248 T Bearing (Sliding) H

Design of Bearings for Gangnani Bridge
DESIGN CALCULATION FOR FIXED BEARING

Design Data
Span of bridge
Standard Temp.
Rotation ( Total)
Rotation(due to permanent action)
Rotation ( due to variable action)
Grade of concrete
Concrete stress ( Non seismic)
Concrete stress ( seismic)
Neoprene Pad stress
PTFE stress (working )
Steel stress(working ) for design use
65
+-25
0.01 x
0.0075 x
0.0025 x
M40
20
25
35
40
280
m
C
1.30 =
1.30 =
1.30 =
Mpa
Mpa
Mpa
Mpa
Mpa
DESIGN DIMENSION OF FIXED BEARING

Neoprene pad dia
Neoprene pad thickness
Pot base effective dia (actual)
Pot base thickness
Pot internal dia
Pot depth
Pot wall thickness
Piston effective contact dia
Piston thickness above spiggot
Spiggot projection
Bolt diameter
No. of bolt per component
Bolt flange thickness
No of sealing ring
Total thickness of rings
Dia of pedestal
Vertical face of Piston
Length of Lug
Thickness of distribution plate
Dia of distribution plate
Kailash Builders
372.0
26.0
480.00
28.00
372.00
47.00
44.00
480.00
30.00
36.00
20.00
12
16.00
2
4.00
960.00
9.00
20.00
25
620
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
nos
mm
nos
mm
mm
mm
mm
mm
mm
0.013 radian
0.00975 radian
0.00325 radian
Loading and Requirement
Non Seismic Case

Load
MT
Vertical Load
Dead Load + Live load
250.00
Total
250.00
Horizental Load
Total
Longitudinal
Transverse
Resultant
25.00
0.00
25
Seismic Case
Load
MT
Vertical Load
250.00
Total
250.00
Horizental Load
Total
Longitudinal
Transverse
Resultant
41.20
0.00
41.20
Movement of superstructure
0.00 +
0.00 +
0.00 =
Calculation for permissible stresses in Pedestal concrete

Loaded area ( A2 )
x 480.00
^ 2.00
/ 4 = 180955.7368 mm^2
Dispersed area( A1)
x 960.00
^ 2.00
/ 4 = 723822.9474 mm^2
Permissible concrete stress
A1
A2
x 0.25 fck
20 Mpa
Non Seismic Case

Design of Neoprene Pad (IRC-83 part (iii) clause 926.2.3)
Neoprene pad stress
Kailash Builders
250.00
0.785
x 10000
=
x 372 ^ 2
23 Mpa <
Hence OK
35 Mpa
Concrete stress at Pot Base (IRC-83 part (iii) clause 926.1.5)

I . Direct Bearing stress due to vertical load
=
250.00
0.785
14 Mpa <
x 10000
x 480 ^ 2
20 Mpa
Hence OK
II.Flexural stress due to active resulting from acting horizontal force

Eccentricity
Stress
28 +
26 +
4 =
25 x
10000 x
0.0982 x
480.0 ^ 3
1.336 Mpa
58
mm
58
III.Flexural stress due to induced resulting from resistance to Rotation

1) M. e.d. =
di^3 x ( k1 .p + k2. v)
di =
k1=
k2 =
p =
v =
M .ed =
=
=
2)
372.0 mm
2.09
89.314
0.00975 radian
0.00325 radian
372.0
51478848
15991389.3 N-mm
di / he =
^3 x(
x 0.311
M . R.d =
M . R.d =
Total induced moment =

=
=
15
2.2
k2
14.31
89.314
12.5
58.8
15
101
0.0098 +
89.3 x
186.00 x
9300000 N-mm
M .ed +
15991389 +
25291389
0.0982 x
Kailash Builders
12.5
1.8
372.0
186
186.00 mm
25.00 t
= 14.31
14.31
2.089
2.09 x
0.20 x
=
372.0
26.0
k1
0.2 x C x H
C=
H=
Stress
IRC- 83 Part (iii) clause 926.1.5.1
2.3
M . R.d
9300000
25291389
480.0 ^ 3
Mpa
25.00 x
10000
0.0033
Total flexual stress
1.336 +
2.33 =
3.665 Mpa
<
15.00 Mpa
Hence OK
( IRC-83-iii-clause 926.2.1.3)
IV.Coexisting direct and Flexural stress check (IRC-83-iii-clause 926.2.1.3)
Stress =
13.82
20
3.66 =
15.00
<
0.94
1.00
Hence OK
Concrete stress at Piston Base

