Professional Documents
Culture Documents
Concrete Lifting Fixing Anchoring Systems
Concrete Lifting Fixing Anchoring Systems
12/9/12
10:06
Page 1
CI/SfB
Xt6
September 2012
12/9/12
10:06
Page 2
Brisbane
Melbourne
Perth
Email: info@ancon.com.au
Web: www.ancon.com.au
www.ancon.com.au
14/9/12
16:31
Page 3
EdjPro
Unilift
QwikTilt
18-23
Halfen Fixings
4-9
Unicon Ferrules
and Chairs
10-13
T-Fixx
CCL Pre-Stressing
Accessories
QwikFoot
Open grips
QwikFix
Double-ended joints
Super Chairs
Precast Chairs
Ancon Reinforcement
Unicoil Products
MuscleStart Bars
MuscleStart Socket Bars
14-17
24-25
CCL Pre-Stressing
Accessories
Ancon Reinforcement
General Accessories
KSN Anchors
12/9/12
10:06
Page 4
The EdjPro system was specifically developed to eliminate cracking and spalling around edge anchors. It is
ideal for lifting thin factory-cast panels where a high finish is required, typically visible and exterior walls.
Use of the EdjPro system will ensure panels remain in their perfect factory-cast condition, avoiding remedial
work and lowering overall costs.
No cracks! No spalls! No patching!
NW
EdjPro Clutches
EDJPRO
WT
Working
Load
Limit
Part
Code
4.8 Tonne
10 Tonne
EPLC05
EPLC10
220
340
70
110
WLL
Dimensions (mm)
NW
WT
L
64
100
80
145
60
85
www.ancon.com.au
27.5
50
20
28
12/9/12
10:06
Page 5
EdjPro Clutch
EdjPro Recess
Former
Part Code
EdjPro Anchor
EPLT10H
Remote Release
The EdjPro system can also be supplied for
remote release.
Product Description
Part Code
EPLC05RR
EPLC10RR
EPLT10HRR
Part Code
EPETC10
EdjPro Anchors
Hairpin anchors are the most efficient and economical type for edge-lifting thin panels as they
provide maximum anchorage without overstressing the concrete. The EdjPro Anchor has a rubber
plug in the lifting hole to prevent ingress of concrete during casting and a keyhole-shaped aperture
for a supplementary reinforcing bar.
Working
Load
Limit
2.5 Tonne
4.0 Tonne
8.5 Tonne
9.5 Tonne
Nominal
Length
(mm)
155
200
250
250
Head
Width
(mm)
40
40
78
78
Part
Code
EPA02
EPA04
EPA08
EPA09
Quantity
per
Box
50
30
300/SKID
300/SKID
Nominal
Length
(mm)
89
185
Head
Width
(mm)
50
90
Depth
(mm)
Part
Code
42
69
EPRF04
EPRF10
Quantity
per
Box
50
25
12/9/12
10:06
Page 6
Locking Klaw
Unilift is the ideal lifting and handling system for a wide variety of
precast concrete products, particularly in civil engineering applications.
These clutches are typically used for lifting panels, pipes, pits,
manholes, box culverts, road barriers, bridge beams, planks, sound
walls, culverts etc.
Anchor
Recess
Cw
Ch
Sw
S, Smax
SI
Annual Proof
Load kN
24
36
60
120
240
590
Nominal WLL
Anchor
1.3
2.5
5
10
20
32-45
WLL t 60 Sling
Angle
1.7
2.6
4.3
8.6
17.2
43
Part
Code
01LK
02LK
05LK
10LK
20LK
50LK
L
170
215
270
365
515
780
W
66
85
110
145
210
270
Ch
44
59
62
83
103
160
Dimensions (mm)
Cw
Sw
SI
40
33
72
52
42
88
70
57
113
90
73
144
130
110
195
160
155
235
56
68
88
112
152
195
S
11
16
22
31
43
55
A 5 tonne remote release Locking Klaw is also available which is ideal for tilt-up construction.
