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Agco Type81sek PDF
Agco Type81sek PDF
SHEET 1 OF 10
05-9040-071
REV. L
REPORT NUMBER
05.9040.071
Page 2
ltn. L
PRESSURE
ADJUSTMENT
SCREW
CAP
SPRING WASHER
SPRING
SPINDLE
SEAT
RETAIN~n
GUIDE PI
SEAT DETAIL
SLOWDOWN
ADJUS.TMENT
SCREW
SEAL
NOZZLE
BUSHING SEAL
BUSHING
.
'---)
TYPE Sl
-4, -6, -S ORIFICE
FIGURE 1
SCRE
AIIDBRSOJI', GRBBJIWOOD
li
CO ,
RBPOe NUMBER
05.9040.071
1.0
Page 3
Rev. L
GEJ!ERJ\L
2.1
DISASSEMBLY
2.1.1
2.1.2
2.1.3
2.2
RJ!:PAIR
2.2.2
2,3
ASSEMBLY
Do not lubricate
Assemble in reverse order of disassembly.
spindle or guide.
Make sure the nozzle is fully and evenly
seated in guide. This is a press fit joint. Lubricate threads
and adjusting bolt tip.
2.4
AHDERSON, GKBEIIWOOD
&
CO.
KBPOR~
NIJMBER
05.904.0.071
ORIFICE
'J!FB/FJfLF
Sft PKBSSURE
RANGE
PSIG
KPAG
Page 4
VESPEL
SE~
Rev. L
PRESSURE
RANGE
PSlG
KPAG
-4
04-4805001
204000
138-27579
04-4805-002 4001 6l UP
27586 6l UP
-6
04-4805-003
201500
13810342
04-4805-004 1501 6l UP
10349 6l UP
-8
04-4805-005
20-1500
138-10342
10349 & UP
~ERSON,
GREE~~OOD
& CO.
SEhT
CAP
PRESSUH
ADJUSTME:IiT
SCREW
SPINDLE
SKIRT
BOHNET
SPRING WASHER
BONNET
RE1AJHER
RING
SEAT
SPRING
Gl!JDE PLU
BONNET FLANGE
S.1.. T
FLANGE
BOLT
PIN
OUTLET
BLOWDOWii
AOJUSTMEIIT
SCREw
SEAL
T'1PE 81
F, G, H, J ORIFICE
FIGURE 2
D~ iK lL
REU! NC:R
SCRE;..'
REPORT lllJMBI!:R
Page 6
05.9040.071
3,0
Rev. L
3.1
DISASSEMBLY
3.1.1
3.1.2
3. 1.3
3.2
3.3
R]j;PAIR
3.2.1
3.2.2
ASSEMBLY
Assemble in reverse order of disassembly.
Do not lubricate
spindle or guide. Make sure the guide plugs, if used, are flush
or below the top guide surface.
Refer to Table for plug
requirements.
Make sure nozzle is fully and evenly seated in
guide.
This is a press fit joint.
Lubricate threads and
adjusting bolt tip.
ORIFICE
G
H
J
SET PRESSURE
(PSIG)
ABOVE
ABOVE
ABOVE
ABOVE
354
223
227
142
QUANITY
2
2
3
3
AHDERSOH, GREENWOOD
REPORT HUMBER
li CO,
Page 7
05.9040.071
3.4
Rev. L
ORIFICE
'rtE/'IEL-P
SET PRESSUlU!!
RANGE
PSIG
ltPAG
VESPI!:L
SET PRESSUlU!!