I.Direct bearing stress due to Vertical load (IRC-83-iii-clause 926.1.5)
Stress =
250.00 x
0.785
10000
x 480 ^ 2
<
13.82 Mpa
172.5 Mpa
Hence OK
II.Flexual stress due to active moment resulting from acting horizental force
e =
Stress
30 +
=
=
36 -
4.00 =
62 mm
25 x
10000 x
0.0982 x
480.0 ^ 3
1.428 Mpa
62
III.Flexural stress due to induced moment resulting from resistance to Rotation

1) M. e.d. =
di =
k1=
k2 =
p =
v =
Kailash Builders
di^3 x ( k1 .p + k2. v)
372.0 mm
2.09
89.314
0.00975 radian
0.00325 radian

di / he =
372.0
26.0
= 14.31
k1
14.31
2.089
12.5
1.8
15
2.2
k2
14.31
89.314
12.5
58.8
15
101
M .ed =
=
=
2)
372.0
51478848
15991389.3 N-mm
^3 x(
x 0.311
M . R.d =
89.3 x
0.0033
372.0
186
186.00 mm
25.00 t
M . R.d =
0.20 x
=
186.00 x
25.00 x
10000
9300000 N-mm
M .ed +
15991389 +
25291389
=
=
=
0.0982 x
0.0098 +
0.2 x C x H
C=
H=
Stress
2.09 x
2.3
1.428 +
M . R.d
9300000
25291389
480.0 ^ 3
Mpa
2.33 =
3.757 Mpa
<
151.80 Mpa
Hence OK
( IRC-83-iii-clause 926.2.1.)
Stress =
13.82
172.5
Design of Pot Wall

Force from Pad
3.76 =
151.80
1.00
Hence OK
( IRC-83-iii-clause 926.3.1.1.7)
=
Pressure from Pad ( P1 ) =

=
Total horizental force on wall =
372.00 x
26.00 x
222474.651634
2 x
47.00 x 44.00
53.79 Mpa
25.00 t
Total Horizental stress into wall due to horizental force ( P2 )
Kailash Builders
<
0.10
23
= 222474.652 N ( per one section of ring)
Total P
=
=
=
25 x
10000
2 x
47.00 x 44.00
60.44 Mpa
P1 + P2
53.79 + 60.44
114.23
Mpa
<
168 Mpa
Hence OK
Seismic Case
Neoprene pad stress
250.00
0.785
x 10000
=
x 372 ^ 2
23 Mpa <
x 10000
x 480 ^ 2
14 Mpa <
35 Mpa
Hence OK

=
250.00
0.785
25 Mpa
Hence OK

Eccentricity
Stress
=
=
28 +
26 +
4 =
41 x
10000 x
0.0982 x
480.0 ^ 3
2.201 Mpa
58
mm
58

1) M. e.d. =
di =
k1=
k2 =
p =
v =
Kailash Builders
di^3 x ( k1 .p + k2. v)
372.0 mm
2.09
89.314
0.00975 radian
0.00325 radian

di / he =
372.0
26.0
= 14.31
k1
14.31
2.089
12.5
1.8
15
2.2
k2
14.31
89.314
12.5
58.8
15
101
M .ed =
=
=
2)
372.0
51478848
15991389.3 N-mm
^3 x(
x 0.311
M . R.d =
89.3 x
186.00 x
25.00 x
10000
0.20 x
=
9300000 N-mm
M .ed +
15991389 +
25291389
=
=
=
0.0982 x
=
2.3
2.201 +
M . R.d
9300000
25291389
480.0 ^ 3
Mpa
2.33 =
4.530 Mpa
<
15.00 Mpa
Hence OK
Stress =
13.82
25
4.53 =
19.50
<
0.78
Hence OK
Concrete stress at Piston Base

Stress =
250.00 x
0.785
10000
x 480 ^ 2
<
13.82 Mpa
Hence OK
Kailash Builders
0.0033
186.00 mm
25.00 t
M . R.d =
0.0098 +
0.2 x C x H
C=
H=
Stress
2.09 x
172.5 Mpa
1.00
II.Flexual stress due to active moment resulting from acting horizontal force
e =
30 +
Stress
=
=
36 -
4.00 =
62 mm
41 x
10000 x
0.0982 x
480.0 ^ 3
2.353 Mpa
62

1) M. e.d. =
di^3 x ( k1 .p + k2. v)
di =
k1=
k2 =
p =
v =
M .ed =
=
=
2)
372.0 mm
2.09
89.314
0.00975 radian
0.00325 radian
372.0
51478848
15991389.3 N-mm
di / he =
= 14.31
14.31
2.089
12.5
1.8
15
2.2
k2
14.31
89.314
12.5
58.8
15
101
2.09 x
0.0098 +
89.3 x
186.00 x
41.20 x
10000
0.2 x C x H
C=
H=
M . R.d =
186.00 mm
41.20 t
0.20 x

