Professional Documents
Culture Documents
Sop Iii-001 R00
Sop Iii-001 R00
Sop Iii-001 R00
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 1 of 27
General Requirements
GENERAL REQUIREMENTS
STANDARD OPERATING PROCEDURE
FOR USED DRILL PIPE INSPECTION
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 2 of 27
General Requirements
INTRODUCTION
The intent of this document is to serve as a general operating guide for all used drill pipe
inspection services performed in accordance with this Standard Operating Procedure
Manual, Volume III.
Each standard operating procedure contained in this manual will refer to this procedure for
like requirements such as; Reference Documentation, General Definitions, General
Personnel Requirements, General Equipment Requirements, General Pipe Cleaning and
Preparation, Identification of Material, Customer Notification, Post Inspection Procedures,
Equipment Calibration / Verification Frequencies.
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 3 of 27
General Requirements
TABLE OF CONTENTS
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
Scope............................................................................................................................................ 4
Reference Documents.................................................................................................................. 4
Definitions ..................................................................................................................................... 6
Personnel Requirements and Training ........................................................................................ 7
Radiation Requirements............................................................................................................... 8
Accident Control and Safety......................................................................................................... 9
Planning the Inspection ................................................................................................................ 9
Inspection Equipment Condition .................................................................................................. 9
Equipment Requirements............................................................................................................. 9
9.1 Equipment Calibration........................................................................................................ 9
9.2 Visible Light Requirements .............................................................................................. 10
9.3 Black Light (UV-A) Sources ........................................................................................10
9.4 Facility Requirements....................................................................................................... 11
9.6 Tuboscope EMI Buggy Reference Standards ................................................................. 12
9.6.1 Eight (8) Hole Flux Leakage Standards ............................................................. 12
9.6.2 Wall Thickness Standard.................................................................................... 13
9.7 Endsonic Reference Standards ....................................................................................... 13
9.7.4 Notches ............................................................................................................... 14
9.7.7 Wall Reduction.................................................................................................... 15
10.0 Material Condition....................................................................................................................... 15
10.1.1 Scale ................................................................................................................... 15
10.1.2 Excessive Pitting................................................................................................. 16
11.0 Identification of Material ............................................................................................................ 16
12.0 Customer Notifications .............................................................................................................. 17
13.0 Removal of Thread Protectors ................................................................................................... 18
14.0 Inspection Surface Preparation.................................................................................................. 18
15.0 Reinstallation of Thread Protectors............................................................................................ 19
16.0 Evaluation of Imperfections20
17.0 Acceptance Criteria .................................................................................................................... 20
18.0 Post Inspection Procedures ....................................................................................................... 20
18.1 Drill Pipe Inspection Classification ................................................................................... 20
18.2 Inspection Classification Markings................................................................................... 21
18.2.3 Tool Joints ......................................................................................................21
18.3 Bottom Hole Assembly (BHA) Inspection Classification ............................................... 22
18.5 Pipe Segregation.............................................................................................................. 22
18.6 Inspection Records........................................................................................................... 23
Figure 3.3 Slip/Critical Areas ............................................................................................................. 24
Table 9.1 - Equipment Verification / Calibration Frequency .............................................................. 25
Table 11.3 - Permanent Marking Locations ........................................................................................ 26
Figure 14.1............................................................................................................................................ 26
Figure 18.2.1......................................................................................................................................... 27
Table 18.2.3 - Tool Joint and BHA Classification Markings............................................................... 27
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
1.0
2.0
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 4 of 27
General Requirements
SCOPE
1.1
1.2
Tuboscope document is the controlling document whenever any other like kind
prior-dated Tuboscope inspection procedures are in conflict.
1.3
This procedure shall be used in conjunction with all other applicable procedures
in this manual for each inspection technique/method applied to the material
identified in 1.1.
1.4
REFERENCE DOCUMENTS
2.1
2.2
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 5 of 27
General Requirements
2.4
The latest revision of the following documents were used as references for
establishing this procedure:
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
2.4.8
2.4.9
A.S.T.M. E 2297 - Standard Guide for Use of UV-A and Visible Light
Sources and Meters used in the Liquid Penetrant and Magnetic Particle
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 6 of 27
General Requirements
Methods.
2.4.10 I.E.E.E./A.S.T.M. SI 10 - Standard for Use of the International System of
Units (SI): The Modern Metric System.
