X30580A

TSIO52
PERMOLD SERIE
PARTS
CATALOG
TSIO-520-B,BB
-DDB
-EEB
-JJB
-KKB
-LLB
-NNB
-UB
-VB
-WB
FORM NO. X30580A

1987 TELEDYNE INDUSTRIES, INC.
AUGUST1987
CURRENT STATUS OF PAGES AS OF:

AUGUST 1987
THE ORIGINAL DATE OF THIS PUBLICATION IS MAY 1985
INSERT LATEST PAGES
MODELS:
PAGE
ii
12-12
ii
DESTROY SUPERSEDED PAGES
TSIO-520-B,BB,D,DB,E,EB,J,JB,K,
KB,L,LB,N,N B,UB,VB,WB
STATUSPAGE
AUGUST 1987
AUGUST 1987
AUGUST 1987
STATUS PAGE
PARTS CATALOG FORM X30580A
STATUSIPAGE
STATUS
(Please note the following statements from FAA Advisory Circular 20-62C entitled "ELIGIBILITY, QUALITY. AND
IDENTIFICATION OF APPROVED REPLACEMENT PARTS"):
"3. BACKGROUND. An increasing amount of replacement parts (including standard parts),

materials, appliances, and instruments are offered for sale as being of aircraft quality when
actually the quality and origin of these units are not known. Users of such units are usually not
aware of the potential hazards involved with replacement parts that are not eligible for use on
certificated aircraft. Frequently such units are deceptively advertised or presented as
"unused," "like new," or "remanufactu red." This implies that the quality of such units is equal
to an original or appropriately repaired or overhauled unit.
The performance rules for replacement of parts and materials used in the maintenance.and
alteration of U.S. certificated aircraft are specified in Federal Aviation Regulations (FAR) 43.13
and FAR 145.57. The responsibility for the continued airworthiness of the aircraft, which
includes the replacement of parts, is the responsibility of the owner/operator as outlined in
FAR 91.163, FAR 121.363, FAR 123.45, FAR 127.131 and FAR 135.143(a).
4. IDENTIFICATION OF APPROVED PARTS. Approved serviceable replacement parts are
identified as follows:
a. By an FAA Form 8130-3 (Formerly FAA Form 186), Airworthiness Approval Tag. An
Airworthiness Approval Tag identifies a part or group of parts that have been approved by
authorized FAA representatives.
b. By an FAA Technical Standard Order (TSO) number and identification mark that indicates
the part or appliance has been manufactured under the requirements of FAR 37.
c. By an FAA/PMA symbol, together with the manufacturer's name, trademark or symbol,
part number, and the make and model of the type certificated product on which the part is
eligible for installation, stamped on the part. An FAA Parts Manufacturer Approval
(FAA/PMA) is issued under FAR 21.305. The make and model information may be on a tag
attached to the part.
d. By shipping ticket, invoice, or other document which provides evidence that the part was
produced by a manufacturer holding an FAA Approved Production Inspection System
issued under FAA 21, Subpart F, or by a manufacturer holding an FAA Production
Certificate issued under FAR 21, Subpart G.
e. By a certificate of airworthiness for export issued by a foreign government under the
provisions of FAR 21, Subpart N.
11. KNOW YOUR SUPPLIER. It has come to our attention that many reproduced parts and
components, particularly instruments which have been manufactured by persons other than
the original manufacturer, are available for purchase and installation on U.S. certificated
aircraft. Often, an original part is used as a sample to produce duplicates. The reproduced
parts appear to be as good as the original part; however, there are many unknown factors to be
considered that may not be readily apparent to the purchaser; i.e., heat treating, plating,
inspections, tests and calibrations. All too often the faulty part is not discovered until a
malfunction or an accident occurs.
12. SUMMARY. In accordance with FAR's, certification of materials, parts, and appliances for
return to service, for use on aircraft, is the responsibility of the person or agency who signs the
approval. The owner/operator as denoted in paragraph 3 of this advisory circular, is
responsible for the continued airworthiness of the aircraft. To assure continued safety in
aircraft operation, it is essential that great care be used when inspecting, testing, and
determining the acceptability of all parts and materials. Particular caution should be exercised
when the identity of materials, parts, and appliances cannot be established or when their origin
is in doubt."
iii
INDEX
Page
INTRODUCTION..............................
Vi
ABBREVIATIONS AND SYMBOLS ......................
viii
RELATED PUBLICATIONS..........................viii
REPAIR PARTS SETS AND MATERIALS ...................
ix
OVERSIZE AND UNDERSIZE PARTS LIST.................
NUMERICAL PARTS LISTING........................xiii

CUSTOMER SPECIFICATIONS .......................
xxiii
BASIC GROUP ASSEMBLY PARTS LIST
Page
72-00-02
CRANKCASE
-02-01
Crankcase Studding Assembly, TSIO-520-B,D, E,J,K,L,N ....
-02-01
Crankcase Studding Assembly, TSl0-520-BB,DB3,EB3,Jl,KB
LB,NB,UB,VB,WB.......................02-04
-02-02
Crankcase Attaching Parts, All Models ............
-02-03
Crankcase Associated Parts, TSIO-520 (All)..........02-08
02-02
02-06
72-00-03
CRANKSHAFT
-03-01
Crankshaft Group, TSIO-520-B,D,E,J,K,L,N ..........
03-00
-03-01
Crankshaft Group, TSl0-520-lBB,DB3,EB3,Jl,KB,LlB,NB,
UB,VB,W ..........................
03-02
72-00-04
CONNECTING ROD
-04-01
Connecting Rod Assembly, TSIO-520-l3,D,E,J,K,L,N......04-00
-04-01
Connecting Rod Assy., TSlO-520-BBl,Dl3,El3,JB,KB,Ll3,
NB,UB,VBWB ........................
04-00
72-00-05
CAMSHAFT
-05-01
Camshaft Group, All Models.................05-01
72-00-06
PISTON
-06-01
Piston and Pin Assembly, All Models.............06-00
72-00-07
LIFTER (See Camshaft)
72-00-08
CYLINDERS
-08-01
Cylinder Assembly, All Models ................
08-00
72-00-09
GEAR TRAIN
-09-01
Starter and Starter Adapter Assy., TSlO-520-B3,D,E,J,K,
N,UB,VB...........................09-00
-09-01
Starter and Starter Adapter Assy., (Optional A/C Drive).....09-02
-09-01
Starter and Starter Adapter Assy., TSIO-520-L, WB.......09-04
-09-02
Alternator Assembly, All Models ...............
09-06
IV
72-00-09
GEAR TRAIN (Continued)
-09-03
Magneto and Accessory Drive Assy., All Models ........
09-07
-09-04
Ignition System, TSIO-520-B,E ................
09-08
-09-04
Ignition System, TSIO-520-D,UB................09-10
-09-04
Ignition System, TSIO-520-J,K,L,N,WB ............
09-12
-09-04
Ignition System, TSIO-520-VB ................
09-14
.-09-05
Freon Compressor Kit Assembly ...............
09-16
-09-06
Alternator Bracket Kit Assembly ...............
N/A
72-00-10
LUBRICATION SYSTEM
-10-01
Oil Pump Assembly, All Models................10-00
-10-02
Oil Cooler, TSIO-520-B,D,E,J,K,N,UB,VB ...........
10-02
-10-02
Oil Cooler, TSIO-520-L,WB..................10-03
-10-03
Oil Sump, TSIO-520-B,E,J,K,L,N,VB,WB............10-04
-10-03
Oil Sump, TSIO-520-D,UB ..................
10-05
72-00-11
VALVE MECHANISM ISee Camshaft and Cylinder)
72-00-12
INDUCTION SYSTEM
-12-01
Induction System, TSIO-520-B,E ...............
12-00
-12-01
Induction System, TSIO-520-D ................
12-02
-12-01
Induction System, TSIO-520-J,N ...............
12-04
-12-01
Induction System, TSIO-520-K ................
12-06
-12-01
Induction System, TSIO-520-L,WB ..............
12-08
-12-01
Induction System, TSIO-520-UB ...............
12-10
-12-01
Induction System, TSIO-520-VB ...............
12-12
-12-02
Air Throttle Assembly, TSIO-520-B,E .............
12-14
-12-02
Air Throttle and Control Assy., TSIO-520-D,UB ........
12-16
-12-02
Air Throttle and Control Assy., TSIO-520-J,K,N ........
12-20
-12-02
Air Throttle and Control Assy., TSIO-520-VB .........
12-22
-12-03
Fuel Injection System, TSIO-520-B,E .............
12-24
-12-03
Fuel Injection System, TSIO-520-BB,EB............12-26
-12-03
Fuel InJection System, TSIO-520-D ..............
12-28
-12-03
Fuel InJection System, TSIO-520-DB .............
12-30
-12-03
Fuel Injection System, TS10-520-J,N .............
12-32
-12-03
Fuel Injection System, TSIO-520-JBNB............12-34
-12-03
Fuel Injection System, TSIO-520-K ..............
12-36
-12-03
Fuel Injection System, TSIO-520-KB .............
12-38
-12-03
Fuel Injection System, TSIO-520-L ..............
12-40
-12-03
Fuel Injection System, TSIO-520-LB,WB............12-42
-12-03
Fuel In lection System, TSIO-520-UB .............
12-44
-12-03
Fuel InJection System, TSIO-520-VB..............12-46
-12-04
Fuel Control Assembly, TSIO-520-B,E,J,K,N,VB ........
12-48
-12-05
Fuel Pump Assy., TSIO-520-B,E,J,K,N,VB ...........
12-49
-12-05
Fuel Pump Assy., TSIO-520-D,UB...............12-50
-12-05
Fuel Pump Assy., TSIO-520-L,WB...............12-51
-12-06
Fuel Manifold Valve Assy., All Models..............12-52
* -12-07
Fuel Manifold Valve Fitting Locations, All Models .......
12-53
72-00-13
EXHAUST SYSTEM
-13-01
Exhaust System, TSIO-520-L,WB...............13-00
-13-01
Exhaust System, TSIO-520-UB ................
13-02
-13-02
Turbocharger Related Parts, TSIO-520-L,WB..........13-04
INTRODUCTION
TCM has formalized the following Parts Catalog under the GAMA system. The system allows
for certain standardization within the industry that may provide uniformity in arrangement of
systems and components of systems within each manufacturer's service manuals.
The format breaks down the engine systems in component groups that allow the user to crossreference between any manual by TCM using this format. The individual component groups
are given numerical identification and allow the groups to be broken down into their individual
parts. Each group will have three sets of numbers.
The first two numbers is the chapter listing giving the overall category, the second two numbers
is the section number of the chapter giving the particularfunction, the third set of numbers lists
the particular item referred to by the section and chapter numbers.
Example:
72- Is the number for the chapter listing for "engine reciprocating."
-00- Is the number for the section listing given for the "general" description of the chapter
listing.
-12
Is the number given for the particular item referred to under the section and chapter
numbers; in this case "induction system".
Theref ore the number 72-00-12 refers to a general discussion on the induction system of the
engine, reciprocating.
This parts catalog is presented in looseleaf form. Changes will be issued as they occur to those
pages which are affected only. In this manner, the parts catalogs can be kept current with
manufacturing and service requirements. Changes to this parts catalog will be sent to the
purchaser on receipt of the registration card from the front of the manual.
Page ii of this publication depicts the current status of pages as of the date listed. Each page in
the catalog is dated when it is changed. To be current, the date of the page should match the
date listed for that page on the Status Page. With each change to the catalog issued, a change
to the current Status Page will necessarily be issued.
In this edition, currently available parts are listed for TSIO-520 permold crankcase model
engines. If accessories or parts attached to any engine installed in an aircraft manufactured in
the United States under a production model number do not appear in this catalog, determine
whether they are available from the aircraft manufacturer before placing an order with a
Teledyne Continental Authorized Distributor.
Vi
The Basic Group Assembly Parts List contains Figures where each of the major assemblies and
groups of the basic engines are illustrated in "exploded" form. Each figure has its own set of
index numbers to indicate the sub-parts. The list of parts in the assembly or group appears on
the same page with the illustration or on an adjacent page. The first column of each assembly
group list contains the figure number (not repeated on all lines) and, following a dash, the index
numbers of the sub-parts in numerical order. Do not order parts by index number, use the part
number which appears in the second column and use the name of the part which appears in the
column under the title "DESCRIPTION". Do not order any parts listed when "NOT SOLD",
herein abbreviated as "NS", appears in the "QUANTITY PER ASSEMBLY" column, because
these parts are not suitable for installation without factory equipment, orthey are major parts of
assemblies and are more economically supplied in the assembled condition, or they are
assemblies which would have to be disassembled for installation. To replace any detail part
"NOT SOLD", order the smallest assembly containing the part (listed above it with names
beginning one column to left). To replace any assembly "NOT SOLD", order whatever subassemblies and detail parts (listed below it, with names indented) that are in need of replacement. Quantities of parts in the Basic Group Assembly Parts List are for specific application in
one assembly. Similar assemblies are combined, and quantities of sub-parts are for one
assembly.
Oversize and undersize parts must be ordered by the numbers listed herein, with correct
descriptions, to avoid errors. Corresponding standard size part numbers in the Basic Group
Assembly Parts List are preceded by a symbol (t) to indicate the availability of the nonstandard size. (Refer to list of abbreviations and symbols).
Repair Parts Sets are usually wanted in such groups for overhaul work and should be ordered
by set part numbers.
A Numerical Parts List is provided and part numbers are arranged in numerical order along with
a figure and index number. If the number of any desired part is known, the name may be located
by referring to the Basic Group Parts List. When using this listing and referring to an illustration
with the figure and index references, you will note in some cases, there is more than one
illustration of an assembly due to differences between certain engine models. If this isthe case,
you must look under the illustration listing your particular model engine to locate the part
number and name.
NOTE ... The aircraft manufacturer occasionally changes certain accessories per customer
request.
Vii
LIST OF ABBREVIATIONS AND SYMBOLS

SYMBOL
DEFINITION
SYMBOL
DEFINITION
AR (ar)
dia.
hd.
hex.
ID
As Required
Diameter
Head
Hexagon(al).
Inside Diameter
Inches
Long
Millimeters
Outside Diameter
Optional
Oversize
NS-
Not Sold
Parts included in a set
Pitch diameter (thread)
Reference
National Pipe Tap (or thread)
Undersize
Number
Oversize parts available
Undersize parts available
End of group of attaching parts
in.
1g.
mm
OD
OP
Os
PD
RF (rf)
NPT
US
No.
t
t
RELATED PUBLICATIONS
Engine Manuals:
1. Overhaul Manual for TSIO-520 Series Aircraft Engine, (Permold Crankcase). Form
X30574A.
2. Illustrated Parts Catalog for TSIO-520 Series Aircraft Engine, (Permold Crankcase).
Form X30580A.
3. Teledyne Continental Motors Aircraft Engine Service Bulletins.
4.
Fuel Injection Manual, Form X30091A.
The above publications may be ordered through your Teledyne Continental Motors Distributor
or ordered directly, if prepaid from:
Teledyne Continental Motors
Aircraft Products Division
P. 0. Box 90
Mobile, AL 36601
Attn: Publications Department
Vill
REPAIR PARTS SETS AND MATERIALS

PART NO.
646550A1
646551A1
646552A1
646553A1
646554A 1
646563A1
642602A2
642602A2P005
642602A2P01 0
642602A2P01 5
639742
DESCRIiPTION
Set
Set
Set
Set
oD Gasket Set
CD Gasket
O Gasket
OD Gasket
0 Gasket
Complete Overhaul
Supplemental
Supplemental
Supplemental
Supplemental
Gasket Set - Top 0/H - Single Cyl.