Product Description
5 Tonne Remote Release
Part Code
05LKRR
www.ancon.com.au
Smax
13
18
25
32
46
58
12/9/12
10:06
Page 7
Cone Anchors
Working Load
Limit
(Tonnes)
1.3
S
F
2.5
5.0
10.0
20.0
32.0
Working Load
Limit
(Tonnes)
1.3
2.5
5.0
10.0
20.0
32.0
Dimensions (mm)
L
35
45
55
65
85
120
240
55
75
85
120
170
280
75
95
120
150
170
240
340
960
150
340
340
500
700
1200
H
19
19
19
19
19
19
19
26
26
26
26
26
26
36
36
36
36
36
36
36
36
47
47
70
70
88
88
S
10
10
10
10
10
10
10
14
14
14
14
14
14
20
20
20
20
20
20
20
20
28
28
39
39
50
50
Part
Code
F
25
25
25
25
25
25
25
35
35
35
35
35
35
50
50
50
50
50
50
50
50
70
70
98
98
135
135
Dimensions (mm)
L
50
65
65
90
120
180
250
300
H
19
19
26
26
36
47
70
88
S
10
10
14
14
20
28
39
50
D
R8
R8
N10
N10
N16
N20
N28
N40
CA01035
CA01045
CA01055
CA01065
CA01085
CA01120
CA01240
CA02055
CA02075
CA02085
CA02120
CA02170
CA02280
CA05075
CA05095
CA05120
CA05150
CA05170
CA05240
CA05340
CA05960
CA10150
CA10340
CA20340
CA20500
CA32700
CA321200
Part
Code
HL
700
700
870
870
1020
1520
2760
5300
RA01050
RA01065
RA02065
RA02090
RA05120
RA10180
RA20250
RA32300
Quantity
per
Box
200
200
200
200
100
100
50
100
100
50
50
25
25
50
50
25
25
25
20
10
1
10
5
1
1
1
1
Quantity
per
Bag
200
200
100
100
25
10
1
1
To suit
D
HL
L
D
12/9/12
10:06
Page 8
These products are used to accurately and reliably set the anchor into its
recess in the concrete panel. Recess formers are non-interchangeable
between load groups to minimise errors and are available in a variety of
types to meet the demands of different applications.
Part
Code
RRF01
RRF02
RRF05
RRF10
RRF20
RRF32
Semi-Spherical
Rubber Recess
Articulating Steel
Recess Former
Part
Code
SRF01A
SRF02A
SRF05A
Diameter
(mm)
60
74
94
www.ancon.com.au
Recess
Part Code
SRF01
SRF02
SRF05
Ring
Part Code
RR01
RR02
RR05
12/9/12
10:07
Page 9
These systems use the forged steel Unilift 5 tonne anchor and can be
used with the remote release 5 tonne QwikTilt Klaw for maximum
efficiency on site.
QwikTilt Face Lift Anchor Sets
The anchor is housed in a robust plastic chair
with four stable legs and several tie-in points on
the ring to prevent movement during casting.
There is no requirement for a cross bar.
They are available from stock, in pre-packed
cartons, to suit the most popular panel thickness
i.e. 125, 150, 170, 175, 200, 250mm. Units to
suit other panel thicknesses are available on
request.
Panel
Thickness
(mm)
100
125
150
170
175
200
250
Anchor Working
Load Limit
WLLC = RUC / 2.5 Tonnes Force
15MPa
20MPa
25MPa 32MPa
2.1
2.4
2.7
3.1
2.8
3.3
3.6
4.1
120
135
405
810
4.4
5.0
5.0
5.0
150
165
495
990
5.0
5.0
5.0
5.0
Part
Code
Quantity
per
Box
FLA05100
FLA05125
FLA05150
FLA05170
FLA05175
FLA05200
FLA05250
40
40
40
30
30
25
-
a3 3h
a2 3h
a1 < 3h
QwikTilt Klaw
Part Code
ELA05240
ELA05340
12/9/12
10:07
Page 10
Product
Length
(mm)
50
70
80
100
Maximum
Screw-in
Length
(mm)
30
36
48
60
Design
Capacity
20 MPa
kN
5.2
10.3
13.4
22.0
Design
Part
Capacity
Code
45 MPa
kN
7.8
TFIX1050S316
15.4
TFIX1270S316
19.9
TFIX1680S316
26.9
TFIX20100S316
Calculation value of normal force in plain concrete without limitation of close spacing or edge distances.
