Rear Heater, Components

EuroVan MV (USA), EuroVan CV (Canada), located in loading area

Zoom

Sized for Print

Upper air outlet vent (in passenger compartment)

Removing See Fig. 2

In loading area

Lower air outlet vent (in passenger compartment)

Removing See Fig. 2

In loading area
3

4
5
6
7

Seal
Coolant return hose
Coolant supply hose
Warm air blower -V47Heater core

All seals must be bonded all around and gap free

NOTE: Always change coolant.

8

Air distribution housing

Removing See Fig. 1

9

Removing and installing See Fig. 4

10

11
12

13

Warm air blower switch - E100-

Removing See Fig. 5

16

Air bleeder screw

Heater blower series resistance -N72-

Located in left side of engine compartment

15

T-adaptor
Coolant hoses in engine compartment
Control valve (vehicles without A/C)

Removing See Fig. 6

14

Coolant pipe

Removing

Sliding door footwell insert

17

Air intake duct

Removing See Fig. 3

18

Fig. 1 Rear heater, removing

Zoom

Sized for Print

1
2
3
4

Coolant return hose

Coolant supply hose
Heater core
Rear heater

Removing

Disconnect wire harness connector from rear heater

Remove coolant hoses -1- and -2- from heater core -3-

Remove air outlet vent See Fig. 2

Remove screws and remove rear heater

Fig. 2 Air outlet vent, removing

Clamp

Zoom

Sized for Print

1
2
3
4

Upper air outlet vent

Lower air outlet vent
Sliding door footwell insert
Seal (only on vehicles with partition)

Removing

Remove upper air outlet vent screws

Using a screwdriver, unlock latch -arrow- and remove upper air outlet vent

Remove lower air outlet vent screws Remove lower air outlet vent

Fig. 3 Air intake duct, removing

Zoom

Sized for Print

1
2
3

Air intake duct

Clamp
Rear heater

Removing

Remove sliding door footwell insert

Remove air duct screws

Loosen clamp -2- and remove air duct -1-

Fig. 4 Coolant pipe, removing and installing

Zoom

Sized for Print

1
2
3

Sheet metal screw

Coolant pipe
Hexagon nut

Removing

Remove fuel tank

Remove torsion bar

Remove nuts -3- and screw -1-

Remove coolant pipe -2-

Reinstall in reverse sequence

Fig. 5 Warm air blower switch -E100-, removing

Zoom

Sized for Print

Carefully pry out warm air blower switch -1- from instrument panel -2- with screw driver

Remove connector

Fig. 6 Control valve, removing

Zoom

Sized for Print

Control valve

2
3
4
5
6

Cable
Lever
Coolant return hose, (from coolant pipe - Auxiliary heater core to control valve)
Coolant return hose, (from control valve to motor)
Coolant return hose, (from main heater core to control valve)

Removing

Loosen clip and remove cable

Loosen spring clamps and remove coolant hoses

Remove control valve from over flow reservoir bracket

NOTE:

Release coolant system pressure and drain coolant before beginning repair

Refill with coolant after installing/replacing control valve.