
Languages:

PCS 7 function block library for SIMOCODE pro


for integrating SIMOCODE pro into the PCS 7
process control system

* You can order this quantity or a multiple thereof.

7/6

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Version

DT Order No.

Price PU
PS*
per PU (unit,
set, m)

PG

Weight
per PU
approx.
kg

SIMOCODE ES
Parameterization and service software for
SIMOCODE pro
Executes on PC/PG under Windows2000/XP,
without PC cable
Type of supply: CD, single license
Variants:
SIMOCODE ES Smart,
A
for parameterizing via the system interface on the device

3ZS1 312-1CC10-0YA0

1 unit

131

0.230

SIMOCODE ES Professional,
for parameterizing over PROFIBUS or the system interface on the device, incl. STEP 7 object manager

3ZS1 312-2CC10-0YA0

1 unit

131

0.230

SIMOCODE ES Graphic,
A
Optional expansion of SIMOCODE ES Smart/ Professional with a graphical editor for user-friendly parameterization by means of Drag & Drop
Requirements (minimum):
Installed SIMOCODE ES Smart 2004 with SP1 or
installed SIMOCODE ES Professional 2004 with SP1

3ZS1 312-3CC10-0YA0

1 unit

131

0.230

100

10
units

101

0.100

10
units

101

0.002

Push-in lug

For screw fixing


e.g. on mounting plate, 2 units required per device
Can be used with 3UF7 1.0, 3UF7 1.1 and 3UF7 1.2

Can be used with 3UF7 0, 3UF7 3, 3UF7 4, 3UF7 5 and }


3UF7 7

3RB1 900-0B
3RP1 903

Siemens LV 1 News Motor Management 12/2005

7/7

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices

Design
General

SIMOCODE pro C, basic unit 1

SIMOCODE pro is a modularly constructed motor management


system which can be subdivided into two device series with different functional scopes:
SIMOCODE pro C and
SIMOCODE pro V.

The compact system for


direct-on-line and reversing starters or
for activating a circuit-breaker (MCCB)

Both device series (systems) are made up of different hardware


components (modules):
System

SIMOCODE pro C

SIMOCODE pro V

Modules

Basic unit 1
Current measuring module

Basic unit 2
Current measuring module or
current/voltage measuring
module
Operator panel (optional)
Expansion modules (optional)

Operator panel (optional)

With up to 4 binary inputs, up to 3 monostable relay outputs and


a thermistor connection (binary PTC).
Basic unit 1 is available in two different variants for the following
supply voltages:
DC 24 V
AC/DC 110 ... 240 V

Each system comprises one basic unit as the main component


and a separate current measuring module for each feeder. The
two modules are connected electrically through the system interface with a connection cable and can be mounted mechanically
connected as a unit (one behind the other) or separately (side
by side). The current measuring module must be selected in accordance with the motor current to be monitored.
As an option, an operator panel can be connected through a
second system interface to the basic unit for mounting in the
door of the control cabinet. The electrical supply for both the current measuring module and the operator panel is provided by
the basic unit over the connection cable. Apart from the inputs
and outputs available on the basic unit, additional inputs/outputs
and functions can be added to basic unit 2 (SIMOCODE pro V)
using optional expansion modules.
All modules are interconnected using connection cables. The
connection cables are available in a choice of lengths. The maximum distance between the modules (e.g. between the basic
unit and the current measuring module) is 2 m. The overall length
of the connection cables in a system is not permitted to exceed
3 m.
SIMOCODE pro is designed for mixed operation
In accordance with functional requirements, the two different
systems can be used simultaneously without any problems and
without any additional outlay in a low-voltage system. SIMOCODE pro C is fully upward compatible to SIMOCODE pro V. The
same components are used. The parameterization of SIMOCODE pro C can be transferred without any problems. Removable terminals and the terminal designations are identical in both
systems.

SIMOCODE pro C, basic unit 1

Inputs:
4 binary inputs, supplied internally with DC 24 V
Outputs:
3 (2+1) monostable relay outputs
Thermistor connection for binary PTC
PROFIBUS interface:
9-pin sub D or
terminal connection
Connection of supply voltage:
DC 24 V or
AC/DC 110 ... 240 V
Test/Reset button
3 LEDs
2 system interfaces for connection
of a current measuring module and
of an operator panel
Basic unit 1 is suitable for mounting on standard mounting rails
or, with additional plug-in lugs, for fixing on a mounting plate.

7/8

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
SIMOCODE pro V, basic unit 2
The variable system that offers numerous additional functions in
addition to the SIMOCODE pro C functions. Basic unit 2 supports the following control functions:
Direct-on-line and reversing starters
Star-/delta starters (also with direction reversal)
Two speeds, motors with separate windings (pole-changing
switch); also with direction reversal
Two speeds, motors with separate Dahlander windings (also
with direction reversal)
Positioner actuation
Solenoid valve actuation
Activation of a circuit-breaker (MCCB)
Soft starter actuation (also with direction reversal)
Basic unit 2 is equipped with 4 binary inputs, 3 monostable relay
outputs and a thermistor connection (binary PTC). The number
and type of inputs and outputs can be increased with additional
expansion modules.
Basic unit 2 is available in two different variants for the following
supply voltages:
DC 24 V
AC/DC 110 ... 240 V

2 system interfaces for connection


of a current measuring module or current/voltage measuring
module,
expansion modules and
of an operator panel.
Basic unit 2 is suitable for mounting on standard mounting rails
or, with additional plug-in lugs, for fixing to a mounting plate.
Current measuring modules (current ranges)
The current measuring module is selected for each feeder in accordance with the rated motor current to be monitored. Different
current measuring modules are therefore available for current
ranges from 0.3 to 630 A. The current measuring module is connected to the basic unit over a connection cable which also provides the power supply. Current measuring modules up to 100 A
are suitable for rail mounting or can be directly fixed to the
mounting plate using additional plug-in lugs. The current measuring modules up to 200 A can also be mounted on standard
rails or they can be directly fixed to the mounting plate using the
screws integrated into the housing. For the current measuring
module up to 630 A, mounting is only possible using the integrated screw mechanisms.
Note:
Current measuring modules with current settings of up to 100 A
can be mechanically connected to the basic unit and mounted
as a combined unit (one behind the other). Current measuring
modules with higher current settings can only be mounted separately.
Current measuring modules for the following current ranges can
be offered:
0.3 ... 3 A, straight-through transformer
2.4 ... 25 A, straight-through transformer
10 ... 100 A, straight-through transformer
20 ... 200 A, straight-through transformer or busbar connection
63 ... 630 A, busbar connection
For motor currents up to 820 A, a current measuring module, e.g.
0.3 to 3 A, can be used in combination with a 3UF1 8 interposing
current transformer.
Current/voltage measuring modules (voltage range)

SIMOCODE pro V, basic unit 2

Inputs:
4 binary inputs, supplied internally with DC 24 V
Outputs:
3 (2+1) monostable relay outputs
Thermistor connection for binary PTC
PROFIBUS interface:
9-pin sub D or
terminal connection
Connection of supply voltage:
DC 24 V or
AC/DC 110 ... 240 V

Current/voltage measuring modules have a similar functionality


as the current measuring modules. They can, however, only be
used in combination with basic unit 2. They offer the same current ranges for rated motor current. Mounting onto standard rail,
mounting plate, or directly onto the contactor is performed in the
same manner as for the current measuring modules. They can
also measure voltages up to 690 V in the main circuit, which is
necessary for calculating or monitoring power-related measured
variables. Current/voltage measuring modules have additional
removable terminals, to which the voltages of all three phases of
the main circuit are connected (3-pole). An additional 3-core cable can be used, for example, to directly connect the main circuit
from the busbar terminals of the current/voltage measuring modules to the voltage measuring terminals.
Note:
Current/voltage measuring modules can only be mounted separately from the associated basic unit 2. A current/voltage measuring module can only be used with a basic unit 2, product version E02 and later (from April 2005).

Test/Reset button
3 LEDs

Siemens LV 1 News Motor Management 12/2005

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SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Overall width
45 mm

55 mm

120 mm

145 mm

Current measuring
modules

Current/voltage measuring modules

Current setting
0.3 ... 3 A; 2.4 ... 25 A

10 ... 100 A

20 ... 200 A

63 ... 630 A

Straight-through transformers
Busbar connection

To measure and monitor


motor currents up to
820 A, matching 3UF18
interposing current
transformers are available.

Construction sizes and current settings for the current measuring modules and the current/voltage measuring modules

Operator panel

Expansion modules for additional I/Os and functions

The operator panel is used to control the motor feeder and can
replace all conventional pushbuttons and indicator lamps to
save space. This means that SIMOCODE pro or the feeder can
be operated directly at the control cabinet and that the system
interface is connected externally for easier parameterization or
diagnosis using a PC/PG, for example.