10
www.ancon.com.au
Pack
Size
500
250
100
50
12/9/12
10:07
Page 11
Internal
Thread
Size
M12
M12
M16
M20
M12
M16
M20
M24
Nc =
c =
Length
mm
50
Nominal
Embed
Depth
mm
55
70
75
96
100
Crossbar
for Tying
R10
R10
R10
N12
R10
N12
N12
N12
Design Capacity
C. Ntc kN
Concrete Strength fc MPa
15
25
32
40
18.0
23.3
26.3
29.4
25.9
33.4
37.8
42.2
40.9
52.8
59.7
66.8
Zinc
Part
Code
Galvanised
Part
Code
Quantity
per
Box
FF1250Z
FF1270Z
FF1670Z
FF2070ZH
FF1296Z
FF1696ZH
FF2096ZH
FF2496Z
FF1270G
FF1670G
FF2070G
FF1296G
FF1696G
FF2096G
FF2496G
75
25
25
25
25
25
25
25
ACI CCD tensile strength of the anchor controlled by concrete cone failure
0.6 strength reduction factor for concrete: refer AS3600 table 2.3 (j)
Nominal embedment insert length + 4-5mm setdown from surface
Supplementary crossbar for tying = AS 4671 500 Grade Round Wires (R10, R12) and
deformed bar (N12)
Note: Crossbars are not required to develop anchor capacity - which is developed by the large forged foot.
Bolt Capacities
Bolt
Diameter
M12
M16
M20
M24
Grade
4.6 s.Nts
27.0
50.2
78.4
113.0
Grade
8.8 s. Nts
56.0
104.2
162.7
234.4
M12
16.7
4.6
4.8
5.6
5.9
7.8
8.3
11.6
12.3
14.4
15.2
16.7
16.7
16.7
16.7
16.7
16.7
16.7
16.7
16.7
16.7
5.2
5.5
6.3
6.7
8.8
9.3
13.1
13.9
16.2
17.2
25.0
26.4
34.9
37.0
45.9
48.6
48.6
48.6
48.6
48.6
5.4
5.7
6.6
6.9
9.2
9.7
13.6
14.4
16.8
17.8
25.9
27.5
36.2
38.4
47.6
50.4
60.0
63.6
70.0
70.0
Note: Where the concrete shear capacity exceeds the nominal bolt capacity the loads in this table have been limited to
the nominal bolt capacity and shown in bold italic.
11
12/9/12
10:07
Page 12
M12
26.8
7.8
8.3
11.6
12.3
14.4
15.2
22.1
23.4
26.8
26.8
26.8
26.8
26.8
26.8
26.8
26.8
26.8
26.8
26.8
26.8
8.6
9.2
12.8
13.6
15.9
16.8
24.5
25.9
34.2
36.2
44.9
47.6
49.8
49.8
49.8
49.8
49.8
49.8
49.8
49.8
8.8
9.3
13.1
13.9
16.2
17.2
25.0
26.4
34.9
37.0
45.9
48.6
57.8
61.2
70.6
74.8
77.8
77.8
77.8
77.8
9.2
9.7
13.6
14.4
16.8
17.8
25.9
27.5
36.2
38.4
47.6
50.4
60.0
63.6
73.3
77.7
102.5
108.5
112.1
112.1
Note: Where the concrete shear capacity exceeds the nominal bolt capacity the loads in this table have been limited to
the nominal bolt capacity and shown in bold italic.
15
0.68
20
0.79
25
0.88
30
0.97
0
1.00
15
1.09
Single Anchors
Tension
Shear
12
45
1.56
60
1.79
A
Nn = A N .Nn0
N0
1.5
A
Vn = A V .VN0
V0
Vn0 = (
l
d
Vn0 =
d0 =
l
=
fcc =
c1 =
). d0. fcc.c1
75
1.95
90
2.00
1.5
0.2
30
1.31
www.ancon.com.au
Nn0 =
knc =
fcc =
hef =
12/9/12
10:07
Page 13
Precast Chairs
Qwikfoot ferrules are suitable for use
with the following
Precast Chairs.