Ring
Ring
Ring
Ring
O Ring
Set - Single
Set - Single
Set - Single
Set - Single
Set - Single
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
SIZE
MODEL
Standard
Standard
Standard
Standard
Stanla rd
B,D,E.J, K<,
L,N,UB,VB, WB
B,D,E,VB
J ,
L,WB
UB
Standard
ALL
Standard
.005" 0S on 00
.010" 0S on 0D
.015" 0S on OD
Standard
ALL
ALL
ALL
ALL
ALL
B,D, E,J ,K,L,l
B,0, E,J ,K, L,lN
BB,DB,EB,JB,KB,LB,
646593A1
646593A1 M010
646592A1
Bearing Set - Crankshaft

Standard
.010" US on ID
Standard
646592A1 M010
.010" US on ID
BB,DB ,EB ,JB, KB, LB,

NB,UB,VB,WB
626531-1
53501 1S
6.41543
Enamel-Gold, Engine
Enamel-Gold, Engine
Lockwire-0.032 in. Dia. Steel
Silk Thread
1 Quart
1 Gallon
Order by 1 lb. Roll
1 Spool (260 yd.)
ALL
ALL
ALL
ALL
642188
646940
646941
646942
646943
646944
Gasket Sealant
F/I Sealant
Adhesive/Sealant
Gasket Maker
Anti Seize Lubricant
Primer
1.5 oz. Tube

1.69 oz.
1.69 oz.
1.69 oz.
4 oz.
6 oz.
ALL
ALL
ALL
ALL
ALL
ALL
NB,UB ,VB ,WB
626531-2
NOTES:
This set does not include intake hoses.
Supplemental sets must be ordered in addition to complete set.
0 For use with chrome cylinders.
ix
OVERSIZE AND UNDERSIZE PARTS

PART NO.
1NAME
3967P005
35967P010
35967P01 5
35967P020
35967 P030
Insert-Valve
Insert-Valve
Insert-Valve
Insert-Valve
Insert-Valve
DESCRIPTION
Seat
Seat
Seat
Seat
Seat
.005"
.010"
.015"
.020"
.030"
OS
0S
OS
OS
0S
on
on
on
on
on
GD
OD
OD
OD
GD
350998 P0015
350998P003
350998P005
Bushing-C/Shaft
Bushing-C/Shaft
Bushing-C/Shaft
.0015" 0S on GD
.003" 0S on GD
.005" 0S on OD
352655P003
352665P007
352655P01 2
Stud
Stud
Stud
.003" OS on PD
.007" 0S on PD
.012" 0S on PD
401801 P003
401801 P007
401801 P012
Stud
Stud
Stud
.003" 0S on PD
.007" OS on PD
.012" OS on PD
PART NO.
NAME
DESCRIPTION
401893P003
401893P007
401893P012
Stud
Stud
Stud
.003" 05 on PD
.007" OS on PD
.012" 05 on P'D
401899P003
4018991007
Stud
Stud
.003" 05 on PD
.007" OS on PO
401927P003
401927P007
Stud
Stud
.003" OS on PD
.007" 05 on PD
401932P003
401 932P007
Stud
Stud
.003" 0S on PD
.007" 05 on PD
401 936 P003

401936P007
Stud
Stud
.003" 05 on PD
.007" 05 on PD
401945P003
Stud
401945P007
Stud
.003" 05 on PD
.007" OS on PD
401 804P003
401 804P007
401804P012
Stud
Stud
Stud
.003" 0S on PD
.007" 0S on PD
.012" 0S on PD
401962P003
401962P007
Stud
Stud
.003" OS on PD
.007" OS on PD
401813P003
401813P007
Stud
Stud
.003" OS on PD
.007" 0S on PD
401963P003
401963P007
401963P012
Stud
Stud
Stud
.003" 05 on PD
.007" 05 on PD
.012" OS on PD
401814P003
401814P007
401814P012
Stud
Stud
Stud
.003" 0S on PD
.007" OS on PD
.012" OS on PD
401965P003
401965P007
401965P012
Stud
Stud
Stud
.003" 05 on PD
.007" OS on PD
.012" OS on PD11
401843P003
401843P007
Stud
Stud
.003" 0S on PD
.007" 0S on PD
401968P003
401968P007
Stud
Stud
.003" OS on PD
.007" 05 on PD
401852P003
401 852P007
401852P012
Stud
Stud
Stud
.003" OS on PD
.007" OS on PD
.012" 0S on PD
401971 P003
401971 P007
Stud
Stud
.003" 05 on PD
.007" 05 on PD
401 860 P003

401 860 P007
Stud
Stud
.003" 0S on PO
.007" 0S on PD
401975P003
401975 P007
401975P012
Stud
Stud
Stud
.003" 05 on PD
.007" 0S on PD
.012" 05 on PD
401861 P003
401861 P007
401861 P012
Stud
Stud
Stud
.003" OS on PD
.007" 0S on PD
.012" 0S on PD
401977P003
401977P007
401977P012
Stud
Stud
Stud
.003" 05 on PD
.007" 05 on PD
.012" 05 on PD
401 873P003
401873P007
Stud
Stud
.003" 0S on PD
.007" 0S on PD
402034P003
402034P007
Stud
Stud
.003" 05 on PD
.007" 05 on PD
401881 P003
4018811P007
Stud
Stud
.003" 0S on PD
.007" OS on PD
402044P003
Stud
Stud
Stud
.003" 05 on PD
.007" 05 on PD
.012" 0S on PD
401885P003
401 885P007
401885P012
x
Stud
Stud
Stud
.003" 0S on PD
.007" OS on PD
.012" 0S on PD
402044 P007
402044 P012
NM
NAME
ECITO~
OESCRIPTION
PART 110.
NAME
IPART NO.
~~DESCRIPTION
NAME
PART
NO.
4021 27P003
4021 27P007
402127P012
Stud
Stud
Stud
.003' 05 on PD
.007" OS on PD
.012" 05 on PD
640626P005
640626P01 0
640626P01 5
Ring-Piston
Ring-Piston
Ring-Piston
.005" OS on OD
.010" 0S on 0D
.015" 0S on OD
402151 P003
402151 P007
402151 P012
Stud
Stud
Stud
.003" OSon PD
.007" 05 on PD
.012" 05 on PD
402153 P003
4021 53 P007
4021 53P012
Stud
Stud
Stud
.003" 0S on PD
.007" 05 on PD
.012" 0S on PD
641951 P005
641951P010
641951 P015
641951 P020
641951 P030
Guide-Valve
Guide-Valve
Guide-Valve
Guide-Valve
Guide-Valve
.005"
.010"
.015"
.020"
.030"
402359P003
402359P007
Stud
Stud
.003" OS on PD
.007" OS on PD
642318P005
642318P010
642318 P020
Insert
Insert
Insert
.005" OS on OD
.010" 0S on OD
.020" 0S on OD
642398M010
Bearing-C/Rod
.010" US on ID
402711 P003
402711 P007
402711PO12
Stud
Stud
Stud
.003" 05 on PD
.007" 0S on PD
.012" OSon PD
642602 P005
642602P010
642602P015
Ring-Piston
Ring-Piston
Ring-Piston
.005" 05 on OD
.010" 0S on OD
.015" 0S on 00
404584P003
404584P007
Stud
Stud
.003" 05 on PD
.007" 05 on PD
536563P005
Dowel
.005" OS on GD
642603P005
642603 P010
6.42603P015
Ring-Piston
Ring-Piston
Ring-Piston
.005" 0S on OD
.010" OS on 0D
.015" 0S onOD
538304P030
Rod-Push
.030" OS
6427201M010
Bearing-C/Shaft
.010" US on ID
539800M01 5
Spring
.015" US on ID
629401 P005
629401 POlO
629401 P015
Ring-Piston
Ring-Piston
Ring-Piston
.005" OS on O0
.010" OS on GD
.015" OS on OD
643766P005
643766 P010
643766P015
643766P020
643766P030
Guide-Valve
Guide-Valve
Guide-Valve
Guide-Valve
Guide-Valve
629680M001
629680M010
629680M01 1
Collar
Collar
Collar
.001" 05 onID
.010" 05 on ID
.011" OS on ID
6439711P0lO
Ring & ExpanderPiston

629726A3P020
Camshaft
.020" 05 on OD
630046P01 0
Pin-Piston
.010" 0S on GD
630591 P005
630591 PO10
630591 P015
630591 P020
630591 P030
Insert
Insert
Insert
Insert
Insert
630826M010
Bearing-C/Rod
.010" US on ID
634503M010
Bearing-C/Shaft
.010" US on ID
639573 P010
Washer-Thrust
Rocker Arm
Washer-Thrust
Rocker Arm
Washer-Thrust
Rocker Arm
643971 P015
646593A1 M01O
646642P005
639573P020
639573P030
.005" 0S
.010" 0S
.015" 05
.020" OS
.030" OS
onOD
on OD
on OD
on OD
on OD
646642P01 5
648033 P010
648033P015
Bearing Kit-C/Shaft
Piston
Piston
.005"
.010"
.015"
.020"
.030"
0S
0S
0S
OS
0S
0S
05
OS
0S
0S
on OD
on 00
on OD
on 00
on OD
on
on
on
on
on
GD
GD
OD
OD
GD
.010" 0S on 0D
.015" 0S on OD
.010" US on ID
.005" 0S on OD
.015" OS on GD
.010" 0S on GD
.015" OS on OD
.010" 0S on GD
.020" 0S on OD
.030" OS on OD
xi
INTENTIONALLY
LEFT
BLANK(
xii
NUMERICAL PARTS LIST

