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CanSat 2015
Preliminary Design Review (PDR)
Team #: 5251
Team: CosmoKnights

CanSat 2015 PDR: Team 5251, CosmoKnights

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Presentation Outline

Introduction/ Outline

Hunter Williams

System Overview

Clayton Lambert

Sensor Subsystem Design

Lietsel Richardson

Descent Control Design

Vincent Coment

Mechanical Subsystem Design

Jeremy Woodward

Communication and Data Handling (CDH) Subsystem Design

Clayton Lambert

Electrical Power Subsystem (EPS) Design

Philip Lane

Flight Software (FSW) Design

Lietsel Richardson

Ground Control System (GCS) Design

Philip Lane

CanSat Integration and Test

Kyle Steunenberg

Mission Operations & Analysis

Ethan Christian

Requirements Compliance

Ethan Christian

Management

Hunter Williams

Presenter: Hunter Williams

CanSat 2015 PDR: Team 5251, CosmoKnights

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Team Organization

Faculty Advisor:
Jeffrey Kauffman

Team Lead:
Hunter Williams
Junior

Structures Lead:
Jeremy Woodward
Senior

Structures and
Compliance
Engineer:
John Christian
Senior

Presenter: Hunter Williams

Aerodynamic
Engineer:
Vince Coment
Senior

Electronics Lead:
Clayton Lambert
Junior

Structures Engineer:
Kyle Steunenberg
Junior

Electrical Engineer:
Phillip Lane
Junior

CanSat 2015 PDR: Team 5251, CosmoKnights

Technologist:
Lietsel Richardson
Junior

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Acronyms

A
A

Microamperes
Cross-sectional Area
Acrylonitrile butadiene
ABS styrene
American Institute of
Aeronautics and
AIAA Astronautics
C_d Coefficient of Drag
CAD Computer Assisted Design
Communication and Data
CDH Handling

ACRONYMS
CDR Critical Design Review
CFD Computational Fluid Dynamics

g
G

cm

GCS Ground Control System

Centimeters

dbi Decibels
EPS Electronic Power System
FSW Flight Software
Future Technology Devices
FTDI International

ACRONYMS CONTINUED
kPa Kilopascals
N/A
Not Applicable
Li-ion Lithium Ion
NetID Network Identification
m/s Meters per Second
PDR Preliminary Design Review
m_sv Mass of Science Vehicle rad/s Radians per Second
m_t Total Mass
Rev Revision
Mm Millimeters
Rho Density
mWh Miliwatt Hours
RT
Total Resistance

Presenter: Hunter Williams

Gram
Gravity

GHz Gigahertz
GUI Graphic User Interface
Hz
Hertz
kB

SGA
UCF
USD
v
V
VDC
Vout

CanSat 2015 PDR: Team 5251, CosmoKnights

Kilobytes

Student Government Association


University of Central Florida
United States Dollar
Velocity
Voltage
Direct Current Voltage
Voltage Out

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Systems Overview

Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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Systems Overview

Systems overview explains the


requirements of the mission
Discusses preliminary
considerations and designs

Presents layout of vehicle


Demonstrates Concepts of
CONOPS
Presenter: Clayton Lambert

Cansat 2015 PDR: Team 5251, Cosmoknights

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Mission Summary

The Mission Objective:


To successfully design, build,
fly, and recover a science
vehicle.

To collect and transmit


atmospheric data to the ground
station.

To protect the payload during


ascent and descent

Selectable Objective:
To use an accelerometer to record external
forces, resultant position and orientation.

Rationale: Will serve as an interface with the


active stabilization system

External Objectives:
To follow the AIAA UCF mission of addressing the academic needs of the students through introducing
new engineering practices and principles.

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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System Requirement Summary

ID

Requirement

SR-01

Weigh 600 grams +/- 10


grams not including the egg.

High

Planned design meets


requirements

SR-02

Science Vehicle shall be


completely contained in the
Container
Container and Parachute
shall comply with payload
space specifications

High

Planned design meets


requirements

Medium

Planned design meets


requirements

SR-03

Priority

Status

SR-04

Container shall deploy from


the payload with ease

Medium

Planned design meets


requirements

SR-05

Comply with all descent


requirements

Medium

Planned design meets


requirements

SR-06

Comply with all


communication
requirements

High

Planned design meets


requirements

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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System Requirement Summary

ID

Requirement

SR-07

Comply with all recovery


requirements

SR-08

Priority

Status

Medium

Planned design meets


requirements

Meet all shock requirements

High

Planned design meets


requirements

SR-09

Meet all Environmental


Safety requirements

High

Planned design meets


requirements

SR-10

Collect and transmit all


required data

Medium

Planned design meets


requirements

SR-11

Restrict video rotation to


90 degrees

Medium

Planned design meets


requirements

SR-12

Budget less than $1000

High

Planned design meets


requirements

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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System Level CanSat Configuration


Trade & Selection

Final Design: Single Rotor Configuration


Considerations
Lower lift to mass/weight
ratio
More compact for limited
space
Concerns
Higher risk of creating a
moment and torque
Pitch, yaw, and roll stabilization

Generating proper lift for


required controlled descent
rate limits

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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System Level CanSat Configuration


Trade & Selection

Preliminary Design: Counter-spinning Coaxial Rotor


Configuration

Considerations
Stacking rotors allows more
compact fitment
Gyroscopic properties
controls torsion
Concerns
Generating proper lift for
required controlled descent
rate limits
Higher mass requirement
Requires taller container
More rotors and components

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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System Level CanSat Configuration


Trade & Selection

Preliminary Concept: Quad-Rotor Configuration


Considerations
Larger rotors for greater lift
Stability control
Yaw control

Concerns

Achieve equal lift from all


blades
Stabilization
Pitch and roll control
Increase in mass budget
More rotors, and rotor
assemblies

Deployment from container


Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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System Level CanSat Configuration


Trade & Selection

Design

Mass
(1-5)
1

Internal space
(1-5)
2

Lift
(1-5)
5

Stability
(1-5)
3

Deployment
(1-5)
1

Coaxial Rotor

Single Rotor

Quad-Rotor

Single Rotor System was chosen as the best overall


vehicle design for the mission requirements and
parameters

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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Physical Layout- Science Vehicle

Height = 231.33mm

Rotors

Egg
Payload

Total Vehicle Height: 231.33mm


Wingspan: 525.05mm
Folded Width: 100mm

Electronics
Bay

Folded Width = 100 mm

Camera
Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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Physical Layout- Container


Parachute attachment ring

Dimensions:
Total Container Height: 220mm
Inner Diameter: 118mm
Outer Diameter: 120mm
Composition:
Material: Carbon Fiber Composite
Color: Orange

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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Relevant Configuration

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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Launch Vehicle Compatibility

CanSat Integration into Rocket Payload


Container will be positioned
upside down in the rocket
payload

Container parachute will rest


between container and
payload

Pre-Launch Verification
Replica rocket payload will be constructed to specifications
prior to launch date

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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Launch Vehicle Compatibility and


Container Layout
Total Height = 310mm

Height = 210mm

Total Width = 125mm


Width= 120 mm

Width Clearance: 5mm


Height Clearance: 100mm

Total Container Height: 220mm


Inner Diameter: 118mm
Outer Diameter: 120mm

Height clearance allows for fitment of the parachute.


Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

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Sensor Subsystem Design

Lietsel Richardson

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Sensor Subsystem Overview and


Requirements

The sensor subsystem overview consists of the requirements


and trade studies for the following sensors:

Presenter: Lietsel Richardson

CanSat 2015 PDR: Team 5251, CosmoKnights

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Part

Sensor Subsystem Overview and


Requirements
Model
Number
ITG-3200

Purpose

Inertial
Measurement Unit
Razor component

ADXL345

Inertial
Measurement Unit
Razor component

Altitude/Pressure
Sensor Breakout

Inertial
Measurement Unit
Razor component

Subsystem
Vehicle

Requirement

Implementation

Vehicle must stabilize


itself during fall as well as
record video facing earth

Serves to orientate the vehicle


during decent for nadir facing video,
records inside temperature

3 axis
accelerometer

Vehicle

Vehicle must not rotate +/90 degrees, measure the


stability and angle of
descent of the Science
Vehicle during descent

Detects liftoff, contributes to


stabilization, senses landing impact

HMC5883L

3 axis
magnetometer

Vehicle

Vehicle must not rotate +/90 degrees

Orientates vehicle to adjust rotational


procession

MPL3115A2

Altitude,
pressure,
temperature

Vehicle /
Container

Data needs to be recorded


and transmuted as base
mission requirement

Detects pressure to predict altitude


necessary for stage progression,
Records outside temperature

Connecting all
electronic
components

Vehicle/
Container

Physical connection for


peripheral devices to
microcontroller and power

Bridges i2c connection to relay data


as well as powers sensors

Wire

Presenter: Lietsel Richardson

3 axis gyroscope
temperature

CanSat 2015 PDR: Team 5251, CosmoKnights

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Altitude Sensor Trade & Selection

Altitude/Pressure Unit

Cost
(USD)

Weight (g)

Amperage
(A)

Operating
Voltage
Range (V)

Accuracy
(kPa)

Dimensions
(mm)

Sample
Rate (Hz)

MPL3115A2

$14.95

40

1.96 3.60

.05

5.00 x 3.00 x
1.10

1.00

T5403

$14.95

6.50

790

1.70 3.60

0.015

2.78 x 2.23 x
.67

33.00

Sensor Chosen: MPL3115A2

Lowest weight
Reasonable cost
Less Amperage usage, aids in battery
lifetime
Operating voltage coincides with Arduinos
output

Presenter: Lietsel Richardson

CanSat 2015 PDR: Team 5251, CosmoKnights

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IMU Trade & Selection

Altitude/Pressure Unit

Cost (USD)

Weight (g)

Operating Voltage
Range (V)

Dimensions (mm)

Sample
Rate (Hz)

SEN-10736

$74.95

22 g

3.5-16V

28 x 41mm

50 Hz

SEN-10121

$39.95

10 g

3.3V

15 x 17mm

20 Hz

Sensor Chosen: SEN-10736


Highly accurate
Greater operating voltage range
Other option suffers from drift

Presenter: Lietsel Richardson

CanSat 2015 PDR: Team 5251, CosmoKnights

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Air Temperature Sensor


Trade & Selection

Part

Price (USD)

Weight (g)

Resolution
(Bits)

Connection
Type

Dimmension
s (mm)

Sample rate
(Hz)

TMP102

5.95

9g

12

I2C

1.6 x 1.6

TMP36

1.5

5.67

12

Serial

5.08 x 5.08

8.33

Sensor Chosen: TMP36


Lower cost
Wide operating range
Low weight
High sample rate
No external calibration required
Adequate Accuracy

Presenter: Lietsel Richardson

CanSat 2015 PDR: Team 5251, CosmoKnights

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Camera
Trade & Selection

Part

Price(USD)

Resolution(p)

Dimensions(mm)

Weight(g)

808 Car Key


Chain Spy
camera Recorder

7.50

720

32x51x13

19

HackHD

164.95

1080

25.4 x 76.2

28.3

Hidden Spy Ped


HD

35

1280

11.76 x 70mm

136

Camera Chosen: 808 Car Key chain spy Camera


Lowest cost
Adequate video
Most compact dimensions
Weighed the least
Timestamp complies with requirement 28
Presenter: Lietsel Richardson

CanSat 2015 PDR: Team 5251, CosmoKnights

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3-Axis Accelerometer Sensor


Trade & Selection

Part

Price (USD)

Current
Draw (ma)

Resolution
(Bits)

Connection Dimensions
Type
(mm)

Sample
rate (Hz)

ITG-3200

24.95

6.5

16

I2C

4x4x0.9

400kHz

Adxl335

14.95

0.35

16

I2C

4x4x1.45

50

Sensor Chosen: ITG-3200


Sample rate is far superior (overclocking feature)
ITG-3200 is integrated into Inertial measurement unit
Smaller footprint on board

Presenter: Lietsel Richardson

CanSat 2015 PDR: Team 5251, CosmoKnights

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Descent Control Design

Vincent Coment

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Descent Control Overview

The descent control overview:

Presenter: Vincent Coment

CanSat 2015 PDR: Team 5251, CosmoKnights

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Decent Control System


Requirements

Sub-system

Requirements

Implementation

Spill hole parachute

Avoid free fall

Reduce oscillation in air

Bottom Geometry

Survive 50 Gs of
shock

Impact the ground at a


controlled velocity

Auto gyro blades

Descent speed less


than 10 m/s and
greater than 4 m/s

Maximum angular velocity


between 100 105 rad/s, at a
6.4 m/s descent rate.

Auto gyro blades

No miscellaneous
materials between
the blades

ABS 3D printed blades will help


to trim out all the blades in twist
and taper

Presenter: Vincent Coment

CanSat 2015 PDR: Team 5251, CosmoKnights

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Container Descent Control Strategy


Selection and Trade

Parachute

Parachute
Size (cm)

Shroud
Lines

Shape

Descent
Rate PreDeployment
(m/s)

Descent
Rate PostDeployment
(m/s)

Mass (g)

Cost
(USD)

Nylon
PAR24TM

61

Circle

6.72

2.63

17

11.95

Nylon
PAR30TM

76

Circle

5.37

2.1

28

16.95

Parachute chosen: Nylon PAR-30TM


Compact and Light weight
Durable
Shroud is less likely to tangle
Most Affordable
Presenter: Vincent Coment

CanSat 2015 PDR: Team 5251, CosmoKnights

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Descent Rate Estimates

Pre Separation Container and science vehicle


together: Approximately 6 m/s
Descent Rate
Post Separation Container: 2.4 m/s
Descent Rate Science Vehicle: 6.4 m/s
Pre separation Calculations
=

Does not include spill hole

Post Separation Calculations


=

2( )

Presenter: Vincent Coment

CanSat 2015 PDR: Team 5251, CosmoKnights

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Mechanical Subsystem Design

Jeremy Woodward

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Mechanical Subsystem Overview

The Mechanical Subsystem section includes:


Overview of the structural design research and choices

Trade studies and rationale


Overview of requirements
Discussion and trade studies on subsystem components
Mass budget
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Mechanical Subsystem Overview


Structural Designs

Mechanical Components

Aluminum
Hexagonal plate
platform

Electronics
Black Box
Egg
Container

Carbon Fiber
Monocoque
Carbon Fiber
Frame

Rotor
Hub/Blades

Container to Payload interface


Payload suspended in container with Nichrome wire
Nichrome wire to be wrapped to avoid conflagration
Presenter: Jeremy Woodward

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Structural Design Trade Study &


Selection Aluminum Hex Plate

Pros
cheap
easily accessible
good isotropic strength to density ratio

Cons
complex shapes of the hexagonal
plates make soldering unreasonable
final weight for 50g shock loading too
high
thickness of rods required gave less
usable internal space
Presenter: Jeremy Woodward

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Structural Design Trade Study &


Selection Monocoque

Pros
light
spacious
extremely high strength to weight ratio

Cons
higher cost of materials
cannot easily connect the rotating
electronics frame to the outside air for
atmospheric readings
too heavy when made to survive 50g
Presenter: Jeremy Woodward