With basic unit 2 (SIMOCODE pro V), it is possible to expand the


number and type of inputs and outputs in order to implement additional functions, for example. Each expansion module has two
system interfaces on the front. The expansion module is connected through one system interface using a connection cable,
for example, on the system interface of basic unit 2 and over the
second system interface, further expansion modules or the operator panel can be connected. The power supply for the expansion modules is provided by the connection cable through basic
unit 2.

The operator panel is connected to the basic unit over a connection cable from its rear system interface and is supplied electrically from the basic unit.
The operator panel has 5 freely assignable buttons and a total of
10 LEDs, of which 7 LEDs can be used as required and assigned to any status signal.
A PC/PG can be connected to the front system interface over the
PC cable.
The operator panel is mounted in the control cabinet door or the
front plate of, for example, a withdrawable unit and satisfies IP54
degree of protection with the system interface covered.

Operator panel for SIMOCODE pro

10 LEDs
Labeling strips
Test/Reset button
4 control keys
2 system interfaces, on the front with interface covers

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Siemens LV 1 News Motor Management 12/2005

All expansion modules are suitable for rail mounting or can be


directly fixed to a mounting plate using additional plug-in lugs.
Basic unit 2 can be extended on the whole with up to 5 expansion modules.

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Expansion with additional binary I/Os through digital modules

Expansion of earth fault measuring with an external summation current transformer

Up to two digital modules can be used to add additional binary


inputs and relay outputs to basic unit 2. The input circuits of the
digital modules are supplied from an external power supply. The
following variants are available:
4 inputs, supplied externally with DC 24 V and 2 monostable
relay outputs
4 inputs, supplied externally with AC/DC 110 ... 240 V and 2
monostable relay outputs
4 inputs, supplied externally with DC 24 V and 2 bistable relay
outputs
4 inputs, supplied externally with AC/DC 110 ... 240 V and 2
bistable relay outputs

Instead of earth fault monitoring using the current measuring


modules or current/voltage measuring modules, it may be necessary especially in high-impedance earthed networks to implement earth fault monitoring for smaller earth fault currents using
a summation current transformer. An earth fault module can be
used to add an additional input to basic unit 2 for connection of
a summation current transformer (3UL2 20.-.A).
Maximum one earth fault module can be connected to one basic
unit 2.

Up to two digital modules can be connected to one basic unit 2.


All variants can be combined with each other.

3UF7 500-1AA00-0 earth fault module

1 input for connecting a summation current transformer


(3UL2 20.-.A)
1 Ready LED
Digital modules 3UF7 300-1AB00-0 (left) and 3UF7 300-1AU00-0 (right)

4 binary inputs, externally supplied with


DC 24 V or
AC/DC 110 ... 240 V
2 relay outputs,
monostable or
bistable (the switching status of the relay outputs is also maintained following failure of the supply voltage on basic unit 2)
1 Ready LED

2 system interfaces for connection


to basic unit 2
of expansion modules
of a current measuring module or current/voltage measuring
module
of an operator panel
Note:
An earth fault module can only be used with a basic unit 2, product version E02 and later (from April 2005).

2 system interfaces for connection


to basic unit 2
of expansion modules
of a current measuring module or current/voltage measuring
module
of an operator panel
Note:
For the implementation of some motor control functions, in addition to the relay outputs on basic unit 2, at least one further digital
module is required.

Siemens LV 1 News Motor Management 12/2005

7/11

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Expansion of analog temperature monitoring with a temperature module
Independently of the thermistor motor protection of the basic
units, up to 3 analog temperature sensors can be evaluated using a temperature module.
The temperatures measured here can be completely integrated
in the process, monitored and supplied to a higher-level automation system. The temperature module can be used, for example,
for analog monitoring of the temperature of the motor windings
or bearings or for monitoring the coolant or gear oil temperature.
Various sensor types are supported (resistance sensors) for use
in solid, liquid or gaseous media:
PT100/PT1000
KTY83/KTY84
NTC
Maximum one temperature module can be connected to one basic unit 2. The same sensor type must be used in all sensor measuring circuits.

3UF7 700-1AA00-0 temperature module

3 inputs for connecting up to 3 resistance sensors in 2-wire or 3wire circuits


1 Ready LED
2 system interfaces for connection
to basic unit 2
of expansion modules
of a current measuring module or current/voltage measuring
module
of an operator panel
Note:
A temperature module can only be used with a basic unit 2,
product version E02 and later (from April 2005).

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Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Expansion with additional analog inputs/outputs by means
of an analog module
Basic unit 2 can be optionally expanded with analog inputs and
outputs (0/4 ... 20 mA) by means of the analog module. It is then
possible to measure and monitor any process variable that can
be mapped on a 0/4 ... 20 mA signal. Typical applications are,
for example, level monitoring for the implementation of dry running protection for pumps or monitoring the degree of pollution
of a filter using a differential pressure transducer. In this case the
automation system has free access to the measured process
variables. The analog output can be used, for example, to visualize process variables on a pointer instrument. The automation
system also has free access to the output.
Maximum one analog module can be connected to one basic
unit 2. Both inputs are set to a measuring range of either
0 ... 20 mA or 4 ... 20 mA.

Safe isolation
All circuits in SIMOCODE pro are safely isolated from each other
in according to IEC 60947-1. That is, they are designed with
double creepage and air distances. In the event of a fault,
therefore, no parasitic voltages can be formed in neighboring
circuits. The instructions of test report No. 2668 must be
complied with.
EEx e and EEx d types of protection
The overload protection and the thermistor motor protection of
the SIMOCODE pro system comply with the requirements for
overload protection of explosion-protected motors to the degree
of protection:
EEx d "flameproof enclosure" e.g. according to 50018 or
EN 60079-1
EEx e "increased safety" e.g. according to EN 50019 or
EN 60079-7
When using SIMOCODE pro devices with a 24 V DC control
voltage, electrical isolation must be ensured using a battery or a
safety transformer according to EN 61558-2-6.
EC type test certificate: BVS 04 ATEX F 003
Test log: BVS PP 05.2029 EG.

3UF7 400-1AA00-0 analog module

Inputs:
2 inputs for measuring 0/4 ... 20 mA signals
Outputs:
1 output to output a 0/4 ... 20 mA signal
1 Ready LED
2 system interfaces for connection of
to basic unit 2
of expansion modules
of a current measuring module or current/voltage measuring
module
of an operator panel
Note:
An analog module can only be used with a basic unit 2, product
version E02 and later (from April 2005).

Siemens LV 1 News Motor Management 12/2005

7/13

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices

Function
Multifunctional, solid-state full motor protection
Current-dependent solid-state overload protection with adjustable tripping characteristics (Classes 5, 10, 15, 20, 25, 30, 35
and 40)
SIMOCODE pro protects three-phase or AC motors in accordance with IEC 60947-4-1 requirements. The tripping class
can be adjusted in eight steps from Class 5 to Class 40. In this
way, the disconnecting time can be adapted very accurately to
the load torque which allows the motor to be utilized more efficiently. In addition, the time until the overload tripping operation is performed is calculated and can be made available to
the I&C system. After an overload tripping operation, the remaining cooling time can be displayed (characteristics for 2pole and 3-pole loading in SIMOCODE pro System Manual).

Phase failure / unbalance protection


The level of the phase unbalance can be monitored and transmitted to the I&C system. If a specified limit value is surpassed,
a defined and delayable response can be initiated. If the phase
asymmetry is larger than 50%, the tripping time is also automatically reduced in accordance with the overload characteristic since the heat generation of the motors increases in asymmetrical conditions.
Stall protection
If the motor current rises above an adjustable blocking threshold (current threshold), a defined and delayable response can
be configured for SIMOCODE pro. In this case, for example,
the motor can be shut down independent of the overload protection. The blocking protection is only enabled after the configured class time has elapsed and avoids unnecessarily high
thermal and mechanical loads as well as wear of the motor.
Thermistor motor protection
This protection function is based on direct temperature measurements by means of temperature sensors in the stator windings or in the housing of the motor. These protective functions
should be used, in particular, in motors with high operating frequencies, heavy-duty starting, intermittent and/or braking operation, but also in the case of speeds lower than the rated
speed. SIMOCODE pro supports connection and evaluation of
several PTC sensors connected in series on the basic unit. In
addition, the sensor measuring circuit can be monitored for
short-circuits and wire breakages. If the temperature of the motor increases beyond a defined limit or if there is a fault in the
sensor measuring circuit, a defined response can be configured.
Earth fault monitoring (internally) with a current measuring module or current/voltage measuring module
SIMOCODE pro acquires and monitors all three phase currents. With vector addition of the phase currents, the motor
feeder can be monitored for possible fault currents or earth
faults with the help of internal calculations. Internal earth fault
monitoring is only available for motors with three-phase connections in directly earthed networks or in networks earthed
with low impedance. The response of SIMOCODE pro when an
earth fault is detected can be parameterized and delayed as
required.
Earth fault monitoring (external) with summation current
transformer1) 4)
External earth fault monitoring is normally implemented for networks that are earthed with high impedance. When using an
additional summation current transformer
(3UL2 20.-.A), even extremely low earth fault currents can be
measured. The response of SIMOCODE pro when an earth
fault is detected can be parameterized and delayed as required. Fault current measurement is performed for each summation current transformer for the following fault currents:
0.3/0.5/1 A.