PART
NUMBER
AN 101319
AN!101319
AINI121501
AN 121501
ANh 121501
AN 1211501
AN123862
AN `123902
AN123962
AN123962
ANI3-4A
AN3-6A
AN316-6R
AN320-9
AN363- 1032
AN381-25-10
AN4-17A
AN5-10A
AN5-13A
AN5-1 3A
AN5-14A
AN5-15A
AN5-23A
AN500-10-5
AN500A10-l2
AN500A10-12
AN500A 10-12
AN500A10-12
AN500A10-12
AN500A10-12
AN500A8-10
AN501-10-10
AN501 -10-10
AN501 -10-8
AN515-8R5
AN520-10-8
AN565E8H-16
AN565E8H16
AN565E8H16
AN565E8H-16
AN737TW1 14
AN737TW98
AN815-6
AN81 6-4B
AN816-6-6B
AN816-6B
AN832-4
AN833-4
AN833-6
AN837-6
AN842-8D
AN844-8
FIG &
INDEX
09-05-08
09-05-15
12-03-12
12-03-18
13-02- 16
13-02-32
02-02-11
09-01 -23
03-01-27
03-01 -28
13-01-16
12-01-53
09-05- 11
09-01-46
12-01-54
04-01-05
10-03-03
10-01-60
02-01-39
02-02-26
02-02-30
02-02-35
02-02-15
12-06-11
12-02-17
12-02-25
12-02-27
12-02-30
12-03-22
12-03-23
12-06-10
09-04-36
09-04-43
09-04-36
12-05-12
13-02- 14
12-02- 11
12-02-12
12-02- 15
12-02- 17
12-01 -36
12-01-31
13-02-10
10-02-12
12-02-35
12-01-34
13-02- 18
13-02-08
12-02-20
13-02-22
12-02-35
12-01-45
PART
NUMBER
AN91 0-2
AN91 0-2
AN91 1-2
AN912-2
AN912-2
AN1912-4
AN912-4
AN924-4
AN924-4
AN924-6
AN924-6
AN932-2
AN932-2
AN932C2
AN932C2
A N932C2
AN960-10
AN960-10LAN960- 10L
AN960-10L
AN960- 10L
AN960-10L
AN1960-10L
AN960-101L
AN960- 10L
AN960-10L
AN960-61 6
AN960-6161AN960-8
E06576
MS 122121
MS122122
MS 122160
MS122162
MS122163
MS16631-1 165
MS20033-1
MS20034-4
MS20034-5
MS520074-04-04
MS20074-04-06
MS20074-04-06
MS20364-428
MS203664-624C
MS20365- 1032A
MS20500-1 032
MS20500-428
MS20500-428
MS20822-4
NI S20822-6
NI S20822-8
MS20822-8
FIG. &
INDEX
12-01-33
13-02-19
13-02-18
10-02- 16
13-02-27
09-01-38
09-01 -39
13-02-06
13-02-20
12-02- 19
13-02-24
09-01-26
12-02-37
02-01-20
02-01-21
02-01-31
12-02- 10
12-01-52
12-02-16
12-02-23
12-02-26
12-02-29
12-03-21
12-03-22
13-02- 15
13-02-30
09-05-14
10-03- 15
12-06- 12
09-05-00
08-01-07
02-01-06
12-02-03
02-01-04
02-01-05
09-05-0.4
13-02-27
13-01-13
13-01-23
12-01-59
12-02-03
12-03-10
12-02-25
09-05-13
09-04-38
13-01 -28
13-01-15
13-01-25
12-02-39
13-02-08
09-01-38
09-01-39
PART
NUMBER
MS20823-6
MS20823-6B
MS20826-6B
MS21 0044N3
MS21 042-5
MS21 044N08
MIS21044N3
MS21044 \13
MS21044N3
MS21044N3
MS21 044N3
MS21 044N3
MS21209C5-15
MS21919kDF1 3
MS24665-302
IVIS28778-4
MS 28778-4
MS28778-6
MI S28778-6
MS 28778-6
MS28882-6
MS29512-06
MS29513-010
MS29513-138
MS29513-138
MS29513- 138
MS29513-138
MS35337-43
MS35337-44
MS35337-44
MS35337-44
MS35337-44
MS35337-44
MS35337-44
MS 35337-44
MS35337-44
MS35337-44
MS337-44
MS35337-44
NIS35337-44
MS35337-45
M35337-45
MS35337-45
MS35337-45
MS337-45
MS35337-45
M35337-45
MS35337-45
MS35337-45
M35337-45
M35337-45
NI S35337-45
FIG. &
INDEX
10-02-18
13-02-26
12-02-30
12-03- 15
12-05-12
12-05-13
12-02-08
12-03- 12
12-03- 15
12-03- 16
12-03-22
13-01-17
02-01-40
13-02-12
09-02-13
13-02-07
13-02- 19
12-02-34
13-02- 11
13-02-23
12-02-21
12-02- 18
02-02-07
12-01-51
12-02-24
12-02-26
12-03-19
09-04-35
02-03-20
02-03-25
08-0 1-31
09-03-19
10-01-20
10-01-34
1G-01 -41
12-01-05
12-01-06
12-01 -07
12-01-43
12-02-22
02-03-09
02-03-15
09-01-28
09-01-35
09-01-42
09-01-47
09-01-50
09-02-06
09-03-07
09-04-04
10-02-10
10-02-12
xiii
PART
NUMIBER
MS35337-45
MS35337-45
MS35337-45
MS35337-45
IVS35337-45
MS35337-45
MS35337-45
MS35337-45
MS35337-46
MS35337-46
MS35337-46
MS35337-46
MS35337-46
MIS35337-46
MS35337-46
MS35338-43
MS35338-43
MS35338-43
MOS35338-43
MS35338-43
NIS35338-44
MS35338-44
MS35338-44
MS35338-44
MS35338-45
MV
S35338-45
1MS35338-45
MS35338-45
MOS35338-46
MS35489-11is
MS35489-1 iS
MS35756-8
MS35756-8
1VIS35769-1 1
MS35769-1 1
MIS35769-1 1
MS35769-1 2
MIS35769-1 2
MS35769-15
MS35769-1 5
1VIS35769-1 8
IMS35769-26
MS51504138-8
MS51 5081310
MS9021-038
MS9021-038
MIS9021-150
MS9021-21 0
MS90728-66
IVIS9089-1 0
MS9134-01
MIS91 34-01
xiv
FIG &
INDEX
10-03-11
10-03- 12
12-01-14
12-01-15
12-01- 16
12-03-05
09-03-10
10-01 -47
10-02-07
12-01-37
12-01 -43
12-01-53
13-02-05
13-02-16
13-02-28
09-04-42
10-01 -29
12-02-11
12-06- 12
13-02-31
10-01 -59
10-01-62
10-01-63
12-01-35
09-04-04
12-01-14
12-01-15
12-01-16
10-02-09
12-01 -33
12-01 -36
05-0 1-02
09-01-11
02-01-35
10-03- 14
10-03-17
10-03-04
10-03-07
10-03-03
10-03-06
10-01-10
10-01-10
09-.-01-38
09-01-40
09-01-44
09-01-49
12-01-39
02-03-05
09-05-16
12-02-30
09-03-16
10-01-31
PART
NUMBER
MS9245-62
NIS9245-62
MIS9245-62
NIS9320-15
MS9358- 15
M31 68
M3168
NAS1006-10A
NAS1006-10A
NAS1006-11
NAS1587-4
NASi1587-6
NASi1587-6
Xl13041
X1473
X5146
13XX14340
13XX 18130
13XX 18130
13XX18130
13XX18130
13XX1896
13XX 1896
20202
2024
2024
2024
2024
2024
2024
2024
2025
20522
20522
20522
20522
20522
20522
20522
20522
20522
20655
21007
21007
21208A2
22535
22535
22535
22535
2265
2265
FIG. &
INDEX
09-01-45
09-01-48
09-05-20
09-01-47
09-01-44
09-04-45
09-04-46
13-01-16
13-01-33
13-01-16
13-01-14
13-01 -24
13-01-14
13-01-34
09-01-12
10-01-12
12-05-09
12-03-15
12-02-11
12-02-12
12-02-14
12-02-18
12-03-14
12-03-28
02-02-03
02-01-36
09-01-28
10-02-13
12-02-37
12-05-04
12-05-08
12-05-09
02-01-33
02-02-19
08-01-30
10-01- 19
10-01 -40
10-03-04
12-01 -04
12-bi-O5
12-01-06
12-02-24
10-01-30
08-01-20
08-01-23
10-01 -37
02-03-13
10-03-09
12-01-13
12-01-14
10-03-OS
10-03-08
PART
NUM BER
2265
22910
22910
23024
24239
24239
2439
2439
2439
2439
2439
2439
2439
2439
2439
2439
2439
2439
2439
2439
2439
2439
2441
2441
2441
2441
2441
2441
2441
2441
2441
2471
2472
2472
2472
2472
2472
2472
2472
2473
2473
2473
2473
2473
2473
2473
2473
2473
2473
2473
2473
2473
FIG. &
INDEX
10-03-18
09-04-37
12-03-21
10-01-05
02-02- 13
10-01 -55
02-02-28
02-02-32
02-02-37
02-03-16
09-01-29
09-01-30
09-01-36
09-01-43
09-01-48
09-01-51
09-02-07
09-03-08
09-04-05
10-02-11
10-02-13
12-03-06
02-02-14
02-03-04
09-01-47
09-01-52
09-03- 11
10-01-48
10-02-08
10-02- 10
10-03- 16
10-01-28
09-03- 18
10-01-33
12-01 -25
12-01-60
12-02-02
12-02-29
12-03-09
02-01-38
02-02-16
02-02-21
02-02-24
02-02-27
02-02-31
02-02-36
02-03-08
02-03- 14
08-01-26
09-01-27
09-01-29
09-01-34
PART
NUMBER
2473
2473
2473
2473
2473
2473
2473
2437
2473
2473
2473
2473
2474
2474
24764
24767
24767
24802
24835
24835
24835
24835
24878
2500
2500
2500
2500
2500
2500
25102
25164
25239
35967
350998
352655
352655
36151 L
36151 L
3615 iL
400573-8
401506
401507
401507
401507
401507
401507
401507
401507
401507
401507
401752
401752
FIG &
INDEX
09-01-35
09-01-41
09-01-46
09-01-49
09-02-05
09-03-06
10-01 -61
10-02-09
10-02-11
10-03-10
10-03-11
12-01-15
10-02-06
10-02-08
02-03-28
12-01-34
12-01-42
08-01-17
12-01 -06
12-01 -07
12-01 -08
12-02-23
02-02718
12-02-11
12-03-15
12-03- 15
12-03-18
12-03-19
12-03-25
09-03-04
12-01-23
09-05-17
08-01-09
03-01 -02
09-01-02
09-01-27
12-01 -08
12-01 -09
12-01-10
13-02-05
10-03-10
02-02-13
09-03-09
10-01 -46
12-01 -36
12-01-42
12-01 -52
13-02-04
13-02-15
13-02-27
02-01-30
09-01-37
PART
NUMBER
401801
401801
401804
401813
401814
401814
401814
401843
401852
401860
401860
401860
401861
401873
401873
401881
401885
401885
401885
401893
401893
401893
401899
401927
401932
401936
401936
401945
401962
401963
401965
401965
401968
401971
401975
401977
402034
402044
402127
402127
402151
402153
402359
402711
402941
404584
477290
477291
501867
501867
502020
502020
FIG. &
I1N0EX
10-01 -03
12-02-02
02-01 -07
09-01-25
02-01-08
09-01-02
09-01-05
12-01-17
09-03-05
02-01-09
02-01-09
10-03-08
02-01 -09
02-01 -20
02-01 -21
09-01-03
02-01-11
02-01-12
02-01-13
03-01-25
03-01-26
10-01 -23
09-01-26
02-01-14
02-01-16
02-01-18
02-01-19
02-01-22
02-01-15
02-01-23
02-01-22
02-01-27
02-01-19
09-01 -06
02-01-11
02-01-24
02-01-25
02-01-13
02-01-09
09-01-04
02-01-26
02-01-27
02-01-17
10-01 -24
02-01-32
02-01 -10
13-02-03
13-02-04
09-01-19
12-03-09
09-01-41
09-01-43
PART
NUMBER
502287
502293
520112-3
521649
524818
530346
530346
530346
530346
530658
531001
531001
531003
531003
531178
531378
532432
532432
533355
534609
534610
534685
534740
534743
534743
534750
534857
534863
535008
535118
535634
535847
535847
535885
535887
535900
535908
536379
536379
536388-.47
536388,.47
536388-. 62
536388- .62
536388-.75
536388- .75
536388-. 75
536388-,75
536388-.75
536388-. 75
536388- 75
536388-.75
536413
FIG. &
INDEX
09-01-13
09-01-22
08-01-03
09-01-22
05-01-04
10-03-13
12-01 -15
12-01-16
12-01-17
04-01-02
02-02-05
08-01-40
10-02-08
10-02-10
09-03-14
10-01 -22
02-01-34
10-03-15
02-03-30
08-01-36
08-01-37
09-01 -21
02-03-23
10-03-06
10-03-09
09-0-4-0 1
08-0 1-28
09-03-01
10-01-16
08-01-32
10-01-15
09-04-03
12-03-04
10-01 -26
10-01 -27
10-01-16
10-01 -25
03-01-19
03-01-20
12-03-13
12-03-19
12-01-20
12-01-21
12-01 -21
12-01 -22
12-01 -23
12-01-29
12-01-36
12-01-37
12-01-38
12-01-42
12-01 -01
xv
PART
NUMBER
536552
536563
536563
537019
537296
537539
537629
537650
537690
537690
537690
537690
537690
537690
537750
537750
537750
537802
538100
538100
538304
538600-2
538600-2
538600-2
538600-2
538600-2
538650
538944-5.31
538944-6.19
539003
539003
539003
539058
539058
539058
539605
539740
539742
539800
539805
539942
539942
539942
539942
539988
625238
625327-1
625327-2
625327-2
625327-2
625327-2
625327-2
xvi
FIG &
INDEX
09-01-09
03-01-16
03-01-17
08-01-27
08-01-35
10-01 -58
12-03- 10
10-03- 10
12-02-10
12-02-21
12-03-14
12-03-17
12-03-18
12-03-24
02-02-22
10-03-12
12-01-16
12-01 -26
12-01 -22
12-01 -24
08-01-39
12-02-15
12-02-24
12-02-28
12-03-21
12-03-22
02-02-33
02-02-01
02-02-02
02-02-23
10-03-13
12-01-15
02-03-03
09-01-46
09-01 -51
02-03-10
08-01-25
08-01-18
09-01-16
09-01-08
12-02-07
12-02-15
12-02-18
12-02-26
08-01-10
12-02-03
12-02-05
12-02-09
12-02-22
12-03-13
12-03-16
12-03-17
PART
NUMBER
625327-2
625393
625457
625457-1
625457-1
625457-1
625601
625601
625601
625601
625615
626147
626486
626486
626486
626486
626486
626486
626527
626536A2
626557
626577-2
626577-2
626577-2
626577-2
626577-2
626634
626634
626634
626634
626634
626634
626634
626634
626634
626634
626812
626812
626812
626813
626813
626813
626813
626813
626813
626813
626813-1
626879- 1
626889
626889
626922-1
626922-1
FIG. &
I1NDEX
12-03-23
08-01-15
12-02-06
12-02-06
12-02-07
12-02-07
12-02-06
12-02-14
12-02-17
12-02-25
08-01-29
08-01-38
12-03-25
12-03-26
12-03-28
12-03-29
12-03-32
12-03-34
12-01-12
12-06-04
12-06-03
12-03-15
12-03-26
12-03-27
12-03-33
12-03-35
12-02-07
12-02-08
12-02-09
12-02-10
12-02-19
12-03-11
12-03-14
12-03-15
12-03-21
12-03-27
12-02-01
12-02-03
12-02-04
12-02-04
12-02-09
12-02-14
12-02-16
12-02-17
12-02-22
12-02-28
12-02-08
12-05-14
03-01-24
03-01-25
12-02-06
12-03-10
PART
NUMBER
626922-1
626922-1
626922-1
626922-1
627119
627378
627496
627496
628109
628260
62832 1-.38
628321-.38
628435
628436
628436
628436
628436
628437
628437
628437
628437
628437
628438
628438
628476
628555-1
628555-1
628555-12
628555-13
628555-2
628555-3
628555-3
628555-4
628555-4
628555-5
628555-5
628556
628556
628556
628556
628556
628572
628572
628572
628572
628572
628572
628572
628670
628672
628739
628739
FIG. &
INDEX
12-03-13
12-03-14
12-03-20
12-03-26
12-05-06
12-06-05
10-02- 15
10-02-20
04-01-04
08-01-33
02-03-32
12-02- 12
12-05-01
12-02-38
12-05-04
12-05-05
12-05-08
09-01-39
12-05-03
12-05-04
12-05-05
12-05-06
10-02-18
12-02-38
12-05-05
12-01-36
12-01-41
12-03-12
12-01-35
12-03-18
12-01 -28
12-01 -37
12-01-19
12-01 -20
12-01-21
12-01 -22
12-01-26
12-01-27
12-01 -28
12-01-37
12-01-40
12-01-31
12-01 -33
12-01-39
12-01 -40
12-01 -49
13-02-02
13-02-13
13-02-35
13-02-34
09-04-36
09-04-37
PART
NUMBER
628740
628740
629007
629007
629008
629008
629008
629008
629009
629009
629009
629009
629010
629010
629010
629010
629011
629011
629077
629104
629117
629125
629138
629138
629163
629163
629163- 1
629163-1
629163-5
629163-5
629163-5
629163-5
629163-5
629163-5
629201
629202
629275
629275
629275
629275
629275
629275
629275
629325
629325
629325
629340
629360
629360
629401
629422
629436
FIG &
INDEX
09-04-41
09-04-42
09-04040
09-04-41
09-04-39
09-04-40
09-04-44
09-04-45
09-04-38
09-04-39
09-04-43
09-04-44
09-04-37
09-04-38
09-04-42
09-04-43
09-04-45
09-04-46
09-03-13
03-01-13
08-01-16
12-05-04
12-01-02
12-01 -04
12-01 -45
12-01 -47
12-01-40
12-01-43
12-01-09
12-01-10
12-01-11
12-01-12
12-01- 19
12-01 -32
02-03- 18
02-03- 17
12-01-36
12-01 -38
12-01-44
12-01-54
13-02-06
13-02-17
13-02-29
12-01-03
12-01 -04
12-01-05
04-01-03
03-01-30
03-01-31
06-01-05
09-03- 12
09-02-01
PART
NUMBER
629494
629495
629502
629504
629505
629506
629518-1 H
629518-1 H
629518-1 H
629518-1 H
62951 8-1 Hi
629518-1 H
62951 8-1 H
62951 8-1 H
62951 8-3H
62951 8-4162951 8-4H629638
629680
629680
629726A3
629747
629748
629837
629847
630046
630055
630060
630124
630184
630261-35
630261-37
630261-38
630261-40
630455
630455
630591
630655
630680
630681
630691
630693-10.44
630693-11.67
630763
630817-1
630817-3
630826
630849
630849
630870
630871
630873
FIG. &
INDEX
09-04-29
-09-04-26
09-04-22
09-04-21
09-04-20
09-04-19
02-01-21
02-01-29
09-01-40
10-02-04
10-02-06
12-01-18
12-01-30
12-01-38
10-02- 15
09-01-37
09-01-41
09-02-11
03-01-23
03-01-24
05-01 -01
05-01-08
05-01-07
09-04-34
02-01-37
06-01-06
12-01-02
12-01 -03
12-02- 13
12-06-05
03-01-11
03-01-10
03-01-09
03-01-11
12-02-01
12-02-02
08-01-08
09-02-09
09-01-18
09-01-17
09-02-12
02-02-10
02-02-10
12-03-01
12-01-35
12-01-29
04-01-06
10-02-01
10-02-02
02-03-24
02-03-22
02-01-03
PART
NUMBER
630881
630892
630894
630894
630899
630965
630965
630965
630965
630965
630966- .56
630966-4.00
630979-1
630979-9
630979-9
630979-9
630979-9
630979-9
630979-9
631008
631014
631016
631034
631 056A1
631059
631059
631075
631088-.44
631152
631154
631246
631252
631263
631293
631307
631308
631329
631330
631351
631351-9A7
631351 -9A8
631351 A26
631367
631521
631547
631645
631646
631650
631653
631656
631737-2
631739
FIG. &
INDEX
12-01-30
02-03-06
09-01-15
09-01-15
02-01-02
12-01-23
12-01-24
12-01 -25
12-01 -34
12-01-37
10-03-02
02-02-25
12-02-23
12-03-10
12-03-22
12-03-25
12-03-26
12-03-30
12-03-31
10-03-01
10-01-14
10-01-04
10-01-01
10-01-17
10-02-02
10-02-03
10-01-14
05-01-06
02-03-02
02-03-01
12-03-14
09-01-10
12-03-02
12-05-06
12-05-07
12-05-03
12-06-01
12-06-02
12-06-00
12-03-20
12-03-20
12-03-20
10-03-02
08-01-13
09-02-02
10-01-49
10-01-50
10-01-36
10-01 -08
09-02-00
09-04-28
09-04-32
xvii
PART
NUMBER
631782
631783
631784
63181 8-1 1A
631836
631836
631837
631837
631845
631972
632017
632017
632017
632017
632018
632018
632085
632092-4
632105
632106
632115
632115
632120
632224
632224
632239
632240
632266
632330
632379
632425
632437
632443-4
632443-4
632443-4
632443-4
632443-6
632444-2
632444-2
632554-1
632554-1
632554-1
632554-1
632554-2
632554-2
632554-2
632554-2
632554-2
632554-2
632554-2
632554-2
632555-12
xviii
FIG &
INDEX
10-01 -52
10-01-53
10-01-54
12-03-03
12-01-20
12-01-22
12-02-21
12-01-23
05-01-05
12-01-11
10-02-17
12-02-29
12-05-01
12-05-02
03-01-20
03-01-21
10-01-39
05-01-03
09-04-33
09-04-27
12-05-03
12-05-06
02-02-08
10-02-05
10-02-07
10-01-57
10-01-56
10-01-43
09-03-03
10-01 -51
12-06-04
09-02-03
02-02-20
03-01-26
03-01-27
10-03-05
02-02-17
12-01-11
12-01- 12
12-02-05
12-02-07
12-05-11
12-02-07
12-02-08
12-02-09
12-02-13
12-02-14
12-02-15
12-02-16
12-02-21
12-02-27
12-02-04
PART
NUMBER
632555-14
632555-14
632555-15
632555-2
632555-24
632555-40
632555-50
632555-51
632555-52
632555-7
632556
632556
632556
632557
632557
632557
632557
632557
632557
632558
632558A1
632577-2
632577-2
632590
632595
632595
632616
632616
632653A1
632663
632706
632710
632710
632710
632710
632710
632729-10
632729-12
632729-13
632729-13
632729-13
632729-2
632748-14
632748-14
632748-14
632748-14
632748-15
632748-16
632748-17
632762
632766
632766
FIG. &
INDEX
12-02-15
12-02-20
12-02-13
12-03-18
12-02-12
12-02-0.4
12-02-08
12-02-26
12-02-06
12-02-06
12-02-07
12-02-12
12-02- 14
12-02-05
12-03-09
12-03- 12
12-03-13
12-03-19
12-03-25
12-03-11
12-03-00
12-03-29
12-03-30
09-02-02
09-0 1-32
09-01 -33
12-05-02
13-02-20
09-03-02
10-03-14
10-02-01
12-01-33
12-01 -35
12-01 -41
12-01-50
13-02-26
12-01 -35
12-01-31
12-01-55
13-01-31
13-02-01
12-01-46
12-03-09
12-03-24
12-03-25
12-03-30
12-03-21
12-03-29
12-03-21
10-01-13
12-01-34
12-01-48
PART
NUMBER
632766
632767
632767
632767
632809
632810
632818-lAl
632818-1 QA1
632818-1llAl
632818-1 1A2
63281 8-2A2
632853A1
632853 Al
632855-1lA4
632855-1lA4
632871
632871
632871
632876
632892
632892
632893
632893
63291 6-lAl
632916-11 A2
63291 6-1 lA5
63291 6-8Al
632946
632964-1
632964-2
632970
632977
632977A6
633036
633189
633207
633233-29
633233-3
633233-31
633233-6
633233-7
633240
633281
633281
633282
633283
633287
633291
633291
633299
633342-10
633381
FIG. &
INDEX
12-01-49
12-01-33
12-01-47
12-01-48
12-01- 19
12-01 -20
12-03-03
12-03-03
12-03-03
12-03-03
12-03-03
12-02-00
12-03-07
12-01-32
12-03-00
12-01-11
12-01-12
12-01-13
10-03-10
03-01-18
03-01-19
03-01-17
03-01-18
12-03-08
12-03-08
12-03-08
12-03-08
10-03-01
02-03-07
02-03-07
10-01-00
10-01-02
10-01 -00
12-05- 10
03-01-02A
12-01-16
02-03-29
02-03-29
02-03-29
02-03-29
02-03-29
02-03-30
12-01-39
12-01-42
12-01-43
12-01 -23
10-02-00
12-01-10
12-01-11
12-02-13
09-02-03
12-03- 11
PART
NUMBER
633381-11
633381-11A2
633381-12
633381-1 2Al
633381-3
633381-3Al
633381-4
633381-4Al
633381-8
633381 -8Al
633397
633397
633397
633409
633409
633409
633444
633579
633579
633579
633579
633579
633579
633579
633579
633579
633579
633579
633579
633580
633580
633580
633580
633580
633580
633580
633580
633580
633580
633580
633580
633583
633583
633583
633585
633585
633585
633585
633586
633586
633586
633586
FIG &
INDfEX
12-03-17
12-03-00
12-03- 11
12-03-00
12-03-24
12-03-00
12-03- 11
12-03-00
12-02-04
12-02-00
12-01 -22
12-01 -25
12-01 -27
12-02-02
12-02-18
12-03-19
12-03-08
09-04-07
09-04-08
09-04-09
09-04-10
09-04-11
09-04-12
09104-13
09-04-14
09-04-15
09-04-16
09-04-17
09-04-18
09-04-07
09-04-08
09-04-09
09-04-10
09-04-1 1
09-04-12
09-04-13
09-04-14
09-04-15
09-04-16
09-04-17
09-04-18
09-04-24
09-04-43
09-04-44
09-04-19
09-04-20
09-04-44
09-04-45
09-04-19
09-04-23
09-04-46
09-04-47
PART
NUMBER
633589
633590
633591
633592
633593
633620
633650
633704
633718
633719
633719
633719
633720-1
633720-1
633720-1
633721
633721
633787
633787
633787
633789
633790
633845
633924
633925
633926
633927
633927
633928
633958-3
633958-3
633958-3
633958-3
633958-3
633958-5
633958-5
633958-5
633958-5
633958-5
633958-5
634080
634080
634150
634209
634209
634209
634325
634326
634326-1 0A2
634326-4A7
634326-6A2
634488
FIG. &
INDEX
09-04-25
09-04-20
09-04-21
09-04-22
09-04-26
03-01-01
12-05- 11
12-01 -20
12-01-29
12-01-26
12-01-28
12-01-29
12-01 -28
12-01 -30
12-01-31
12-01-31
12-01 -32
12-01 -32
12-01 -34
12-01 -35
12-05-07
12-02-28
09-01-20
0904-33
09-04-3 1
09-04-32
09-04-35
09-04-41
09-04-34
12-01 -24
12-01-25
12-01-26
12-01-35
12-01-38
12-01 -21
12-01-27
12-01 -28
12-01 -29
12-01 -30
12-01 -32
03-01-21
03-01-22
10-01-07
12-01- 12
12-01-13
12-01-14
12-06-06
12-06-00
12-03-20
12-03-29
12-03-23
12-01-19
PART
NUMBER
634503
634505
634511
634536
634536
634628
634675
634675
634794A12
634794A1 3
634798A1 1
634798A1 2
635076-1
635076-5
635158S4S13.00
635158S4S14.00
635158S4S22.00
6351 58S4S36.00
635334
635360
635362
635363
635381-2
635623
635630
635630
635700
635915A2
63591 5A2
635921
635950
635968A12
635968A1 3
635988-8
635989
635990-5
635996
636035
636035-1
636035-1
636035-1
636035-1
636035-1
636036
636036-1
636036-1
636036-1
636036-1
636036-1
636037
636037-1
636037-1
FIG. &
INDEX
03-01- 14
08-01-41
02-02-09
10-02- 17
12-05-02
10-02- 14
09-04-00
09-04-06
12-03-00
12-03-00
12-03-00
12-03-00
12-02-24
12-02-24
12-03-27
12-03-16
12-03-17
12-03-26
09-01-31
09-04-31
09-04-27
09-04-30
13-02-02
03-01-12
12-01-30
12-01 -39
09-04-30
12-02-01
12-03-07
12-01-37
12-02-05
12-03-00
12-03-00
09-04-36
09-04-38
09-04-37
10-02-03
12-03-23
12-03-11
12-03-23
12-03-26
12-03-27
12-03-32
12-03-23
12-03-11
12-03-23
12-03-26
12-03-27
12-03-32
12-03-23
12-03-11
12-03-23
xix
PART
NIUMBER
636037-1
636037-1
636037-1
636062
636134Al 1
636134A12
636 134AI3
636134A14
636143A2
636143A2
636143A3
636143A3
636150
636188-17
636188-17
636350
636353
636353
636355
636355
636376
636380
636380
636415
636465
636465
636465
636577-2
636603
636687
636687
636692
636805
636900
636900
636919
636922
636951
636953
637132
637244
637356
637357
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
xx
FIG &
INDEX
12-03-26
12-03-27
12-03-32
12-01-34
12-03-00
12-03-00
12-03-00
12-03-00
12-01-27
12-03-00
12-01-27
12-03-00
09-04-35
13-01-22
13-02-17
12-05-09
12-01-17
12-01-18
12-01-16
12-01-17
10-03- 15
12-01- 18
12-01-19
09-04-00
12-01-32
12-01-38
13-01-30
12-03-27
09-04-00
09-04-34
09-04-40
09-04-39
12-02-09
10-02-03
10-02-05
09-04-33
09-04-00
09-04-00
09-04-00
10-02-00
13-02-37
12-01-29
12-01 -33
09-04-07
09-04-08
09-04-09
09-04-10
09-04-11
09-04-12
09-04-13
09-04-14
09-04-15
PART
NlU MBER
637409-48
637409-48
637409-48
637459
637459
637583-17
637583-17
637634
637735A3
637735A3
637736A8
637736A9
637781
637817
637817
637837
638125
638139
638172
639193
639193
639193
639195
639196
639196
639305
639305
639319-26
639319-9
639332
639332
639388
639405
639406
639407
639479
639479
639495
639497
639508-5A2
639508-8A2
639508-9A2
639513
639522
639573
639629
639629
639660-13
639660-13
639660-13
639660-13
639660-6
FIG. &
INDEX
09-04- 16
09-04-17
09-04-18
12-02-27
13-02-24
12-02-27
12-03-20
12-01- 18
12-01-28
12-03-00
12-03-00
12-03-00
08-01-12
09-01-40
09-01-42
08-01- 14
08-01-06
09-04-23
09-03-15
03-01-04
03-01-06
03-01-08
03-01-07
03-01-03
03-01-05
10-02- 14
10-02-19
12-01-50
12-02-25
13-01-15
13-01-35
09-01-30
09-01-24
09-01-14
09-01-33
12-02-10
12-02-11
12-02-39
12-02- 10
12-03-03
12-03-03
12-03-03
13-02-07
12-02-31
08-01-24
08-01- 19
08-01-22
12-01 -07
12-01-08
12-01 -09
12-01-31
12-01-44
PART
NUMBER
639660-6
639997
640056
640094-4
640095
640321
640327-1
640327-1
640342
640380
640380
640564-1lA3
640564-1lA3
640564-1 A3
640612
640612
640612
640612
640612
640625
640626
640641
640642
640643-6 Al
640643-7Al
640644
640657
640677
640690
640692
640701
640704
640705
640706
640707
640710
640711
640712
640731
640733
640733
640746
640749
640764
640765
640765
640766A4
640767
640774
640777
640781
640782
FIG. &
I 10EX
12-01-46
02-03- 12
09-02-14
13-02-29
13-02-28
10-02-01
13-01-13
13-02-01
10-02-04
09-03- 17
10-01-32
12-01-38
12-02-00
12-03-07
12-01-25
12-01-26
12-01 -27
12-01 -36
12-01-39
06-01-02
06-01-03
13-02-33
12-01-18
12-03-03
12-03-03
12-02-28
12-01-21
13-01 -02
12-02-22
12-02-23
12-01-37
13-01-05
13-01 -04
13-01 -03
13-01 -01
13-01-08
13-01 -09
13-01-10
09-01-21
09-01-43
09-01-45
09-01-32
09-01-24
12-01 -20
12-01 -27
12-01-31
09-01 -34
09-04-01
09-05- 10
09-05-12
09-05-05
02-03-02
PART
NUMBER
640791 A5
640791 A5
640791 A5
640791 A7
640791 A7
640791 A7
640792A25
640792A26
640792A27
640793
640793
640793
640793
640793
640793
640795
640803
640808
640826
640877
640932
640934
640947
640964-410
6410OOY6SlO.00
641030
641032
641032-15A
641032-1 7Al1
641047S4S15.00
641 047S6S37.00
641 047Y4YG18.00
641 047Y6S1 6.00
641047Y6S16.00
641054
641054
641066
641 100S4Y18.00
641 100S6S6.00
641 100Y6Sl6.00
641 100Y6S25.75
641250
641250
641284
641306
641306
641361
641368
641407
641434-3
641434-3
641434-4
FIG &
INOEX
12-02-00
12-03-07
13-02-36
12-02-00
12-03-07
13-02-36
12-03-00
12-03-00
12-03-00
12-01-32
12-01 -34
12-01-40
12-01-51
13-02-03
13-02-14
12-01- 14
09-01-14
09-01-31
02-02-12
13-01-12
09-02-10
09-02-08
09-05-09
13-01-18
13-02-21
12-06-01
12-06-00
12-03-20
12-03-28
12-02-32
12-01-44
13-02-21
13-02-11
13-02-25
09-04-35
09-04-42
08-01-01
13-02-09
13-02-23
13-02-12
13-02-25
03-01-28
03-01-29
13-01-11
03-01-29
03-01-30
02-03-31
09-01-07
02-02-34
12-02-19
12-03-20
12-02-19
PART
NUMBER
641434-4
6.41516
641516
641516
641516
641516
641639
641651
641668
641682
641709
641862
641888-1
641888-4
641889
641907
641909
641909
641 931-10 .75
641951
641 952A1
642064
642066
642067
642085
642085A2
642085A3
642087
642087A 10
642087A8
642095
642100-5
642100-5
642100-5
642223
642224
642238
642273A3
642318
642335
642336
642383
642383
642391
642392
642394
642396
642398
642399
642464
642465
642486
FIG. &
INDEX
12-03-20
12-03-11
12-03-23
12-03-26
12-03-27
12-03-32
10-01-44
02-03-11
09-02-02
08-01-21
05-01-09
05-01-10
12-01 -22
12-01-22
12-05-01
09-01-52
03-01-22
03-01-23
02-02-06
08-01-05
08-01-11
12-06-08
13-01-07
13-01-06
09-01-01
09-01-00
09-01-00
09-01-01
09-01-00
09-01-00
12-06-09
12-03-27
12-03-28
12-03-33
13-02-09
10-01-11
12-03-01
10-03-07
08-01-08
10-01-09
10-01 -06
09-01-42
09-01-44
13-01-36
13-01-19
12-01-45
03-01-01
04-01-06
04-01-01
12-01-21
12-01-20
12-02-36
PART
NUMBER
642493
642502
642513
642514
642520
642523
642523
642523
642524
642526A1
642527
642537
642539
642559
642562
642578
642589
642590
642591
642602
642603
642606
642651
642654A3
642663
642665
642666
642670
642671
642672
642673
642674
642700
642701
642702A1
642702Al
642702A4
642702A4
642703A1 6
642703A19
642703A1 9
642714
642715
642720
642722-1
642722-1
642724
642724
642725
642725
642726
642726
FIG. &
INDEX
12-01-56
13-01 -09
12-01-17
12-01-13
13-01-21
12-01-13
12-01- 14
12-01- 15
12-01-57
12-02-21
12-01 -29
13-01-26
13-01 -08
12-02-20
12-01-28
12-02- 19
09-02-04
12-01-03
12-01-27
06-0 1-02
06-01-03
06-0 1-05
12-05- 10
10-03-00
13-01 -07
13-01-20
13-01-11
13-01-05
13-01-02
13-01-04
13-01-03
13-01 -01
13-01 -32
13-02-30
12-02-00
12-03-07
12-01-30
12-03-00
12-03-07
12-01-41
12-02-00
10-01-38
13-02-13
03-01-15
12-02-01
12-03-08
12-03-23
12-03-31
12-03-23
12-03-31
12-03-23
12-03-31
xxi
PART
NiiUMBER
642727
642727
642728
642728
642729
642729
642777
642785
642796
642839
642871
642891
642903A23
642904A4
643059
643062
643062
643062
643138-1
643172
643193
643201
643202
643206
643207
643208
643212
643226
643227
643368
643397
643397-1lAl
643556
643581
643632
643719
643766
643816
643943
643956-20
643957
643967
643971
646019
646021 S4S 14.00
646021 S4S36.00
646044
646064-20
646134
646140-1
646210-1lAl
xxii
FIG &
I11
DEX
12-03-23
12-03-31
12-03-23
12-03-31
12-03-23
12-03-31
12-02-03
10-02-00
12-05- 13
03-01-14
12-02-16
13-01-10
12-03-00
12-03-00
09-04-24
09-04-25
09-04-29
09-04-29
12-02-03
12-02-33
02-01-01
02-01-01
02-01-01
02-01-01
02-01-0 1
02-01-01
.02-01-01
10-01 -45
10-01-45
09-05-03
12-06-00
12-03-08
09-05-06
12-06-07
12-06-01
13-01-12
08-01-04
12-01-58
12-01-08
09-05-22
09-05-07
08-01-34
06-01-04
12-01-38
12-03-24
12-03-25
12-02-20
09-05-2 1
12-01-10
02-01-28
12-03-03
PART
NUMBER
64621 0-1 Al1
646210-lOA1
646210-1llAl
64621 0-1 1A2
646210-2Al
646210-2Al
64621 0-2A2
64621 0-2A2
646210-BAl1
6462 10-8Al1
646237
646238
646256
646275
646275
646277
646288
646288
646293-34.00
646296
646296
646391
646392
646486
646486
646506
646599
646599
646605
646605
646605
646605
646605
646605
646605
646642
646652
646652Al
646655
646657
646657A2
646676
646717
646717
646758-5Al1
646758-5Al
646758-9 Al
646758-9Al
646765-6Al
646765-6Al1
6.46765-7Al
FIG. &
INDEX
12-05-01
12-03-03
12-03-03
12-03-03
12-03-03
12-05-01
12-03-03
12-05-01
12-03-03
12-05-01
10-01-18
09-01-45
02-02-04
09-01-45
09-01-50
05-01-09
03-01-15
03-01-16
09-05- 18
09-05-19
09-01-53
09-05-02
09-05-00
09-04-23
09-04-27
12-02-01
10-02-19
10-02-21
02-03-21
02-03-26
09-03-20
10-01-21
10-01 -35
10-01-42
12-01 -24
06-01-04
08-01-02
08-01-00
09-02-08
08-01-02
08-01-00
12-01-19
13-02-10
13-02-22
12-03-03
12-05-00
12-03-03
12-05-00
12-03-03
12-05-00
12-03-03
PART
NUMBER
646765-7Al1
646775
646778
6.46795
646842
646973
646981
646983
646987
648033
FIG. &
INDEX
12-05-00
08-01-25
04-01-01
13-01 -06
09-02-02
09-04-02
09-04-02
09-04-02
09-04-02
06-01-01
CUSTOM E1
SPECIFICATIONS
The customer specification section is important in noting the differences between the basic
engine model given in the Basic Group Assembly Parts List and the individual engine model
specification. Your specific engine model specification must be known when ordering parts to
ensure you are in fact ordering the right parts for your engine. The specification number is
located right after the engine model number on your engine identification plate. Example:
TSIO-520-NB8. In this case "8" is the model spec. number. The figure and index column refer
to an illustrated view of the parts or assembly differences. These illustrations are located
throughout the Basic Group Assembly Parts List.
XXHIi
MODEL
SPEC
PART
NUMBER
DESCRIPTION
CITY.
634810A12
631 3519A9
B5, BB15
641668
639808
634661
Alternator, 24 Volt, 50 Amp........