CanSat 2015 PDR: Team 5251, CosmoKnights

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Structural Design Trade Study &


Selection Carbon Fiber Frame

Pros
simple construction
easiest to build
lowest final weight of any design,
as only electronics shielded

Cons
slightly more expensive
Chosen design, as it meets or
exceeds all design requirements.
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Rationale

Design Choice Rationale


Different format from trade studies
Multiplicity of related factors
Variability in strengths and weaknesses
Numerical model adopted to assist in selection

Criteria

Criteria used: cost, strength, weight, cost to build, safety, and internal space

Weighted evenly

Dramatic differences expressed through higher score

Definitions

Cost: cost of materials


Strength: buckling strength, elasticity, rigidity, fire resistance, etc.
Weight: weight of total design, not including electronics box
Cost to build: cost of either shop fees or equipment needed for building
Safety: as all designs safe for CanSat participants, this mostly detailed safety in manufacturing
Internal space: volume and shape allotted for electronics package

Presenter: Jeremy Woodward

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Structural Design Choice Chart

Design
Cost
Weight
As simple
andStrength
lightweight
as

Ease to build
Safety
Internal
possible,
while
being
able
Space
to shield the egg from the impact shock.
Hex Plate
5
5
2
1
5
1
Platform
3D printed from ABS for both lower weight and the
complexity of the fillets in the design.
Fillets
to
Carbon
Fiberimportant
3
4 reduce3 stress concentration.
3
4
5
Monocoque
Carbon Fiber
Frame

*Note: 5 is best, 1 is worst


Presenter: Jeremy Woodward

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Mechanical Sub-System
Requirements
Requirement Description

Sub-system

Rationale

Total weight must be under 600 grams.

All

Every system is designed


with weight saving in mind.

The Science Vehicle will fit inside a container


that must fit into a 125mmX310mm envelope.

Rotor Hub

Rotor blades fold along


body to fit in container.

All structures shall be built to survive 30 Gs of


shock and 15Gs of acceleration.

Carbon Fiber
Frame

Frame designed to absorb


impact shock

During descent, the video camera must not


rotate.

Electronic Black
Box

Servo/Ring Gear allows


camera to counter rotate

The vehicle must stabilize and collect data at an


altitude of 300m

Nichrome wire

SV will release at 600m to


allow the blades to get to
top speed

Vehicle will descend between 4 and 10 m/s.

Rotor Hub/Blades

Sufficient lifting surface and


geometry to achieve this
terminal velocity

Egg will survive impact at maximum of 10 m/s.

Egg
Container/Sabot

Memory foam sabot will


protect the egg from shock

Presenter: Jeremy Woodward

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Rotor Hub / Rotor Blades

Presenter: Jeremy Woodward

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Structural Design Trade Study &


Selection

Egg Container
As simple and lightweight as
possible, while being able to
shield the egg from the impact
shock.
3D printed from ABS for
strength to weight ratio and
complexity of the fillets in the
design.
Fillets important to reduce
stress concentration.

Presenter: Jeremy Woodward

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Egg Protection Trade & Selection

Presenter: Jeremy Woodward

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Egg Protection Trade & Selection

Final Configuration Selection


Cylindrical container
Composed of ABS.
Memory foam chosen as cushioning due to a greater success rate
during testing.

Presenter: Jeremy Woodward

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Egg Protection Trade & Selection

Material

Composition Cost

Weight

Pros

Memory
Foam

Sponge like
absorbing
material.

$2.00 per
pound

11.8
grams

Great
Weight
Protection Price
Availability

Packing
Peanuts

Styrofoam
Material

$9.00 for
1.5 Cubic
Feet

0.57
Grams

Light
Cheap

Weaker
than other
options

Polystyrene
Balls

Polystyrene

$16.00 for
3 Cubic
Feet

2.95
grams

Light
Cheap
Packs
Well

Not as
protective
as memory
foam.

Presenter: Jeremy Woodward

CanSat 2015 PDR: Team 5251, CosmoKnights

Cons

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Electronics Black Box Subsystem


Plastic container meant to hold the
electronics

Spins on an axle using a servo and


ring gear
Small to allow atmospheric readings
from outside and inside the box
Emergency off switch included
Actively complies with requirements
17, 21, 30, 42, 43
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Electronics Black Box Subsystem

Bottom View

Ring Gear/ Motor view

Top
view

Presenter: Jeremy Woodward

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Mechanical Layout of Components


Trade & Selection
Height = 231.33mm

Rotors

Egg
Payload

Total Vehicle Height: 231.33mm


Wingspan: 525.05mm
Folded Width: 100mm

Electronics
Bay

Folded Width = 100 mm

Camera
Presenter: Jeremy Woodward

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Material Selections

Egg Container
Rotor Assembly
Black Box
Carbon Fiber Plates
Container

Fasteners

Torsion Spring

Presenter: Jeremy Woodward

ABS (Acrylonitrile Butadiene Styrene)


Designer friendly
Cheap
Good strength to weight ratio
Light weight
Strong material
Easy to form into shape of container
Aluminum
Light weight
Sufficient strength
Readily available for reasonable price
Steel
Readily available
Greater torque to weight ratio

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Container - Payload Interface


Mechanical Method

Science Vehicle Separation


A servo motor will turn the
connecting rod and threaded rod
The container rod will remain
stationary, causing the nut to
unscrew
A compressed spring will assist
final separation
The Container bolt will remain
attached to the container removing
interference with descent control
apparatus

Container
bolt
Container
bolt

Threaded
nut
Connecting
rod

Benefits
Little operational uncertainty
Adds structural support
Will utilize a switch or command to
insert and remove payload from
container via threading

Servo
motor

Concerns
Mass addition

Presenter: Jeremy Woodward

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Container - Payload Interface

Science Vehicle
Separation

Container
(inside view)
Anchor for wire
Nylon cord
Nichrome wire for
separating nylon
cord

Nichrome wire wrapped


around nylon twine
Science vehicle frame
secured with nylon twine
Small current separates
Nichrome and twine

Safety
Small amount of nylon melted
Electrical wire hole well sealed
Nichrome never reaches
environment
3mm clearance between rotor
blades and container

Presenter: Jeremy Woodward

CanSat 2015 PDR: Team 5251, CosmoKnights

Electronics box

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Structure Survivability Trades


Electronics Enclosure

Option

Cost

Weight

Effectiveness

Ease to build

Monocoque

Black Box

Monocoque

more material to absorb the impact


more susceptible to vibrations

Black Box

isolates electronics from force


needs testing to ensure survivability requirements

Electronics Fastening Method


Option

Cost

Weight

Effectiveness

Reusable

Aluminum Screws

Epoxy

Epoxy

Fasteners
Presenter: Jeremy Woodward

strong
permanent
convenient
less fixative
CanSat 2015 PDR: Team 5251, CosmoKnights

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Mass Budget

Components

Material

Weight

Quantity

Source

Egg Container

ABS

14 grams

Measured

Egg sabot

Memory Foam

11.8 grams

Calculated

Rotor Hub

ABS

11.1 grams

Measured

Rotor Blades

ABS

9.5 grams

Measured

Screw

Aluminum

.2 grams

15

Data Sheet

Nut

Aluminum

.1 grams

10

Data Sheet

Torsion Spring

Music Wire

.4 grams

Data Sheet

Screw and Post

Aluminum

1.3 grams

Data Sheet

Black Box

ABS

56.7 grams

Calculated

Electronics Plate

Carbon Fiber

16.7 grams

Calculated

Container

Carbon Fiber

149 grams

Calculated

Support Tubes

Carbon Fiber

2.16 grams

Calculated

Parachute

Nylon

30 grams

Data Sheet

Mass Total: 380.64 grams*


*washers will be used to achieve exact desired weight
Presenter: Jeremy Woodward

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Communication and Data Handling