Size
(mm)
125
145
150
170
175
180
195
200
Part
Code
PC125
PC145
PC150
PC170
PC175
PC180
PC195
PC200
Internal Overall
Thread Length
Size
(mm)
Crossbar Design
Zinc
For Tying* Tension
Part
Capacity (kN) Code
s. Nts
N12
86
FER1296Z
N12
86
FER1676Z
N12
86
FER1696Z
N12
86
FER2076Z
N12
86
FER2096Z
M12
M16
M20
96
76
96
76
96
Internal
Thread
Size
M16
M20
Quantity
per Bag
100
100
100
100
100
100
100
100
Length
(mm)
Crossbar
For Tying*
140
170
190
140
165
170
190
N12
N12
N12
N12
N12
N12
N12
Hot Dip
Galvanised
Part Code
Stainless
Steel
Part Code
Quantity
per Box
FER1296G
FER1696G FER1696S316
FER2096G FER2096S316
Design Tension
Part
Capacity (kN)
Code
s. Nts
86
FERD16140Z
86
FERD16170Z
86
FERD16190Z
86
FERD20140Z
86
FERD20165Z
86
FERD20170Z
86
FERD20190Z
25
25
25
25
25
Quantity
per Box
25
25
25
25
25
25
25
Bolt Capacities
QwikFix ferrules develop the full shear capacity
of a Grade 8.8 bolt when located 250mm from
a panel edge in concrete with a compressive
strength of 32MPa. For shear strengths at
closer edge distances please refer to Ancon for
guidance.
Design
Design
Design
Design
Tension
Shear
Tension
Shear
Internal
Capacity
Capacity
Capacity
Capacity
Grade 8.8
s. Vs = 0.62 fy
Thread
Grade 4.6
s. Vs = 0.62 fy
Size
s. Nts kN
(AS4100) kN
s. Nts
(AS4100) kN
M12
27.0
16.7
56.0
26.8
M16
50.2
31.1
104.2
49.8
M20
78.4
48.6
162.7
77.8
Nts =
Nominal tensile strength of the anchor controlled by concrete cone failure
0.6 strength reduction factor for concrete
c =
Super Chairs
Super Chairs
Size
(mm)
125 / 150
150 / 175
175 / 200
Other Accessories
Part
Code
SC125150
SC150175
SC175200
Quantity
per Bag
100
100
100
Product
Super Chair
Plug Short
Super Chair
Plug Long
Super Chair
Dowel 85mm
Part
Code
SCPLUGS
Quantity
per Bag
100
SCPLUGL
100
SCDOWEL
100
Super Chair
Plug and Dowel
Super Chair
13
12/9/12
10:07
Page 14
Ancon Reinforcement
Ancon manufactures a wide range of engineered reinforcement systems
for use at construction joints in concrete. Products include threaded
starter bars, reinforcing bar couplers, headed anchors and re-bend
continuity systems. Stainless steel reinforcement is also available.
Unicoil Products
UniCoil16 are threaded starter bars for connecting panels and floors in precast and tilt-up
construction. UniCoil has a higher yield (137kN) and ultimate tensile strength (179kN) than
standard N16 bars, so less reinforcement may be required saving material and labour.
The smooth, continuously rolled UniCoil thread is fast and simple to install.
UniCoil16 is suitable for use with a QwikFoot ferrule which is ideal where an efficient, slip-free,
full bar strength, headed anchorage is required.
Product Description
UniCoil Qwikfoot Ferrule 16 x 96mm
UniCoil Bar 16 x 600mm
UniCoil Bar Bolt Head 16 x 600mm
UniCoil Half Nut 16mm
UniCoil QwikLift Connector 5.0 Tonne
UniCoil QwikLift Setting Tool 5.0 Tonne
UniCoil Bracing Insert Bolt x 65mm
14
Part Code
UCQF1696Z
UCB16600
UCB16600BH
UC16HN
UCQLC05
UCQLS05
BIB3465
www.ancon.com.au
12/9/12
10:07
Page 15
Thread
Type
Overall
Length
(mm)
N12
M12
540
N16
M16
700
N20
M20
860
*AS4671 class N requirement
Yield
Strength
(kN)*
56.5
100.5
157
Ultimate
Tensile
Strength
(kN)*
61.0
108.5
169.6
Minimum
Part
Quantity
Ferrule
Code
per
Engagement
Pack
(mm)
20
MSB12-540GT 10
25
MSB16-700GT 10
30
MSB20-860GT 10
Socket
Internal
Thread
Overall
Length*
mm
N12
N16
M16
M20
400
500
Ancon Reinforcement
Yield
Strength
AS4671**
Minimum
Yield
Ultimate
Strength
AS4671
Ratio
Rm/Re = 1.08* Re-socket/Re-bar
56.5 kN
61.0 kN
1.3
100.5 kN
108.5 kN
1.15
Ultimate
Strength
Ratio
Rm-socket/Rm-bar
1.64
1.4
Part
Code
Quantity
per
Pallet
FECB16/12400
FECB20/16500
600
600
A full range of Ancon MuscleStart Socket Bars are available on request for sizes N12 (M16), N16 (M20), N20 (M24), N25 (M30), N32 (M42).
