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Información Energía Solar
Información Energía Solar
a r t i c l e
i n f o
Article history:
Received 27 December 2013
Accepted 10 June 2014
Keywords:
Optical efciency of PTC
Parabolic trough collector
Solar energy
Thermal efciency of PTC
Thermo-economic analysis
a b s t r a c t
The main criteria to assess a new solar thermal power plant are its performance and cost. Therefore, there
is a need to present to the open literature a detailed modeling procedure and cost analyses to help
researchers, engineers, and decision makers. The main objectives of this work are to develop a code
and to evaluate the optical and thermal efciencies of parabolic trough collectors (PTCs) solar eld considering average hourly, daily, monthly, or annually averaged weather data; in addition to detailed cost
analysis of the solar eld. In this regard, a computer simulation code was developed using Engineering
Equations Solver (EES). This simulation code was validated against Thermoex code and data previously
published in the public literature, and excellent agreements ware observed. The types of the PTC considered in the simulation are EuroTrough solar collector (ET-100) and for LUZ solar collector LS-3. The present study revealed that the maximum optical efciency that can be reached in Dhahran is 73.5%, whereas
the minimum optical efciency is 61%. This study showed also that the specic cost for a PTC eld per
unit aperture area and the specic cost of different mechanical works can be cut by about 46% and
48% at 10 hectare and by about 72% and 75% at 160 hectare, respectively, compared to that at 2.8 hectare.
On the other hand, the specic civil costs remain constant independent of the plant size. It was found that
the ratio of the cost of the PTC to the solar eld area decreases signicantly as the solar eld size
increases. This decrement is very signicant until the solar eld size reaches 60 hectare and then the
slope of the decrement is becoming insignicant. Therefore, it is recommended to have a solar eld size
of 60 hectare or larger.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
The main four concentrating solar thermal power technologies
are parabolic trough collectors, Fresnel reector, solar tower, and
dishes. Parabolic trough collector (PTC) currently represents the
most mature technology for solar thermal power production
among them. The rst commercial power plant using PTC technology was built in 1984 in California. Currently, several power plants
under operation and many others under construction. However,
there is no study reported the optical and thermal efciencies or
the economics of using parabolic troughs under Saudi weather
conditions where solar energy is abundant. Thus, parabolic trough
CSP technology has been selected for the present thermo-economic
study. Performance and cost analyses are the two main criteria in
selecting a power plant technology type and therefore there is a
Corresponding author. Address: Mechanical Engineering Department, King
Fahd University of Petroleum & Minerals (KFUPM), P.O. Box: 279, Dhahran 31261,
Saudi Arabia.
E-mail address: esmailm@kfupm.edu.sa (E.M.A. Mokheimer).
http://dx.doi.org/10.1016/j.enconman.2014.06.023
0196-8904/ 2014 Elsevier Ltd. All rights reserved.
need to have clear method that shows how to model and analyze
a plant. Given the importance of the heat transfer analysis in PTC
system, since the 1970s a number of models has been proposed.
Edenburn [1] predicted the efciency of a parabolic trough collector by using an analytical heat transfer model for evacuated and
non-evacuated cases. The results showed good agreement with
measured data obtained from Sandia National Laboratories (SNL)
collector test facility [2]. Clark [3] identied and analyzed the
effects of design and manufacturing factors that inuenced the
thermal and economic performance of PTC. Dudley et al. [4] developed an analytical model of SEGS LS-2 parabolic trough collector.
The thermal loss model for the heat collection element (HCE)
was one-dimensional and steady-state heat transfer model based
on thermal resistance analysis. This model was validated with
experimental data collected by SNL[2] for two types of receiver
selective coatings combined with three different receiver congurations; glass envelope with either vacuum or air in the receiver
annulus, and glass envelope removed from the receiver. The results
showed a reasonable agreement between the theoretical and
experimental heat losses. Thomas and Thomas [5] developed a
623
Nomenclature
ANI
Aa
Ar
Air
CP
Dci
Dco
Di
DNI
Do
E
fend loss
r
Ta
Ti
Tco
Tci
T
Tfm
Toi
Tsky
UL
Uo
Vf
Wa
Greek letters
ac
absorptance of the absorber surface coating
(sac)n
the effective product of s and ac
c
intercept factor
r
StefanBoltzman constant.
624
625
the absorbed energy is lost to the surroundings by radiation, convection, and conduction.