Regulator, Voltage............
Solenoid ................
09-02-02
Not Illus.
Not Illus.
B9, BB19
636415
630817-3
Harness Assembly, Ignition .......

Convoluted Bellows ...........
09-04
12-01 -29
B10
633233-30
633240
533355
637633
630817-4
634810A1 2
631351 -9A9
636415
Rod and Cap Assembly, Oil Gage.

Gasket ................
*Gasket ................
Riser Assembly, Intake..........
Fuel Injection Assembly, Complete.
* Valve Assembly, Fuel Manifold .....
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
09-04
BB10
633233-30
633240
533355
637633
630817-4
63481 0A13
631 351-9A9
636415

*Gasket ................
*Gasket ................
Fuel In 'ection Assembly, Complete.
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
09-04
631656
Not Illus.
633233-30

Gasket ................
*Gasket ................
Valve Assembly, Fuel Manifold .....
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
1
1
634810A13
631351 -9A9
631656

Gasket ................
*Gasket ................
Fuel Inlection Assembly, Complete.
1
1
1
1
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
Not Illus.
D2, DB2
641670
Not Illus.
D3, DB3
641670

Magneto Assembly ...........
1
2
1
Not Illus.
Not Illus.
Not Illus.
633233-30
633240
533355
637633
630817-4
BB11
B12
633240
533355
637633
630817-4
63481 QA12
631351 -9A9
BB12
633233-30
633240
533355
637633
630817-4
636141
633311
1
1
1
1
1
1
1
FIGURE
INDEX
Rod and Cap Assembly, Oil Gage ....