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Siemens LV 1 News Motor Management 12/2005

Monitoring of adjustable limit values for the motor current


Current limit value monitoring is used for process monitoring independent of overload protection. Surpassing a current limit
value below the overload threshold can be an indication for a
dirty filter in a pump or for an increasingly sluggish motor bearing, for example. Surpassing the lower current limit value can
be a first indication of a worn drive belt. SIMOCODE pro supports two-step monitoring of the motor current for freely selectable upper and lower current limit values. The response of
SIMOCODE pro can be freely configured and delayed if it
reaches an alarm or tripping threshold.
Voltage monitoring2)
By measuring the voltage directly at the circuit-breaker or at
the fuses in the main circuit, even when the motor is deactivated, SIMOCODE pro can also obtain information about the
reclosing capability of the feeder and signal it if required.
SIMOCODE pro supports two-stage undervoltage monitoring
for freely selectable limit values. The response of SIMOCODE
pro can be freely configured and delayed if it reaches an alarm
or tripping threshold.
Monitoring the active power2)
The active power characteristic of a motor provides an accurate statement of the actual loading over the complete range.
Excessive loading will cause increased wear in the motor and
can result in early failure. Insufficient active power can be an
indication of, for example, motor idling.
SIMOCODE pro supports two-step monitoring of the active
power for freely selectable upper and lower current limit values. The response of SIMOCODE pro can be freely configured
and delayed if it reaches an alarm or tripping threshold.
Monitoring the power factor2)
Especially in the low-end performance range of a motor, the
power factor varies more than the motor current or active
power. Monitoring of the power factor is therefore particularly
useful for distinguishing between motor idling and fault events
such as a tear in a drive belt or a crack in a drive shaft.
SIMOCODE pro supports two-stage monitoring of power factor
undershoot for freely selectable limit values. The response of
SIMOCODE pro can be freely configured and delayed if it
reaches an alarm or tripping threshold.
Temperature monitoring1)3)
The temperature can be monitored, for example, in the motor
windings or at the bearings through up to three resistance sensors connected to the temperature module.
SIMOCODE pro supports two-stage monitoring of overheating
for freely selectable limit values. The response of SIMOCODE
pro can be freely configured and delayed if it reaches an alarm
or tripping threshold. Temperature monitoring is always performed with reference to the highest temperature of all sensor
measuring circuits used.

1) Using basic unit 2.


2) Using basic unit 2 with current/voltage measuring module.
3) An additional temperature module is required.
4) An additional earth fault module with a 3UL22 summation current transformer is required.

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Monitoring additional process variables over an analog input
(0/4 ... 20 mA)1) 4)
The analog module enables SIMOCODE pro to measure additional process variables and monitor them. A pump can, for example, be protected against dry running in this manner with
level monitoring or the degree of pollution of a filter can be
measured using a differential pressure transducer. When a
specified level is undershot, the pump can be deactivated and
when a specified differential pressure is overshot, the filter can
be cleaned.
SIMOCODE pro supports two-step monitoring of the relevant
process variable for freely selectable upper and lower limit values. The response of SIMOCODE pro can be freely configured
and delayed if it reaches an alarm or tripping threshold.
Phase sequence detection2)
By detecting the phase sequence, SIMOCODE pro is able to
make a statement about the direction of rotation of a motor. If
the direction is incorrect, this can be reported or it can result in
immediate shutdown of the affected motor.
Monitoring of operating hours, downtime and number of starts
In order to prevent plant downtime caused by motor failure due
to excessive motor operating times (wear) or excessive motor
downtimes, SIMOCODE pro can monitor the operating hours
and downtimes of a motor. When an adjustable limit value is
surpassed, a message or alarm can be generated which can
indicate that the corresponding motor must be serviced or replaced. After the motor has been replaced, the operating hours
and downtimes can be reset, for example.
To avoid excessive thermal loads and early wear of the motor,
it is possible to limit the number of motor startups for a specifiable period. Alarms can indicate that only a small number of
possible starts remain.
Flexible motor control implemented with software
Many typical motor control functions have been predefined in
SIMOCODE pro and are available for use:
Direct-on-line and reversing starters
Star-/delta starters (also with dirction reversal)1)
Two speeds, motors with separate windings (pole-changing
switch); also with direction reversal1)
Two speeds, motors with separate Dahlander windings (also
with direction reversal)1)
Positioner actuation1)
Solenoid valve actuation1)
Activation of a circuit-breaker (MCCB)
Actuation of a 3RW soft starter also with direction reversal1)
These control programs already include all the software interlocks and logic operations required for operation of the required
motor functions.
It is also monitored whether the current checkback of the motor
feeder corresponds with the control command. If not,
SIMOCODE pro opens the motor contactor and generates an
alarm indication.
Motor control can be switched over or carried out simultaneously
from several control stations, e.g.:
From the I&C system via PROFIBUS DP
From a PC/PG via PROFIBUS DP
From the control cabinet door via the operator panel
From a PC/PG on the system interface via SIMOCODE pro
From a local control station on the motor. In this case, the buttons, switches and indicator lights are connected to the inputs
and outputs of SIMOCODE pro.

Regardless of whether a control command is sent to SIMOCODE


pro via PROFIBUS DP using the operator module or via the buttons connected to the binary SIMOCODE pro inputs,
SIMOCODE pro can execute these control commands simultaneously or in accordance with the enabled commands defined
on configuration.
These predefined control functions can also be flexibly adapted
to each customer-specific configuration of a motor feeder by
means of freely configurable logic modules (truth tables,
counters, timers, edge evaluation ...).
In addition, special standard functions are stored in SIMOCODE
pro which can also be used to extend the protection and control
functions, e.g.:
Power failure monitoring1) for automatic, time-staggered restart
of motors following a network failure e.g. with the help of a separate voltage relay (voltage controller).
Fault signaling modules for external faults with or without manual or automatic acknowledgement for generating internal
messages or for tripping SIMOCODE pro in response to freely
definable events (e.g. speed controller has been activated).
Designations/names can also be assigned to the external
faults which are stored in the device and which are therefore
also available to the I&C system.
Emergency start function and reset of the thermal memory of
SIMOCODE pro after tripping i.e. immediate restart is possible
(important, for example, for pumps used to extinguish fires).
Test function for the load feeder circuit when the main circuitbreaker is open to test the control circuit when the main circuit
is de-energized.
Detailed operational, service and diagnostics data
SIMOCODE pro provides a variety of operating, service and diagnostic data, such as
Operating data
The switching state of the motor (On, Off, clockwise, counterclockwise, fast, slow) is derived from the current flow in the
main circuit, so checkbacks are not required through auxiliary
contacts from circuit-breakers and contactors
Current in phase 1, 2, 3 and maximum current in % of the current setting
Voltage in phases 1, 2, 3 in V2)
Active power in W2)
Apparent power in VA2)
Power factor in %2)
Phase unbalance in %
Phase sequence2)
Temperature in sensor circuits 1, 2, 3 and maximum temperature in C1) 3)
Actual values of the analog signals1) 4)
Time to trip in sec.
Temperature rise for motor model in %
Remaining cooling time of the motor in sec. etc.
Service data
Motor operating hours (can be reset)
Motor stop times (can be reset)
Number of motor starts (can be reset)
Number of remaining permissible motor starts
Number of overload trips (can be reset)
Internal comments (stored in the device for each feeder e.g.
notes for maintenance events etc.)

1) Using basic unit 2.


2) Using basic unit 2 with current/voltage measuring module.
3) An additional temperature module is required.
4) An additional analog module is required.

Siemens LV 1 News Motor Management 12/2005

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SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Diagnostic data
Numerous detailed early warning and fault messages (can also
be used for further processing in the device or I&C system)
Internal device fault logging with time stamp
Value of the previous tripping current
Checkback error (e.g. no current flow in the main circuit following ON control command) etc.

Autonomous operation
An essential feature of SIMOCODE pro is independent execution
of all protection and control functions even if communication with
the I&C system breaks down. If the bus or automation system
fails, the full functionality of the feeder is ensured or a pre-defined response can be initiated e.g. the feeder can be shut down
in a controlled manner or certain configured control mechanisms
can be performed (e.g. the direction of rotation can be reversed).