=
=
15326400 N-mm
M .ed +
15991389 +
31317789
=
0.0982 x
=
Kailash Builders
372.0
26.0
k1
^3 x(
x 0.311
M . R.d =
Stress
2.9
M . R.d
15326400
31317789
480.0 ^ 3
Mpa
0.0033
2.353 +
2.88 =
5.237 Mpa
<
151.80 Mpa
Hence OK
Stress =
13.82
172.5
Design of Pot Wall

Force from Pad
5.24 =
151.80
<
0.11
1.00
Hence OK
( IRC-83-iii-clause 926.3.1.1.7)
=
372.00 x
26.00 x
23
= 222474.652 N ( per one section of ring)
222474.651634
2 x
47.00 x 44.00
53.79 Mpa
41.20 t

=
Total P
=
=
=
41 x
10000
2 x
47.00 x 44.00
99.61 Mpa
P1 + P2
53.79 + 99.61
153.40
Mpa
<
Hence OK
Kailash Builders
168 Mpa
MISCELLANEOUS DESIGN CHECKS

Rotation capacity
( IRC-83 part III - clause 926.2.3)
Check compression at edge of Neoprene Pad

Max . Permitted =
=
=
0.15
Rotation ( Radius )
15 % of T
x 22.00
3.3 mm
( T is the thickness of neoprene pad less thick of ring)
( IRC-83 part -III - clause 926.2.3)
=
372
=
3.3
x 0.5
0.018 radian
>
0.01 radian
Hence OK
D/ T ratio of Neoprene Pad

=
372.0
26.0
14.31
< 15
Hence OK
Vertical face of Piston required

Width =
( IRC-83 part -III - clause 926.3.1.3.1)
1.3 x Seismic H Load x

( Pot dia
- 1.50 )
1.30 x
370.50
41.20 x
x 0.75
6.884
<
10000
x 0.75 x 280
10000
x 280
9.00 mm
Hence OK
Bolt Design ( Non Seismic )
Total horizental force
Kailash Builders

25 t
Contribution to resistance by Bolts ( F1 )

Nos of Bolts
Diameter of Bolt
Cross section area
Total cross section area
Shear strenght of bolt Gr 8.8
=
=
=
=
=
=
12
20.00
245.00
2940.0
190
190
Total shear force offer by the Bolts ( F1 ) =
nos
mm
mm
mm
Mpa
Mpa ( Seismic case )
2940.00
x 190
10000
55.9 t ( Non -Seismic Case)
2940.00
x 190
10000
55.9 t ( Seismic Case)
Contribution to resistance by Friction ( F2 )

Vertical load ( min)
0 t ( Non-seismic )
0 t ( Seismic )
Co-efficient of friction between concrete and steel
Friction Force ( F2 )
0 x
0 =
0 t( Non-seismic case )
0 x
0 =
0 t ( Seismic case )
Total resistance offered =

( Non seismic case )
55.9 +
0 =

( Seismic case )
55.9 +
DEWEL DESIGN
0.2
55.9 t
> 25.00 t
Hence OK
0 =
55.9 t
> 41.20 t
Hence OK
( IRC-83 part -III - clause 926.3.6.5)
Dia =
50 mm
Length
190 mm
Non-seismic case and Seismic case
Horizental force over Dowel by Bolt
=
3 x
245 x
Stress =
50 x
139650
190
190 =
=
139650 N
14.70 Mpa
< 15.00 Mpa
Hence OK
Kailash Builders
POT INTERFACE
Non - Seismic
Shear stress at cylinder and base interface considering 1mm slice
Fluid Pressure ( P1 )
=
=
=
Horizental force ( P2) =

=
=
Total stress
he x cc
bp
26.0 x 23.00
44.00
13.59
Mpa
1.5
di
1.5 x
372.0 x
22.911
13.59 +
x H
x bp
250000
44.00
Mpa
22.91 =
36.5 Mpa
< 126.0 Mpa

Hence OK
51.3 Mpa
< 126.0 Mpa

Hence OK
Seismic
=
=
=

=
=
Total stress
Kailash Builders
he x cc
bp
26.0 x 23.00
44.00
13.59
Mpa
1.5
di
1.5 x
372.0 x
37.757
13.59 +
x H
x bp
412000
44.00
Mpa
37.76 =
Bearing stress at cylinder and base interface 1mm slice

Non-seismic case
Fluid pressuse( P1 )
Horizental force (P2)
6 x cc x he^
2 x
bp ^
6.0 x
2.0 x
Total stress
23.0 x 676.0
1936.00
24.1 Mpa
1.5 x
2
2
6.0 x H x ha
di x bp ^
2
1.5 x
6.0 x
372.0 x
250000 x 30.00
1936.00
93.7 Mpa
24.1 +
93.7 =
117.8 Mpa
< 184.8 Mpa