BT Couplers
BT Couplers are the smallest in the Ancon range and are the most cost-effective when used on
large scale, high volume projects. The end of the bar is cut square and enlarged by cold forging,
before a parallel metric thread is cut.
The threaded end can be proof tested to a force equal to the characteristic yield strength of the bar.
Bar
N12
N16
N20
N24
N28
N32
N36
N40
N50
Thread
Type
M16
M20
M24
M30
M33
M36
M42
M45
M56
Thread
Pitch
2.0
2.5
3.0
3.5
3.5
4.0
4.5
4.5
5.5
External
Diameter
22
30
34
42
48
55
60
65
80
Coupler
Length
32
40
48
60
66
72
84
90
112
Part
Code
BT12/A
BT16/A
BT20/A
BT24/A
BT28/A
BT32/A
BT36/A
BT40/A
BT50/A
12/9/12
10:07
Page 16
Reinforcement
Keybox Reinforcement
Continuity Systems
This system is a quick and easy method of
maintaining continuity of reinforcement at
construction joints in concrete. It comprises a
galvanised steel casing, with a dimpled surface
to provide effective concrete bond, which
houses pre-bent bars beneath a protective
cover.
The unit is nailed to formwork. After pouring
the concrete and striking the formwork, the
cover is removed to expose the bars. The bars
are straightened using a Keybox re-bending
tool, ready for lapping with other reinforcement.
h
b
d
w
Part
Code
Slab Size
mm
Box
Width
mm (w)
Box
Length
mm
Rebar
Dia
mm
Centres
mm
Bar
Shape
KB85L7 - 1000
KB85L8 - 1200
KB85L5 - 1000
KB85L6 - 1200
KB120U7 - 1000
KB120U8 - 1200
KB120U5 - 1000
KB120U6 - 1200
KB150U7 - 1000
KB150U8 - 1200
KB150U5 - 1000
KB150U6 - 1200
KB190U7 - 1000
KB190U8 - 1200
KB190U5 - 1000
KB190U6 - 1200
KB220U7 - 1000
KB220U8 - 1200
KB220U5 - 1000
KB220U6 - 1200
90 - 120
90 - 120
90 - 120
90 - 120
120 - 150
120 - 150
120 - 150
120 - 150
150 - 200
150 - 200
150 - 200
150 - 200
200 - 250
200 - 250
200 - 250
200 - 250
230 - 300
230 - 300
230 - 300
230 - 300
85
85
85
85
120
120
120
120
150
150
150
150
190
190
190
190
220
220
220
220
1000
1200
1000
1200
1000
1200
1000
1200
1000
1200
1000
1200
1000
1200
1000
1200
1000
1200
1000
1200
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
150
150
200
200
150
150
200
200
150
150
200
200
150
150
200
200
150
150
200
200
L
L
L
L
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
Wall
Bar
Thickness Embedment
mm
mm (h)
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
>=180
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
Bar Width/
Cog Length
mm (b)
Leg
Length
mm (I)
Bars/
Box
250
250
250
250
100
100
100
100
120
120
120
120
150
150
150
150
180
180
180
180
450
450
450
450
450
450
450
450
450
450
450
450
450
450
450
450
450
450
450
450
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
Notes: Dimensions shown in the above table are nominal. Heights and lengths may vary by one bar diameter. Maximum box length is determined by practicality and weight.
16
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Ancon Reinforcement
KSN KeyBox
Metal Casing
KSN KeyBlock
Re-useable Mould
6
8
10
12
16
20
25
32
40
50
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HALFEN Fixings
Ancon is the exclusive distributor of Halfen fixings in Australia. Brief details of the Halfen products most
commonly used by the precast industry are shown here. For more information, please consult Halfen
technical literature which is available to download from www.ancon.com.au or alternatively discuss your
project needs with an Ancon representative.