Integration
General

In addition to device function and hardware design, a great deal


of emphasis is placed on the case of communication-capable
controlgear on the user-friendliness of the configuration software
and the ability of the system to be integrated easily into various
different system configurations and process automation systems. For this reason, the SIMOCODE pro system provides suitable software tools for consistent, time-saving parameterization,
configuration and diagnostics:
SIMOCODE ES for totally integrated startup and service
OM SIMOCODE pro object manager for totally integrated into
SIMATIC S7
PCS 7 function block library SIMOCODE pro for "totally integrated" into PCS 7
SIMOCODE ES
The parameterization software for SIMOCODE pro can be run on
a PC/PG under Windows 2000 or Windows XP. It is available in
two functionally graded versions:
SIMOCODE ES Smart, for direct connection to SIMOCODE
pro via the system interface on the device
(point-to-point)
SIMOCODE ES Professional, for connection to one or several
devices via PROFIBUS DP or point-to-point via the system interface
With SIMOCODE ES, the motor management system
SIMOCODE pro provides a user-friendly and clear user interface
with which to configure, operate, monitor and test SIMOCODE
pro in the field or from a central location. By displaying all operating, service and diagnostics data, SIMOCODE ES supplies important information on whether maintenance work is required or,
in the event of a fault, helps to prevent faults or to localize and
rectify them once they have occurred.
Unnecessary plant downtimes can be prevented by changing
parameters online (even during operation). The flexible printing
function integrated into SIMOCODE ES allows comprehensive
documentation of all parameters or partial documentation of selected or changed parameters.
SIMOCODE ES Graphic is an optional software package for
SIMOCODE ES Smart or SIMOCODE ES Professional. It expands the user interface with a graphical editor and supports
extremely user-friendly parameterization with Drag & Drop. Inputs and outputs of function blocks can be graphically linked
and parameters can be set. The configured functions can be
described in greater detail using comments and the device parameterization can be documented graphically - this speeds
up start-up and simplifies the plant documentation.
Note:
Installation of SIMOCODE ES Graphic requires at least one installed version of SIMOCODE ES Smart 2004+SP1 or SIMOCODE ES Professional+SP1 (from April 2005) on the PC/PG.

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Siemens LV 1 News Motor Management 12/2005

OM SIMOCODE pro object manager


(as part of SIMOCODE ES Professional)
The object manager OM SIMOCODE pro is a standard component of SIMOCODE ES Professional. In contrast to a conventional GSD file, it enables SIMOCODE ES to be integrated into
STEP 7 for convenient device parameterization. By installing SIMOCODE ES Professional and OM SIMOCODE pro on a PC/PG,
which is used to configure the hardware of the SIMATIC S7, SIMOCODE Professional can be called directly from the hardware
configuration. This allows easy and consistent S7 configuration.
PCS 7 function block library for SIMOCODE pro
The SIMOCODE pro PCS 7 library can be used for simple and
easy integration of SIMOCODE pro into the SIMATIC PCS 7 V6
process control system. The SIMOCODE pro PCS 7 function
block library contains the diagnostic and driver blocks corresponding with the diagnostic and driver concept of SIMATIC
PCS 7 as well as the elements (symbols and faceplate) required
for operator control and process monitoring. The application is
integrated by graphic interconnection using the CFC Editor.
The technological and signal processing functions of the SIMOCODE pro PCS 7 function block library are based on the SIMATIC PCS 7 standard libraries (driver blocks, technological
blocks) and are optimally tailored to SIMOCODE pro. Users who
previously configured motor feeder circuits using conventional
technology by means of signal blocks and motor or valve blocks,
can now easily switch to the SIMOCODE pro PCS 7 function
block library.
The SIMOCODE pro PCS 7 function block library supplied on
CD-ROM allows the user to run the required engineering software on the engineering station (single license) including the
runtime software for executing the AS blocks in an automation
system (single license). If the AS blocks are to be used in additional automation systems, the corresponding number of runtime
licenses are required which are supplied without a data carrier.
System manual for SIMOCODE pro
The SIMOCODE pro system manual describes the motor management system and its functions in detail. It contains information about configuration and commissioning as well as servicing
and maintenance. A typical example of a reversing starter application is used to teach the user quickly and practically how to
use the system. In addition to help on how to identify and rectify
faults in the event of a malfunction, the manual also contains
special information for servicing and maintenance.
Furthermore, the manual contains circuit diagrams, dimension
drawings and technical data of the system components as configuring aids.

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices

Technical specifications
General data applicable to the basic units, current measuring modules, current/voltage measuring modules, expansion modules and
operator panel
Permissible ambient temperature
During operation
Storage and transport
Installation altitude above sea level
Permissible ambient temperature max. +50 C
(no safe isolation)
Permissible ambient temperature max. +40 C
(no safe isolation)

C
C

-25 ... +60


-40 ... +80

m
m

2000
3000

4000

Degree of protection (to IEC 60529)


All components
(except for current measuring modules or current/voltage measuring
modules for busbar connection, operator panel and door adapter)
Current measuring modules or current/voltage measuring module with
busbar connection
Operator panel (front) and door adapter (front) with cover
Shock resistance (sine pulse)

IP20
IP00
IP54
g/ms

Frequency
Immunity to electromagnetic interference (acc. to IEC 60947-1)
Line-induced interference, burst to IEC 61000-4-4
Conducted interference, high frequency according to
IEC 61000-4-6
Line-induced interference, surge to IEC 61000-4-5
Electrostatic discharge, ESD to IEC 61000-4-2
Field-related interference to IEC 61000-4-3
Immunity to electromagnetic interference (acc. to IEC 60947-1)
Line-conducted and radiated interference emission
Safe isolation (acc. to IEC 60947-1)

15/11
Any

Mounting position
Hz

50/60 5 %

kV
kV
V

(corresponds to degree of severity 3)


2 (power ports)
1 (signal port)
10

kV
kV
kV
kV
V/m

2 (line to earth)
1 (line to line)
8 (air discharge)
6 (contact discharge)
10

EN 55011/EN 55022 (CISPR 11/CISPR 22)


(corresp. to degree of severity A)
All circuits in SIMOCODE pro are safely isolated from each other in accordance with IEC 60947-1, they are designed with doubled creepage paths
and clearances.
The instructions of Test Report No. 2668 "Safe isolation" must be complied
with.

Basic units
Mounting
Displays
Red/green "DEVICE" LED
Green "BUS" LED
Red LED "GEN. FAULT"
Test/Reset button

System interface
Front
Bottom
PROFIBUS DP interface

Snap-on mounting onto 35 mm standard rail or


screw mounting with additional plug-in lugs
Green: "Ready"
Red:
"Function test not OK; device is disabled"
Off:
"No control supply voltage"
Continuous light: "Communication with PLC/PCS"
Flashing:
"Baud rate recognized/communicating with PC/PG"
Continuous light/flashing: "Feeder fault", e.g. overload tripping
Resets the device after tripping
Function test
Operation of a memory module or addressing plug
Connection of an operator panel or expansion modules; the memory module, addressing plug or a PC cable can also be connected to the system
interface for parameterizing
Connection of a current measuring module or current/voltage measuring
module
Connection of the PROFIBUS DP cable over terminals or
over a 9-pin sub D female connector

Siemens LV 1 News Motor Management 12/2005

7/17

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Control circuit
Rated control supply voltage Us (acc. to EN 61131-2)

AC/DC 110 ... 240 V; 50/60 Hz

DC 24 V

Operating range

0.85 ... 1.1 x Us

0.8 ... 1.2 Us

Power consumption
Basic unit 1 (3UF7 000)
Basic unit 2 (3UF7 010)
incl. two expansion modules connected to basic unit 2

7 VA
10 VA

5W
7W

Rated insulation voltage Ui

300 (at pollution degree 3)

Rated impulse withstand voltage Uimp

kV

Relay outputs
Quantity
Auxiliary contacts of the 3 relay outputs

Specified short-circuit protection for auxiliary contacts


(relay outputs)
Rated uninterrupted current
Rated short-circuit capacity

4 inputs supplied internally by the device electronics with 24 V DC and connected to a common potential for acquiring process signals
(e.g. local control station, key switch, limit switch),
freely assignable to control functions

Inputs (binary)

3 monostable relay outputs


Floating NO contact (NC contact response can be parameterized with internal signal conditioning), 2relay outputs are jointly and 1relay output is separately connected to a common potential; they can be freely assigned to the
control functions
(e.g. for line, star and delta contactors and for signaling the operating status)
Fuse links, Class gL/gA 6 A, quick-acting 10 A (IEC 60947-5-1)
Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1)
Miniature circuit-breaker 6 A, C characteristic (Ik < 500 A)
6
AC-15
6 A/AC 24 V
6 A/AC 120 V
3 A/AC 230 V
DC-13
2 A/DC 24 V
0.55 A/DC 60 V
0.25 A/DC 125 V