Hence OK
combine stressat cylindrical base interface considering 1mm slice

=
13881.55285396
133.7119050167 <
3997.32068922
252
Hence OK
Seismic case
6.0 x
2.0 x
2
2
23.0 x 676.0
1936.00
24.1 Mpa
1.5 x
Kailash Builders
6 x cc x he^
2 x
bp ^
1.5 x
154.5 Mpa
6.0 x H x ha
di x bp ^
2
6.0 x
372.0 x
412000 x 30.00
1936.00
Total stress
24.1 +
154.5 =
178.6 Mpa
< 184.8 Mpa

Hence OK

=
31881.5
7910.05059985
199.48 <
252
Hence OK
Stress into Lugs because of Horizontal force

Non-Seismic case
Total horizental force on bearing
Effective length of Lug taking shear
=
=
3.0 x
Thickness of Lug
Total cross sectional area of Lug

(Each Lug)
Total nos of Lug in each bearin
Horizental force on each Lug
Stress on Lug due to Horizental force
25 t
20.0 =
60.0 mm
16.00 mm
60.0 x
16.0 =
960 mm^2
12 nos
25
12
2t
20833.3333333
960
= 22 Mpa
<
126.0 Mpa
Hence OK
Seismic case
=
=
3.0 x
Thickness of Lug

(Each Lug)
Kailash Builders
25 t
20.0 =
60.0 mm
16.00 mm
60.0 x
16.0 =
12 nos
41.20
12
3t
960 mm^2
34333.3333333
960
<
= 36 Mpa
Check for thickness of Piston in bending : Top

Maximum Vertical load
Effective dia of Piston
=
=
250.00 t
480.00 mm
Effective area of the Top plate which contact with concrete

=
3.142 x
480.000 ^ 2
4
=
180955.7 mm^2
Stress on Top Plate
250.000 x 10000
180955.7
13.8 Mpa
Diameter of loaded area (Pad) =

Projection of piston
372.0 mm
480.00
372.0
Bending moment on the Top Plate =
54.0 mm
13.8 x
54.0^ 2
2
20143.05 N-mm
Thickness of Top Plate reqd to cater the B.M. =
20143.05
1 x
=
25.6 mm
6
184.8
<
30.0 mm
Hence OK
Check for thickness of pot in bending : Bottom
=
=
250.00 t
480.00 mm
Effective area of the Bottom plate which contact with concrete

=
3.142 x
480.000 ^ 2
4
=
180955.7 mm^2
Stress on Bot Plate
=
Kailash Builders
250.000 x 10000
180955.7
13.8 Mpa
372.0 mm
480.00
372.0
126.0 Mpa
Hence OK
54.0 mm
Bending moment on the Bot Plate =
13.8 x
54.0^ 2
2
20143.05 N-mm
Thickness of bottom Plate reqd to cater the B.M. =
20143.05
1 x
=
25.6 mm
6
184.8
<
28.0 mm
Hence OK
Kailash Builders
DESIGN CALCULATION FOR SLIDING BEARING

Design Data
Span of bridge
Standard Temp.
Rotation ( Total)
Rotation(due to permanent action)
Rotation ( due to variable action)
Grade of concrete
Concrete stress ( Non seismic)
Concrete stress ( seismic)
Neoprene Pad stress
PTFE stress (working )
Steel stress(working ) for design use
65
+-25
0.01 x
0.0075 x
0.0025 x
M40
20
25
35
40
280
m
C
1.30 =
1.30 =
1.30 =
Mpa
Mpa
Mpa
Mpa
Mpa
DESIGN DIMENSION OF SLIDING BEARING

Neoprene pad dia
Neoprene pad thickness
PTFE size
Pot base effective dia (actual)
Pot base thickness
Pot internal dia
Pot depth
Pot wall thickness
Slide plate contact area dia
Slide plate thickness
Stainless steel thick( Gr 304 )
Effective thickness of slide plate
Piston outer diameter
Piston thickness above spiggot
Spiggot projection
Slide plate dimension (Rect )
Height of Guide Bar
Width of Guide Bar
Length of piston flat
Bolt diameter
No. of bolt per component
Bolt flange thickness
No of sealing ring
Total thickness of rings
Dia of pedestal
Vertical face of Piston
Width of Lug
Thickness of distribution plate
Size of Distribution plate
Kailash Builders
480.0
480.0
380.0
26.0
380.0
480.00
28.00
380.00
47.00
40.00
430.00
22.00
3.00
24.00
420.00
15.00
36.00
490.00
20.00
27.50
360.00
20.00
10
16.00
2
4.00
960.00
10.00
20.00
25
630
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
nos
mm
nos
mm
mm
mm
mm
mm
mm
0.013 radian
0.00975 radian
0.00325 radian
Loading and Requirement
Non Seismic Case