(CDH) Subsystem Design

Clayton Lambert

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CDH Overview

The communication and data handling subsystem overview:


Explains requirements for Communications and Data Handling

Provides trade study of processor, clock, and antenna

Outlines radio configuration

Demonstrates data handling and formatting


Presenter: Clayton Lambert

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CDH Overview

Sensor data sent over I2C to


Arduino.
Arduino processes data and
sends to XBEE 1 via serial
communication
XBEE 1 sends packaged
data via a 2.4 GHz radio
connection to XBEE 2
XBEE 2 communicates with
computer via FDTI cable

Data parsed and graphed


by MatLab

Presenter: Clayton Lambert

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CDH Requirements

Part
Arduino micro

Requirement
Vehicle must record data
onboard to be export to a
ground station
Vehicle must also
interpret and change
direction based on
sensor data in real time

Implementation
Interprets and processes
data incoming from
sensors as well as export
data to be sent to a
peripheral wireless
linkage

XBEE Pro Series 2

Vehicle must transmit


data down to a ground
station to be recorded to
a second XBEE Pro
Series 2

Receives data from the


microcontroller and then
exports data via a
wireless link to another
XBEE on the ground
relaying data to a
computer

Presenter: Clayton Lambert

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Processor & Memory


Trade & Selection

Microcontroll
er

Input
Voltage
(V)

Current
(mA)

Clock
Freq

# Digital
Pins

# Analog Flash
Pins
Memory
(kB)

EEPR
OM
(kB)

Weight

Dimensions

Price

Arduino
Micro

6-20

40

36

12

32

13

48 x 18

21.45

Arduino
Pro Mini

40

8/16

14

16

0.512 1

18.95

Arduino
Uno

40

16

14

32

1.024 32

17.8 x
33.02
85.58 x
53.34

Presenter: Clayton Lambert

CanSat 2015 PDR: Team 5251, CosmoKnights

29.95

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Real-Time Clock

Arduino
Has an onboard clock
Capable of time keeping from initial boot

Time.h library
Calls for the current time easily
Calculates elapsed time based on millis() function

Clock speed
16mHz
Accuracy calibratable to 1 nano second

Presenter: Clayton Lambert

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Antenna Trade & Selection

Antenna

Price(USD)

Length(mm) Gain (dbi)

Type

2.4GHz dipole Swivel


Antenna

6.95

100

2.4GHz

GigaAnt Integrated Antenna

1.35

30

-.5

2.4Ghz

2.4Ghz Circular Polarized


Antenna

14.40

65

2.4Ghz

Antenna Selected: GigaAnt Integrated Antenna


Integrated into transceiver to reduce space
Small overall footprint
Capable of covering required range

Presenter: Clayton Lambert

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Radio Configuration

XBee radios
in constant communication
configured in AT mode
may only communicate in a point to point connection

NETID
synchronized over XCTU software
forces Xbees to recognize each other
tested to show correct passing of data

Point to point connection


eliminates static from other Xbees
ensures no malicious connections through optional encryption selection .

Transmission control
done by the Arduino
packages information at 1Hz rate
sends package from the vehicles Xbee to the ground station
Presenter: Clayton Lambert

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Telemetry Format

Data included

Temperature sensors: internal and external temperatures


Accelerometer: angle of descent
Altimeter: atmospheric pressure
Voltage divider: battery voltage
Internal Arduino clock: overall mission time
Arduino program: constitutes flight software state

Data format
teamID, missionTime, altSensor, outsideTemp,
insideTemp, voltage, fswState, descentAngle
Example: 5251, 207.56, 350, 23, 20,5.4, 5, 40
Presenter: Clayton Lambert

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Electrical Power Subsystem (EPS)


Design

Philip Lane

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EPS Overview

The Electrical Power Subsystem overview covers


the organization of the subsystem and the electrical
requirements:
The EPS section includes:
trade studies
power usage
block diagram and voltage measurement diagram
The battery provides energy to:
Arduino
sensors
Xbee
The electrical requirements include:
kill switch
sensor requirements
environmental requirements
Presenter: Phillip Lane

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EPS Requirements

ID

Requirement

Rationale

Priority

VM

A
EPS-01

EPS-02

EPS-03

EPS-04

EPS-05

EPS-06

All electronic devices shall


draw power from a single
unique battery.
The battery shall be
capable of providing at
least 3.3 volts for the
duration of the flight.
Voltage divider shall draw
1.00 micro-Amp
maximum.
Voltage divider output
shall not exceed 5 volts.

Safety cutoff switch


directly connected to
battery power.
3.3 volts consistently
applied to power
accelerometer.

Presenter: Phillip Lane

There is only one external


power supply, a battery.

HIGH

The largest voltage output


required for any
component is 3.3 volts.

HIGH

Power preservation is
critical for mission
duration.
Maximum input voltage
to Arduino analog pin is 5
volts.
To cut off power to the
vehicle if needed (mission
requirement).
Mission bonus objective:
measuring stability angle
of descent.

HIGH

MEDIUM

LOW

LOW

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EPS Requirements

Component

Current (mA)

Voltage (V)

Power
(mW)

Estimated
Time in use
(hours)

Total energy
consumed (mWh)

Arduino UNO
Arduino Micro

40
40

9
9

360
360

1
1

360
360

Temperature
sensor (external)
Temperature
sensor (internal)
XBEE radio

0.05

2.7

0.135

0.25

0.03375

0.05

2.7

0.135

0.25

0.03375

295

3.3

973.5

973.5

Sen-10736 (accel.,
gyro, mag.)
Buzzer (Beacon)

0.14

3.3

0.46

0.25

0.12

35

3.3

115.5

0.083

9.59

Altimeter

0.04

3.3

.132

0.25

0.033

TOTAL

Presenter: Phillip Lane

1708.52

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Presenter: Phillip Lane

Lander: Electrical Block Diagram

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Payload Power Source


Trade Study

Li-ion battery
Pros
safe
reliable

Cons
must be properly charged and discharged.

Li-ion 14500 selected


low weight
sufficient capacity
reliable built in charger
Presenter: Phillip Lane

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Power Budget

Battery

Type

Voltage (V)

Size (mm)

Weight (g)

Price (USD)

3.6

Capacity
(mAh)
800

Custom NiMH
Battery Pack

NiMH

32x48x12

63

12.95

18650 Li-ion
Rechargeable
(2pc)

Li-ion

3.7-4.2V

5000

67x18

47

6.99

Li-ion 14500
Battery

Li-ion

3.7V

750

54x18

20

9.95

Battery chosen: Li-ion 14500


Weighs less
Inexpensive
Meets capacity requirements
Already wired to protection circuit

Presenter: Phillip Lane

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Power Bus Voltage Measurement


Trade and Selection

Battery measurements
uses voltage divider circuit
two resistors in series combination
configured to pull a max of 100 micro amps
based on the 3.7V nominal voltage of Li-ion 14500
minimizes electrical noise and power draw
total combined resistance ~ 37 kOhms.
outputs max voltage of 3.0 V
prevents damage to the controller.
Battery output measured as the voltage drop across Resistor 2: Vout
Ratio multiplied by Vout used to calculate battery's remaining supply.
For analog to digital conversion, the remaining supply value is
multiplied by 0.00488

Presenter: Phillip Lane

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Presenter: Phillip Lane

Power Bus Voltage Measurement


Diagram

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Flight Software (FSW) Design

Lietsel Richardson

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FSW Overview

Flight Software Design includes:


Mechanical and derived requirements

State diagram
Software development plan
Presenter: Lietsel Richardson

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FSW Introduction

Basic Flight Software Architecture


In a runtime loop and at a rate of 1 Hz, the software will enable
communication between ground station and CanSat by
requesting data updates whilst monitoring time during the
mission.
Data measured by pressure sensors will be used to monitor
altitude which determines when commands will be sent, such
as separation.
Programming Language
-Arduino programming language (C)
Development Environment
-Arduino Integrated Development Environment
Presenter: Lietsel Richardson

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FSW Requirements

Mechanical sub-system requirements


Maintain video recording in the nadir facing direction
Vehicle may not rotate +/- 90 degrees during descent
Vehicle must release from container
Derived requirements
Must have mechanism to rotate craft about z axis to provide
stability
Vehicles mechanism must be able to withstand stabilization
during freefall

Presenter: Lietsel Richardson

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CanSat FSW State Diagram

Mission State:
PreFlightTest
Sample Rate (Hz):
Altimeter 4
TemperatureIN 4
TemperatureOUT 4
Accelormeter 4
Voltage meter 4
Communications
1Hz telemetry
Logic
Record data to sd
card, send to GCS
Transition if data is
correctly transmitted
for 10 iterations and
flag received by
GCS

Presenter: Lietsel Richardson

Mission State:
LaunchWait
Sample Rate (Hz):
Altimeter 4
TemperatureIN 4
TemperatureOUT 4
Accelormeter 4
Voltage meter 4
Communications
1Hz telemetry
Logic
Record data to sd
card, send to GCS
Transition if altimeter
reading is above
launch threshold

CanSat 2015 PDR: Team 5251, CosmoKnights

Mission State: Ascent


Sample Rate (Hz):
Altimeter 20
TemperatureIN 4
TemperatureOUT 4
Accelormeter 4
Voltage meter 4
Communications
1Hz telemetry
Logic
Record data to sd
card, send to GCS
Transition if altimeter's
rate of ascent has
reached zero
indicaing apogee and
trigger Camera to
record

76

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CanSat FSW State Diagram

Mission State: Rocket


Deployment
Sample Rate (Hz):
Altimeter 20
TemperatureIN 4
TemperatureOUT 4
Accelormeter 20
Voltage meter 4
Communications
1Hz telemetry
Logic
Record data to sd card,
send to GCS
Transition if data
accelorameter's values
exceed threshold shock
from ejection

Presenter: Lietsel Richardson

Mission State: Seperation


Sample Rate (Hz):
Altimeter 4
TemperatureIN 4
TemperatureOUT 4
Accelormeter 4
Magnatometer 2000
Gyroscope 50
Voltage meter 4

Communications
1Hz telemetry
Logic
Record data to sd card, send to
GCS
Signal servo to detach lander
from canister
Transition if temp out registers a
significant change showing
detachment of vehicle

CanSat 2015 PDR: Team 5251, CosmoKnights

Mission State: Stabilization


Sample Rate (Hz):
Altimeter 4
TemperatureIN 4
TemperatureOUT 4
Accelormeter 4
Magnatometer 2000
Gyroscope 50
Voltage meter 4
Communications
1Hz telemetry
Logic
Record data to sd card, send to GCS
Signal servo to spin rapidly to stabilize
cansat, then gradually slow down to
single bearing guided by
magnetometer
Transition if magnatometer stays in
value range and gyroscope shows
realtivly vertical postion of vechicle for
more then 2 seconds

77

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CanSat FSW State Diagram

Mission State: Landed


Sample Rate (Hz):
Altimeter 4
TemperatureIN 4
TemperatureOUT 4
Accelormeter 20
Voltage meter 4

Mission State: Descent


Sample Rate (Hz):
Altimeter 20
TemperatureIN 4
TemperatureOUT 4
Accelormeter 20
Voltage meter 4
Communications
1Hz telemetry
Logic
Record data to sd card, send to GCS
Transition if data accelorameter's values
exceed threshold shock from landing

Presenter: Lietsel Richardson

Communications
1Hz telemetry
Audio Alert
Logic
Record data to sd card, send to GCS
Turn off camera record, turn on
audioSignal, send landed message in
telemetry

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Software Development Plan

Date

Software Development Stage

August 24, 2014


December 31, 2014

Overview and initial testing

January 1, 2015
February 28, 2015

Systems Design - Alpha

March 1, 2015
June 12

System Design - Beta

Description
Outlined foundation stages of flight
software Defined processes in each
stage
Tested each sensors data with
Arduino
Confirmed communication
with XBee
Prototyped electronics system
Integrated all peripherals
Tested each stages triggers and
actions Demonstrated full process
precession
Design, create, and test electronics
board with integrated sensors
Test board in lab using fabricated
values Install board into vehicle
Test in real world environment

Program will be ready to test almost 5 months prior to competition deadline.


Presenter: Lietsel Richardson

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Ground Control System (GCS) Design

Philip Lane

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GCS Overview

An overview of the ground control system includes:


requirements trade selection for the antenna ground control software
The flow of information is unidirectional in the following pattern:

CanSat data stream

Xbee / breakout board


Arduino
Computer
GUI
Presenter: Phillip Lane

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GCS Requirements

GCS-01

GCS is to be portable. (Base Requirement)


GCS-02

GCS needs to be capable of receiving and plotting data from Science Vehicle in real time. (Base
Requirement)
GCS-03

Team must have its own ground station. (Base Requirement)


GCS-04

Screen must be properly shielded.


GCS-05

There must be zero interference. (In order to prevent loss of signal/communication, antenna needs to be
free of interference.)
GCS-06

GCS must include a laptop computer with no less than two hours of battery life, XBEE radio, and an
antenna (either handheld or tabletop). (Base Requirement)
GCS-07

Flight software must telemeter a variable that will indicate the operating state at each given time. The
software must analyze sensor data in order to initialize states. The states should include:
PreFlightTest(0), LaunchWait(1), Ascent(2), RocketDeployment(3), Stabilization(4), Separation(5),
Descent(6), and Landed(7). (Base Requirement)

Presenter: Phillip Lane

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Antenna

GCS Antenna Trade & Selection


Price(USD)

2.4GHz dipole 6.95


Swivel
Antenna
GigaAnt
1.35
Integrated
Antenna
2.4Ghz
14.40
Circular
Polarized
Antenna

Length(mm)

Gain (dbi)

Type

100

2.4GHz

30

-.5

2.4Ghz

65

2.4Ghz

Antenna chosen: 2.4GHz dipole Swivel Antenna


Wide coverage is necessary
Suitable gain

Presenter: Phillip Lane

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GCS Software

Raw telemetry
display

Real-time
plotting

Data archiving
and retrieval

Command
software and
interface

Data recording
and media
presentation

.csv file
creation

Presenter: Phillip Lane

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CanSat Integration and Test

Kyle Steunenberg

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CanSat Integration and Test


Overview

Integration

Testing

Presenter: Kyle Steunenberg

Mechanical
Systems

Aluminum fasteners

Egg container, rotor

Ring gear

Black box

Epoxy

Nichrome wire (possibly)

Electronics
Systems

Printed board

Sensors

Epoxy(Electronics restraint)

Printed board, wire, camera

Descent
System

Auto gyro

Fastener system

Parachute

Chords

Mechanical
Systems

Egg container

Drop tests

Main structure

FEM/CFD, drop tests

Nichrome wire

Safety tests, separation tests

Electronics
System

Sensor package

Accuracy test, transmission tests

Servo

Speed test, spin response test

Camera

Drop test

Descent
System

Auto gyro

Low drop test


Balloon drop test

Parachute

CanSat 2015 PDR: Team 5251, CosmoKnights

Low drop test


Balloon drop test

86

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CanSat Integration and Test


Overview - Mechanical System

Egg Container
Drop eggs on material from heights of 1m, 3m, then 15m

Main Structure
FEM Analysis
High altitude test
Use weather balloon
Achieve height necessary for terminal v
Test container and frame separately
Conduct final test using separation mechanism and dummy black
box