The absorbed radiation, Qabs, is dened as the incidence solar
energy on the collector that is actually absorbed by the heat transfer uid through the HCE. The absorbed radiation is a fraction of
the direct normal irradiance that is adjusted due to the effects of
incidence angle, row shading, solar eld availability, collector
cleanliness, the collector eld, and HCE surface properties. The
gross energy absorbed by the receiver tube is as follows:
where Qabs is the solar radiation absorbed by the receiver tubes [W/
m2], gopt is optical efciency, and ANI is aperture normal irradiance
(W/m2) that can be calculated by:
626
1=2
On the right hand side of this equation, there are three angles,
which are namely, the declination angle (d), the angular hour
(x), and the zenith angle (hz). Expressions for calculating these
angles can be found in [16].
As mentioned earlier, the energy absorbed in the solar receiver
is affected by the optical properties and imperfections of the solar
collector ensemble. The optical efciency of a PTC eld (gopt) can be
dened as the fraction of the direct solar irradiance incident on the
aperture of the collector which is absorbed at the surface of the
HCE. Substituting Eq. (4) into Eq. (3), one can get:
i5
Y
ci
i1
IAM
gh
gnominal
627
Table 1
Incident angle modier functions for different solar collectors.
IAM for LS-2
2
h
h
5:369 105 cosh
[4]
1 8:84 104 cosh
h
h
1 3:178 104 cosh
3:985 105 cosh
[22]
h
h
2:859621 105 cosh
[24,25]
1 5:25097 104 cosh
r fn 1
Fig. 5. Incident angle modiers for different parabolic trough solar collectors.
the row shading varies as the sun position changes. The shading
factor is dened as [7,17]:
frow shadow
Lspace coshz
cosh
Wa
10
Lspace coshz
frow shadow min max 0:0;
; 1:0
cosh
Wa
11
Z r tanh
12
x2
r fn
4f
13
fend loss 1
r
LSCA
tanh
!
15
"
fend loss
!
#
fn
W 2a
max 0; 1
1
tanh
LSCA
48 fn2
16
gth;collector
Qu
ANI Aa
17
Some of the absorbed energy heats the receiver tube and the
uid owing inside it. The balance is lost to the surroundings via
radiation, convection, and conduction. The wall tube radiates to
the glass envelope and the surroundings. In this model, the small
convective heat transfer from the tube to the ultra-low pressure
gases in the annulus is ignored (evacuated glass envelope). The
glass envelope loses heat to the environment by convection and
radiation. According to Ref. [16], net heat transfer to the uid in
receiver tube (Qu) is:
Ar
Q u F R Aa Q abs U L T i T a
Aa
18
F 00
_ Cp
FR
Ar U L F 0
m
1
exp
_ Cp
m
F 0 Ar U L F 0
19
F0
UO
UL
20
14
where r is the local mirror radius [m], LSCA is length of a single solar
collector [m], and fn is focal length of the collectors [m].
W 2a
48fn2
628
11
Do ln DDo
1
D
o
i
A
Uo @
U L hfi Di
2k
0
21
the average temperature between the cover and ambient temperatures, which is dened as:
Re
Aa W a Do L
22
Ar A p D o L
23
qVDco
l
25
The heat loss (Qloss) is estimated for each step using a one
dimensional heat transfer model. For each station along the tube,
one can compute a one-dimensional heat balance using energy balance with a gray body radiative exchange from the receiver tube to
the glass envelope, and a combined radiative and convective heat
losses from the glass envelope to the environment. The heat
absorbed by the uid conducts through the tube wall and heats
the uid by convection heat transfer from the inner wall of the
absorber tube to the bulk uid.
Fig. 7 depicts the cross section at a location along the tube. The
ambient temperature is the same as other site temperature. The
external heat transfer coefcient is assumed constant along the
tube length; also the radiative properties of the surfaces are
assumed constants. The mathematical code computes the thermal
conductivity of the tube based on its material and its local temperature. The mathematical code computes internal heat transfer
coefcient based on the uid properties at the local uid conditions. Considering Fig. 7 the heat losses between the receiver and
the ambient are discussed next.
First of all, one needs to calculate heat losses between glass
envelope and environment. As stated above, the heat will transfer
from the glass envelope to the atmosphere by convection and radiation. The convection will be either forced or natural, depending on
whether there is wind or not. Radiation heat loss occurs due to the
temperature difference between the glass envelope and sky. The
total heat losses between glass envelope and environment can be
found using the following equation [16]:
24
where sky temperature equal ambient temperature 5 C, and StefanBoltzmann constant (r) equal 5.67 108 [16].