* Gasket ................
Gasket ................
Fuel Injection Assembly, Complete....
TSIO-520
B2
xxiv
1 2 345
1
1
1
1
1
1
1
1
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
MODEL
SPEC
PART
NUMBER
1 2 345
DESCRIPTION
OTY.
FIGURE
INDEX
633233-30
633240
533355
637633
6308 17-4
635286A1 0
634326-1 0A4

*Gasket.................
*Gasket ................
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
634661
631656
Solenoid ................
Not Illus.
Not Illus.
E4
633233-30
633240
533355
641668637633
630817-4
635286A1 0
634326-1 0A4

*Gasket ................
*Gasket ................
02-03
02-03-30
02-03-30
09-02-02
12-01
12-01
Not Illus.
Not Illus.
EB34
633233-30
633240
533355
641668
637633
630817-4
635286A1 1
634326-1 0A4
639808

Gasket ................
*Gasket ................
02-03
02-03-30
02-03-30
09-02-02
12-01
12-01
Not Illus.
Not Illus.
Not Illus.
ES
641668
09-02-02
EB5
641668
639808

1
1
09-02-02
Not Illus.
E8, EB8
636415
09-04
E9
633233-30
633240
533355
637633
630817-4
635286A1 0
6343 26-1 0A4
636415

*Gasket ................
*Gasket ................
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
09-04
EB9
633233-30
633240
533355
637633
630817-4
635286A1 1
634326-1 0A4
636415

*Gasket ................
*Gasket ................
Fuel In'ection Assembly, Complete.
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
09-04
TSIO-520
E2
EB3
xxv
MODEL
SPEC
PART
NUMBER
DESCRIPTION
OTY.
FIGURE
INDEX
TSIO-520
E10
633233-30
633240
533355
637633
630817-4
635286A1 0
6343 26-1 0A4
631656

*Gasket ................
*Gasket ................
02-03
02-03-30
02-03-30
12-01
12-01
Not Illus.
Not Illus.
Not Illus.
EB10
633233-30
633240
533355
637633
630817-4
635286A1 1
634326-1 0A4
631656

Gasket ................
*Gasket ................
Fuel Inlection Assembly, Complete....
02-03
02-03-30
636415
641742
629077

Gear Assembly, Magneto Drive......
Sleeve, Drive Gear...........
09-04
09-03
633233-30
633240
533355
628555-9
637248A1 2
646210O-2A3
631882
628436

*Gasket ................
*Gasket ................
Hose, Junction Block-to-Throttle Body
*Fuel Pump Assembly..........
90 Degree...........
45 Degree...........
02-03
02-03-30
E-14, EB14
J2
JB2
J4
xxvi
1 234 5
02-03-30
12-01
12-0 1
Not Illus.
Not Illus.
Not Illus.
09-03-13
02-03-30
12-01
Not
Not
Not
Not
Not
Not
*.Elblw,
*.Elbow,
631307
*.Connector..............
628437
*.Elbow,
90 Degree...........
Illus.
Illus.
Illus.
Illus.
Illus.
Illus.
633233-30
633240
533355
628555-9
637248A1 4
64621 0-1 1 A6
631882
628436
631307
628437

Gasket ................
*Gasket ................
Fuel Injection Assembly. Complete....
*Elbow, 90 Degree...........
45 Degree...........
90 Degree...........
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
633233-30
633240
533355
628555-9
637248A1 2
64621 0-2A3
631882
628436
631307
628437
641742
629077

*Gasket ................
*Gasket ................
Fuel Pump Assembly..........
Elbow, 90 Degree...........
45 Degree...........
Connector..............
*Elbow, 90 Degree...........
* Sleeve.................
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-01
09-03-13
*.Elbow,
*.Connector..............
*.Elbow,
*.Elbow,
MODEL
SPEC
PART
NUMBER
TSIO-520
J B4
1 234 5
DESCRIPTION
DTY.
FIGURE
INDEX
633233-30
633240
533355
628555-9
637248A1 4
64621 0-1 1A6
631882
628436
631307
628437
641742
629077

*Gasket ................
*Gasket.
90 Degree...........
45 Degree...........
JB39
636134AII5
646210-1llAl
640718-2 A5
63521 8S4Y1 5.00
635218S4S19.00

Valve Assembly, Fuel Manifold ....
Hose, Oil Return, MN ..........
Hose, Oil Inlet, M/V...........
Not
Not
Not
Not
Not
JB10
633233-30
633240
533355
628555-9
637248A1 5
646210-1 lAl
63521 8S4Y1 5.00
635218S4S19.00

Gasket ................
Gasket ................
Hose, Junction Block to Throttle Body..
Hose, Oil Return, MNV..........
Hose, Oil Inlet, MNV...........
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
JB12
633233-30
633240
533355
628555-9
637248A1 5
646210-llAl
63521 8S4Y15.00
635218S4S19.00
641742
629077

Gasket ................
Gasket ................
Hose, Junction Block to Throttle Body
Fuel In'ection Assembly, Complete....
Hose, Oil Inlet, MN ...........
* Sleeve.................
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
633233-30
633240
533355
628555-9
637737A8
64621 0-2A3
631882
628436
631307
628437

Gasket ................
*Gasket ................
Fuel InJection Assembly, Complete....
Connector..............
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
633233-30
633240
533355
628555-9
637 737A9
64621 0-1 1A6

Gasket ................
Gasket ................
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
K2
KB2
1
1
1
1
1
1
1
1
1
1
2
1
*.Elbow,
*.Elbow,
*.Connector..............
Sleeve.................
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
Illus.
Illus.
Illus.
Illus.
Illus.
xxvii
MODEL
SPEC
PART
NUMBER
TSIO-520
KB2
(Cont.)
DESCRIPTION
OTY.
FIGURE
INDEX
Not
Not
Not
Not
Ill us.
thlus.
Ihlus.
Illus.
635218S4S19.00
Fuei Inlection Assembly, Complete....

*Valve Assembly, Manifold Valve.....
*Hose, Oil Return, MNV.........
*Hose, Oil Inlet, MN ..........
Not
Not
Not
Not
Not
Illus.
Illus.
Illus.
Illus.
Illus.
KI33
637736A10
646210-1 lAl
64071 8-4Al
635218S4Yl 5.00
63521 8S4S1 9.00

*Valve Assembly, Manifold Valve.....
Hose, Oil Inlet, MNV...........
Not
Not
Not
Not
Not
Illus.
Illus.
Illus.
Illus.
Illus.
KB4
633233-30
633240
533355

*Gasket ................
Gasket ................
45 Degree...........
Connector..............
Valve Assembly, Manifold Valve.....
Hose, Oil Return, MN ..........
Hose, Oil Inlet, M/V`...........
02-03
Alternator, 24 Volt, 100 Amp .......

Hub Assembly..............
09-02-02
02-03
02-03-30
02-03-30
12-01
628437

Gasket ................
Gasket ................
Connector..............
Elbow, 90 Degrees ..........
633233-30
633240
533355
628555-9
637248A1 3
64621 0-1 1A3
628436
631307
628437

Gasket ................
Gasket ................
Connector..............
02-03
633233-30
633240
533355

Gasket ................
Gasket ................
02-03
K3, K4
631882
628436
631307
628437
637736A11
64621 0-2A2
6407 18-4Al
63521 8S4Y1 5.00
637737A1 0
64621 0-1 1A6
631882
628436
631307
628437
64071 8-4Al
63521 8S4Y1 5.00

635218S4SI9.00
LB6
646842
646655
N2
633233-30
633240
533355
628555-9
637248All1
64621 0-2A4
628436
631307
NB2
N4
xxviii
1 234 5
Connector..............
*.Elbow,
1
1
1
1
02-03-30
02-03-30
Not
Not
Not
Not
Not
Not
Not
Not
Not
Illus.
Illus.
Illus.
Illus.
Illus.
Illus.
l~lus.
Illus.
Iflus.
09-02-02
Not
Not
Not
Not
Not
Illus.
Illus.
Illus.
Illus.
Illus.
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not IIlus.
02-03-30
02-03-30
MODEL
SPEC
PART
NUMBER
TSIO-520
N4
(Cont.)
NB34
N5
NB5
1 2 345
DESCRIPTION
OTY.
FIGURE
INDEX
628555-9
637248A1 1
64621 0-2A4
628436
631307
628437
641742
629077

633233-30
633240
533355
628555-9
637248A1 3
64621 0-1 1A3
628436
631307
628437
641742
629077

*Gasket ................
Gasket ................
Fuel In'lection Assembly, Complete....
45 Degree...........
633233-31
633240
533355
628555-17
642286
646020
642272A1 9
64621 0-2A5
628437
628437
6361 43A6
63591 5A4
63291 6-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
634326-4A9
642100-6

*Gasket ................
*Gasket ................
Hose, Fuel Pump to Throttle Body ....
Intercooler Assembly ..........
Elbow, Flexible .............
90 Degree...........
90 Degree...........
*Throttle and Control Assembly .....
*Throttle Assembly, Air .........
Control Assembly ..........
. .Fitting,
Connector Port #1 .....
*. Elbow, 45 Degree Port #2 .....
. .Elbow, 90 Degree
Port #3 .....
Rod Assembly, Complete.....
Assembly .........
*Regulator Assembly, Fuel Discharge
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
633233-31
633240
533355
628555-17
642286
646020
642272A2 1
64621 0-1 1A4
628437
628437
6361 43A6
63591 5A4
632916-1 1 A6

*Gasket ................
Gasket ................
Elbow, 90 Degree, Outlet .......
90 Degree, Vapor Return....
Assembly, Air ........
Assembly ..........
02-03-29
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
*.Connector..............
90 Degree...........
* Sleeve.................
*.Elbow,
*.Elbow,
*.Connector..............
Sleeve.................
*.Elbow,
*.Elbow,
*.
*.
*.
*
.Plug
Port #5............
*.Link
*.Controller
*.Link
*.Elbow,
*.Throttle
*.Control
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus09-03
09-03-13
xxix
PART
NUMBER
MODEL
SPEC
TSIO-520
NB35
(Cont.)
N6
NB36
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
634326-4A9
642100-6
DESCRIPTION
. .
Fitting, Connector Port #1......

45 Degree Port #2......
Elbow, 90 Degree Port #3......
. .
Plug Port #5 ............

Assembly .........
*Valve Assembly, Fuel Manifold .....
*.Controller
*.Link
633233-30
633240
533355

*Gasket ................
*Gasket ................
90 Degree...........
90 Degree...........
Throttle Assembly, Air ........
Assembly ..........
. . Fitting, Connector Port #1 .....
. . Elbow, 45 Degree
Port #2 .....
. . Elbow, 90 Degree Port #3 .....
*.Elbow,
*.Elbow,
*.Elbow,
*.Throttle
*.Control
*..
*
*
*
. .
Plug Port #5............

Assembly .........
*.Link
*.Controller
*.Link
*.Elbow,
*.Elbow,
*.Control
*
*
*
*
. .
Plug Port #5............
*.Link
*.Controller
*.Link

Assembly .........
FIGURE
INDEX
Not
Not
Not
Not
Not
Not
Not
Not
Not
*.Link

*Gasket ................
*Gasket ................
Fuel In -ection Assembly, Complete....
90 Degree...........
90 Degree...........
90 Degree...........
Assembly, Air ........
Assembly ..........
Fitting, Connector Port #1 .....
Port #2 .....
Port #3 .....
642286
646020
642272A22
64621 0-1 l A5
628437
628437
628437
6361 43A6
63591 5A4
63291 6-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
OTY.
. .Elbow,
633233-30
633240
533355
628555-7
642286
646020
642272A20
63281 8-2A8
628437
628437
628437
6361 43A6
63591 5A4
632916-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
634326-4A9
642100-6
628555-7
XXX
1 2 345
Illus.
Illus.
Illus.
Illus.
Illus.
Illus.
Illus.
Illus.
Illus.
02-03
02-03-30
02-03-30
12-0 1
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Ilius.
Not Illus.
Not Illus.
Not Illus.
MODEL
SPEC
TSIO-520
NB6
(Cont.)
N8
NB38
PART
NUMBER
1 2 345
DESCRI PTION
CITY.
FIGURE
INDEX
634326-4A9
642100-6

Regulator Assembly, Fuel Discharge
633233-30
633240
533355
628555-7
642286
646020
642272A20
63281 8-2A8
628437
628437
628437
6361 43A6
63591 5A4
632916-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
634326-4A9
642100-6
641742
629077

*Gasket ................
*Gasket ................
90 Degree...........
*Elbow, 90 Degree...........
90 Degree...........
*Control Assembly ..........
. .Fitting,
Connector Port #1 .....
. Elbow, 45 Degree
Port #2 .....
.. Elbow, 90 Degree Port #3 .....
Controller Assembly .........
Regulator Assembly, Fuel Discharge.
* Sleeve.................
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
633233-30
633240
533355
628555-7
642286
646020
642272A22
64621 0-1 l A5
628437
628437
628437
6361 43A6
63591 5A4
632916-1 1 A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
642326-4A9
642100-6
641742
629077

Gasket ................
*Gasket ................
I ntercooler Assembly ..........
90 Degree...........
Throttle and Control Assembly .....
.. Fitting, Connector Port #1 .....
Elbow, 90 Degree Port #3 .....
Plug Port #5............
Link Rod Assembly, Complete.....
*Controller Assembly .........
Regulator Assembly, Fuel Discharge
* Sleeve.................
02-03
02-03-30
02-03-30
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
*.Elbow,
*.Elbow,
*
*
. .
Plug Port #5............
*.Link
*.Link
*.Elbow,
Not Illus.
Not Illus.
xxxi
MODEL
SPEC
TSIO-520
N9
PART
NUMBER
633233-31
633240
533355
628437
628555-17
642286
646020
642272A27
84621 0-2A5
628437
628437
6361 43A6
63291 6-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
64071 8-2A3
631293
AN 780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
642100-6
635218S4Y15.00
635218S4S19.00
641645
537911
MS51861-45
MS21919DG14
643790
630415
NB9
643801
643790
630415
633233-31
633240
533355
628437
628555-17
642286
646020
642272A23
64621 0-1 1A4
628437
xxxii
1 234 5
DESCRIPTION

*Gasket ................
*Gasket ................
Elbow, 90 Degree, Press. Port - Oil Cooler
Elbow, Flexible..............
90 Degree...........
itting, Connector Port
. #1.....
*.Elbow,
*.
*
*
*
. .
Plug Port #5............

Assembly .........
Fuel Inlet...........
Nipple................
Fuel Manifold Valve .....
*.Link
*.Controller
*.Link
*.Fitting,
*.Bracket,
*.Screw
*.Washer,
................
Lock.............
*Tu be, Fuel Discharge, Cyl. No. 1 ....

Tu be, Fuel Discharge, Cyl. No. 2 ....
Tube, Fuel Discharge, Cyl. No. 5 ....
Regulator Assembly, Fuel Discharge ....
Hose Assembly, Oil Return, MN .....
Hose Assembly, Oil Inlet, MNV......
Bracket, MN Oil Line, #4 Backbone Bolt
Nut, Oil Line Bracket ..........
Screw, Oil Line Bracket .........
Clamp .................
Elbow, 45 Degree, Timing Hole......
Plug, Timing Hole............
Studding Assembly, Crankcase......
Elbow, 45 Degree, Timing Hole.....
Plug, Timing Hole ...........
Gasket ................
Gasket ................

Elbow, 90 Degree, Outlet .......
OTY.
FIGURE
INDEX
02-03-29
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not l~lus.
02-03-29
02-03-30
02-03-30
10-02
12-01
Not
Not
Not
Not
Not
Illus.
Illus.
Illus.
Illus.
Illus.
MODEL
SPEC
TSIO0-520
NB39
(Cont.)
PART
NUMBER
628437
6361 43A6
632916-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
64071 8-2A3
631293
AN780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
642100-6
635218S4Y15.00
635218S4S19.00
641645
537911
MS51861 -45
MS21919DG14
N10
633233-30
633240
533355
628437
628555-7
642286
646020
642272A28
64621 0-2A6
628437
628437
628437
6361 43A6
63291 6-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
64071 8-2A3
631293
AN 780-2
642095
1 234 5
DESCRIPTION
* Elbow, 90 Degree, Vapor Return....

Control Assembly, Fuel........
Port #2 .....
Port #3 .....
QTY.
FIGURE
INDEX
Washer, Lock.............
*Tube, Fuel Discharge, Cyl. No. 6 ....
Regulator Assembly, Fuel Discharge...
Hose Assembly, Oil Inlet, M/V......
Clamp .................
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.

Gasket ................
Gasket ................
.. Fitting, Connector Port #1 ..
Elbow, 45 Degree Port #2 .....
.. Plug Port #5............
Fitting, Fuel Inlet...........
Nipple ...
............
Bracket, Fuel Manifold Valve .....
02-03
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Illus.
Not lilus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
*.
*
*
*
*
. .
Plug Port #5............

Assembly .........
Nipple................
*.Link
*.Controller
*.Link
*.Fitting,
*.Screw
................
XXXIIII
MODEL
SPEC
TSIO-520
N10
(Cont.)
NB1O1
xxxiv
PART
NUMBER
1 234 5
DESCRIPTION
OTY.
FIGURE
INDEX
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
642100-6
63521 8S4Y15.00
635218S4S19.00
641645
537911
MS51 861-45
MS21 919DG14
643790
630415
*Tu be, Fuel Discharge. Cyl. No. 1 ....

*Regulator Assembly, Fuel Discharge ....
Clamp .................
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not l~lus.
643801
643790
630415
633233-30
633240
533355
628437
628555-7
642286
646020
642272A24
646210-11lA5
628437
626437
628437
6361 43A6
63291 6-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
64071 8-2A3
631293
AN780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
642100-6

Gasket ................
Gasket ................
Elbow, 90 Degree,.Outlet .......
Elbow, 90 Degree, Vapor Return....
Elbow, 90 Degree, S/C Pressure....
.. Fitting. Connector Port #1 .....
.. Elbow-90 Degree Port #3 .....
.. Plug Port #5............
Nipple................
Screw ................
Regulator Assembly, Fuel Discharge...
Not Illus.
Not Illus.
Not Illus.
02-03
02-03-30
02-03-30
10G-02
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
12-03
*.Screw
*.Washer,
................
Lock.............
MODEL
SPEC
PART
NUMBER
1 2 345
DESCRIPTION
OTY.
FIGURE
INDEX
TSIO-520
NB1Q
(Cont.)
635218S4Y15.00
635218S4S19.00
641645
537911
MS51861 -45
MS21 91 9DG 14
Hose Assembly, Oil Return, MNV.....