Nichrome Wire Separation


Ground test for fire safety, convenience, and effectiveness
Weather balloon test for effectiveness

Presenter: Kyle Steunenberg

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CanSat Integration and Test


Overview Electronics System

Accelerometer
Single Sensor -> Arduino-> computer display in lab:
Shake test to show working conditions and correct output values
Integrated into prototype test:
Drop from 20m drop, and vertical launch test to be recorded and displayed

Altitude Sensor
Single Sensor -> Arduino-> computer display in lab:
Show correct pressure output, show correct altitude output
Integrated into prototype test:
Record reading continuously while walking up 4 flights of outside stairs and drop test

Temperature Sensor
Single Sensor -> Arduino-> computer display in lab:
Show correct temperature readout in Celsius and Fahrenheit
Integrated into prototype test:
Record internal and external readings from test drop

Magnetometer
Single Sensor -> Arduino-> computer display in lab:
Demonstrate sensor accuracy and bearing hold mapped to servo output
Integrated into prototype test:
Find maximum speed of servo reaction to spinning in outdoor test
Presenter: Kyle Steunenberg

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CanSat Integration and Test


Overview Electronics System Ctd.

Camera
Single Sensor -> Arduino-> computer display in lab:
Demonstrate control of camera with Arduino by recording and stopping video
Integrated into prototype test:
Shock test outside to show non corrupted video via a 20m drop

Servo
Single Output -> Arduino-> computer display in lab:
Demonstrate control of sensor with magnetometer values in lab
Integrated into prototype test
Outdoor test to find max rotational speed of servo being controlled by magnetometer

Xbee Radios
Arduino -> Radio1 -> Radio 2-> computer display in lab:
Demonstrate transmission of data from sensors at 1hz rate
Integrated into prototype test
During drop test, show live telemetry from ground station during test

Presenter: Kyle Steunenberg

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CanSat Integration and Test


Overview - Descent Systems

Auto Gyro
Analyzed using CFD
Tested in wind tunnel to determine actual lift
generated versus calculated.
Integrated into vehicle for weather balloon drop
test

Parachute
Drop tested at low altitude
Drop tested at high altitude with weather balloon
Presenter: Kyle Steunenberg

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CanSat Integration and Test


Overview
Sequence of Integration

Selection of devices
and electronics.

Programming of
devices completed.

Successful test of
battery strength and
devices.

Size and
specifications of
electronics bay
determined.

Egg drop testing.

Size and
specifications of egg
container
determined.

Design and
development of
vehicle.

Design and
development of auto
gyro.

Integration of
electronics bay, egg
container, and auto
gyro onto the vehicle.

Design and
integration of
parachute and
container.

Test of auto gyro


without electronics

Test of all parts


integrated

Presenter: Kyle Steunenberg

CanSat 2015 PDR: Team 5251, CosmoKnights

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Mission Operations & Analysis

Ethan Christian

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Mission Operations and Analysis


Overview

The missions operations and analysis section includes:


Team roles and responsibilities
Sequence of events
Concept of operations

Mission ops development plan


CanSat location and discovery strategy
Presenter: Ethan Christian

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System Concept of Operations

Launch wait: vehicle will constantly


stream environment data to be
shown in real time, in engineering
units, on ground station and wait for
altimeter to detect liftoff

Landed: Lander will transmit a


"landed" signal via telemetry, turn
off stabilization routine, turn off
camera record and signal an
audio tone for the lander to be
physically found

Ascent: Vehicle will transmit data


and calculate rate of ascent as well
as use accelerometer data to detect
separation from rocket and trigger
camera to record

Descent: Lander will continue to


transmit data, self correct spin, and
wait for accelerometers to detect
landed

Rocket Deployment: Canister will


automatically deploy parachute
upon separation from rocket and
wait for either stabilized gyroscopes,
altitude, or set time to eject lander

Stabilization: lander will continue


to transmit telemetry and begin
spinning internal camera housing
to always face a single direction.
Will determine best conditions for
separation.

Presenter: Ethan Christian

CanSat 2015 PDR: Team 5251, CosmoKnights

Post landed: Lander's camera


data will be retrieved and
displayed on computer

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Overview of Mission Sequence of


Events

Team Launch Roles and Responsibilities:


Mission Control Officer:
Hunter Williams

Ground Station Crew:


Clayton Lambert
Phillip Lane

CanSat Crew:
Jeremy Woodward
John Christian
Kyle Steunenberg

Recovery Crew:
Vincent Coment
Lietsel Richardson
Presenter: Ethan Christian

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Overview of Mission Sequence of


Events

Pre Flight Sequence


Connect
and
position
antenna

Final
vehicle
and
container
assemblie
s

Arrival at
Launch
Site

Set up
ground
control
station

Pre-Flight
Inspection

Go
through
pre-flight
checklist

Power on
CanSat

Check
CanSat &
station
communic
ation

Rocket
Integration

Fold
Parachute

Ensure
CanSat
power on

Integrate
into rocket
payload

Presenter: Ethan Christian

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Overview of Mission Sequence of


Events

Launch Sequence
Rocket
Launch

Maintain
rocket
visual

Monitor
ground
station
communicat
ions

Monitor
vehicle
state

Deployment

Observe for
Container
parachute
deployment

Monitor
communicat
ions

Monitor
separation
conditions

Separation

Observe
Science
Vehicle
Separation

Monitor and
graph
incoming
telemetry
data

Visually
track both
descents for
recovery

Landing

Follow
audible
beacon
which
activated on
impact

Presenter: Ethan Christian

CanSat 2015 PDR: Team 5251, CosmoKnights

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Overview of Mission Sequence of


Events

Post-Flight Sequence
Recovery

Recover Science
Vehicle and
Container

Check payload
condition

Data Analysis

Retrieve video
data from
Science Vehicle

Consolidate
transmitted
telemetry data

Review

Present data

Presenter: Ethan Christian

CanSat 2015 PDR: Team 5251, CosmoKnights

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Mission Operations Manual


Development Plan

Operations Manual Development


Once final designs and components are chosen, the final
sequence of procedures for initialization can be
composed.
Will contain a checklist for:
Ground station configuration and initialization
CanSat preparation and initialization
CanSat Integration into the rocket

Will also contain:


Launch sequence
Recovery sequence

Presenter: Ethan Christian

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CanSat Location and Recovery

Container
Will be painted an orange color and have a orange
colored parachute to remain easily visible as it descends
to the surface.
This will also provide a contrasting color for location on
most terrains for surface location.
Will contain a label with contact information for return.
Payload
Will use an audible alert to broadcast location.
Will contain a label with contact information for return.

Presenter: Ethan Christian

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Requirements Compliance

Ethan Christian

CanSat 2015 PDR: Team 5251, CosmoKnights

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Requirements Compliance Overview

Container
Complies will all competition requirements
Protection of the science vehicle until deployment
Stabilize vehicle and slow descent before deployment
Return to surface passively

Science Vehicle
Complies with all competition requirements

Eject from container at optimal conditions


Return to surface at controlled descent
Transmit flight data and record flight video
Protect Egg

Compliance Challenges
Total mass of vehicle and Container

Presenter: Ethan Christian

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Requirements Compliance
(multiple slides, as needed)

Rqmt
Num

Requirement

Comply / No X-Ref Slide(s)


Comply / Demonstrating
Partial
Compliance

Total mass of CanSat, container, and all descent control


devices shall be 600 grams. Mass shall not vary more than +/10 grams.