Where hw is the convective heat transfer coefcient between
the receiver outer cover tube and the ambient air. To estimate
the wind heat transfer coefcient, it is necessary to nd Reynolds
number of the wind in which the physical properties depends on
hw
Nuout k
Dco
26
27
28
Q loss
2pkc LT ci T co
ln DDcoci
29
The heat loss by radiation from the receiver and inner surface of
the glass envelope is
Q loss
r
1rci
Dr
Dci
30
The heat losses in Eqs. 24, 29, and 30 are equal. If they do not
equal, it is necessary to make another guess of the outside cover
temperature (Tco) till the solution converge. Then one can calculate
UL from the following equation:
Q loss U L Ar T r T a
31
Reynolds number for heat transfer element is given by the following equation:
ReHTF
qf VDir 4 m_ f
lf
p Air
32
Air
p
4
D2ir
33
T fm
T fo T fi
2
34
Nuinside tube
0:11
Re 10000 Pr1
Pr1
2 3
Pr2
f2
2
1 12:7 8 Pr1 1
f2
8
35
f2 is the Friction factor for the inner surface of the absorber pipe, Pr1
is Prandtl number evaluated at the HTF inlet temperature, (T), Pr2 is
Prandtl number evaluated at the absorber inner surface temperature (Ti), where (Ti) can be assumed as a rst guess as: Ti = Tfm + 2
and Tfm is mean uid temperature.
After determining the value of the Nusselt number, heat transfer coefcient (hinside tube) can be calculated by the following
equation:
hinside tube
Nuinside tube kf
Dir
36
629
630
(a)
(b)
Fig. 8. (a) Monthly averaged optical efciency of LS-3 Parabolic Trough and (b) monthly averaged clearance index at Dhahran and Mojave Desert (at noon solar time using EES
for a clean collector).
4.2. Cost analysis and cost reduction for parabolic trough systems
The costs of electric power generated by a line-focus solar
power system are dependent on the capital equipment cost and
the performance, as well as, the operating and maintenance costs.
Innovative plant designs can also impact delivered energy costs.
The size of the plant plays also an important role in reducing the
overall installation and operation cost. The proposed parabolic
trough system under investigation in this study was proposed to
be integrated to a gas turbine cogeneration power plant that produces 150 MWe and steam with constant ow rate of (81.44 kg/
s) at 45.88 bar output pressure. A comprehensive thermo-economic investigation of different alternatives of integrating a parabolic trough solar eld to this plant has been carried out. The
details of this comprehensive thermo-economic investigation of
Fig. 11. Daily-averaged optical efciency of PTC throughout a year under Dhahran,
Saudi Arabia weather conditions, (using EES).
the gas turbine cogeneration plant is beyond the scope of this article and can be found in [30]. The present study focuses on the
effect of solar eld size on its cost.
The capital equipment for a concentrated solar power (CSP) system involves the important solar components (solar collector eld,
heat transfer piping, and storage subsystem) and more-or-less conventional thermodynamic power cycle components. We will focus
on the solar components and address the suitable opportunities for
both cost reduction and performance improvement.
Increasing plant size is one of the easiest ways to reduce the
cost of the solar electricity from parabolic trough power plants.
Previous studies have shown that doubling the size of the plant
reduces the capital cost by approximately 1214% [3133]. For
example, Pilkington solar international report [31] has shown that
the specic cost for a parabolic trough power plant with 40 MW
can be cut by 14.5% at 80 MW and by 28% at 160 MW. A similar
analysis identied that the specic cost for a parabolic trough
power plant can be cut by 12.1% if the plant size is increased from
50 MW to 100 MW and by 20.3% if it is increased from 50 MW to
200 MW [32,33]. According to Ref. [34] (Renewable Energy Technology Characterizations), the specic cost for a parabolic trough
power plant with 10 MW can be cut by 19% at 20 MW, by 37% at
40 MW, by 48% at 80 MW, and by 61% at 160 MW.
Like any other industry, PTC business actors are not willing to
disclose internal information on the cost structures in an unlimited
way. Still, some commercial cost information has been made available, which is analyzed and referenced hereunder.
To study the cost reduction of a PTC as solar eld size increases,
a simple solar thermal plant has been used. This plant has a parabolic solar eld, one pump, one water supply, and process output.
Fig. 12. Variation of installation costs of PTC with solar eld size.
631
Fig. 13. Variation of installation costs of mechanical works with solar eld size (for
PTC).
Fig. 14. Variation of installation costs of civil works with solar eld size (for PTC).
is worth noting that the change in the cost per unit area of the solar
led becomes negligible beyond the solar eld size of 60 hectare.
The key components to reduce the solar eld material cost are
the support structures including tracking system, and receivers.
Fig. 17 shows the percentage of the material cost of PTC. This gure
illustrates the structure and drives systems represent about 36% of
the collector eld material cost, the receiver tubes and ttings represent about 28% of the collector eld material cost, the reector
system represents about 23% of the collector eld material cost.
The remaining percentage (13%) is for headers, piping, and miscellaneous materials and equipment cost.