2.4.11 Standard DS-1 Drill Stem Design and Inspection.
2.4.12 NS-2 North Sea Drillstring Inspection Standard.
2.4.13 SOP III-002 - Evaluation of Pipe Body Imperfections.
2.4.14 SOP III-100 - Visual and Dimensional Inspection.
2.4.15 SOP 307 - Procedures for Emergencies That Involve Radioactive Material.
2.4.16 SOP 309 - Routine Radiation Procedures.
2.4.17 Tuboscope Qualification/Certification Manual, Section 1 - Written
Practice.
2.4.18 Tuboscope QTS Bulletin #1-94 - Calibration Check Methods for
Inspection, Measuring and Testing Equipment.
2.4.19 Tuboscope QTS Bulletin #1-95 ASTM E317 Certification of UT Flaw
Scope.
2.4.20 Tuboscope Inspection Equipment Calibration Procedures.
2.4.21 Quality System Procedure, QSP-42-02 Control of Records.
2.4.22 Quality System Procedure, QSP-76-01 - Inspection, Measuring and Test
Equipment.
3.0
DEFINITIONS
Within this and other Tuboscope Standard Operating Procedures (SOPs) contained in
this manual, the following definitions shall apply:
3.1
3.2
Marking. The term "marking" is this procedure to include inspection markings that
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
3.3
Effective Date
August 1, 2005
SOP No.
III-001
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Page No. 7 of 27
General Requirements
are made with paint stencils, paint sticks, and ballpoint paint tubes.
Critical Area. The Critical Area is the area from the pin tool joint/drill pipe weld
line, towards the pipe body for a distance of 24 inches (61 cm). See Figure 3.3.
3.4
3.5
3.6
3.7
Scale. Visible surface particles estimated to be larger than 1/8 inch (3 mm) in
any dimension which can be broken loose with a fingernail. DS-1.
3.8
3.9
3.10 Slip Area. The Slip Area is the area from the box tool joint/drill pipe weld line,
towards the pipe body for a distance of 24 inches (61 cm). Additionally,
anywhere on the pipe body where the slips may have been set for other
operations, such as fishing. See Figure 3.3.
3.11 Standardization. The adjustment of an instrument, instrument using an
appropriate reference standard, to obtain or establish a known and reproducible
response. A.S.T.M. E1316.
4.0
This document is based on the requirements set forth in the latest edition
of ASNT SNT-TC-1A.
4.1.2
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 8 of 27
4.2
General Requirements
There may be one (1) or more trainees performing inspection tasks, as long as
no more than two (2) are under the training and supervision of each Tuboscope
certified Level II or Level III on the job.
There may be one (1) or more Level I individuals on the inspection job. The
Level I shall receive the necessary supervision and instruction from a certified
Level II or III. A certified Level I individual is qualified to independently perform
specific standardizations, specific tests and specific evaluations according to
written operating procedures; and to record results.
4.4
For each inspection or NDT method used on the job, there shall be one (1) or
more individuals certified Level II or higher in that method. The Level II is
familiar with the scope and limitations of the applicable inspection or NDT
method and shall exercise assigned responsibility for the on-the-job training and
guidance of trainees and Level I personnel in that method. A certified Level II
individual is qualified to:
4.5
5.0
4.4.1
4.4.2
4.4.3
4.4.4
In the case of mobile inspection activities, the certification data of the applicable
Tuboscope personnel performing the inspections shall be available for
verification at the inspection unit. For Tuboscope plant inspections, personnel
certification data may be maintained at the applicable plant office.
RADIATION REQUIREMENTS
Operators charged with responsibility for Electromagnetic Inspection (EMI) units, such
as the ISOLOG, Scanalog or NDT Systems Inspection Systems must be thoroughly
familiar with the information contained in SOPs 307 and 309. All requirements
contained in these documents which pertain to the applicable Tubsocope EMI unit must
be strictly adhered to with the exception of states having requirements more stringent
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
6.0
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 9 of 27
General Requirements
7.0
8.0
7.1
7.2
Ensure that all necessary equipment needed to perform the inspection is available
and in good condition.
7.3
9.0
EQUIPMENT REQUIREMENTS
9.1
9.1.2
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 10 of 27
General Requirements
The visible light sources identified in 9.2.2 through 9.2.4 shall be verified
whenever lighting fixtures change intensity and at the frequency
specified in Table 9.1.
a. In addition, the Ambient Visible Light Intensity shall be checked
whenever there is a noticeable increase in visible light.
b. For portable large area lighting equipment, the light intensity shall be
verified at the beginning of the job, at least once per shift thereafter
and whenever the lighting fixture(s) have been re-positioned.