Thermistor motor protection (binary PTC)


Summation cold resistance
Operating value
Return value

k
k
k

1.5
3.4 ... 3.8
1.5 ... 1.65

For conductor cross-sections


Tightening torque
Solid
Finely stranded with end sleeve
AWG cable (solid)
AWG cable (finely stranded)

Nm
mm2
mm2
AWG
AWG

0.8 ... 1.2


1 (0.5 ... 4.0); 2 (0.5 ... 2.5)
1 (0.5 ... 2.5); 2 (0.5 ... 1.5)
1 AWG 20 ... 12/2 AWG 20 ... 14
1 AWG 20 ... 14/2 AWG 20 ... 16

Current measuring module or


current/voltage measuring module
Mounting
Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A; 10 ... 100 A
(3UF7 1.0, 3UF7 1.1, 3UF7 1.2)
Current setting Ie = 20 ... 200 A (3UF7 103, 3UF7 113)

Snap-on mounting onto 35 mm standard rail or


screw mounting with additional plug-in lugs
For snapping onto 35 mm standard rail or
screwing onto mounting plate or
direct fixing on contactor
Screw fixing onto mounting plate or
direct fixing on contactor

Current setting Ie = 63 ... 630 A (3UF7 104, 3UF7 114)

For connection to a basic unit

System interface

Main circuit
3UF7 1.0

3UF7 1.1

3UF7 1.2

3UF7 1.3

3UF7 1.4

2.4 ... 25

10 ... 100

20 ... 200

63 ... 630

Current setting Ie

0.3 ... 3

Rated insulation voltage Ui


(with pollution degree 3)

690

1000

Rated impulse withstand voltage Uimp

kV

Rated frequency

Hz

50/60

Type of current

Three-phase current

Short-circuit

Additional short-circuit protection is required in main circuit1)

Accuracy of current measurement (in the range 1 x minimum


operational current Iu up to 8 x max. operational current Io)
Typical voltage measuring range
Phase-to-phase voltage/line-to-line-voltage (e.g. UL1 L2)
Phase voltage (e.g. UL1)
Accuracy
of voltage measurement
(phase voltage UL in the range 230 ... 400 V)
of power factor measurement
of apparent power measurement

V
V

110 ... 690


65 ... 400

3 (typical)

%
%

5 (typical)
5 (typical)

Notes on voltage measurement


Earthed network
Rated control supply voltage Us
1) For further information, see Pages 7/21 and 7/22 of the LV1 catalog, have a
look in the SIMOCODE pro system manual or visit
http://www.siemens.com/simocode.

7/18

Siemens LV 1 News Motor Management 12/2005

Suitable for three-phase supply with earthed star point


Earthed mass or neutral conductor is required

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Current measuring module or
current/voltage measuring module
Connection for main circuit
Push-through opening (diameter)
Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A
Current setting Ie = 10 ... 100 A
Current setting Ie = 20 ... 200 A

mm
mm
mm

7.5
14.0
25.0

Busbar connection1)
Current setting Ie
Terminal screw
Tightening torque
Solid with cable lug
Stranded with cable lug
AWG cable

Nm
mm2
mm2
AWG

20 ... 200
M8 x 25
10 ... 14
16 ... 952)
25 ... 1202)
6 ... 3/0 kcmil

Conductor cross-sections for voltage measurement


Tightening torque
Solid
Finely stranded with end sleeve
AWG cable (solid)
AWG cable (finely stranded)

Nm
mm2
mm2
AWG
AWG

0.8 ... 1.2


1 x (0.5 ... 4.0); 2 x (0.5 ... 2.5)
1 x (0.5 ... 2.5); 2 x (0.5 ... 1.5)
1 x AWG 20 ... 12/2 x AWG 20 ... 14
1 x AWG 20 ... 14/2 x AWG 20 ... 16

63 ... 630
M10 x 30
14 ... 24
50 ... 2403)
70 ... 2403)
1/0 ... 500 kcmil

Digital modules
Snap-on mounting onto 35 mm standard rail or
screw mounting with additional plug-in lugs

Mounting
Displays
Green LED "READY"

Continuous light: "Ready"


Flashing:
"No connection to the basic unit"
For connecting to a basic unit, another expansion module,
a current measuring module or current/voltage measuring module or to the
operator panel

System interfaces

Control circuit
Rated insulation voltage Ui

300 (at pollution degree 3)

Rated impulse withstand voltage Uimp

kV

2 monostable or bistable relay outputs (depending on the variant)


Floating NO contact (NC contact response can be parameterized with internal signal conditioning), all relay outputs are jointly connected to a common
potential; they can be freely assigned to the control functions (e.g. for line,
star and delta contactors and for signaling the operating status)
Fuse links, Class gL/gG 6 A, quick-acting 10 A (IEC60947-5-1)
Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1)
Miniature circuit-breaker 6 A, C characteristic (Ik < 500 A)
6

Relay outputs
Quantity
Auxiliary contacts of the 2 relay outputs

Specified short-circuit protection for auxiliary contacts


(relay outputs)
Rated uninterrupted current
Rated short-circuit capacity

6 A/AC 120 V
0.55 A/DC 60 V

3 A/AC 230 V
0.25 A/DC 125 V

4 externally supplied floating inputs, DC 24 V or AC/DC 110 ... 240 V


depending on the variant; inputs jointly connected to common potential for
sensing process signals (e.g.: local control station, key switch, limit switch),
freely assignable to the control functions

Inputs (binary)

For conductor cross-sections


Tightening torque
Solid
Finely stranded with end sleeve
AWG cable (solid)
AWG cable (finely stranded)

6 A/AC 24 V
2 A/DC 24 V

AC-15
DC-13

Nm
mm2
mm2
AWG
AWG

0.8 ... 1.2


1 (0.5 ... 4.0); 2 (0.5 ... 2.5)
1 (0.5 ... 2.5); 2 (0.5 ... 1.5)
1 AWG 20 ... 12/2 AWG 20 ... 14
1 AWG 20 ... 14/2 AWG 20 ... 16

Earth fault module


Snap-on mounting onto 35 mm standard rail or
screw mounting with additional plug-in lugs

Mounting
Displays
Green LED "READY"

Continuous light: "Ready"


Flashing:
"No connection to the basic unit"
For connecting to a basic unit, another expansion module,
a current measuring module or current/voltage measuring module or to the
operator panel

System interfaces

Control circuit
Connectable 3UL22 summation current transformer with rated fault A
currentsIN
IEarth fault 50 % IN
IEarth fault 100% IN

0.3/0.5/1
No tripping
Initiation

Response delay

ms

300 ... 500, additionally delayable

For conductor cross-sections


Tightening torque
Solid
Finely stranded with end sleeve
AWG cable (solid)
AWG cable (finely stranded)

Nm
mm2
mm2
AWG
AWG

0.8 ... 1.2


1 (0.5 ... 4.0); 2 (0.5 ... 2.5)
1 (0.5 ... 2.5); 2 (0.5 ... 1.5)
1 AWG 20 ... 12/2 AWG 20 ... 14
1 x AWG 20 ... 14/2 x AWG 20 ... 16

1) Screw connection is possible using a suitable 3RT19 ... box terminal.


2) When connection cable lugs to DIN 46235, use 3RT19 56-4EA1 terminal
cover for conductor cross-sections from 95 mm2 to ensure phase spacing.

3) When connection cable lugs to DIN 46234 for conductor cross-sections


from 240 mm2 as well as DIN 46235 for conductor cross-sections from
185 mm2, use 3RT19 66-4EA1 terminal cover to ensure phase spacing.