As illustrated in Fig. 17, the structure and drives system represent 36% of the collector eld materials cost. This factor is examined further with the solar eld size. It was found that the
specic structure and tracking system cost per unit aperture area
with 2.8 hectares can be cut by almost 140 USD at 10 hectares
and by almost 218 USD at 160 hectares which is a signicant
reduction in the cost.
The receivers (heat collection elements) are a major contributor
to trough solar eld performance. The heat collection elements
constitute a major portion of the direct capital cost; the vacuum
632
Fig. 15. Variation of total collector area with solar eld size (for PTC).
Fig. 18. Comparison between the present study and literatures in terms of PTC
installation cost per unit reective area.
Fig. 16. Variation of installation cost per unit area with solar eld size (for PTC).
it decreases from 408 USD/m to 352 USD/m when the solar eld
size increases from 60 hectare to 160 hectare.
The other important factor is the reector cost per unit aperture
area. According to the results of the present study, the specic
receiver cost with 2.8 hectare can be cut by about 98 USD (48%)
at 10 hectare and by about 152 USD (75%) at 160 hectare compared
to the cost at 2.8 hectare.
The variation of the headers, piping, and miscellaneous material
cost per unit receiver length with the solar eld size shows that the
specic receiver cost with 2.8 hectare can be cut by around 450
USD at 60 hectare (70%), and by around 480 USD (75%) at 160 hectare compared to the cost at 2.8 hectare. The variation of mechanical labor cost per unit aperture area also increase with the solar
eld size. It was found that the mechanical labor cost almost
halved by increasing solar eld size from 2.8 hectare to 10 hectare
(from about 450 USD to 230 USD). The unit cost continue to decline
signicantly by increase solar eld size from 10 hectare to 60 hectare. After that the declination is almost gradual from 130.6 USD/m
to 112 USD/m by increasing the solar eld size from 60 hectare to
160 hectare.
Unpresented results of the costs of civil works per unit aperture
area have been shown to be invariant with increasing solar eld
size. The civil works include foundation work (material and equipment which was found to be constant at the rate of about $ 17.5/
m2 of the aperture area); excavation/backll work (material and
equipment) that was xed at about $ 12/m2; and civil labor was
constant at about $ 18/m2. As shown, the costs of different civil
works per unit aperture area are constants when the solar eld size
is increasing.
Fig. 18 shows the comparison between the results in current
study and the results reported in [31,32,35] in terms of PTC installation cost per unit reective area. As shown, the cost per unit area
of the solar eld collector in the current study matches very well
the results from the others studies.
5. Conclusions
study described the typical cost structure of a PTC, and the cost
reduction of PTC as solar eld size increases. This study came to
the following conclusions:
The variation in optical efciency in winter months is noticeably larger than that in summer months. The maximum optical
efciency that can be reached in Dhahran is 73.5%, whereas the
minimum optical efciency is 61%.
The validation of EES code with THERMOFLEX has been conducted; the optical efciency of the PTC obtained by EES for
ET-100 solar collector showed an excellent agreement with
those obtained by THERMOFLEX code.
The specic cost for a PTC eld per unit aperture area with
2.8 hectare can be cut by about 46% at 10 hectare and by about
72% at 160 hectare (compared with the cost at 2.8 hectare).
The study showed that the relative contribution of the different
cost shares to the economies of scale varies with the same trend
as for the mechanical works and is constant for the civil works.
The economy of scale can be realized in mechanical labor cost,
structure and drives system cost, receiver cost, and reector
cost in which the specic cost per unit aperture area can be
cut by about 75%.
The specic cost of different mechanical works drops by about
48% at 10 hectare and by about 75% at 160 hectare capacity.
On the other hand, the specic civil costs remain constant,
where these cost items almost remain constant in absolute
numbers, independent of the plant size.
Since the costs of the solar eld depend on the plant size, only
small changes can be observed regarding the labor, and the collector material, as material cost is the dominant cost fraction in
these areas.
The PTC cost per unit area in the current study demonstrated an
excellent agreement with those results from the others studies.
is recommended.
The study demonstrates that the cost declines rapidly when the
solar eld size increases from 10 hectare to 60 hectare, after
that the cost declination becomes gradual with increasing the
solar eld size. Therefore, it is recommended to consider the
use of parabolic troughs collectors for concentrated solar power
applications of large scale where the cost per unit area of the
solar eld reaches its minimal values.
Acknowledgment
The support of King Fahd University of Petroleum and Minerals
through DSR under grant # FT100022 to carry out this investigation is highly acknowledged. This work has been supported in part
by the KFUPM-MIT Research Collaboration Center through grant #
R12-CE-10.
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