9.2
9.3
Visible Lighting Requirements. Visible light utilized for visual inspection shall be
furnished by either direct daylight or artificial light sources. Light sources shall
meet the following requirements:
9.2.1
9.2.2
9.2.3
Hand Held Visible Light Sources. Hand held white lights fixtures shall
have a minimum intensity of 100 foot-candles (1000 lux) at 30 inches (76
cm) from its lens or face located beyond the bulb. The lens and reflector
surfaces shall be kept clean and free from damage.
9.2.4
Ambient Visible Light Intensity. The black light inspection area shall be
darkened to such a degree that the ambient visible light intensity does
not exceed 2 foot-candles (20 lux), when measured at the inspection
surface.
Black Light (UV-A) Sources. Filters shall be clean and free of cracks. Other
sources of UV-A such as a flood bulb or tube are acceptable if they provide the
intensity specified in 9.3.2 at the inspection distance.
9.3.1
The ultraviolet light shall have a 100 watt mercury arc lamp, minimum.
9.3.2
After a minimum of five (5) minutes warm-up, the black light source shall
produce a peak intensity of at least 1000 W/cm2 at 15 inches (38 cm)
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
Effective Date
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SOP No.
III-001
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Page No. 11 of 27
General Requirements
from its lens or face located beyond the bulb. This shall be checked at
the beginning of each shift and whenever there is a noticeable decrease
in black light.
NOTE: Labino lights do not require a warm-up period.
9.4
9.5
9.3.3
For special tubular-type lights in which the bulb is inserted into the pipe
end, the intensity shall be measured at a distance equal to the inspection
distance.
9.3.4
9.4.2
9.4.3
In addition to this SOP manual, the latest edition of the following reference
documents, applicable to the inspection(s) or test(s) performed, shall be
available at the job location.
9.5.1
9.5.2
9.5.3
9.5.4
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 12 of 27
9.6
General Requirements
9.5.5
9.5.6
9.5.7
9.5.8
Part #
3509000010
3509010010
3509020010
3509030010
3509040010
3509050010
3509060010
350180010
3509080010
a. The eight (8) holes are partial radially drilled, in the standards
outside surface, to provide a similar electronic response.
b. The holes shall have an approximate axial spacing of 2-1/2 inches
(6,4 cm) such that each will produce its own distinct signal on the
chart.
c. The holes are spaced circumferentially at 45 intervals around the
pipe such that each hole passes under one (1) detector.
d. The holes shall have an approximate diameter of 0.035 inches (0,89
mm) (#65 drill bit).
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 13 of 27
General Requirements
Part #
NDT0031403
NDT0031404
NDT0031405
NDT0031406
NDT0031407
NDT0031408
NDT0031409
3901800010
NDT0032174
9.7.1 The reference standard shall be made from ultrasonically defect free material
with the same diameter, wall thickness, comparable surface finish and
acoustic properties as the material being inspected. Standards may be
prepared in the field if they comply with requirements in this SOP or may
be purchased through warehouse.
9.7.2
Pipe Size
2-3/8
2-7/8
3-1/2
3-1/2
4
4-1/2
4-1/2
5
5
5-1/2
5-1/2
5-7/8
6-5/8
6-5/8
Wall (in.)
0.280
0.362
0.368
0.449
0.330
0.337
0.430
0.362
0.500
0.361
0.415
0.415
0.330
0.362
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 14 of 27
General Requirements
Part #
367438-0010
374765-0010
363489-0010
363756-0010
363721-0010
363490-0010
367096-0010
363491-0010
363759-0010
363492-0010
363757-0010
390533-0010
367097-0010
374766-0010
9.7.3
9.7.4
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 15 of 27
General Requirements
Note: A 10% ID transverse notch was added on all prior standards to be used
only when extreme noisy conditions will preclude the use of the 7.5% notch or
when specifically requested by customer.
9.7.5 To comply with DS-1, two (2) extra notches may be added to the above
standard or a new standard may be manufactured with notches
complying with the following dimensions.
a. Notch length shall not exceed 1/2 inches (12,7 mm) at full depth.
b. Notch depth shall be 5% of the specified wall thickness, + 0.004
inches (0,10 mm).
c. Notch width shall not exceed 0.040 inches (1,02 mm).
d. Notch orientation shall be 90, 2 from the longitudinal axis.
9.7.6
Note: When ordering older standards from warehouse you will need to specify
to add the 5% notches to comply with DS-1 or customer specifications.
9.7.7
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 16 of 27
General Requirements
them of the condition of the pipe and recommend the removal of the
scale prior to beginning the inspection process. Refer to 3.7 for the DS1 definition for scale. If the customer is notified and they make the
decision not to have the material cleaned prior to inspection, it shall be
so noted on the report.