Siemens LV 1 News Motor Management 12/2005

7/19

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Temperature module
Snap-on mounting onto 35 mm standard rail or
screw mounting with additional plug-in lugs

Mounting
Displays
Green LED "READY"

Continuous light: "Ready"


Flashing:
"No connection to the basic unit"
For connecting to a basic unit, another expansion module,
a current measuring module or current/voltage measuring module or to the
operator panel

System interfaces

Sensor circuit
Typical sensor circuit
PT100
PT1000/KTY83/KTY84/NTC
Wire-break/short-circuit detection
For sensor type
Wire break
Short-circuit
Measuring range

mA
mA

1 (typical)
0.2 (typical)

PT100/PT1000

-50 ... +500

KTY83-110

-50 ... +175

Measuring accuracy at 20 C ambient temperature (T20)

< 2

Deviation due to ambient temperature (in % of measuring range)

0.05 per K deviation from T20

For conductor cross-sections


Tightening torque
Solid
Finely stranded with end sleeve
AWG cable (solid)
AWG cable (finely stranded)

Nm
mm2
mm2
AWG
AWG

0.8 ... 1.2


1 (0.5 ... 4.0); 2 (0.5 ... 2.5)
1 (0.5 ... 2.5); 2 (0.5 ... 1.5)
1 AWG 20 ... 12/2 AWG 20 ... 14
1 x AWG 20 ... 14/2 x AWG 20 ... 16

KTY84

-40 ... +300

NTC

+80 ... +160

Analog modules
Snap-on mounting onto 35 mm standard mounting rail or
screw fixing with additional push-in lugs

Mounting
Displays
Green LED "READY"

Continuous light: "Ready"


Flashing:
"No connection to the basic unit"
for connecting to a basic unit, another expansion module, a current
measuring module or current/voltage measuring module or to the operator
panel

System interfaces

Control circuits
Inputs
Channels
Parameterizable measuring ranges
Shielding
Max. input current (destruction limit)
Accuracy
Input resistance
Conversion time
Resolution
Open-circuit detection
Outputs
Channels
Parameterizable output range
Shielding
Max. voltage at output
Accuracy
Max. output load
Conversion time
Resolution
Short-circuit resistant

mA
mA
%

ms
Bit

mA
%

ms
Bit

2 (passive)
0/4...20
up to 30 m shield recommended, from 30 m shield required
40
1
50
130
12
with measuring range 4 ... 20 mA
1
0/4...20
up to 30 m shield recommended, from 30 m shield required
30 V DC
1
500
10
12
Yes

Connection type

2-wire connection

Voltage isolation of inputs/outputs to the device electronics

No

Conductor cross-sections
Tightening torque
Solid
Finely stranded with end sleeve
AWG cable (solid)
AWG cable (finely stranded)

7/20

Siemens LV 1 News Motor Management 12/2005

Nm
mm2
mm2
AWG
AWG

0.8...1.2
1 x (0.5 ... 4.0); 2 x (0.5 ... 2.5)
1 x (0.5 ... 2.5); 2 x (0.5 ... 1.5)
1 x AWG 20 ... 12/2 x AWG 20 ... 14
1 x AWG 20 ... 14/2 x AWG 20 ... 16

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Operator panel
Mounted in a control cabinet door or in a front panel,
IP54 with system interface cover

Mounting
Displays
Red/green "DEVICE" LED

Green:
"Ready"
Green flashing: "No connection to the basic unit"
Red:
"Function test not OK; device is disabled"
Off:
"No control supply voltage"
Continuous light: "Communication with PLC/PCS"
Flashing:
"Baud rate recognized/communicating with PC/PG"
Continuous light/flashing: "Feeder fault", e.g. overload tripping
For assigning to any status signals, as required

Green "BUS" LED


Red LED "GEN. FAULT"
Green or yellow LEDs
Keys
Test/Reset

Resets the device after tripping


Function test
Operation of a memory module or addressing plug
For controlling the motor feeder, to be assigned freely

Control keys
System interface
Front

For plugging in a memory module, an addressing plug or


a PC cable for parameterization
Connection to the basic unit or to an expansion module

Rear

Short-circuit protection with fuses for motor feeders for short-circuit currents up to 50 kA and 690 V for 3UF7
Current measuring mod- Contactor
ule or current/voltage
measuring module
Type

CLASS 5 and Class 10

CLASS 15

CLASS 20

CLASS 25

Rated operating current Ie/AC-3 in A for ...V


400

500

690

400

500

690

400

500

690

400

500

690

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3RT10 15
3RT10 16
3RT10 17

7.0
9.0
12.0

5.0
6.5
9.0

4.0
5.2
6.3

7.0
9.0
11.0

5.0
6.5
9.0

4.0
5.2
6.3

7.0
9.0
10.0

5.0
6.5
9.0

4.0
5.2
6.3

7.0
9.0
9.5

5.0
6.5
9.0

4.0
5.2
6.3

3RT10 23
3RT10 24
3RT10 25
3RT10 26

9.0
12.0
17.0
25.0

6.5
12.0
17.0
18.0

5.2
9.0
13.0
13.0

9.0
12.0
17.0
18.0

6.5
12.0
17.0
18.0

5.2
9.0
13.0
13.0

9.0
12.0
16.0
16.0

6.5
12.0
16.0
16.0

5.2
9.0
13.0
13.0

12.0
15.0
15.0

12.0
15.0
15.0

9.0
13.0
13.0

3RT10 34
3RT10 35

25.0
25.0

25.0
25.0

20.0
24.0

25.0
25.0

25.0
25.0

20.0
24.0

22.3
25.0

22.3
25.0

20.0
24.0

20.3
25.0

20.3
25.0

20.3
24.0

3RT10 34
3RT10 35
3RT10 36

32.0
40.0
50.0

32.0
40.0
50.0

20.0
24.0
24.0

25.5
33.0
38.5

25.5
33.0
38.5

20.0
24.0
24.0

22.3
29.4
32.7

22.3
29.4
32.7

20.0
24.0
24.0

20.3
28.0
29.4

20.3
28.0
29.4

20.0
24.0
24.0

3RT10 44
3RT10 45
3RT10 46

65.0
80.0
95.0

65.0
80.0
95.0

47.0
58.0
58.0

56.0
61.0
69.0

56.0
61.0
69.0

47.0
58.0
58.0

49.0
53.0
59.0

49.0
53.0
59.0

47.0
53.0
58.0

45.0
47.0
53.0

45.0
47.0
53.0

45.0
47.0
53.0

3RT10 54
3RT10 55

100.0

100.0

100.0

93.2
100.0

93.2
100.0

93.2
100.0

81.7
100.0

81.7
100.0

81.7
100.0

74.8
97.5

74.8
97.5

74.8
97.5

115
150
185

115
150
185

115
150
170

93.2
122
150

93.2
122
150

93.2
122
150

81.7
107
131

81.7
107
131

81.7
107
131

74.8
98
120

74.8
98
120

74.8
98
120

3RT10 64
3RT10 65
3RT10 66

225
265
300

225
265
300

225
265
280

182
215
243

182
215
243

182
215
243

160
188
213

160
188
213

160
188
213

146
172
195

146
172
195

146
172
195

3RT10 75
3RT10 76

400
500

400
500

400
450

324
405

324
405

324
405

284
355

284
355

284
355

260
325

260
325

260
325

3RT12 64
3RT12 65
3RT12 66

225
265
300

225
265
300

225
265
300

225
265
300

225
265
300

225
265
300

225
265
300

225
265
300

225
265
300

194
228
258

194
228
258

194
228
258

3RT12 75
3RT12 76

400
500

400
500

400
500

400
500

400
500

400
500

400
500

400
500

400
500

344
430

344
430

344
430

3TF681)
3TF691)

630
630

630
630

630
630

502
630

502
630

502
630

440
572

440
572

440
572

408
531

408
531

408
531

Current setting 0.3 ... 3.0 A


3UF7 1 . 0-1AA00-0

3RT10 15
3RT10 16

Current setting 2.4 ... 25 A


3UF7 1 . 1-1AA00-0

Current setting 10 ... 100 A


3UF7 1 . 2-1AA00-0

Current setting 20 ... 200 A


3UF7 1 . 3-1 . A00-0

3RT10 54
3RT10 55
3RT10 56

Current setting 63 ... 630 A


3UF7 1 . 4-1BA00-0

1) Contactor cannot be directly mounted to the current measuring module or


the current/voltage measuring module.

Siemens LV 1 News Motor Management 12/2005

7/21

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
Current measuring mod- Contactor
ule or current/voltage
measuring module

CLASS 30

CLASS 35

Fuse-links1)

CLASS 40

NH
type 3NA
DIAZED type 5SB
NEOZED type 5SE
Operation class gL(gG)
Type of coordination2)
1