RANGE
PSIG
KPAG
04-4805-007
20-750
138-5171
04-4805-008
751 & UP
5178 & UP
04-4805-009
20-750
138-5171
04-4805-010
751 & UP
5178 & UP
04-4805-011
20-750
138-5171
04-4805-012
751 & UP
5178 & UP
04-4805-013
20-750
138-5171
04-4805-014
751 & UP
5178 & UP
liHDERSOif, GRI!ENWOOD
&
CO
REPOR~
NUMBER
05.9040.071
4 0
Page 8
Rev. L
VALVB 1\I)JYSTMEN'r
4.1
Gl!iHEBAL
~wo
SET Pl\ESSURE
4.4
AQJUSTMENT TOLERANCES
VALVE OPERATING
CRARAC'rERISITIC
TOLERANCE*
PSIG
KPAG
ABOVE 70
ABOVE 483
70 & BELOW
50 TO 99
345 TO 683
BELOW 50
BELOW 345
85'11
93'11
50 TO 99
345 TO 683
BELOW 50
BELOW 345
+/- 3\
SET PRESSURE
+/- 2 PSI
[+/- 13.8 kPa]
95\
CRACKING PRESSURE
RESEAT PRESSURE
90'11
90%
80\
RE~OR~
llllMBBR
Page 9
05.9040.071
4.5
Rev. L
ApJUSTING EQUIPMENT
Where practical, valves should be set using an accumulator large
enough to accurately read and set blowdown. For a -4 orifice up
to 4000 psig [27579 KPAG], -6 orifice up to 1410 psig [9722 KPAGJ
and a -a orifice up to 600 psig [4137 KPAG], a four cubic foot
[ 0.113 m3 J accumulator is recommended. The supply pipe to the
valva should be the same size as the inlet or larger and not more
than 10" [254 mm] long.
For all other valves, or if an accumulator is not available for
the sizes listed above, the blowdown may be set using the
following method.
Turn the blowdown adjusting bolt all the way in until it just
touches the guide, then turn it out the number of turns listed in
the table.
BLOwpomr APJUSMI'it
-4
-6
-a
-F
-G
-H & -J
TURNS OUT
OF SLOWDOWN SCREW
PSIG
ltPAG
20-4000
138-27579
1 1/2
ABOVE 4000
ABOVE 27579
3/4
20-1410
138-9722
l 1/4
ABOVE 1410
ABOVE 9722
1 1/2
20-600
138-4137
2 l/2
ABOVE 600
ABOVE 4137
20-700
138-4826
1 1/2
ABOVE 700
ABOVE 4826
1 3/4
20-700
138-4826
2 l/4
ABOVE 700
ABOVE 4826
3/4
20-700
138-4826
1 l/2
ABOVE 700
ABOVE 4826
RBPORT !lUMBER
05.9040.071
5.0
Page 10
Rev. L
SEAT LAKAGB
5.1
GENERAL
If the valve leaks after repair check the following:
5.1.1
5.1.2
5.1. 3
6,0
If the set pressure is changed more than ~ 5% from the nameplate set
pressure, the spring, spring washers, spring bonnet, guide plugs and seat
may also have to be changed. Consult the factory or refer to the soft
goods repair kit, the table in section 3.3 and spring chart 03.0079.
KEYSTONE
Anderson, Greenwood & Co.
A SUbolcliary of Keystone International. lno.
W*****
* EX *
******
St:.L
CI-IK""'
ENGR
PROO
APPR
4.u Cfk:r'i- /
/
""" 'X
~
INS~ALLA~ION
& S~AR~-UP
/
~
S1ze
""-
Rev
05.9040.087
PAGE I
OF 6
REPOR~
NUMBER
05.9040.087
4.0
Page 5
Rev. C
lHLE;/piSCBABQE PIPING
All Type 81, 83 and 86 gas and steam service valves are factory set for
7% blowdown for set pressures 100 psig and above. For set pressure 50
psig [345 kPa] to 99 psig [663 kPa], the blowdown is 10% ~nd for valves
'set below 50 psig [345 kPa], the blowdown is 20%.
The valve can be adjusted for blowdowns shorter than these values, but
valves may not be tight at reseat.
Very short blowdowns should be
avoided because inlet piping pressure losses may cause valve chatter.
To make the blowdown shorter on Type 81, 83 or 86 valves, turn the
To make the blowdown longer, turn
blowdown adjustment screw l!f
adjustment screw 2:l!.I Adjustments should be made in l/4 turn increments.
The Type 8lP liquid service valves do not have blowdown adjustment.
Blowdown will vary for different relieving conditions.
If a small
portion of the rated flow is relieved, it will close at the same pressure
it opened. If a major portion of the rated flow is relieved, the valve
will go into full lift and have a longer fixed blowdown of about 20%.
~E~SON,
G~ENWOOD
& CO,
~PO~:r NUMBE~
05.9040.087
7.0
Page 6
Rev. c
BACK PBESSURI
The Type 81, 83 and 86 gas steam service valves are NOT balanced for back
pressure. If the valves are connected to a pressurized discharge header,
the set pressure will change on a one for one basis. For example, if the
pressure in the header is 10 psig [68.9 kPa], the set pressure of the
valve will increase 10 psig [68.9 kPa].