Partial Comply

53

The Science Vehicle shall be completely contained in the


Container. No part of the Science Vehicle may extend beyond
the Container

Comply

14-15

The Container shall fit in the envelope of 125 mm x 310 mm


including the Container passive descent control system.
Tolerances are to be included to facilitate Container
deployment from the rocket fairing

Comply

The Container shall use a passive control system. It cannot free


fall. A parachute is allowed and highly recommended. Include a
spill hole to reduce swaying.

Comply

5
6
7

8
9

The Container shall not have any sharp edges to cause it to get
stuck in the payload section.
The container must be a florescent color, pink or orange.
The rocket air frame shall not be used to restrain any
deployable parts of the CanSat.
The rocket air frame shall not be used as part of the CanSat
operations.
The CanSat (Container and Science Vehicle) Shall deploy from
the rocket payload section.

Presenter: Ethan Christian

Team Comments
or Notes
Planned mass < 600
grams, no vehicle to
weigh built

14-15

29-30

Comply

15

Comply

15,98

Comply

16

Comply

16

Comply

16

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Requirements Compliance
(multiple slides, as needed)

Rqmt
Num

10

11

12

13

Requirement
The Container or Science Vehicle shall include electronics and
mechanisms to determine the best conditions to release the
Science Vehicle based on stability and pointing. It is up to the
team to determine appropriate conditions for releasing the
Science Vehicle.
The Science Vehicle shall use a helicopter recovery system. No
fabric or other material are allowed between the blades.

Comply / No X-Ref Slide(s)


Comply / Demonstrating
Partial
Compliance

Comply

95

Comply

29,31

All descent control device attachment components shall survive


Partial comply
50 Gs of shock.
All descent control devices shall survive 50 Gs of shock.

52

Partial Comply
52

14

All electronic components shall be enclosed and shielded from


the environment with the exception of sensors.

15

All structures shall be built to survive 15 Gs of acceleration.

16

Comply

All electronics shall be hard mounted using proper mounts such


as standoffs, screws, or high performance adhesives.

18

All mechanisms shall be capable of maintaining their


configuration or states under all forces.

Partial Comply

52

Partial Comply

52

Comply

52

Presenter: Ethan Christian

Partial Comply

CanSat 2015 PDR: Team 5251, CosmoKnights

Complies through
calculations. Have not
tested vehicle.
Complies through
calculations. Have not
tested vehicle.

46-47

All structures shall be built to survive 30 Gs of shock.

17

Team Comments
or Notes

52

Complies through
calculations. Have not
tested vehicle.
Complies through
calculations. Have not
tested vehicle.

Complies through
calculations. Have not
tested vehicle.
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Requirements Compliance
(multiple slides, as needed)

Rqmt
Num

Requirement

19

Mechanisms shall not use pyrotechnics or chemicals

20

Mechanisms that heat (e.g. nichrome wire) shall not be


exposed to the outside environment to reduce potential risk of
setting vegetation on fire.

21

During descent, the Science Vehicle shall collect and telemeter


air pressure (for altitude determination), outside and inside air
temperature, flight software state, battery voltage, and bonus
objective data (accelerometer data and/or rotor rate)

22
23

24
25

The Science Vehicle shall transmit telemetry at a 1 Hz rate.


Telemetry shall include mission time with one second or better
resolutions, which begins when the science vehicle is powered
on.
XBEE radios shall be used for telemetry. 2.4 GHz series 1 and
2 radios are allowed. 900 MHz XBEE Pro radios are also
allowed.
XBEE radios shall have their NETID/PANID set to their team
number (decimal).

26

XBEE shall not use broadcast mode

27

The science vehicle shall have a video camera installed and


recording the complete descent from deployment to landing.
The video recording can start at any time and must support up
to one hour of recording.

Presenter: Ethan Christian

Comply / No X-Ref Slide(s)


Comply / Demonstrating
Partial
Compliance
Comply
Comply

Team Comments
or Notes

50-51
51

Comply
62

Comply
74

Comply
62
Comply
56,60,63
Comply
61
Comply
61

Comply

CanSat 2015 PDR: Team 5251, CosmoKnights

25,75
105

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Requirements Compliance
(multiple slides, as needed)

Rqmt
Num

Requirement

28

The video camera shall include a time stamp on the video. The
time stamp must for from the time of deployment to the time of
landing.

29

The descent rate of the Science Vehicle shall be less that 10


meters/second and greater than 4 meters/second.

30

During descent, the video camera must not rotate. The image
of the ground shall maintain one orientation with no more than
+/- 90 degree rotation.

Comply / No X-Ref Slide(s)


Comply / Demonstrating
Partial
Compliance
Comply

Partial Comply

25

30-31

Partial Comply
46-47

Complies through
calculations. Have not
tested vehicle.
Complies through
calculations. Have not
tested vehicle.

Comply

31

Cost of the CanSat shall be under $1000. Ground support and


analysis tolls are not included in the cost.

32

Each team shall develop their own ground station.

33

All telemetry shall be displayed in real time during descent.

34

All telemetry shall be displayed in engineering units ( meters,


meters/second, Celsius, ect.).

Comply

35

Teams shall plot data in real time during flight on the ground
station computer.

Comply

36

The ground station shall include one laptop with a minimum of


two hours of batter operations, XBEE radio and a hand held or
table top antenna.

Comply

Presenter: Ethan Christian

Team Comments
or Notes

111-114
Comply
83-84
Comply
95
95
61,74,76-78

CanSat 2015 PDR: Team 5251, CosmoKnights

81,82
106

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Requirements Compliance
(multiple slides, as needed)

Rqmt
Num

Requirement

Comply / No X-Ref Slide(s)


Comply / Demonstrating
Partial
Compliance

37

The ground station shall be portable so the team can be


positioned at the ground station operation site along the flight
line. AC power will not be available at the ground station
operation site.

38

The Science Vehicle shall hold one large raw hens egg which
shall survive launch, deployment, and landing.

Comply

39

Both the Container and Science Vehicle Shall be labeled with


team contact information included email address.

Comply

40

The CanSat flight software shall maintain and telemeter a


variable indicating its operating state. In case of processor
reset, the flight software shall re-initialize to the correct state
either by analyzing sensor data and/or reading stored state
data from non-volatile memory. The states are to be defined by
each team. Example states include: PreFlightTest(0),
LaunchWait(1), Ascend(2), RocketDeployment(3),
Stabilazation(4), Separation(5), Descend(6), Landed(7).

81, 82

14,42-45

100

Comply

76-78
Comply

41

No lasers are allowed.

42

The Science Vehicle shall include an easily accessible power


switch which does not require removal from the Container for
access. An access hole or panel in the container is allowed.

Presenter: Ethan Christian

Comply

Team Comments
or Notes

No lasers in design

Comply

CanSat 2015 PDR: Team 5251, CosmoKnights

46,64
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Requirements Compliance
(multiple slides, as needed)

Rqmt
Num

Requirement

43

The Science Vehicle Shall must include a battery that is well


secured. (Note: a common cause of failure is disconnections of
batteries and/or wiring during launch).

44

Lithium polymer cells are not allowed due to being a fire


hazard.

45

Alkaline, Ni-MH, lithium ion built with a metal cause, and NiCad cells are allowed. Other types must be approved before
use.

46

47

48

49

Comply / No X-Ref Slide(s)


Comply / Demonstrating
Partial
Compliance
Comply

Comply

Team Comments
or Notes

68-70

68-70

Comply
68-70

Partial Comply

Components not built for


testing required. Testing
planned for future dates.
Components not built for
testing required. Testing
planned for future dates.

Partial Comply

Components not built for


testing required. Testing
planned for future dates.