Hose Assembly, Oil Inlet, MN ......
Bracket, MN Oil Line, #4 Backbone ...
Nut. Oil Line Bracket ..........
Clamp .................
Not
Not
Not
Not
Not
Not
N 12
633233-30
633240
533355
628437
628555-7
642286
646020
642272A28
64621 0-2A6
628437
628437
628437
6361 43A6
63291 6-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
64071 8-2A3
631293
AN780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
642100-6
63521 8S4Y1 5.00
635218S4S19.00
641645
537911
MS52861 -45
MS21919DG14
643790
630415

Gasket.
Gasket ................
Fuel In-ection Assembly, Complete....
90 Degree, Outlet .......
90 Degree, S/C Pressure....
. .Fitting, Connector Port #1 .....
Port #3 .....
02-03
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
*.Elbow,
*.Elbow,
*
*
. .
Plug Port #5............

Assembly .........
*.Controller
*.Fitting,
*.Nipple

*.Screw
................
12-06-10
12-06
629077
Regulator Assembly, Fuel Discharge ...
Hose Assembly, Oil Return, MNV.....
Bracket, M/V Oil Line, #4 Backbone Bolt
Clamp .................
Sleeve.................
643801
643790
630415
633233-30

Not Illus.
Not Illus.
Not Illus.
641742
NB12
*.Elbow,
Illus.
Illus.
Illus.
Illus.
Illus.
Illus.
12-03
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
02-03
XXXV
MODEL
SPEC
TSIO-520
NB12
(Cont.)
N13
xxxvi
PART
NUMBER
1 2 345
DESCRIPTION
OTY.
FIGURE
INDEX
633240
533355
628437
628555-7
642286
646020
642272A24
64621 0-1 l A5
628437
628437
628437
6361 43A6
632916-1 1A6
628438
628436
628478
2024
633381 -4A2
642271
633381 -3A2
64071 8-2A3
631293
AN 780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
642100-6
63521 8S4Y1 5.00
635218S4S19.00
641645
537911
MS51861-45
MS21919DG 14
641742
629077
*Gasket ................
*Gasket ................
90 Degree, Outlet .......
90 Degree, S/C Pressure....
Port #2 .....
. . . Elbow, 90 Degree Port #3 .....

Regulator Assembly, Fuel Discharge ..
Hose Assembly, Oil Return. MNV.....
Clamp .................
Sleeve.................
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
628437
6361 34A1 7
64071 8-2A3
631293
AN780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729

Nipple................
Screw ................
10-02
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
*.Elbow,
*.Elbow,
*.Elbow,
*.
*
*
*
*
. .
Plug
Port #5............
Link Rod Assembly, Complete....

. .
*.Link
*.Fitting,
*.Nipple
*.Bracket,
*.Screw
*.Washer,
...
............

................
Lock.............
MODEL
SPEC
PART
NUMBER
TSIO-520
N13
(Cont.)
642725
NB13
643801
63521 8S4Y15.00
63521 8S4S1 9.00
641645
537911
MS51861-45
MS21919DG14
643790
630415
643790
630415
628437
642272A25
64071 8-2A3
631293
AN780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
63521 8S4Y 15.00
635218S4S19.00
641645
537911
MS51 861-45
MS21919DG14
N14
633233-30
633240
533355
628437
628555-9
637248A1 7
64621 0-2A4
628436
631307
628437
64071 8-2A3
631293
AN780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
1 234 5
DESCRI PTION
OTY.
FIGURE
INDEX
* Tube, Fuel Discharge, Cyl. No. 6 ....

Hose Assembly, Oil Return, M/V .....
Hose Assembly, Oil Inlet, M/V ......
Clamp .................
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Crankcase Studding Assembly......

*Elbow, 45 Degree, Timing Hole.....
*Plug, Timing Hole ...........
Fuel In 'ection Assembly, Complete....
.. Valve Assembly, Fuel Manifold .....
Nipple................
Clamp .................
Not Illus.
Not Illus.
Not Illus.
10-02
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-OU-09
12-06- 10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.

Gasket ................
Gasket ................
Hose, Junction Block to Throttle Body ...
Connector..............
Nipple................
Screw ................
02-03
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
*.Fitting,
*.Bracket,
*.Screw
*.Washer,
................
Lock.............
xxxvii
MODEL
SPEC
TSIO-520
N14
(Cont.)
NB14
PART
NUMBER
OTY.
FIGURE
INDEX
* Tube, Fuel Discharge, Cyl. No. 6 ....

Clamp .................
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
643801
643790
630415
633233-30
633240

*Elbow, 45 Degree, Timing Hole.....
*Gasket ................
Gasket ................
Fuel In 'ection Assembly, Complete....

Tu be, Fuel Discharge, Cyt. No. 3 ....
Clamp..................
Not Illus.
Not Illus.
Not Illus.
02-03
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not tItus.
Not Illus.
Not tllus.
Not Illus.
12-06-09
12-06- 10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Iltus.
Not lllus.
Not Illus.
Not Illus.

Gasket ................
Gasket ................
Connector..............
Valve Assembly, Fuel Manifold ....
Nipple................
02-03
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Iltus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
628437
628555-9
642272A26
646210-1 1A3
628436
631307
628437
64071 8-2A3
631293
AN780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
63521 8S4Y15.00
63521 8S4S19.00
641645
5379 11
MS51861-45
MS21919DG14
633233-30
633240
533355
628437
628555-9
637248A1 7
64621 0-2A4
628436
631307
628437
64071 8-2A3
631293
AN780-2
xxxviii
DESCRIPTION
642725
63521 8S4Y1 5.00
635218S4S19.00
641645
537911
MS51861-45
MS21919DG14
643790
630415
533355
N16
1 2 345
*.Connector..............
90 Degree...........
*.Elbow,
*.Nipple................

*.Screw
*.Washer,
................
Lock.............
MODEL
SPEC
TSIO-520
N16
(Cont.)
NB16
PART
NUMBER
642095
ANS50OA8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
63521 8S4Y1 5.00
635218S4S19.00
641645
537911
MS51861 -45
MS21919DG1 4
643790
630415
641742
629077
643801
643790
630415
633233-30
633240
533355
628437
628555-9
642272A26
64621 0-1 1 A3
628436
631307
628437
64071 8-2A3
631293
AN 780-2
642095
AN500A8-1 0
MS35338-42
642724
642726
642727
642728
642729
642725
63521 8S4Y1 5.00
635218S4S19.00
641645
537911
MS51 861-45
MS21919DG14
641742
629077
1 234 5
*.Bracket,
DESCRIPTION
QY.
*.Screw.
*.Washer,

Gasket ................
Gasket ................
Connector..............
Nipple................
*.Screw
Lock.............

Clamp .................
Sleeve.................
................
Tu be, Fuel Discharge, Cyl. No. 1....
Tu be, Fuel Discharge, Cyl. N o. 6 ....
Hose Assembly, Oil Return, M/V....
Clamp .................
Sleeve.................
1
1
1
1
1
1
1
1
1
1
1
1
'1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
8
4
1
1
1
1
1
1
1
1
1
1
1
I
2
1
FIGURE
INDEX
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-03
09-03-13
Not Illus.
Not Illus.
Not Illus.
02-03
02-03-30
02-03-30
10-02
12-01
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
12-06-09
12-06-10
12-06
12-03
12-03
12-03
12-03
12-03
12-03
Not l~lus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Ihus.
09-03
09-03-13
xxxix
MODEL
SPEC
xxxx
PART
NUMBER
1 2 345
DESCRIPTION
OTY.
FIGURE
INDEX
TSIO-520
UB2
643131
643132
643133
643134
643135
AN 960-1 0
AN 3-63A
AN 3-73A
646845
646655
642903A24
642703A20
641032-1 5A6
636603
Bracket, Between Cyls. 4 & 6.......

Bracket, Cyls. 1-.3, 3-5, 2-4........
Bracket Assembly, Cyls. 1-3, 3-5 .....
Baffle Assembly, Cyls. 2-4 ........
Baffle Assembly, Between Cyls. 4-6....
Washer, Supports to Baffles .......
Bolt, Support to Baffles .........
Alternator and Hub Assembly ......
Hub Assembly.............
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-02-08
Not 1llus.
Not Illus.
Not Illus.
09-04
UB3
643131
643132
643133
643134
643135
AN960-10
AN3-63A
AN 3-73A
646844
646655
642903A25
646758-9A2
642703A20
641 032-1 5A6
636603

Bracket, Cyls. 1-3, 3-5, 2-4........
Baffle Assembly, Between Cyls. 1-3, 3-5
Baffle Assembly, Between Cyls. 2 & 4 ....
Baffle Assembly, Between Cyls. 4 & 6 ..
Hub, Assembly.............
Fuel In-Jection Assembly, Complete....
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-02-08
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-04
UB4
630693-11.67
640826
643131
643132
643133
643134
643135
AN960-10
AN3-63A
AN3-73A
646757A1
646844
646655
642903A27
646758-9A3
642703A26
641032-1 5A6
646188
646566
646567
628555-14
628555-25
628555-30
646258
Bolt, Thru 3/8 x 10-7/16 Inch Log.....

Spacer, 1-3-5 Side - Oil Cooler......
Bracket, Cyls. 1-3, 3-5, 2-4........
Baffle Assembly, Between Cyls. 1-3, 3-5
Adapter Assembly, Starter ........
Hub Assembly.............
Magneto, Pressurized ..........
Plug, Air Vent ..............
Elbow, 90 Degree ............
Hose, Fitting to Tee ...........
Hose, Tee to Filter............
Hose, Filter to Throttle Body.......
Tee...................
02-02-10
02-02-12
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
09-02-08
09-02-08
09-02-08
09-02-08
09-02-08
Not illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
Not Illus.
MODEL
SPEC
TSIO-520
U1B4
(Cont.)
PART
NUMBER
640187
643955
646257
633580
633580
633580
633579
633579
633579
633579
633579
633579
633580
633580
633580
633586
633585
633591
633592
633590
633583
633589
633593
M31 96
636692
636687
633927
636922
636919
636687
633927
633926
633925
633583
633585
633584
633586
633582
633581
WB2, WB3,
WB4
DESCRIPTION
OTY.
FIGURE
INDEX
Clamp .................
Filter ..................
Harness Assembly, Ignition (Slick) ....
*Lead Assy., No. 1 Upper, 19 Inch Long..
*Lead Assy., No. 2 Lower, 45 Inch Long..
Lead Assy., No. 3 Lower, 42 Inch Long..
Lead Assy., No. 5 Lower, 50 Inch Long..
Lead Assy., No. 2 Upper, 21 Inch Long..
Spring................
Electrode Screw ...........
Sleeve Insulator ...........
Washer................
Spring................
Ferrule, Drive, Male..........
Ferrule, Female............
Nut, Spark Plug End .........
End Cap................
Clamp Assembly............
Screw.................
Nut, Tinnerman ............
Clamp Assembly............
Clamp................
Screw.................
Nut, Tinnerman ............
Ty-Rap ................
Clamp.................
Ferrule, Drive, Male ..........
Electrode Screw............
Sleeve Insulator ............
Spring.................
Ferrule ................
Nut ..................
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
3
1
1
2
2
10
15
12
12
12
12
12
12
Not Illus.
Not Illus.
Not Illus.
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
Not Illus.
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
09-04
Not Illus.
09-04
Not Illus.
Not Illus.

Gasket ................
Gasket ................
1
1
1
02-03
02-03-30
02-03-30
633233-30
633240
533355
629422
641742
629077

Gasket ................
Gasket ................
Gear Assembly, Magneto Drive (L.H.)
Gear Assembly, Magneto Drive (R.H.)
Sleeve.................
1
1
1
1
1
1
02-03
02-03-30
02-03-30
643213
Pump Assembly, Oil...........

Cover Assembly, Tach Drive ......
1
1
Not Illus.
Not Illus.
B2 633233-30
633240
533355
VB4
12 34 5
643052A1
..
..
09-03-12
09-03
09-03-13
xxxxI
INTENTIONALLY
LEFT
BLAINK
BASIC GROUP
ASSEMBLY
PARTS LIST
The Basic Group Assembly Parts List contains engine part numbers for the basic engine
models only. For differences between the basic engine model and a particular engine model
specification, see the Customer Specifications Section in this manual.
The TS10-520-BB, DB, EB, JB, KB, LB, and NB are the same as the TS10-520-B, D, E, J, K, L,
and N respectively, except where noted.
02-01
12
.4
II1
36
FIGURE 02-01. CRANKCASE STUDDING ASSEMBLY, TSIO-520-B, D, E, J, K, 1, N.
02-02
PART
NUMBER
02-01- 1
-1
-1
-2
-3
-4
-5
-6
-7
-8
-9
-9
-9
-10
-11
-11
-12
-13
-13
-14
-15
-16
-17
-18
-19
-19
-20
-21
-21
-22
-22
-23
-24
-25
-26
-27
-27
-28
-29
-30
-31
-32
643202
643201
643212
630899
630873
MS122162
MSi122 163
M5S122122
401804
401814
401860
402127
401861
404584
401975
401885
401885
401885
402044
401927
401962
401932
402359
401936
401936
401968
401873
401873
AN932C2
401965
401945
401963
401977
402034
402151
401965
402153
646140-1
629518-1H
401752
AN932C2
402941
2025
532432
MS35769-1 1
2024
629847
2473
-33
-34
-35
-36
-37
-38
-39 AN5-13A
QUA1NTITY
123 4 5
DSCRIPTION
00 Studding Assembly, Crankcase ........

(Studding
Assembly, Crankcase ........
Studding Assembly, Crankcase ........
Bearing, Roller...............
*Dowel, 3/16 x 1/2 Inch Long.........
*Insert, Thread ...............
*Insert, Thread ...............
Insert, Thread ...............
t. Stud, 1/4 x 1-1/16 Inch Long.........
t Stud, 5/16 x 1-7/8 Inch Long.........
t Stud, 3/8 x 1-9/16 Inch Long.........
t. Stud, 3/8 x 1-17/32 Inch Long ........
t. Stud, 3/8 x 1-3/4 Inch Long .........
t Stud, 5/16 x 6-3/8 Inch Long.........
t Stud, 5/16 x 1-9/16 Inch Long ........
t
5/16 x 1-5/16 Inch Long ........
t
5/16 x 1-5/16 Inch Long ........
t. Stud, 5/16 x 1-5/16 Inch Long ........
t
5/16 x 1-3/8 Inch Long.........
t. Stud, 3/8 x 3-1/2 Inch Long .........
t. Stud, 1/4 x 2-3/16 Inch Long.........
t. Stud. 5/16 x 4-1/8 Inch Long.........
t. Stud, 5/16 x 4-23/32 Inch Long........
t. Stud, 1/4 x 3-7/8 Inch Long .........
t Stud, 1/4 x 3-7/8 Inch Long .........
t. Stud, 1/4 x 4-17/32 Inch Long ........
t Stud, 3/8 x 3-7/8 Inch Long .........
t. Stud, 3/8 x 3-7/8 Inch Long .........
Plug, 1/8-27 NPTF .............
t Stud, 3/8 x 13/32 Inch Long.........
t. Stud, 3/8 x 1-5/8 Inch Long .........
t. Stud. 1/4 x 1 Inch Long...........
t Stud, 3/8 x 2-3/32 Inch Long.........
t Stud, 5/16 x 6 Inch Long ..........
t. Stud, 5/16 x 1-1/4 Inch Long.........
t Stud, 3/8 x 1-13/32 Inch Long ........
t. Stud, 3/8 x 1-5/16 Inch Long.........
Stud, 7/16 x 2-3/16 Inch Long ........
E J K L N IJBV8WB
1
1 1 1
3
2
2
2
4
2
1
1
3
2
2
2
4
2
1
1
3
2
2
2
4
2
1
1
1
3
2
2
2
4
1
1
3
2
2
2
4
2
2
1
2 2 2 2 2
.Stud,
.Stud,
.Stud,
Plug,
Plug,
Plug,
Plug,
IPlug,
PIpe, 1/8-27 NPTF...........

Pipe, 1/8-27 NPTF...........
PIpe, 1/8-27 NPTF...........
Pipe, 1/16-27 NPTF ..........
Pipe.................
Plug, Machine Thread 5/8-18.........

