A Comparison Between The Crane Design Codes - BS 2573 and BS en 13001

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RTS Innovation Ltd Avenberat mamasoa Nucor Sains ple ins A COMPARISON BETWEEN THE CRANE DESIGN CODES - BS 2573 AND BS EN 13001 - iaoane ee oe - Author : LTaylor | "isometric Page 1 of 4 ‘August/2006 [RTS Innovation Ltd Introduction Argo proportion af he eaupment designed win NS i anaiaod i the sess department sing BS 2573 Rus for he aesign a tance Ths cade cline 4 suc for ealelaing wring ond permis stresses, 6S 2573 comes m 2 pte part ~srctres Sd pat 2 ‘mectarsms! Bah pas incude a method for cling aig 1S 2573 12 soon a be phaed om favour of new European code, namely BS EN 1300) = rane Setely~ General desgn This eodo bem untad standard in use thoughout Eure 0 ‘only the mechanical doesn of ranee ano ener ty canary fo 2eeentl heath an Satelyimachinerydrecve roquromets. The cae wlleme i's pats (lobe contad), ‘ame, Part General PineblesRequromants Pat 2 Load elects an Li Slates ord Pant Prot of Comeatenae Fun: ifferences +The cassteston of rane fit simple process x BS 2573, BS EN 13001 is proces i more complex and requres xa nut + 852873 actors he oad using on impact factor, these oad are then used to cleate ‘he wavng sess. The approach ofS EN 15001 I iferent and instendappies ty and dja favor heads and subsequent stresses +n 85.2573 ne waning streses ae compared ta pemisible sess based ona porceiage ld a the materiale. shear permiebe= 37% ofthe mates Yt). a SBS.EN "S001 aml sveseooree icant bad onthe matarae Vit ses UTS depending on wtichis the more kote mode Th eque 8 moe deed Spproach ard ke nto recount tne marie reseance costa te estance oe ake nfo secount he material sructureinaaton tothe dracon bs eras Sar ape). The Impact ioughnessrequrement can ao be aseosoed + Uke.85 2573, 8S EN 13001 looks a each mechaiam component on an dia basi art 32 ofthe code locks a ropes. This procedures more datalgthann 8S 2873 and ‘fferentates batwoonverial olsing and non vera alsing. (Cure he ony ‘mechanism under comparsen rp, efter mecnenina a cen ner ‘dovelopmentandwilkey some ot a2 BS EN 19007 pet 23) InBS 2573 err Siresens such as bandingthear canbe loked at separate om the companants sect. in 8S EN 13001 tare anol such metho, stead symame lator are apple tothe ‘ead eet. Theiore the mechanism sections fn new code oni ox at dina 1+ Sim 1 882573, wih 6S EN 13001 you ae emuied to choose an appropriate ansttoal deta Thee fen looked st aang hfe ation ana eter fates to ome up with faigue permissible ne case of BS 2573 or 2 permis fete seecs ‘angen BS EN 13001 A wit ether pars te process lo mare claed for BS EN T3001 ‘Compared tthe od code ‘a sectons ha tlw show abit comparizn beeen various areas win BS 2573 aed Page 2of 14 August 2006 RTS Innovation Led tol Sata nc Sore ins “is secon vor sila fr both codes, ethough GS EN 12001 has amore detailed roroach in dotormiing Ne laad spect factor. The bl Blow shows te comparison ‘Gane cassieaton '85 2573 Rules forthe design oferanes | 6 EN 13001 Crane Safety - General design Detemina tha dass afuiesion tom be | Gelernine Gast U fom th number of working |_oSSTumber of operating eee ‘Selan Finda state of odin rm the ond ‘Bearing Clas rom the average Specturn far) ‘éspicenents From he above the group claseatan | Determine Case rom ne oad specs acer found (A 0 8) (100) Assessing applied the loads “ho mathod for assessing he appli adi ilerent for bo codes, he abe below shows the erences =e | 18S 