400 V

500 V

690 V

400 V

500 V

690 V

400 V

500 V

690 V

690 V

690 V

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

3.0
3.0

35
35

20
20

3RT10 15
3RT10 16
3RT10 17

7.0
9.0
9.0

5.0
6.5
9.0

4.0
5.2
6.3

7.0
9.0
9.0

5.0
6.5
9.0

4.0
5.2
6.3

7.0
8.5
8.5

5.0
6.5
8.5

4.0
5.2
6.3

35
35
35

20
20
20

3RT10 23
3RT10 24
3RT10 25
3RT10 26

12.0
14.0
14.0

12.0
14.0
14.0

9.0
13.0
13.0

12.0
13.0
13.0

12.0
13.0
13.0

9.0
13.0
13.0

12.0
12.0
12.0

12.0
12.0
12.0

9.0
12.0
12.0

63
63
63
100

25
25
25
35

3RT10 34
3RT10 35

19.1
25.0

19.1
25.0

19.1
24.0

17.6
25.0

17.6
25.0

17.6
24.0

16.1
23.5

16.1
23.5

16.1
23.5

125
125

63
63

3RT10 34
3RT10 35
3RT10 36

19.1
26.5
26.5

19.1
26.5
26.5

19.1
24.0
24.0

17.6
25.0
25.0

17.6
25.0
25.0

17.6
24.0
24.0

16.1
23.5
23.5

16.1
23.5
23.5

16.1
23.5
23.5

125
125
160

63
63
80

3RT10 44
3RT10 45
3RT10 46

41.7
45.0
50.0

41.7
45.0
50.0

41.7
45.0
50.0

38.2
43.0
47.0

38.2
43.0
47.0

38.2
43.0
47.0

34.5
40.0
44.0

34.5
40.0
44.0

34.5
40.0
44.0

200
200
200

125
160
160

3RT10 54
3RT10 55

69.0
90.0

69.0
90.0

69.0
90.0

63.0
82.0

63.0
82.0

63.0
82.0

57.0
74.0

57.0
74.0

57.0
74.0

355
355

315
315

69.0
90
111

69.0
90
111

69.0
90
111

64.0
82
102

64.0
82
102

64.0
82
102

74
93

74
93

74
93

355
355
355

315
315
315

3RT10 64
3RT10 65
3RT10 66

135
159
180

135
159
180

135
159
180

126
146
165

126
146
165

126
146
165

133
150

133
150

133
150

500
500
500

400
400
400

3RT10 75
3RT10 76

240
300

240
300

240
300

220
275

220
275

220
275

200
250

200
250

200
250

630
630

400
500

3RT12 64
3RT12 65
3RT12 66

173
204
231

173
204
231

173
204
231

152
180
204

152
180
204

152
180
204

131
156
177

131
156
177

131
156
177

500
500
500

500
500
500

3RT12 75
3RT12 76

316
385

316
385

316
385

340

340

340

316

316

316

800
800

800
800

3TF683)
3)

376
500

376
500

376
500

344
469

344
469

344
469

317
438

317
438

317
438

800
800

5004)
6304)

Rated operational current Ie/AC-3 with A for ...V


Type

Current setting 0.3 ... 3.0 A


3UF7 1 . 0-1AA00-0

3RT10 15
3RT10 16

Current setting 2.4 ... 25 A


3UF7 1 . 1-1AA00-0

Current setting 10 ... 100 A


3UF7 1 . 2-1AA00-0

Current setting 20 ... 200 A


3UF7 1 . 3-1 . A00-0

3RT10 54
3RT10 55
3RT10 56

Current setting 63 ... 630 A


3UF7 1 . 4-1BA00-0

3TF69

1) Note the operational voltage.


2) Assignment and short-circuit protective devices acc. to IEC 60947-4-1.
3) Contactor cannot be directly mounted to the current measuring module or
the current/voltage measuring module.
4) Please ensure that the maximum AC-3 operational current has a sufficient
safety clearance from the rated fuse current.

Type of coordination "1":


Contactors or starters must not endanger persons or equipment
in the event of a short-circuit.
They need not to be able to be used further without repair and
new parts.
Type of coordination "2":
Contactors or starters must not endanger persons or equipment
in the event of a short-circuit and must be suitable for continued
use. There is a danger of contact welding.

7/22

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices

Dimensional drawings
Basic unit 2, SIMOCODE pro V, 3UF7 010

N S A 0 _ 0 0 3 7 9

N S A 0 _ 0 0 3 7 8

8 0

8 0

1 0 6

1 0 6

1 2

1 2

Basic unit 1, SIMOCODE pro C, 3UF7 000

4 5

4 5

3 6
8 6

6 5
4

1 1 5

3UF7 102 current measuring module (straight-through transformer)


N S A 0 _ 0 0 3 8 1

3UF7 100, 3UF7 101 current measuring module (straight-through


transformer)

N S A 0 _ 0 0 3 8 0 a

8 4

9 4

4 5
5

5 5

4 0

T 1

T 3
T 2

6 5

T 2

6 7

T 1

3 8

T 3

5
1 4

7 ,5

3UF7 103 current measuring module (straight-through transformer)


1 2 0

7 9
9 5

9 5

1 4 0

7 8

N S A 0 _ 0 0 3 8 2

2 5

Siemens LV 1 News Motor Management 12/2005

7/23

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
3UF7 103 current measuring module (busbar connection)
1 2 0
9 5
1 7

7 9
9 5

1 1 9

3 7

7
5

4 7

8 4

1 4 0

N S A 0 _ 0 0 3 8 3

3UF7 104 current measuring module (busbar connection)


1 4 5
5 0

2 5

8 5
1 2 2
1 4 7

5 7

1 1

1 2 5
9

6 0 ,5
6

N S A 0 _ 0 0 3 8 4

6 0 ,5

1 4 8

7/24

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
3UF7 112 current/voltage measuring module (straight-through transformer)

9 4

8 5

3UF7 110, 3UF7 111 current/voltage measuring module (straightthrough transformer)

4 5
2 1

3 1

5 5

6 6

1 2

T 3

T 1

2 3

T 1

T 2

1 1

T 3

6 0
9 2

2 0

N S A 0 _ 0 0 4 0 3

N S A 0 _ 0 0 4 0 2

T 2

3UF7 113 current/voltage measuring module (straight-through transformer)


1 2 0

7 9
9 5

9 5

5
7

7 3

7 8

1 4 0

3 6

N S A 0 _ 0 0 4 0 1

2 5

Siemens LV 1 News Motor Management 12/2005

7/25

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
3UF7 113 current/voltage measuring module (busbar connection)
1 2 0
9 5
1 7

7 9

7 9
9 5

1 1 9

3 7

7
5

4 7
1 4 0

N S A 0 _ 0 0 4 0 8

3UF7 114 current/voltage measuring module (busbar connection)


145
48

25

122
147

88

11

32

125

67

NSA0_00404

149

7/26

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices
3UF7 200 operator panel

3UF7 3 digital modules


3UF7 4 analog module
3UF7 5 earth fault module
3UF7 7 temperature module
3 6

2 9

N S A 0 _ 0 0 3 8 5

1 0

N S A 0 _ 0 0 3 8 6

2 9
8

9 2

9 6

6 8

3UF7 920 door adapter


3

N S A 0 _ 0 0 3 8 7

3 7
4 6

2 2 ,5

1 7

1 1 5

3 9

Schematics

Reversing starter with SIMOCODE pro


3/N/PE AC 50Hz 400V

1/N AC 50Hz 230V

1/N AC 50Hz 230V

L1

2L1

1L1

L2
L3
N
PE

2N

1N

PE
/.2

18 19 20

-X19

-F11

6 4 2
>

>

-T10

Current detection

5 3 1
SPE
/PE

L1 L2 L3

A B

PROFIBUS DP
SIMOCODE pro C/V
Basic unit

BU

T1 T2 T3

>

C 1A

-A10 X9

PTC

IN1

T1 T2

IN2

6 5 4

-X19

12

24V

IN4

10

-A12

ON<

DEVICE
0UT1

0UT2

0UT3

A1
-K1
<1> A2

11

>

C 1,6A

Device
BUS
Gen. fault
Test/Reset

<2>
<1>
1 3 5
1 3 5
-K1
-K2
4
6
2
/.4 2 4 6
/.4

-X1

A1 A2
230 V AC

IN3

10

-F12

-Q1
>

3 4

1 2

SYS

3 2 1

SYS

-X1

PROFIBUS
AB AB

-K2
<2>

BUS

OFF

TEST
RESET

GEN.FAULT

Operator panel

A1
A2

ON>

7
NSA0_00420

-X2

1 2 3

-S11
<1>

PE /.2
-M1

U V W
PE
M
3 AC

13
-S12
14
<4>

21
-S13
22
<3>

13
14

<1>
<2>
<3>
<4>
<5>

Main contactor Clockwise


Main contactor Counterclockwise
Local OFF
Local Clockwise
Local Counterclockwise

<5>

Schematics for additional control functions can be referred to in the SIMOCODE pro system manual

Siemens LV 1 News Motor Management 12/2005

7/27

SIMOCODE 3UF Motor Management and Control Devices


SIMOCODE pro 3UF7
motor management and control devices

Further information
System manual
For selection of equipment and for planning, it is recommended
that the 3UF7 970-0AA0.-0 system manual is consulted.
Internet
You can find further information on the Internet at:
http://www.siemens.com/simocode.