Copper ..............
Plug ...................
Nozzle, Squirt ...............
*Washer, Plain ...............
Bolt, 5/16 x 1-3/8 Inch Long.........
.Gasket.
11 11 11 11 11
1
3
1
1
1
4
1
1
3
1
1
1
4
1
1
3
1
1
1
4
1
7 7 7
1 1 1
2
2
2
2 2 2
4 4 4
1
1
2 2 2
2 2 2
36 36 36
1 1 1
3 3 3
2 2 2
4 4 4
1 1 1
1 1 1
1 1 1
6 6 6
1 1 1
1 1 1
NOTES:
0 For the TSIO-520-BB, DB, EB. JB. KB, LB, NB, UB. VB & WB configuration, see page 02-04.
0DIf replacing older configuration crankcase, it will be necessary to purchase a kit. Part Number E06530.
02-03
FIGURE 02-01. CRANKCASE STUDDING ASSEMBLY

TSIO-520-BB, DB, EB, JB, KB, LB, NB, UB, VB, WB.
02-04
OFIG.
PA
NUMBER
INDEX
02-01- 1 643207
643206
-2
-3
-4
-5
-6
-7
-8
-9
643208
643193
630899
630873
MS122162
MS122163
MS 122122
401804
401814
401860
402127
401861
-9
-9
-10 404584
-11
-11
-12
-13
-13
-14
-15
401975
401885
401885
401885
402044
401927
401962
401932
402359
401936
401936
401968
401873
AN932C2
401873
629518-1 H
401965
401945
401963
401977
402034
402151
.16
-17
-18
-19
-19
-20
-20
-21
-21
-22
-22
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
.
i
401965
646140-1
629518-1 H
401752
AN932C2
402941
-33 2025
-34 532432
-35 MS35769-1 1
-36 2024
-37 629847
-38
2473
-39 AN5-13A
-40 MS21 209C5-15
345
'
OUANTITY
DESCRIPTION

OStudding Assembly, Crankcase ........
*Bearing, Roller...............
*Dowel, 3/16 x 1/2 Inch Long.........
*Insert, Thread ...............
*Insert, Thread ...............
*Insert...................
t
1/4 x 1-1/16 Inch Long.........
t
5/16 x 1-7/8 Inch Long.........
t
3/8 x 1-9/16 Inch Long.........
t
3/8 x 1-17/32 Inch Long ........
t
3/8 x 1-3/4 Inch Long .........
f Stud. 5/16 x 6-3/8 Inch Long.........
t Stud, 5/16 x 1-9/16 Inch Long ........
t Stud, 5/16 x 1-5/16 Inch Long ........
t
5/16 x 1-5/16 Inch Long ........
t Stud, 5/16 x 1-5/16 Inch Long ........
t Stud, 5/16 x 1-3/8 Inch Long.........
t Stud, 3/8 x 3-1/2 Inch Long .........
t Stud. 1/4 x 2-3/16 Inch Long.........
t
5/16 x 4-1/8 Inch Long.........
t Stud, 5/16 x 4-23/32 Inch Long........
t Stud, 1/4 x 3-7/8 Inch Long ........
t Stud, 1/4 x 3-7/8 Inch Long .........
t Stud, 1/4 x 4-17/32 Inch Long .......
t Stud, 3/8 x 3-7/8 Inch Long .........
Plug, Pipe, 1/8-27 NPTF...........
t Stud, 3/8 x 3-7/8 Inch Long .........
Plug, Pipe, 1/8 - 27 NPTF ..........
t
3/8 x 13/32 Inch Long.........
t Stud, 3/8 x 1-5/8 Inch Long .........
t Stud, 1/4 x 1 Inch Long...........
t Stud, 3/8 x 2-3/32 Inch Long.........
t Stud, 5/16 x 6 Inch Long ..........
t Stud, 5/16 x 1-1/4 Inch Long.........
t Stud, 3/8 x 1-13/32 Inch Long ........
Stud. 7/16 x 2-1/16 Inch Long ........
Plug, Pipe. 1/8 - 27 NPTF ..........
Plug. Pipe. 1/8 - 27 NPTF ..........
Plug, Pipe. 1/8 - 27 NPTF ..........
*Plug, Pipe, 1/16 - 27 NPTF..........
Plug, Pipe.................
Plug, Machine Thread, 5/8-18 ........
$ Gasket. Copper ..............
Plug ...................
Nozzle. Squirt ...............
Washer, Plain ...............
*Bolt, 5/16 x 1-3/8 Inch Long.........
*Insert, Thread ...............
.Stud.
.Stud,
BBDBEBJB KBLBNBLIBVBWB
1
1 1 1
1
1 1 1
1 1 1
3 3 3
2 2 2
2 2 2
2 2 2
4 4 4
3 3
2 2
2 2
2 2
.Stud,
.Stud,
.Stud,
.Stud,
3
2
2
2
4 4 4
2 2 2
.Stud,
.Stud,
1
1
1 1 1
1
2 2 2 2 2
2
11 11 11 11 11 11
1
1 1 1 1
3
1
1
1
4
3 3
1 1
1 1
1 1
4 4
3 3
1 1
1 1
1 1
4 4
1 1 1 1
1
7 7 7 7
7 7
1 1 1 1
1 1
2 2
1
1
2
2
2
2
2 2
4 4
2 2 2 2
4 4 4 4
1 1
1
2 2 2 2
2
2 2
2 2
36
36
36
36
36
1 1 1 1 1
3 3 3 3 3
2 2 2 2 2
4 4 4 4 4
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
6 6 6 6 6
1 1 1 1 1
1 1 1 1 1
2 2
36 36
1 1
3 3
2 2
4 4
1 1
1
1
1
6
1
1
1
2 2
2 2 2
36 36 36
1 1 1
3 3 3
2 2 2
4 4 4
1 1 1
1 1 1
1 1 1
1 1 1
6 6 6
1 1 1
1 1 1
1
1
1
6
1
1
NOTE:
0 For TSIO-520-B 0.E.J. K.L.& Nconfiguration, see page 02-02.
02-05
14
FIGURE 02-02. CRANKCASE ATTACHING PARTS, TSIO-520-ALL MODELS.
02-06
FIG.
PART
INDEX
NUMBER
02-02- 1 538944-5.31
- 2
538944-6.19
-
3 20202
4 646256
5 531001
641931-10.75
MS29513-010
7
8 632120
9 634511
-10 630693-10.44
-10 630693-11.67
-11 AN123862
-12 640826
-13 24239
-13 401507
-14
2441
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
A1N5-23A
2473
632443-6
24878
20522
632443-4
2473
537750
539003
2473
630966-4.00
AN5-13A
-27 2473
-28 2439
-29
-30
-31
-32
AN5-14A
2473
2439
-33 538650
-34 641407
-35 AN5-15A
-36 2473
-37 2439
QUANTITY
1 2 3 415
DESCRIPTION
Bolt, Thru, 7/16 - 20 x 5-5/16 Inch Long.

Washer, Plain................
Washer ..................
Nut, Flanged ................
Bolt, Thur, 1/2 x 10-3/4 Inch Long .......
$ 0-Ring....................
Washer, Plain................
Nut, Flanged ................
$ 0-Ring ...................
Spacer ...................
Washer, Plain................
Washer, Plain................
Nut, Plain, Hex ...............
Bolt, 5/16 - 24 x 2-21/32 Inch Long.......
Washer, Plain................
Nut, Marsden, Lock .............
Bolt, 1/4 - 28 x 1-21/32 Inch Long .......
Washer, Plain................
Nut, Marsden, Lock .............
Washer, Plain................
Screw, 5/16 - 18 x 1-1/8 Inch Long.......
Screw, 5/16 - 18 x 1-3/8 Inch Long.......
Washer, Plain ...............
Bolt. 5/16 - 18 x 4 Inch Long .........
(DBolt ....................
0D Washer, Plain................
Nut, Plain. Hex ...............
OFuel Manifold Valve .............
ATTACHING PARTS
Bolt ....................
Washer, Plain................
Nut. Plain, Hex ...............
ODEye. Engine, Lifting .............
Eye, Engine, Lifting .............
ATTACHING PARTS
Bolt ....................
Washer, Plain................
Nut, Plain, Hex ...............
B 0 E J K
1 1
1 1
1
1 1
1 1
2
2 2 2 2 2
2 2
2 2
4 4 4 4 4
8 8 8 8 8
16 16 16 1616
4 4 4 4 4
UB VB
1 1
1
2
2
4
8
2
2
4 4 4 4 4
1 1 1 1 1
4
8
16 16
4 4
4 4
1 1
2 2 2 2 2
2 2
2
2
2 2
2
4 4
4
8 8
8
4
4 4
6 5
5
10
12 10
5
6 5
2
2 2
1
1 1
1 1
1
3
3 3
3 3
3
9 9 9 9 9 9
2 2 2
2
2
4
8
4
2
2
4
4
8
8
4
4
5 6 S
10 1210
5 6 5
2 2 2
1 1 1
1 1 1
3 3 3
3 3 3
9 9 9
19 19 19
12 12 12
rf rf rf
1 1 1
3 3 3
1 1
1
1 1
2
2 2
2 2 22
2 2
19 19 19 19 1919
12 12 12 12 1212
rf rf rf rf rf rf
1 1 1 1 1 1
3 3 3 3 3 3
1 1 1 1 1 1
1 1 1 1 1 1
1
1
2 2 2 2 2 2
2 2 2 2 2 2
2 2 2 2 2 2
NOTES.
0D One bolt and washer supplied with crankcase studding assembly.

O For manifold valve part number. see appropriate Fuel Injection System.
0 On the TS10-520-L. LB & WB. this lifting eye is located at the 4th and 5th holes from nose.
02-07
31
22,
4
25
26
FIGURE 02-03. CRANKCASE ASSOCIATED PARTS, TSIO-520-ALL MODELS.
PART
NUMBER
FIG.
INDEX
02-03- 1 631154
- 2 631152
- 2 640782
-3
-4
5
6
7
I
-8
-
-10
539058
2441
MS9021-210
630892
632964-1
632964-2
2473
MS35337-45
539605
02-08
OUANTITY
1 2 345
DESCRIPTION
Bracket. Engine Mount. Cy). No. 2 & 5.

Bracket. Engine Mount, Cyl. No. 1 & 6.
Bracket. Engine Mount............
ATTACHING PARTS
Washer. Plain................
Nut, Plain, Hex ...............
S 0-Ring ...................
S Gasket ...................
Breather Assembly, Oil Filler .........
Breather Assembly, Oil Filler .........
ATTACHING PARTS
Washer. Plain................
Washer, Lock ................
Bolt. 5/16 - 18 x 2-3/8 Inch Long........
B 0 E J K L N UBVBWB
2
2
2
2 2 2
2
2
2
2
2
2
4
4
12
12
12 12 12 12 12
12 12 12 12 12
1 1 1 1 1 1 1 1
1
1 1 11 11 11 11 11
1
1
2
2 2
2 22 22 22 22 22 2 2
2 2 2 2 2 2 2 2
12 12
12 12
1
1 1
1
2 2
2 2
2 2
FIG.
PART
INDEX
NUMBER
02-03-11
-12
641651
639997
-13 22535
-14 2473
-15 MS35337-45
-16 2439
-17
-18
629202
629201
-19
-20
20522
MS35337-44
-21
646605
-22
-23
630871
534740
-24
630870
-25
-26
MS35337-44
646605
24764
-29 633233-29
-29 633233-3
-29 633233-6
-29 633233-7
DESCRIPTION
Gasket, Governor Pad Cover .........

Cover. Governor Pad ............
ATTACHING PARTS
Washer...................
Washer, Plain................
Washer, Lock ................
Nut, Plain, Hex ...............
S Gasket, Cam Hole Cover ...........
Cover, Cam Hole...............
ATTACHlING PARTS
Washer, Plain................
Washer, Lock ................
Nut, Plain, Hex ...............
Bushing, Idler Pin ..............
$ Gasket. Idler Pin...............
Bushing. Flanged, Idler Gear .........
ATTACHING PARTS
Washer, Lock ................
Nut, Plain, Hex ...............
oPlate Identification
.............
ATTACHING PARTS
-27
-28
QUANTITY
12 3 4 5
-29
-30
-30
-31
633233-31
-32
628321-.38
633240
533355
641361
Screw, Drive ...............

O Rod and Cap Assembly, Oil Gage .......
O Rod and Cap Assembly, Oil Gage ihtHn
.
O Rod and Cap Assembly, Oil Gage, Right Hand
0Rod and Cap Assembly, Oil Gage .......
0Gasket ..................
0.Gasket ..................
Plate, Seal .................
ATTACHING PARTS
Bolt ....................
B 0
1 1
Ue"B NB
1 1 1 1
1 1 1
1 1
8 8
4 4
4 4
8
4
4
4
4 4
8
4
4
4
8
4
4
4
8
4
4
4
1 1
1 1
1 1
1 1 1 1
1 1 1
2
2 2 2
2
2 2 2
2
2 2 2
2
1 1 1
1
1 1 1 1
1 1 1
2 2 2 2 2
2 2 2 2 2
2 2 2 2
2 2 2 2
1 1
1 1
2 2
2 2
2 2
rf rf rf rf ri ri rf rf rf rf
6 6 6 6 6 6 6 6 6 6
1
1 1 1
1
1
1
1
1
1
1 1
1 1 1 1 1 1 1
1
1 1
1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4
NOTES.
0 Service in accordance with Service Bulletin M75-5.
o See Customer Specifications Section for specific specs.

oCap assemblies which contain a leaf spring use P/N 633240 gasket, which is 1/16 inch thick. Cap assemblies which contain
a coil spring use PIN 533355 gasket. which is 1/8 inch thick.
02-09
21
20
2A
10
29
~~i---43
14
1
24
17
15
19
7
FIGURE 03-01. CRANKSHAFT GROUP, TSIO-520-13, D, E, J, K, L, N.
03-00
FIG.
INDEX
03-01- 1
-2
-2A
-3
-4
-5
-6
PART
NUMBER
-8
-9
-10
-11
533620
350998
633189
539196
I539193
539196
539193
539195
539193
530261-38
I630261-37
I530261-35
-12
-13
635623
629104
-14
-15
-16
-17
-18
642839
646288
-19
536379
-20
632018
-21
-22
634080
641909
-7
536563
632893
632892
-23 629680
-24 626889
-25 401893
-26 632443-4
-27
-28
-29
-30
AN 123962
641250
641306
629360
QUANTITY
I2 3 4 5
DESCRIPTION
0 Crankshaft and Damper Assembly.......

t
Cranikshaft Damper ........
*Plug, Crankshaft Prop Oil Transfer......
*Counterweight Assembly, 4th Order .....
Bushing, Crankshaft Counterweight.
Bushing, Crankshatt Counterweight.
*Pin, Damper Counterweight, 4th Order.
*Pin. Damper Counterweight, 6th Order.
ATTACHING PARTS
*Plate, Counterweight Pin Retaining......
*Ring, Retaining ..............
.Bushing,
*.
*.
*.
$ Bearing, Crankshaft Main...........

$ Washer, Thrust ...............
t Dowel, Crankshaft-to-Crankgear........
Gear, Crankshaft, Large ...........
Gear, Crankshaft, Small ...........
ATTACHING PARTS
Screw, 5/16 x 7/8 Inch Long .........
Gear, Face, Aiternator Drive .........
ATTACHING PARTS
Screw, 5/16 - 24 x 13/32 Inch Long.......
Plate, Tab Lock ...............
t Collar Assembiy, Governor Oil Transfer.
* Dowel, 1/8 x 7/16 Inch Long.........
t Stud, 1/4 x 1-1/4 Inch Long .........
Nut, Marsden Lock, 1/4 - 28.........
$ 0-Ring. Crankcase-to-Collar..........
Seal Assembly, Nose.............
Spring ..................
Gear, Idler .................
B 0 E J K L N UBVB
WB
1 1 1 1 1 1 1
8 8 8 8 8 8 8
1 1
1 1
4 4
1 1
4 4
2 2
4 4
2 2
2 2
4 4
1
1
4
1
4
2
4
2
2
4
1
1
4
1
4
2
4
2
2
4
1
1
4
1
4
2
4
2
2
1
1
4
1
4
2
4
2
2
1
1
4
1
4
2
4
2
2
4 4 4
16 16 16 16 16 16 16
16 16 16 16 16 16 16
10 10 10 10 10 10 10
4 4 4 4 4 4 4
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
6 6 6 6 6 6 6
1 1 1 1 1 1 1
4 4 4 4 4 4 4
2 2 2 2 2 2 2
1 1 1 1 1 1 1
2
2
2
1
1
2 2 2 2 2 2
2 2 2 2 2 2
2 2 2 2 2 2
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
NOTE.
For TSIO-520-BB. DB. EB. JB, KB. LB. NB, UB, VB and WB configuration, see page 03-02.
See Repair Parts Sets and Materials for complete bearing sets.
03-01
.21
~27
..
-24
5
30
.14
1
25
17
18
16
11
20
31
FIGURE 03-01. CRANKSHAFT GROUP,

TSIO-520-BB, DB, EB, JB3, KB, LB, NB, UB, VB, WB.
03-02
FIG.
INDEX
PART
NUMBER
03-01- 1
-2
-2A
-3
642396
350998
633189
639196
-4 639193
-5 639196
-6 639193
-7 639195
-8 639193
-9 630261-38
-10 630261-37
-11 630261-40
-12 635623
-13 629104
-14
-15
-16
-17
-18
-19
634503
642720
646288
536563
632893
632892
536379
-20
-21 632018
-22 634080
-23 641909
-24
-25
-26
-27
-28
-29
-30
-31
*s
629680
626889
401893
632443-4
AN123962
641250
641306
629360
QUANTITY
1 2 345
DESCRIPTION
Crankshaft and Damper Assembly.......

Bushing, Crankshaft Damper ........
*Plug, Prop Oil Transfer ...........
ATTACHING PARTS
Plate, Counterweight Pin Retaining......
Ring, Retaining .. . . . . . . . . . . . .
*.
*.
*.
$ t Bearing, C/shaft Main & Intermediate .....