2573 Rules for the design of cranes | 8S EN 1300% Crane Safety Goneral design ‘Belarmine whic oad combinations ae | Dterninewhish oad conbinaions are paaant even Le wind, ineria ee) he. wind, era) ‘Goss an pact actor the bis or eres ven by the cent ‘Sat need ibe ape oe ndviua ose rst ony) “For sustres he above osds sd lo recombined and used td he reuted ‘tesses preter. ‘opi he lava pata saat taciors yt he Inara! ods (tn elo 100 when ooking a prot of ai) Caine a dial Foc mechanisms no lator are vse bt for ae omgonents wih a combination of sesces, | reared, appa isk cosfcient (0 he the forces are combined, ‘combined ead (hs can have the fact ot ubing the oad) NOTE For 8S EN 15001 Basic lad combinatons win the elavant factors are autines in table. Page dot 14 ‘Augusv2006 RTS Innovation Ltd ns Calculating the permissiblelimit stresses ~ structures The lale below shows the methods used io caldae the permissible stresses ermisibllLimt stresses Sut 18S 2572 Rules for the ds ign of eranes {care must be taken aon chosen steals ‘of higher senate han owen 85 4060 80 sopence 8) 'BS EN 13001 Crane Safety - General design Find the yl ser (Vo the matoral From nettles the Vek sass and UTS forthe Depending onthe load combination, 2 factor muct be epptod (ty ace) iss "ypeally 085 or 136 Corfe mustbe found. vs comarscs of general (gn) and» spe (a, confcent tats ‘combiad int eautant goto! (ge) ‘Apply heoads to cleat the stosces Combining th above the tnt desig a ferces Tha pormisabe akesses ave calodaied ae barcenlage of held mabpled by the thy tte (o.Pat hens xOF) Foctoedsesses 2000 gg = 25506 Assume all materi ar see grade S275 Assume altos are grade 88 Tension Inthe lg plates: Tense sess aren = Ay = 180mm « Onin = 15002 Tonslostoss = fy =F wae 25500N = 1008 Permissible lensile stress = 0.6 x, x DF =06x275 x0.95 » 156.75_N. Reserve tator= RF 186.75 196.78 9.20 Page 8 of 14 ‘Augusi2008 RTS Innovation Ltd : ‘Ament rina Nader Sousor Ins Treating te beam 2s simply Supported with a canta point oad gh: (255060 3000 mm bern naman» (884 3000) Bending stress = fy = 12129500 N =mm _ 44, 47_N 166m Pemasbisene sss 065% ¥,40F = 06512754085~ 6981-8 feats R= 28% 79 serine tn os From outer og Sear ae oihlogs A= 8S 2 Yom 11712! ‘Shear stress = f, = fi = 25806 8 A ata Permissbie shear stress = 0.37 x Y, x DF = 0:37 275x095 = 96.60"; Reserve factor = RF Bearing stro In tho titng ug Bearing area through lg = Ax= 40mm x YOmm = 400m? Boacng secs: es785 00mm? Permissible beating shess = 08 xY,xOF = 08x 275x095 = 200 20 Reserve tator= Rr = 2 Page 9114 ‘August2006 RTS Innovation Ltd A mamiber of rsarational Nuclear Sotitons pe ms Wield oat hekness 424mm 2 ld area = A= 426mm x2 (10mm + 150mm) = 1256 rn 5 __28806 N N SRE F356 rm? = 1 Pormissble weld etees SxUTS xDF =03 x4502095 1880 Irnsead of he ng hug sgl M0 Blt was used to hl the load tension, Minimum teste sre56 area As «51S? Tense sess 4 xox DF = 04x 640x098. 232 Reserve tastors RE = 82 _ wou Sher in bots Irnstead ofthe Mingo. srg MO Blt wae use old he lan her aot Parmissble shear sess = 0375. OF = 0.375 x640,095 = 228". Resarvetactar= RE = 228-5 04 meee! Page 10 of 14 ‘Augusv2006 RTS Innovation Ltd Airentart ibn Mic Sosens ms Loss ape o centr of bes 20049 ‘Assume a erane working speed = 0.25 ms Load combinston = At (gantalhaistng and depositing) ata Sey fctor= 7, =1.3 mess of te nest load-Load combrion A) Dynamic factor= = 2 (088x025) in +B 37 worstcase) ecto load =F

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