10.1.2 Excessive Pitting. If there is any "actual" visible pitting (not to be
confused with surface roughness) on the internal or external surface of
the drill pipe, according to an experienced and qualified inspector, the
appropriate management (sales and/or operations) should contact the
customer immediately to notify them of the condition of the pipe. The
customer should be asked to either accept or reject the string based on
their definition of excessive pitting, or cosmetic appearance. Their reply
to accept or not accept the string shall be documented on the inspection
report and also on the run sheet in the remarks column of each
individual joint having visible OD pitting.
10.2 Any material having questionable straightness shall be further examined as to
whether the straightness condition will have a detrimental effect on the
inspection activity or the applicable inspection equipment. Evaluation of material
for straightness shall be performed in accordance with SOP III-002.
10.3 All material with threaded or beveled ends shall be visually checked after
completion of the inspection order to insure the proper installation of thread
protectors.
11.0 IDENTIFICATION OF MATERIAL
11.1 At the beginning of each inspection order, each piece to be inspected shall be
identified with a permanent identification number, unless otherwise directed by
the customer. Serial numbers assigned by the rental company or drilling
contractor are acceptable provided they are unique and allow for traceability.
11.2 Markings shall be permanent in nature and shall NOT be placed in areas which
are prone to fatigue stresses or where sealing occurs. No markings shall be
allowed on rotary shoulders, stress relief grooves or on elevator slip recess
grooves.
11.3 Markings are typically die stamped on the 35 sloping shoulder of the pin tool
joint. Other low stressed sections of the tool joint where the markings will carry
through operations may be used (i.e. milled slots) as described in Table 11.3.
Cold steel stenciling shall not be made on the outer surface of the tube body,
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
Effective Date
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III-001
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Page No. 17 of 27
General Requirements
Effective Date
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General Requirements
NOTE: Fatigue cracks are prohibited from being removed and are cause for rejection
in all cases.
12.6 There will be insufficient material to meet the order requirements, based on the
number of joints available and the reject rate.
12.7 Stencils/markings are not legible or do not match the work order.
12.8 Thread protectors are missing, damaged or are not composite type.
13.0 REMOVAL OF THREAD PROTECTORS
13.1 When required by the inspection/test process, the thread protectors shall be
removed and stacked or placed in such a manner as to prevent contamination.
Any damaged or defective thread protectors should be segregated.
13.2 If protectors become contaminated or if the type of thread compound will be
changed, the protectors shall be cleaned with an approved solvent. The
protectors shall be stacked such that cleaning fluid will drain from the protectors
and prevent contamination of thread lubricant during re-installation. Protectors
which become contaminated after cleaning shall be re-cleaned prior to
installation.
13.3 Care shall be used when removing thread protectors to prevent damage to pipe
and sealing surfaces with pipe wrenches.
14.0 INSPECTION SURFACE PREPARATION
14.1 For tool joint inspection, clean the internal and external threads and seals. This
area is detailed in Figure 14.1 as area A.
14.2 For inspection of the tube body, insure that any drill pipe rubbers have been
removed. Remove any loose scale, sticky coatings, grease, oil, or dirt from the
entire length of the tube from upset to upset. Clean the internal surfaces as
required to remove dried drilling mud or cement residue which may affect the
inspection adversely.
14.3 Except for liquid penetrant testing, an absorbent substance may be applied to
the cleaned area to speed drying.
14.4 Cleaning materials and other foreign debris incompatible with the inspection
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
Effective Date
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SOP No.
III-001
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Page No. 19 of 27
General Requirements
process shall be removed from the connections and pipe ends with compressed
air. Prior to dry magnetic particle inspection or liquid penetrant inspection,
surfaces to be inspected shall be completely dry.
14.5 Uncoated threads that have been cleaned shall not be left overnight without
protection from moisture, unless the material is under a covered facility. Thread
compound, soluble inhibitor or a tarp/plastic covering shall be applied.
NOTE: If tarps/plastic covering are used and cleaned areas are re-contaminated, recleaning shall be required.
14.6 Solvents and hazardous residue resulting from cleaning shall not be hazardous
to the material being inspected nor contact the earth and shall be collected and
disposed of in accordance with the inspection location regulations for handling of
hazardous waste.
15.0 RE-INSTALLATION OF THREAD PROTECTORS
15.1 After all inspection processes are completed which originally required thread
protectors removed, ensure that the threads are clean and dry. Lubricate the
threads with the thread compound. Lubricate the full threaded area, including
seals and thread roots, for the entire thread circumference.
15.1.1 A thread compound which meets API RP 7A1 (50% Zinc based) shall be
used, unless specified otherwise by the customer.