Load
MT
Vertical Load
Total
250.00
250.00
Horizontal Load
Total
Longitudinal
Transverse
Resultant
25.00
0.00
25
Seismic Case
Load
MT
Vertical Load
Total
250.00
250.00
Horizontal Load
Total
Longitudinal
Transverse
Resultant
25.00
0.00
25.00
Movement of superstructure
13 mm
Calculation for permissible stresses in Pedestal concrete

Loaded area ( A2 )
x 480.0
^ 2.00
/ 4 =
180955.737 mm^2
Dispersed area( A1)
x 960.0
^ 2.00
/ 4 =
723822.947 mm^2
Permissible concrete stress
A1
A2
x 0.25 fck
20 Mpa
Non Seismic Case

Neoprene pad stress
PTFE stress
Kailash Builders
250.00
0.785
x 10000
=
x 380 ^ 2
22 Mpa <
250.00
0.785
x 10000
=
x 380 ^ 2
22 Mpa <
35 Mpa
Hence OK
Hence OK
40 Mpa

=
250.00
0.785
14 Mpa <
x 10000
x 480 ^ 2
20 Mpa
Hence OK

Eccentricity
Stress
28 +
26 +
4 =
25 x
10000 x
0.0982 x
480.0 ^ 3
1.336 Mpa
58
mm
58

1) M. e.d. =
di^3 x ( k1 .p + k2. v)
di =
k1=
k2 =
p =
v =
M .ed =
=
=
2)
380.0 mm
2.14
94.508
0.00975 radian
0.00325 radian
di / he =
380.0
^3 x(
54872000
x 0.328
17998016 N-mm
M . R.d =
M . R.d =

=
=
15
2.2
k2
14.62
94.508
12.5
58.8
15
101
0.0098 +
94.5 x
190.0 x
9500000 N-mm
M .ed +
17998016 +
27498016
0.0982 x
Kailash Builders
12.5
1.8
380.0
190
190.00 mm
25.00 t
= 14.62
14.62
2.138
2.14 x
0.20 x
=
380.0
26.0
k1
0.2 x C x H
C=
H=
Stress
2.5
M . R.d
9500000
27498016
480.0 ^ 3
Mpa
25.00 x
10000
0.0033
1.336 +
2.53 =
3.868 Mpa
<
15.00 Mpa
Hence OK
Stress =
13.82
20
3.87 =
15.00
0.95
<
Hence OK
1.00
Concrete stress at Top Plate

Stress =
250.00 x
0.785
10000
x 430 ^ 2
<
17.22 Mpa
172.5 Mpa
Hence OK
II.Flexual stress due to active moment resulting from acting horizental force
e =
Stress
22 +
=
=
3 =
25 mm
25 x
10000 x
0.0982 x
430.0 ^ 3
0.801 Mpa
25

1) M. e.d. =
di =
k1=
k2 =
p =
v =
M .ed =
=
=
2)
di^3 x ( k1 .p + k2. v)
380.0 mm
2.14
94.508
0.00975 radian
0.00325 radian
di / he =
380.0
^3 x(
54872000
x 0.328
17998016 N-mm
M . R.d =
190.00 mm
380.0
26.0
= 14.62
k1
14.62
2.138
12.5
1.8
15
2.2
k2
14.62
94.508
12.5
58.8
15
101
0.0098 +
94.5 x
2.14 x
0.2 x C x H
C=
Kailash Builders
380.0
190
0.0033
H=
25.00 t
M . R.d =
0.20 x
=
M .ed +
17998016 +
27498016
=
=
=
0.0982 x
25.00 x
10000
9500000 N-mm
Stress
190.00 x
3.5
0.801 +
M . R.d
9500000
27498016
430.0 ^ 3
Mpa
3.52 =
4.324 Mpa
<
151.80 Mpa
Hence OK
Stress =
13.82
172.5
Design of Pot Wall
4.32 =
151.80
0.11
<
Hence OK
1.00
( IRC-83-iii-clause 926.3.1.1.7)
Force from Pad
380.00 x
26.00 x
22
217791 N ( per one section of ring)
217790.97476
2 x
47.00 x 40.00
57.92 Mpa
25.00 t
Total Horizental stress into wall due to horizontal force ( P2 )

=
Total P
=
=
=
25 x
10000
2 x
47.00 x 40.00
66.49 Mpa
P1 + P2
57.92 + 66.49
124.41
Mpa
<
Hence OK
Kailash Builders
168 Mpa
Seismic Case
Neoprene pad stress
PTFE stress
250.00
0.785
x 10000
=
x 380 ^ 2
22 Mpa <
250.00
0.785
x 10000
=
x 380 ^ 2
22 Mpa <
35 Mpa
Hence OK
40 Mpa
Hence OK