Environmental test results must be documented and submitted


Partial Comply
to the judges at the flight readiness review.

Components not built for


testing required. Testing
planned for future dates.

The Science Vehicle and Container must be subjected to the


drop test as described in the Environmental Testing
Requirements document.
The Science Vehicle and Container must be subjected to the
vibration test as described in the Environmental Testing
Requirements document.
The Science Vehicle and Container must be subjected to the
thermal test as described in the Environmental Testing
Requirements document.

Presenter: Ethan Christian

Partial Comply

CanSat 2015 PDR: Team 5251, CosmoKnights

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Management

Hunter Williams

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CanSat Management Overview


The Management section contains:

Detailed budgets on electronics, structural components, and other costs

Final total budget

Timeline

Gantt chart
Presenter: Hunter Williams

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CanSat Budget Electronics

Electronics Budget
Item

Description

Cost

Total Cost

Actual Estimated Budgeted

Arduino Micro

Microcontroller

$21.45

$21.45

Actual

WRL-10419

Xbee Transmitter

$44.95

$89.90

Actual

WRL-11373

Xbee Boad

$9.95

$19.90

Actual

MPL3115A2

Pressure Sensor

$14.95

$14.95

Actual

TMP36

Temp Sensor

1.5

$3.00

Budgeted

SEN-10736

IMU

$74.95

$74.95

Budgeted

7.5

$7.50

Budgeted

808 Car Key Chain Camera

PRT-12002

Breadboard

$4.95

$4.95

Budgeted

RTL-11242

Jumper Wires

$5.95

$5.95

Budgeted

ROB-10333

Servo

$10.95

$10.95

Budgeted

GigaAnt Antenna

Antenna

$1.35

$2.70

Budgeted

$100

$100.00

Estimated

PCB Board

Total
Presenter: Hunter Williams

$356.20
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CanSat Budget Structural


Structures Budget
Cost

Total Cost

Actual, estimated,
Budgeted

Carbon Fiber Sheet 9.5ozX50X3


3 to 1
Carbon Fiber Epoxy Epoxy/Hardener

$ 25.50

$ 25.50

Estimated

$ 39.75

$ 39.75

Estimated

Measuring Pump

6.95

$ 13.90

Estimated

Item

Description

Molding Wax

24 oz

$ 10.50

$ 10.50

Estimated

Torsion Spring
Aluminum Screw
and Post

180 Deg

6.89

6.89

Estimated

0.80

3.20

Estimated

Aluminum screw

6-32 X

7.06

7.06

Estimated

Aluminum nut

6-32

3.94

3.94

Estimated

Nylon Eye bolt

10-24

6.15

6.15

Estimated

Respirator

$ 29.87

$ 59.74

Estimated

2 Gallon Bucket

3.42

3.42

Estimated

Brushes

$ 14.99

$ 14.99

Estimated

Presenter: Hunter Williams

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CanSat Budget Structural Contd.


Structural Cont.
Other Costs and Total

Item

Description

Putty Knives

Cost

Total Cost

Actual, estimated, Budgeted

3.11

3.11

Estimated

Wood Planks

2X6X8

5.42

5.42

Estimated

Nitrile Gloves

12 Pack

4.98

4.98

Estimated

Loctite
Carbon Fiber
Tubes
Carbon Fiber
Plates

Blue threadlocker
750mm Long
5mm OD

6.48

6.48

Estimated

2.01

4.02

Estimated

300X100X2mm

$ 20.30

$ 60.90

Estimated

Estimated

Wood Glue

Total

Presenter: Hunter Williams

3.98

3.98

$283.93

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CanSat Budget Other Costs


Other Costs and Total

Type

Item

Description
Prototyping budget was included in
the original budgets
Eggs used for egg drop materials
selection

Cost

$15

$15

$3.03 per cubic meter

$3.03

$650
$320+

N/A

Prototype

N/A

Test Equipment

Eggs

Test Equipment

Weather Balloon

Test Equipment

Helium

Ground Station

Computer

Travel

Gas

Laptop
Calculated at $2.5 per gallon from
Orlando to Burkett and back

Travel

Hotel

At $75 per night, 3 rooms, 4 nights

$900

Travel

Food

$25 per day, 4 days, 8 people

$800

$4

Total Electronics and Structural


(Not Including Other Costs)

$640.13

Grand Total

$3332.16

Presenter: Hunter Williams

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CanSat Budget Funding Sources


Funding Sources

Source Type

Name

Government Grant

Florida Space Grant

University Grant

SGA Project Funding

University Grant

SGA Competition Travel Funding

Previous Projects

AIAA UCF Project Materials

Description
Covered cost of CanSat application
fee and project materials
$1000 for project materials,
electronic and structural
$200 per person, 8 people, covers
hotels and transportation
Previous projects used Arduino and
breakout boards. These were used
for introductions to programming,
but not used for prototyping.

Amount
$250

$1000
$1600

$800+

Since the SGA grant and Florida Space Grant cover the cost of the CanSat and its
testing materials, there is no danger of running out of funds before project
completion.
Since team members will be driving instead of flying, covering their own food costs,
and sleeping 3 to a room in inexpensive hotels, the SGA Travel Funding will
adequately cover the costs of going to the competition.

Presenter: Hunter Williams

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CanSat Timeline Description

Phase 1:

Phase 2:

Phase 3:

Design:
CAD design in Solidworks
High level design
Build:
Find materials for egg drop
testing
Buy breakout board sensors
for use with Arduino to get
initial idea on code
Test:
Conduct egg drop test
Do CFD analysis and FEM
buckling analysis
Learn all sensors and
integrate into GUI

Design:
Finish budget
Purchase materials for initial
prototype
Build:
Construct first prototype
Finish organizing code
architecture
Test:
Integrate code into single
autonomous code
Drop test prototype

Design:
Analyze results from drop
test
Make minor changes to
design as appropriate
Finish GUI for ground control
Build:
Implement structural
changes
Integrate sensor package
into structure
Test:
Do final drop test using
weather balloon and full
sensor package

Presenter: Hunter Williams

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Timeline

PROJECT TIMELINE
8/25/2014

Post Fliers

11/27/2014

Thanksgiving

3/9/2015

Spring Break Begins

9/1/2014

Labor Day

12/12/2014

Winter Break Starts

3/13/2015

Begin Design Phase 3

9/5/2014

First Meeting

12/19/2014

Begin Design Phase 2

3/15/2015

Spring Break Ends

9/12/2014

Assign Teams

1/2/2015

Spring Semester Starts

4/10/2015

Begin Build Phase 3

9/26/2014

Begin Design Phase 1

1/16/2015

Begin Build Phase 2

29/04/2015

CDR/ End of Spring Semester

10/17/2014

Begin Build Phase 1

2/1/2015

PDR

5/8/2015

Begin Test Phase 3

11/14/2014

Begin Test Phase 1

2/13/2015

Begin Test Phase 2

6/12/2015

Competition

Presenter: Hunter Williams

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Gantt Chart Pt. 1 and 2

Presenter: Hunter Williams

CanSat 2015 PDR: Team 5251, CosmoKnights

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Conclusions

Major Accomplishments
Completed CAD and CFD of initial structural design, revised to
optimize strength, weight, and speed
Successfully transmitted sensor data between CanSat and Ground
Station, wired all sensors with Arduino
Conducted trade studies and budgeted accordingly
Major Unfinished Work
Finish manufacturing primary prototype
Finish integrating code into single, automated package
Print circuit, integrate servo and ring gear
Readiness
As all computational analysis is finished and budgeting shows
financial viability, primary prototype construction is ready

Presenter: Hunter Williams

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Presenter: Hunter Williams

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