15.2 In cold climates, it may be necessary to warm the thread compound in order to
apply it. Thread compounds shall not be thinned for any reason.
15.3 Thread compounds shall be stirred prior to use to ensure uniform mixing of
components.
15.4 The thread compound container shall be covered when not in use.
Contaminated thread compound shall not be used.
15.5 Visually inspect each thread protector prior to installation for damage. Thread
protectors shall be installed wrench tight.
15.5.1 Damaged thread protectors shall be rejected.
15.5.2 Care shall be used when installing thread protectors to prevent damage
to pipe surfaces with pipe wrenches. Strap type wrenches shall be used
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
Effective Date
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General Requirements
Effective Date
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General Requirements
III-002, shall be identified by two (2) white bands in addition to the one
(1) center punch mark between the month and year steel stamp
markings.
18.1.2 Acceptable material, according to the results of the specific inspection(s)
or test(s) performed which meets the criteria for Class 2 in accordance
with the applicable 7.2.3 - 1 through 7.2.3 18 in SOP III-002, shall be
identified by one (1) yellow band in addition to the two (2) center punch
marks between the month and year steel stamp markings.
18.1.3 Acceptable material, according to the results of the specific inspection(s)
or test(s) performed which meets the criteria for Class 3 in accordance
with the applicable Table 7.2.3 - 1 through 7.2.3 18 in SOP III-002,
shall be identified by one (1) orange band in addition to the three (3)
center punch marks between the month and year steel stamp markings.
18.1.4 Material containing cracks, washouts (holes) or an API defect(s) not
removable by grinding or filing and identified by red paint markings.
18.1.5 Material containing a customer specified defect(s) not removable by
grinding or filing and identified by customer specified paint markings.
18.2 Inspection Classification Markings. Inspection markings shall not be placed over
manufacturer markings, unless an imperfection exists under such a marking. In
the absence of customer specifications, the following shall be used:
18.2.1 The color of the classification band shall be in accordance with 18.1 and
placed on the pipe and tool joint as shown in Figure 18.2.1. Paint or ink
of long-lasting quality shall be used and shall not be applied on threaded
areas.
18.2.2 Classification bands should be at least 2 inches (5,1 cm) wide and
placed approximately 2 feet (0,6 m) from the pin tool joint.
18.2.3 Tool Joints. Tool joints shall be classified separately from the drill pipe.
Tool joints which do not contain any defects do not require a
classification band. Tool joints which are defective shall receive
classification bands in accordance with Table 18.2.3, next to the bevel.
a. Tool joints which contain cracked threads may be classified for shop
repair if the re-cut tool joint would still have sufficient tong space.
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001
Effective Date
August 1, 2005
SOP No.
III-001
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General Requirements
Effective Date
August 1, 2005
SOP No.
III-001
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General Requirements
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 24 of 27
General Requirements
Internal Upset
Weld Neck
Weld Line
Slip Area
Tool Joint
Weld Zone
Internal Upset
Tool Joint
Weld Line
Weld Neck
Critical Area
Weld Zone
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 25 of 27
General Requirements
Minimum
Frequency
(months)
4
4
12
12
4
4
4
4
4
4
6
4
4
Equipment Description
Micrometer Standard (End Measuring
Rod)
Lead Gauge
Lead Gauge Setting Standard
Dial Caliper
Micrometer Depth Gauge
Micrometer
Ultrasonic Flaw Detector
Ultrasonic Waveform Monitor
Portable Ultrasonic Thickness Gauge
Electronic Gaussmeter
API Spec 7 Master Ring and Plug
Gauges
API Spec 7 Working Ring and Plug
Gauges
Radiation Survey Meter
Encoder Wheel (for pipe length)
Minimum
Frequency
(months)
12
4
24
4
4
4
6
6
6
6
84
4*
6
1
* Working gauges may be verified after 500 documented usages, however, they shall at least be
verified annually.
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 26 of 27
General Requirements
Marking Location
On the taper of the pin tool joint or in the milled slot on the
pin tool joint.
On flat of spiral, as close as possible to the pin.
In milled slot, 3/16 inch (0,2 mm) deep, near mid-length.
In milled slot, 3/16 inch (0,2 mm) deep, 2 to 3 feet (0,6 to
0,9 m) from pin.
On the taper of the box connection.
In milled slot, or on the outside surface outside of the tong
space. The milled slot must not alter the strength of the
valve body
Figure 14.1
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 27 of 27
General Requirements
DS-1
So. Louisiana
Red
Blue
Yellow
Green
Green
Scrap (reject)
Red
Red
Red
Undersize
Red
Red
Green
Condition
Shop Repairable
Field Repairable (refacing required)