=
250.00
0.785
14 Mpa <
x 10000
x 480 ^ 2
25 Mpa
Hence OK

Eccentricity
Stress
28 +
26 +
4 =
25 x
10000 x
0.0982 x
480.0 ^ 3
1.336 Mpa
58
mm
58

1) M. e.d. =
di^3 x ( k1 .p + k2. v)
di =
k1=
k2 =
p =
v =
M .ed =
=
=
2)
380.0 mm
2.14
94.508
0.00975 radian
0.00325 radian
di / he =
380.0
^3 x(
54872000
x 0.328
17998016 N-mm
M . R.d =
380.0
26.0
= 14.62
k1
14.62
2.138
12.5
1.8
15
2.2
k2
14.62
94.508
12.5
58.8
15
101
0.0098 +
94.5 x
25.00 x
10000
2.14 x
0.2 x C x H
C=
H=
M . R.d =
190.00 mm
25.00 t
0.20 x
Kailash Builders
190.00 x
9500000 N-mm
0.0033
M .ed +
17998016 +
27498016
=
=
Stress
=
0.0982 x
2.5
1.336 +
M . R.d
9500000
27498016
480.0 ^ 3
Mpa
2.53 =
3.868 Mpa
<
18.75 Mpa
Hence OK
Stress =
13.82
25
3.87 =
19.50
0.75
<
Hence OK
1.00
stress at Top Plate

Stress =
250.00 x
0.785
10000
x 430 ^ 2
<
17.22 Mpa
172.5 Mpa
Hence OK
II.Flexual stress due to active moment resulting from acting horizontal force
e =
Stress
22 +
=
=
3 =
25 mm
25 x
10000 x
0.0982 x
430.0 ^ 3
0.801 Mpa
25

1) M. e.d. =
di =
k1=
k2 =
p =
v =
Kailash Builders
di^3 x ( k1 .p + k2. v)
380.0 mm
2.14
94.508
0.00975 radian
0.00325 radian

di / he =
380.0
26.0
= 14.62
k1
14.62
2.138
12.5
1.8
15
2.2
k2
14.62
94.508
12.5
58.8
15
101
M .ed =
=
=
2)
380.0
^3 x(
54872000
x 0.328
17998016 N-mm
M . R.d =
2.14 x
0.0098 +
94.5 x
25.00 x
10000
0.0033
0.2 x C x H
C=
H=
190.00 mm
25.00 t
M . R.d =
0.20 x
=
9500000 N-mm
M .ed +
17998016 +
27498016
=
=
Stress
=
0.0982 x
190.00 x
3.5
0.801 +
M . R.d
9500000
27498016
430.0 ^ 3
Mpa
3.52 =
4.324 Mpa
<
151.80 Mpa
Hence OK
Stress =
13.82
172.5
Design of Pot Wall
4.32 =
151.80
0.11
<
Hence OK
1.00
( IRC-83-iii-clause 926.3.1.1.7)
Force from Pad
380.00 x
26.00 x
22
217791 N ( per one section of ring)
217790.97476
2 x
47.00 x 40.00
57.92 Mpa
25.00 t

=
Total P
=
=
=
Kailash Builders
25 x
10000
2 x
47.00 x 40.00
66.49 Mpa
P1 + P2
57.92 + 66.49
124.41
Mpa
<
168 Mpa
Hence OK
MISCELLANEOUS DESIGN CHECKS
Rotation capacity
( IRC-83 part III - clause 926.2.3)
Check compression at edge of Neoprene Pad

Max . Permitted =
=
=
15 % of T
x 22.00
3.3 mm
0.15
Rotation ( Radius )
( T is the thickness of neoprene pad less thick of ring)
3.3
x 0.5
380
=
0.017 radian
>
0.01 radian
Hence OK
D/ T ratio of Neoprene Pad

=
380.0
26.0
14.6 Mpa
< 15 Mpa
Hence OK
Vertical face of Piston required

Width =
( Pot dia

1.3 x Seismic H Load x
- 1.50 )
1.30 x
378.50
25.00 x
x 0.75
4.1
<
10000
x 0.75 x 280
10000
x 280
10.00 mm
Hence OK
Kailash Builders
Slidling Capacity
( IRC-83 part -III - clause 926.3.1.1.6.1)
Slide plate dimension (Rect )
480.00
Effective dia of concrete at top