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HZA Profile
3mm
Product identification:
Channel back, interior
(On models with foam filler)
Channel side
H
Wc
Part
Code
HTA 72/49
HTA 54/33
HTA 49/30
HTA 40/25
HZA 41/22*
HTA 38/17
HTA 28/15
Dimensions (mm)
WxH
Wc
A
72 x 49
54 x 33
49 x 30
40 x 25
41.3 x 20.5
38 x 17
28 x 15
33
22
22
18
22.3
18
12
192
161
100
89
72
81
50
Hot-Dip
Galvanised
A4 Stainless
Steel
Stainless Steel
1.4547 / 1.4529
Bolt Part
Code
HS 72/48
HS 54/30
HS 50/30
HS 40/22
HZS 41/22
HS 38/17
HS 28/15
Hot-Dip
Galvanised
A4 Stainless
Steel
Stainless Steel
1.4547 / 1.4529
Bolt Part
Code
HS 72/48
HSR 72/48
HZS 64/44
HS 50/30
HZS 53/34
HS 50/30
HSR 50/30
HZS 38/23
HS 40/22
HSR 40/22
HZR 29/20
Halfen Fixings
* Toothed channel
** All load directions
Dimensions (mm)
WxH
Wc
A
33
191
26
26
22.5
22.5
22.5
18
184
182
174
161
100
96
40 x 22
18
87
14
80
HTA 72/48
72 x 48
Thread
Size
Maximum Load
(kN)
M20-M30
55.6
M20-M24
M10-M24
M16, M20
M12, M16
37.8**
44.4
30.8**
30.6
17.2
16.8**
M10-M16
11.1
M10-M20
M12
11.2**
* Toothed channel
** All load directions
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HALFEN Fixings
Channel Lengths
Length
Number of
Anchors
Anchor
Spacing
Detail
100*
50
25 50 25
150
100
200
150
250
200
25
250
100
25
300
250
25
300
125
25
350
150
400
175
550
250
800
1050
1300
1550
1800
2050
2300
2550
2800
3050
3300
3550
3800
4050
4300
4550
4800
5050
5300
5550
5800
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
6070
25
250
25
100
25
25
25
150
25
200
100
25
100
25
250
125
25
150
25
25
175
250
250
25
125
25
150
25
175
250
25
25
250
250
250
250
n x 250
ca.35
250
n x 250
From a length of 550mm the above table is not applicable to HZA 29/20 where anchors are spaced at 200mm i.e. from 4 anchors/550mm to 31 anchors / 6070mm
25
200
200
n x 200
20
www.ancon.com.au
25
200
200
25
ca.35
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Page 21
Halfen Fixings
Seal Mortar
The full final load bearing capacity is only provided if the joint under the column is filled with lowshrink seal mortar; available from Ancon in 25kg bags.
More product information is available from the Halfen HCC Column Shoe literature available to
download from www.ancon.com.au. Halfen also provides calculation software to simplify the
selection and dimensioning of HCC column shoes and HAB anchor bolts.
Column concrete
grade 30MPa
Column
Foundation concrete
grade 20MPa
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Page 22
HALFEN Fixings
Sandwich Panel Anchors
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Page 23
Connector pins (SPA-N), stirrup ties (SPA-B) and clip-on pins (SPA-A) are also available.
This faade hanging system consists of a vertically adjustable threaded rod, a lower
section cast into the concrete panel (with or without horizontal adjustment), and a
spacer bar to allow adjustments in cavity size. It is used to tie thin precast concrete
faades back to the main structure of the building.
This product can be used with Halfen HTA castin channels. Additional accessories of this
product include bolts, turnbuckles, ties and
plates.
Halfen Fixings
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CCL grips are accepted as the industry standard and represent more
than five decades of continuous development. All CCL components
are marked with their batch number in order to allow traceability.
Spring Loaded
Anchors
Double-ended joints
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Page 25
CCL Equipment
CCL equipment is designed, manufactured and assembled with the same attention to detail as that used in
the production of its components. An experienced team, which also provides customer support on
technical issues, assembles, calibrates and certifies all equipment before despatch to the customer.
CCL Stressing Jacks
These have been the worlds leading jacks for
more than 50 years. First developed in the
1960s, they combine advanced design with
uncompromising quality to deliver the ultimate
in high performance and efficiency. CCL Jacks
are designed and assembled by CCL
engineers to the highest standards, offering
optimum safety and many years of reliable
operation.
Full technical records are maintained which
demonstrate compliance of equipment with
safety criteria, and the Company carries out
both traceability and cyclical pressure testing
on each jack, prior to release to the customer.
CCL Pumps
Using the best hydraulic components on the
market, CCL Pumps are built to provide
unrivalled performance and reliability. Each has
a full technical record to prove equipment
safety compliance requirements and are
checked for traceability and tested for pressure
before release to the customer.