7/28

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices


Terms and Conditions of Sale and Delivery
Export regulations

Terms and Conditions of Sale and Delivery


By using this catalog you can acquire hardware and software
products described therein from the Siemens AG subject to the
following terms. Please note! The scope, the quality and the conditions for supplies and services, including software products,
by any Siemens entity having a registered office outside of Germany, shall be subject exclusively to the General Terms and
Conditions of the respective Siemens entity.
For customers with a seat or registered office in the
Federal Republic of Germany
The General Terms of Payment as well as the General Conditions for the Supply of Products and Services of the Electrical
and Electronics Industry shall apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with a
Seat or registered Office in Germany shall apply.
For customers with a seat or registered office outside of
Germany
The General Terms of Payment as well as the General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany shall
apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with a
Seat or registered Office outside of Germany shall apply.
General
The prices are in (Euro) ex works, exclusive packaging.
The sales tax (value added tax) is not included in the prices.
It shall be debited separately at the respective rate according to
the applicable legal regulations.
In addition to the prices of products which include silver, plump,
aluminum and/or copper, surcharges may be calculated if the
respective limits of the notes are exceeded. The respective note
(e.g. source: German newspaper Handesblatt in category
deutsche Edelmetalle and Metallverarbeiter) for silver (verarbeitetes Silber), plump (Blei in Kabeln), aluminum (Aluminium in Kabeln) and copper (Elektrolytkupfer, DEL-Notiz) respectively, of the day the order or rather the on call order is
received, is decisive for the calculation of the surcharges.
Surcharges of copper shall be calculated for Drives at a note
(DEL-Notiz) above EUR 225,00 / 100 Kg and for chokes / transformers above EUR 150,00 / 100 kg.
Surcharges shall be charged based on the quantities of the materials which are contained in the relevant products.
Prices are subject to change without prior notice. We will debit
the prices valid at the time of delivery.
The dimensions are in mm. Illustrations are not binding.
Insofar as there are no remarks on the corresponding pages,
- especially with regard to data, dimensions and weights given these are subject to change without prior notice.

Comprehensive Terms and Conditions of Sale and Delivery are


available free of charge from your local Siemens business office
under the following Order Nos.:
6ZB5310-0KR30-0BA0
(for customers based in the Federal Republic of Germany)
6ZB5310-0KS53-0BA0
(for customers based outside of theFederal Republic of
Germany)
or download them from the Internet:
http://www.siemens.com/automation/mall
(Germany: A&D Mall Online-Help System)

Export regulations
The products listed in this catalog / price list may be subject to
European / German and/or US export regulations.
Therefore, any export requiring a license is subject to approval
by the competent authorities.
According to current provisions, the following export regulations
must be observed with respect to the products featured in this
catalog / price list:
AL

Number of the German Export List.


Products marked other than N require an export
license.
In the case of software products, the export designations of the relevant data medium must also
be generally adhered to.
Goods labeled with an AL not equal to N are
subject to a European or German export authorization when being exported out of the EU.

ECCN

Export Control Classification Number.


Products marked other than N are subject to a
reexport license to specific countries.
In the case of software products, the export
designations of the relevant data medium must
also be generally adhered to.
Goods labeled with an ECCN not equal to N are
subject to a US re-export authorization.

Even without a label or with an AL: N or ECCN: N, authorization may be required due to the final destination and purpose for
which the goods are to be used.
The deciding factors are the AL or ECCN export authorization
indicated on order confirmations, delivery notes and invoices.
Errors excepted and subject to change without prior notice.
A&D/VuL/En 17.03.05

7
Siemens AG
Automation and Drives
Low-Voltage Controls and Distribution
Postfach 48 48
90327 NRNBERG
GERMANY

Order No.:
E86060-K1002-A121-A4-7600 (PDF only)
KG X 0106 X X 29 En

Siemens LV 1 News Motor Management 12/2005

7/29

Catalogs of the
Automation and Drives Group (A&D)
Further information can be obtained from our branch offices listed
in the appendix or at www.siemens.com/automation/partner
Automation and Drives
Interactive catalog on CD-ROM and on DVD

Catalog

The Offline Mall of Automation and Drives

CA 01

Automation Systems for Machine Tools


SINUMERIK & SIMODRIVE

NC 60

SINUMERIK & SINAMICS

NC 61

Drive Systems
Variable-Speed Drives

Low-Voltage
Controls and Distribution
SIRIUS, SENTRON, SIVACON

Catalog
LV 1

Controls and Distribution


Technical Information
SIRIUS, SENTRON, SIVACON

LV 1 T

Circuit-Breakers from 10 A to 3200 A

LV 35

SIDAC reactors and filters

LV 60

SIVACON 8PS Busbar trunking systems


CD, BD01, BD2 up to 1250 A

LV 70

Motion Control System SIMOTION

PM 10

SINAMICS G130 Drive Converter Chassis Units,


SINAMICS G150 Drive Converter Cabinet Units

D 11

SINAMICS G110 Inverter Chassis Units

D 11.1

SINAMICS S120 Servo Control Drive System

D 21.2

SINAMICS S150 Drive Converter Cabinet Units

D 21.3

DC Motors

DA 12

SIMOREG DC MASTER 6RA70 Digital Chassis


Converters

DA 21.1

SIMOREG K 6RA22 Analog Chassis Converters

DA 21.2

PDF: Indicators for panel mounting

MP 12

SIMOREG DC MASTER 6RM70 Digital Converter


Cabinet Units

DA 22

SIREC Recorders and Accessories

MP 20

SIPART, Controllers and Software

MP 31

SIMOVERT PM Modular Converter Systems

DA 45

SIWAREX Weighing Systems

WT 01

SIEMOSYN Motors

DA 48

Continuous Weighing and Process Protection

WT 02

MICROMASTER 410/420/430/440 Inverters

DA 51.2

Process Analytical Instruments

PA 01

MICROMASTER 411/COMBIMASTER 411

DA 51.3

PA 11

SIMOVERT MV Medium-Voltage Drives

DA 63

PDF: Process Analytics,


Components for the System Integration

SIMOVERT MASTERDRIVES Vector Control

DA 65.10

SIMOVERT MASTERDRIVES Motion Control

DA 65.11

Synchronous and asynchronous servomotors for


SIMOVERT MASTERDRIVES

DA 65.3

SIMATIC Industrial Automation Systems


SIMATIC PCS Process Control System

ST 70

SIMODRIVE 611 universal and POSMO

DA 65.4

Products for Totally Integrated Automation and


Micro Automation
SIMATIC PCS 7 Process Control System

ST PCS 7

Add-ons for the SIMATIC PCS 7


Process Control System

ST PCS 7.1

pc-based Automation

ST PC

SIMATIC Control Systems

ST DA

SIMATIC Sensors

FS 10

SIPOS Electric Actuators


Electric Rotary, Linear and Part-turn Actuators

MP 35

Electric Rotary Actuators for Nuclear Plants

MP 35.1/.2

Systems Engineering
Power supplies SITOP power

KT 10.1

System cabling SIMATIC TOP connect

KT 10.2

Low-Voltage Three-Phase-Motors
Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled

M 11

Automation Systems for Machine Tools SIMODRIVE

NC 60

Main Spindle/Feed Motors


Converter Systems SIMODRIVE 611/POSMO
Automation Systems for Machine Tools SINAMICS

Process Instrumentation and Analytics


Field Instruments for Process Automation
Measuring Instruments for Pressure,
Differential Pressure, Flow, Level and Temperature,
Positioners and Liquid Meters

FI 01

ST 45

NC 61

Main Spindle/Feed Motors


Drive System SINAMICS S120
Drive and Control Components for Hoisting Equipment

HE 1

Electrical Installation Technology


ALPHA Small Distribution Boards and
Distribution Boards

ET A1

PDF: ALPHA 8HP Molded-Plastic Distribution System

ET A3

PDF: ALPHA FIX Terminal Blocks

ET A5

BETA Modular Installation Devices

ET B1

DELTA Switches and Outlets

ET D1

GAMMA Building Management Systems

ET G1

Human Machine Interface Systems SIMATIC HMI

ST 80

Industrial Communication for


Automation and Drives

IK PI

System Solutions
Applications and Products for Industry are part of the
interactive catalog CA 01
TELEPERM M Process Control System
PDF: AS 488/TM automation systems

PLT 112

PDF: These catalogs are only available as pdf files.


A&D/3U/En 20.01.06

lv_1_newsSIMOCODE_A4_200512_en.FH10 Tue Jan 17 12:58:25 2006

Seite 1

The information provided in this catalog contains descriptions


or characteristics of performance which in case of actual use
do not always apply as described or which may change as a
result of further development of the products. An obligation
to provide the respective characteristics shall only exist if
expressly agreed in the terms of contract. Availability and
technical specifications are subject to change without notice.

Siemens AG
Automation and Drives
Low-Voltage Controls and Distribution
P. O. Box 4848
90327 NRNBERG
GERMANY
www.siemens.com/lowvoltage

Order No. E86060-K1002-A121-A4-7600


(pdf only)

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