Preset in Long. Direction
Longitudinal movement
Movement possible in one direction
490.00 mm
430.00 mm
0 mm
480.00 430.00
50.00 0.00
2
50.00 0.00
2
Movement possible in other direction
=
=
50.00 mm
25.0 mm
>
25.0 mm
>
13.0 mm
13.0 mm
Hence OK
Guides
Inside Dimension of slide plate
Length of Piston
490.00 435.00 -
Bolt Design ( Non Seismic )

Total horizontal force
27.50 10.00 -
27.50
5.00
435.00 mm
420.00 mm
=
=
25 t
Contribution to resistance by Bolts ( F1 )

Nos of Bolts
Biameter of Bolt
Cross section area
Total cross section area
=
=
=
=
=
=
10
20.00
245.00
2450.0
190
190
nos
mm
mm
mm
Mpa
Mpa ( Seismic case )
2450.00
x 190
10000
46.6 t ( Non -Seismic Case)
2450.00
x 190
10000
46.6 t ( Seismic Case)
Contribution to resistance by Friction ( F2 )

0 t ( Non-seismic )
0 t ( Seismic )
Co-efficient of friction between concrete and steel
0.2
0 x
0 =
0 t( Non-seismic case )
0 x
0 =
0 t ( Seismic case )
46.6 +
0 =
Kailash Builders
46.6 t
> 25.00 t
Hence OK
( Non seismic case )

( Seismic case )
46.6 +
46.6 t
> 25.00 t
Hence OK
DOWEL DESIGN
Dia =
Length =
0 =
( IRC-83 part -III - clause 926.3.6.5)

50 mm
190 mm
Non-seismic case and Seismic case

Horizental force over Dowel by Bolt
=
3 x
245 x
Stress =
190 =
139650.00
50 x
190
139650 N
14.70 Mpa
< 15.00 Mpa
Hence OK
Stress in Guide Bar
(Non Seismic )
Shear stress
25.00 x 10000
27.50 x 360.00
Eccentricity
Moment
5 +
25.00 x
Flexual stress
0.5 x
10000 x
25 Mpa
15 =
12.5 =
<
126 Mpa
Hence OK
12.5 mm
3125000 N-mm
M
x
6
L x H^ 2
=
=
360.00 x
69 Mpa
3125000 x 6
27.50 ^ 2
<
168 Mpa
Hence OK
Combine stress at the Top Plate Guide Bar inter face
4743.1
82 Mpa
1913.07
<
252 Mpa
Hence OK
Stress in Guide Bar
( Seismic )
Shear stress
25.00 x 10000
27.50 x 360.00
Eccentricity
Moment
5 +
25.00 x
Kailash Builders
0.5 x
10000 x
25 Mpa
15 =
12.5 =
<
126 Mpa
Hence OK
12.5 mm
3125000 N-mm
Flexual stress
M
x
6
L x H^ 2
=
=
360.00 x
69 Mpa
3125000 x 6
27.50 ^ 2
<
168 Mpa
Hence OK
Combine stress at the Top Plate Guide Bar inter face
4743.1
82 Mpa
1913.07
<
252 Mpa
Hence OK
POT INTERFACE
Non - Seismic
=
=
=

=
=
Total stress
Kailash Builders
he x cc
bp
26.0 x 22.04
40.00
14.33
Mpa
1.5
di
1.5 x
380.0 x
24.671
14.33 +
x H
x bp
250000
40.00
Mpa
24.67 =
39.0 Mpa
< 126 Mpa

Hence OK
Seismic
he x cc
bp
26.0 x 22.04
40.00
14.33
Mpa
=
=
=
1.5
di
1.5 x
380.0 x
24.671
=
=
Total stress
14.33 +
x H
x bp
250000
40.00
Mpa
24.67 =
39.0 Mpa
< 126 Mpa

Hence OK
Bearing stress at cylinder and base interface 1mm slice

Non-seismic case
6 x cc x he^
2 x
bp ^
6.0 x
2.0 x
Total stress
22.0 x 676.0
1600.00
27.9 Mpa
1.5 x
1.5 x
6.0 x H x ha
di x bp ^ 2
6.0 x
380.0 x
19309.888928
154.50809036 <
27.9 +
4562.86105982
252
Hence OK
Kailash Builders
250000 x 30.00
1600.00
111.0 Mpa
111.0 =

=
2
2
139.0 Mpa
<
185 Mpa
Hence OK
Seismic case
6 x cc x he^
2 x
bp ^
6.0 x
2.0 x
22.0 x 676.0
1600.00
27.9 Mpa
1.5 x
1.5 x
Total stress
2
2
6.0 x H x ha
di x bp ^ 2
6.0 x
380.0 x
250000 x 30.00
1600.00
111.0 Mpa
27.9 +
111.0 =
139.0 Mpa
<
185 Mpa
Hence OK

=
19309.9
4562.86105982
154.51 <
252
Hence OK
Stress into Lugs because of Horizontal force