Lubrication
The correct lubrication of jack wedges is
essential to prolong life and ease dismantling
of the grip after stressing. Two lubrication
products are available. A molybdenum-based
aerosol release agent dries to form a hard
coating on the wedge around ten minutes after
application, while Super Dippy lubricant
remains in a fluid state after being liberally
applied to the components of the grip.
Cleaning
A range of brushes is available for the cleaning
of wedges and barrels. These are designed to
fit standard drill chucks. The barrel brushes are
specially tapered to effectively clean the inside
body of the barrel.
Force Control
Force control systems are available which allow
the programming of the pump to automatically
deliver accurate and consistent pre-stressing
force. The units also allow for the download of
data from the pre-stressing operation, for
recording or analysis.
Calibration Units
Digital Calibration Units can be supplied to
allow Jacks and pumps to be calibrated quickly
and economically on site. They feature a clear
digital readout, a rechargeable battery and
mains operation.
CCL Pre-Stressing
Accessories
CCL Accessories
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Page 26
General Accessories
Panel Brace Anchor
The PBI anchor is a high performance, load (torque) controlled, thick sleeve expansion anchor
designed for bracing precast and tilt-up concrete panels. It is a high load/low slip expansion anchor
which has been tested in accordance with AS3850-2003, Appendix A8.2 (Tilt-up concrete
construction standard). Unique head markings allow product traceability and effective on site
inspection
Bolt
Length
Drill
Dia.
M14
115mm
20mm
Drill
Fixture
Fixture Installation Part Quantity
Depth Thickness Clearance Torque
Code per Box
Hole
95mm
20mm
22-24mm 150Nm PBI20115
25
Shear
R(s)A Anchor allowable working load 28.0kN
AS 3850
Part Code
FCM32
FCM40
FCM50
FCM65
FCM75
Fast Clip
Mesh Chair
Ancon cast-in plates feature two N16 bars and an M20 ferrule at the centre.
Material
Carbon Steel
Galvanised Steel
Panel Thickness
150
180
150
180
Plate Size
200 x 200 x 12
200 x 200 x 12
200 x 200 x 12
200 x 200 x 12
Part Code
CWPF150
CWPF180
CWPFG150
CWPFG180
Dranfix Spacers
Cover
30mm
40mm
50mm
Reinforcement
6-16
6-16
6-16
Part Code
DRANFIX30
DRANFIX40
DRANFIX50
Dranfix Spacer
Packing Shims
Packing shims are available in a variety of thicknesses to act as temporary levelling support for
precast panels.
Thickness
1mm
2mm
3mm
5mm
10mm
15mm
20mm
Wide x Length
100mm x 150mm
100mm x 150mm
100mm x 150mm
100mm x 150mm
100mm x 150mm
100mm x 150mm
100mm x 150mm
Colour
Brown
Blue
Green
Yellow
Black
Grey
White
Part Code
SHIM01
SHIM02
SHIM03
SHIM05
SHIM10
SHIM15
SHIM20
Packing Shims
Nailing Plates
Nailing plates are used to locate internally threaded components on formwork.
Thread Size
M12
M16
M20
M24
3/4
26
Colour
Red
Green
Blue
Yellow
Red
Part Code
NP12U
NP16U
NP20U
NP24U
NPB134
www.ancon.com.au
Nailing Plate
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Page 27
Colour
Red
Green
Blue
Part Code
NP12S
NP16S
NP20S
Antenna Caps
Antenna Caps are a push fit with ferrules and easy to remove.
Thread Size
M12
M16
M20
M24
Colour
Red
Green
Blue
Yellow
Part Code
AC12
AC16
AC20
AC24
Antenna Cap
Part Code
FLC05
FC20
Part Code
FILLET12
FILLET19
MJF40
FC
Part Code
PLB
Grout
General Accessories
Product Description
Tilt / Precast Grout, 20kg
Seal nFlex, Cartridge, Grey 300ml
Seal nFlex, Sausage, Grey 600ml
Backer Rod, 22mm
Spec Tilt QD Bondbreaker, 20 Litre
Spec Tilt QD Bondbreaker, 208 Litre
Spec Strip Plus, Mould Oil, 20 Litre
Spec Strip Plus, Mould Oil, 208 Litre
Industrial Galvanised Sprayer
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Ancon (Schweiz) AG
Ried bei Kerzers
Switzerland
www.ancon.ch
Ancon GmbH
Nuremberg
Germany
www.anconbp.de