The Type BlP liquid service valve 1 balanced for back pressure.
liquid service valves have a vent hole in the side of the bonnet.
All
In no case will any of the valves open and flow backwards if the pressure
at the valve outlet is greater than at the inlet.
8.0
QTHE~
MAINTENANCE
Sit AI08-1018/lll
STL SA105/ZN
Sll AX/ZN CO
STL 8 OR AX
330
J50
360
380
STl
SST
SST
SST
SST
SST
SST
SST
SST
SST
SPINDlE
ssr
A307/ZN CO
304-28
18-8
A582-J03
M79-J16
A582-J03
M79-JI6
A582-J03
17-4
316
316,
0>
STL
SST
STL
SST
.SST
SST
AX/ZN CO
1.276-316
A307/ZN CO
304-29
18-8
M79-316
SST A582-30.3
ssr
.79-316
SST M79-316
SST Sl\479-316
SST 17-4
SST 316
0>
IHCOH1. 600 00
A31J-6J1 (17-7},
STl 1060-1075
STL
STL
STL
AST
390
"""
410
420
<70
480
51 0
SEAT
SEAl- BUSHlNG
SE.Il. 80 IOd. SCR
SIZ
~
~
12L14/ZN CO
AX/ZN CO
AX/ZN CO
4140/ZH CO
A276-316
A194-8M
304-28
18-8
A479-3l6
SST SA+79-J16
SST 17-4
SST 316
SST 316,
A313-6J1
1HCOHE!. 600
SST M-79-316
SST A276-316
SST A479-~t6
SST 17-4(1>
0>
TEFlON
TEFlON
DIMENSIONS
A
J.eo
1.81.
10.99"
WT
5-.
SST A479-316
SST A2.76-316
STl AX/lrlrfe
SST 17-4 u-SEE SOFT GOODS
SST
SST
SST
SST
SST
8.301
[!::::> FOR
NOTES:
too
SPEaFIED.
SJl Al<IH018/ll CO
STl SAl05/ZN CO
I3RS
SST 304-28
STl
STl
STL
SST
SST 18--B
SST 18-8
STL
SST
STl
SST
SST
BRS-816
SST AS82-J03
SST A4.79-316
SST M79-316
SST A479-316
SST A4-79-3Hi
SST SA-4-79-316
SST 17-4
SST 316
ll<COII9. GOO <JI
SST SM79-Jt6
SST 17-41J>
BRS-816
BRS-816
CN'
SCREW. BO NJJ.
LOCK HUT, 80
_,..,.(NOT
IJNSCID (IJr
NOZzt
AX/ZN CO
8 OR AX
AYJ7 /ZN CO
J04-2B
AX/ZN CO
A276-316
AJ07
co
30-4--28
SST A582-303
SST A276-316
18-8
SST 18-8
tm
SST At94-BM
SST .304-28
SST M79-J16
BRS-816
,..,.,..
SCREW. f'f!ESSl.H:
SST 17-<IJ>
SST 316
SST 316,
AllJ-631 (17-7),
BRS-816
BRS-816
BRS-816
INSERT
SEAT
SEAl- BUSHING
SEN..,. eo HJ.I. SCR
BRS-816
SST A582-303
SST Aot.79-Jt6
ssr A582-J03
BRS-816
SEE SOFT GOOOS
SEE SOFT GOODS
TEFLON
sn...
sn.
STl
STL
AST
SEE
SEE
1060-1075
12l14/ZH
AX/ZN CO
AX/ZN CO
4140/ZN CO
SOFT GOOOS
SOFT GOOOS
co
TEFLON
ORtACE SJZE
.
.
IJ>
STl AX/ZN CO
SST 17-4IJ>
SST 316
SST 316,
A313-631
IHCtlNfl. 600
SST M79-316
SST A276-J16
SST A479-~6
SST 17-4 [1.:::>
SST M79-316
SST A276-316
011JNSIONS
A I
B I
3.80"
U!1"
10.99"
WTI
8.30#
WAINTECH ENTERPRISES
002734.002
HNHJ39559-00
5.
B>-
~
''"'
175 PSK>
oo-25446
01 [ ] AA MILUMETERS.
8151M88-8
Tot