Non-Seismic case
Total horizontal force on bearing
=
=
3.0 x
Thickness of Lug

(Each Lug)
Kailash Builders
25 t
20.0 =
60 mm
16.00 mm
60.0 x
16.0 =
960 mm^2
12 nos
25
12
2t
20833.333333
960
= 22 Mpa
<
126 Mpa
Hence OK
Seismic case
3.0 x
Thickness of Lug

(Each Lug)
25 t
20.0 =
60 mm
16.00 mm
60.0 x
16.0 =
960 mm^2
10 nos
25.00
10
3t
25000
960
= 26 Mpa
<
126 Mpa
Hence OK
Check for thickness of Piston in bending : Top

=
=
250.00 t
430.00 mm
Effective area of the Top plate which contact with concrete

=
3.142 x
430.000 ^ 2
4
=
145220.1 mm^2
Stress on Top Plate
250.000 x 10000
145220.1
17.2 Mpa

380.0 mm
430.00
Bending moment on the Top Plate =
380.0
25.0 mm
17.2 x
25.0^ 2
2
5379.76 N-mm
Thickness of Top Plate reqd to cater the B.M. =
5379.76
1 x
=
13.2 mm
6
184.8
<
24 mm
Hence OK
Kailash Builders
Check for thickness of pot in bending : Bottom

=
=
250.00 t
480.00 mm
Effective area of the Bottom plate which contact with concrete

=
3.142 x
480.000 ^ 2
4
=
180955.7 mm^2
Stress on Bot Plate
250.000 x 10000
180955.7
13.8 Mpa

380.0 mm
480.00
Bending moment on the Bot Plate =
380.0
50.0 mm
13.8 x
50.0^ 2
2
17269.42 N-mm
Thickness of bottom Plate reqd to cater the B.M. =
17269.42
1 x
=
23.7 mm
6
184.8
<
28 mm
Hence OK
Kailash Builders

248 T Bearing (Sliding) H

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248 T Bearing (Sliding) H

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Design of Bearings for Gangnani Bridge

DESIGN CALCULATION FOR FIXED BEARING

DESIGN DIMENSION OF FIXED BEARING

Design of Bearings for Gangnani Bridge

Loading and Requirement

Non Seismic Case

Calculation for permissible stresses in Pedestal concrete

Dispersed area( A1)

Permissible concrete stress

Non Seismic Case

Design of Bearings for Gangnani Bridge

Concrete stress at Pot Base (IRC-83 part (iii) clause 926.1.5)

II.Flexural stress due to active resulting from acting horizontal force

III.Flexural stress due to induced resulting from resistance to Rotation

Total induced moment =

IRC- 83 Part (iii) clause 926.1.5.1

Design of Bearings for Gangnani Bridge

Total flexual stress

Concrete stress at Piston Base

III.Flexural stress due to induced moment resulting from resistance to Rotation

IRC- 83 Part (iii) clause 926.1.5.1

Design of Bearings for Gangnani Bridge

Total induced moment =

Total flexual stress

Design of Pot Wall

Pressure from Pad ( P1 ) =

Total horizental force on wall =

Total Horizental stress into wall due to horizental force ( P2 )

= 222474.652 N ( per one section of ring)

Design of Bearings for Gangnani Bridge

Concrete stress at Pot Base (IRC-83 part (iii) clause 926.1.5)

II.Flexural stress due to active resulting from acting horizontal force

III.Flexural stress due to induced resulting from resistance to Rotation

IRC- 83 Part (iii) clause 926.1.5.1

Design of Bearings for Gangnani Bridge

Total induced moment =

Concrete stress at Piston Base

Total flexual stress

Design of Bearings for Gangnani Bridge

III.Flexural stress due to induced moment resulting from resistance to Rotation

Total induced moment =

IRC- 83 Part (iii) clause 926.1.5.1

Design of Bearings for Gangnani Bridge

Total flexual stress

Design of Pot Wall

Pressure from Pad ( P1 ) =

= 222474.652 N ( per one section of ring)

Total horizental force on wall =

Total Horizental stress into wall due to horizental force ( P2 )

Design of Bearings for Gangnani Bridge

MISCELLANEOUS DESIGN CHECKS

( IRC-83 part III - clause 926.2.3)

Check compression at edge of Neoprene Pad

( T is the thickness of neoprene pad less thick of ring)

( IRC-83 part -III - clause 926.2.3)

( IRC-83 part -III - clause 926.2.3)

Vertical face of Piston required

( IRC-83 part -III - clause 926.3.1.3.1)

1.3 x Seismic H Load x

( IRC-83 part -III - clause 926.3.6)

Design of Bearings for Gangnani Bridge

Contribution to resistance by Bolts ( F1 )