$ t Bearing, C/shaft Main, No. 4 & 5 Main.
$ Washer, Thrust ...............
t Dowel, Crankshaft-to-Crankgear........
Gear, Crankshaft, Large ...........
Gear, Crankshaft, Small ...........
ATTACHING PARTS
Screw, 5/16 x 7/8 Inch Long .........
Gear, Face, Aiternator Drive .........
ATTACHING PARTS
Screw, 5/16 - 24 x 13/32 Inch Long.......
Plate, Tab Lock ...............
t Collar Assembly, Governor Oil Transfer.
Dowel, 1/8 x 7/16 inch Long.........

t Stud, 1/4 x 1-1/4 Inch Long .........
Nut, Marsden Lock, 1/4 - 28.........
$ 0-Ring, Crankcase-to-Collar..........
Seal Assembly, Nose.............
Spring ..................
Gear, Idler .................
RBDRERJR KBLBNBUBVBNB
1 1 1 1 1 1 1 1 1 1
8 8 8 8
1 1 1 1
1 1 1 1
4 4 4 4
1 1 1 1
4 4 4 4
2 2 2 2
4 4 4 4
2 2 2 2
2 2 2 2
4 4 4 4
8 8 8 8
1 1 1 1
1 1 1 1
4 4 4 4
1 1 1 1
4 4 4 4
2 2 2 2
4 4 4 4
2 2 2 2
2 2 2 2
4 4 4 4
8 8
1 1
1 1
4 4
1 1
4 4
2 2
4 4
2 2
2 2
4 4
16 16 16 16 16 16 16 16 16 16
16 16 16 16 16 16 16 16 16 16
6
4
4
1
1
1
6 6 6
4 4 4
4 4 4
1 1 1
1 1 1
1 1 1
6 6 6 6 6
4 4 4 4 4
4 4 4 4 4
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
6 6 6 6 6 6 6 6 6
1 1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4
2 2 2 2 2 2 2 2 2
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
1
2
2
2
1
NOTE:
0 For TqIO-52O-P D.E.J. K. L & N Configuration, see page 03-00.
See Repair Parts Sets and Materials for complete bearing sets.
03-03
I-
2
6
4
FIGURE 04-01. CONNECTING ROD ASSEMBLY.
MODELS TSIO-520-B, D, E, J, K, L, N
FIG.
PART
INDEF)
II
NUMBER
04-01- 1 646778
530658
. 3 629340
. 4 628109
. 5 AN381-25-10
- 6 630826
QUANTITY
1 234 5
DESCRIPTION
Connecting Rod Assembly. Complete......

* Bushing. Piston Pin.............
* Bolt. Connecting Rod. Special ........
* Nut. Slotted. Special ............
Pin. Cotter .................
t Bearing. Connecting Rod ...........
6 6 6 6 6 6 6
1 1 1
1 1
2
2
2 2 2 2 2 2 2
2 2 12 2 2 2 12
12 12 12 12 12 12 12
12 12 12 12 12
MODELS TSIO-520-BB, DB, EB, JB, KB, LB, NB, UB, VB, WB
FIG.
INDEX
PART
NUMBER
QUANTITY
'I 2 3 4 5
DESCRIPTION
EB JBKBLB NB UBVBWB
6 6 6 6 6 6 6 6 6 6
1 1 1 1
1 1 1
2
2 2
2 2 2 2 2
2
2
2
2 2 2
2 2 2 12 12 2 2 2 12
12 1212 12 12 12 12 12 12
12
12 12 12 12
12 12 12
BB
04-01- 1 642399
- 2 530658
. 3 629340
- 4 628109
. 5 AN381-25- 10
- 6 642398
04-00
Connecting Rod Assembly. Complete......
Bushing. Connecting Rod. Special ......

Bolt. Connecting Rod. Special ........
Nut, Slotted, Special ............
Pin. Cotter .................
t Bearing. Connecting Rod ...........
-
7
2
7s
3
8
9
10
6
FIGURE 05-01. CAMSHAFT GROUP, TSIO-520-ALL MODELS.
FIG.
INDEX
PART
NUMBER
05-01- 1 629726A3
- 2 MS35756-8
-3
-4
-5
-
-7
-8
-9
-9
-10
632092-4
524818
631845
631088-.44
629748
629747
646277
6.41709
641862
QUANTITY
1 2 345
DESC RI PTION
B
1
1
1
1
1
t Camshaft Assembly .............
*Key. Woodruff...............
*Plug. Expansion ..............
*Plug ...................
Gear. Camshaft ...............
ATTACHING PARTS
Bolt, 5/16 - 24 x 7/16 Inch Long ........
Gear.
Gear,
Lifter
Lifter
Bevel, Governor Drive..........

Bevel, Governor Driven .........
Assembly ...............
Assembly ...............
* Ring. Retaining
.. . . . .
D
1
1
1
1
1
E
1
1
1
1
1
J
1
1
1
1
1
K
1
1
1
1
1
L
1
1
1
1
1
N
1
1
1
1
1
UB we
1B
1
1
1 1
1
1
1
1
1
1
1
1
1
1
4 4 4 4 4 4 4 4 4 4
1 1 1 1 1 1 1 1 1 1
1 1 1 I 1 1 1 1 1 1
12 12 12 12 12 12 12 12 12 12
coi Opi
. . . . . . . . 1 1 1 1 1 1 1 1 1 1
NOTES
0
Oldhaust lifter 640946 and lifters 641709. 646277 must be used with nitralloy guides.
05-01
1
4
3
FIGURE 06-01. PISTON AND PIN ASSEMBLY, TSIO-520-ALL MODELS.
FIG.
INDEX
PART
NUMBER
QUANTITY
12 3 4 5
DESCRIPTION
B 0 E J K L N UBV8WB
06-01- 1 648033
- 2
640625
642602
640626
642603
643971
646642
-5 629401
-5 642606
630046
-2
-3
-3
-4
-4
-6
t Piston ...................
Ring, Top Groove ..............
t Ring. Top Groove ..............
f Ring, Second Groove .............
CD Ring, Second Groove.............
00f Ring, Assembly, Third Groove.........
Of Ring. Assembly. Third Groove.........
Ring, Fourth Groove .............
(9Ring, Fourth Groove .............
t Pin and Plug Assembly............
NOTES:
0 Part of ring set 642602A2.
ODIncludes ring 643972 and expander 643973.
O2Includes ring 646638 and expander 636146.
See Repair Parts Sets for rings to be used with chrome cylinders.
06-00
6 6 6 6 6 6 6 6 6 6
opt Opt opt Opt Opt opt opt Opt Opt Opt
6 6 6 6 6 6 6 6 6 6
opt Opt opt Opt Opt Opt Opt Opt Opt Opt
6 6 6 6 6 6 6 6 6 6
6 6 6 6
6 6 6 6 6
Opt Opt opt Opt Opt o,;t Opt Opt Opt Opt
opt Opt Opt Opt Opt Opt Opt Opt Opt Opt
6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6
INTE NTIO0N ALLY

LEFT
BLA NKI
06-01
0
4026
12
1;
17
%7 36
29
'--34
FIGURE 08-01. CYLINDER ASSEMBLY, TSIO-520-ALL MODELS.
FIG.
INDEX
08-01- 1 641066
646657A2
646652A1
-2 646657
-2 646652
-3 520112-3
-4 643766
-5 641951
-6 638125
-7 MS122121
-8 630591
-8 642318
-9 35967
-10 539988
-11 641952A1
-12 637781 1
-13 631521
08-00
QUANTITY
PART
NUMBER
1 234 5
DESCRIPTION
$ 0-Ring Packing, Cylinder Base ........

Cylinder and Valve Assembly.........
Cylinder and Valve Assembly.........
*Cylinder Assembly.............
*Cylinder Assembly.............
Spark Plug Thread .........
t
Guide, Valve, Intake............
Q~.Guide, Valve, Exhaust...........
*.Insert,
..
St.ud, Ring. Locked ............
Thread Intake Pipe Flange......

Insert, Intake Valve Seat..........
Insert, Intake Valve Seat..........
Insert, Exhaust Valve Seat.........
*Valve, Intake................
Seal ...................
*Valve, Exhaust...............
*Spring, Valve, Inner ............
*.Insert,
t.
t.
t.
B a E J K L N UBVBwe
6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6
6 6
6
1 1 1 1 1 1 1 1 1 1
1
2 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 4
4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 1
1 1 1 1 1 1 1
1
1
1
1
1
1 1 1 1 1 1 1
1
1 1 1 1 1 1 1 1 1
1
1
1
1
1
1
1
1
1 1 1
2 2 2 2 2 2 2 2 2 2
PART
. INDEXNUMBER
I FIG~
08-01-14
.15
.16
-11
-18
-19
637837
625393
629117
24802
539742
639629
-20
21007
-21
-22
*23
24
.2!-25
641682
639629
21001
639513
539740
646775
26 2473
27 537019
OUANTITY
12 34 5
DESCRIPTION
Spring. Valve. Outer.......

Retainer. Valve Spring. Inner ........
Assembly, Exhaust Valve......
Valve Spring Retainer .........
Rocker Assembly, Intake Valve ........
Valve Rocker ...........
Drive................
Rocker Assembly, Exhaust Valve .......
Valve Rocker ...........
Drive................
t Washer, Thrust ...............
Shaft. Valve Rocker .............
Shaft, Valve Rocker - Chrome.........
ATTACHING PARTS
Washer, Plain . . . . . . . . . . . . . . .
Screw, Hex Head ..............
-Roto-Coil
-Key.
-Bushing,
-Screw.
-Bushing.
-Screw,
2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4
6 6 6 6 6 6 6 6 6 6
2 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1
6 6 6 6 6 6 6 6 6 6
2 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1
24 24 24 24 24 24 24 24 24 24
12 12 12 12 12 12 12 12 12 12
Opt. Opt Dpt. Opt. Opt. Opt. Opt. opt, Opt. Opt.
12 12 12 12 12 12 12 12 12 12
12 12 12 12 12 12 12 12 12 12
30 20522
31 MS35337 44
32 535118
$ Gasket, Valve Rocker Cover..........

6 6 6 6 6 6 6 6 6 6
Cover, Valve Rocker .............
6 6 6 6 6 6 6 6 6 6
ATTACHING PARTS
Washer, Plain . . . . . . . . . . . . . . . 48 48 48 48 48 48 48 48 48 48
Washer, Lock ................
48 48 48 48 48 48 48 48 48 48
Screw. Fillister Head. 1/4 x 3/4 Inch Long
48 48 48 48 48 48 48 48 48 48
33
S Gasket. Exhaust Flange ...........
28 534857
625615
6?8260
643967
35, 537296
534609
.3 534610
6?614
,538304
41 53 100 1
634505
ATTACHING PARTS
Nut. Hex Head 1/4 - 28............
6 6 6 6 6 6 6 6 6 6
24 24 24 24 24 24 24 24 24 24
12 12 12 12 12 12 12 12 12 12
Washer. Push Rod Housing .........
48 48 48 48 48 48 48 48 48 48
S Packing. Push Rod Housing..........
24 24 24 24 24 24 24 24 24 24
Spring. Push Rod Housing ..........
12 12 12 12 12 12 12 12 12 12
12 12 12 12 12 12 12 12 12 12
t Push Rod Assembly .............
Nut. Flanged. 7/16 - 20 . . . . . . . . . . . 36 36 36 36 36 36 36 36 36 36
12 12 12 12 12 12 12 12 12 12!
Nut. Flanged. 1/2 - 20 ............
Housing. Push Rod..............
NOTES:
0D 646277 or 641709 lifter must be used in exhaust position if cylinder incorporates 641951 exhaust guides.
0 Older cylinders may have the 643767 ni-resist guide.
(D See Service Bulletin M78-6.
OD This assembly contains six (6)seals and one installation tool.
08-01
445
43
13
10
9
19
/ 20
23
24
40
32
I3
I
j
'G
FIGURE 09-01. STARTER AND STARTER ADAPTER ASSEMBLY,

TSIO-520-13, D, E, J, K, N, UB, VB.
FIG.
INDEX
09-012
3
4
5
6
7
8
9
PART
NUMBER
642085A2
642085A3
642085
401814
401881
402127
401814
401971
641368
539805
536552
09-00
QUANTITY
1 2 345
DESCRIPTION
OAdapter Assy., Starter Drive Comp .......

0Adapter Assy., Starter Drive Comp .......
Housing Assy., Starter Adapter .......
f
Stud, 5/16 x 1-7/8 Inch Long........
f
Stud. 5/16 x 1-1/8 Inch Long ........
t
Stud. 3/8 x 1-17/32 Inch Long........
t
Stud. 5/16 x 1-7/8 Inch Long........
f
Stud. 5/16 x 1-5/8 Inch Long........
Bearing, Needle ..............
*Gear. Starter Worm.............
*Spring, Starter Worm. Gear .........
B a E J K L N UlB VBWB
1
1
1 1 1 1 1
1
1 1 1
1 1 1 1 1
.1 1 1
1 1
1 1
2
2 2 2
2 2 2 2 2
2 2 2
2 2 1 2 2
1 1 1
1 1 1 1 1
1 1 1
1
1 1
1 1 1 1 1
1 1 1
1 1 1 1 1
1 1 1
1 1 1 1 1
1 1 1
-'F-1G
I1NOEX
QUAN1TITY
PART
NUMBER
'I 2 3 4 5
DESCRIPTION
WB
L
-11
-12
-13
-14
-15
-16
-17
-18
631252
MS35756-8
X13041
502287
639406
630894
539800
630681
630680
-19
501867
-20
633845
-21
-22
-23
-24
-25
534685
09-01-10
*.
AN 123902
Bearing, Ball................
Ring, Retaining .. . . . . .
$
-27
2473
-28
-29
MS35337-45
2439
-30
-31
-32
-33
639388
635334
632595
639407
-34
.35
-36
2473
MS35337-45
2439
-37
-38
-39
-40.
62951 8-41MS51504138-8
628437
629518 1H
.41
2473
MS3533i'-45
2439
-44 MS9021 -038

-45 646275
-45 646238
46
539058
47
2441
. . . . . . .
-Ring ..................
639405
401813
Bushing.................
Spring Clutch ...............

Gear Assembly, Starter...........
Bearing, Roller..............
ATTACHING PARTS
Washer, Tab................
Screw, Special...............
521649
-26 AN932-2
-42
-43
Shaft, Worm Drive .............

Key. Woodruff...............
Bearing, Ball................
*Ring, Retaining .. . . . . . . . . . . . .
*Shaftgear Assembly, Starter ........
..
Cover Assembly ..............

Stud, 5/16 x 1-11/16 Inch Long .......
Plug, Pipe. 1/8 - 27 ............
ATTACHING PARTS
Washer, Plain ...............
Washer, Lock ...............
Nut, Plain, Hex...............
3 3 3 3
3 3 3 3
Gear. Scavenge Pump, Driver ........

Gear Assy.. Scavenge Pump, Driven.
Bushing.................
*Body Assembly, Scavenge Pump.......
ATTACHING PARTS
Washer, Plain ...............
Washer, Lock ...............
Nut. Plain, Hex...............
1
1
1
1
4
4
4
Plug. Square Head, 1/2 - 14 NPTF ......

*Elbow, 90 Degree..............
*Elbow, 90 Degree ...
.........
Plug. Square Head. 1/8 - 27 NPTF ......
ATTACHING PARTS
Washer. Plain ... . . . . . . . . . . . . .
Washer. Lock ................
Nut. Plain. Hex ...............
4
4
4
S 0-Ring .. . . . . . . . . . . . . . . . . .
Starter. 24 Volt ...............
1 1 1
1
Starter. 12 Volt .......
........
ATTACHING PARTS
Washer. Plain................
Nut. Plain. Hex ...............
NOTE
0 This assembly is also available as rebuilt, P/N 642085A2R or 642085A3R.
1
1
1
1
2 2 2 2
2 2 2 2
2 2
2 2
35
15
48
'Gask
FIGURE 09-01. STARTER AND STARTER ADAPTER ASSEMBLY, TSIO-520-E, J, K.

(OPTIONAL FOR AIR CONDITIONING DRIVE)
FIG.
INDEX
09-01-2
-3
-4
-5
-6
-7
-8
-9
PART
NUMBER
642087A8
1 642087
352655
401881
402127
401814
401971
641368
539805
536552
09-02
12345
DESCRIPTION
.
(CAdapter Assy., Starter Drive, Complete
Assy., Starter Adapter .......
f
Stud, 5/16 x 2-11/16 Inch Long.......
f
Stud. 5/16 x 1-1/8 Inch Long........
t
3/8 x 1-17/32 Inch Long........
Stud. 5/16 x 1-7/8 inch Long........
f
f
Stud, 5/16 x 1-5/8 Inch Long........
Needle ..............
Starter Worm.............
Starter Worm Gear .........
.Housing
.Stud,
.Bearing,
.Gear,
.Spring,
QUANTITY
B 0 E J K L N UBVB WB
1 11 11
1 1
2 2 2
2 2 2
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
FIG.
PART
NUMBER
INDEX
-12
-13
-14
-15
-16
-17
-18
X13041
502287
640803
630894
-19
501867
-20
633845
539800
630681
630680
-21 640731
-22 502293
-23 A N123902
-24
-25
-26
-27
-28
640749
401813
401899
352655
-29
-30
2473
2439
-31
640808
640746
52
NOTES.
L N UB~ VBWB
*Shaft, Worm Drive..............

*Key, Woodruff...............
*Bearing, Baill................
*Ring, Retaining ..............
*Shaftgear Assembly, Starter ........
* Bushing.................
f Spring, Clutch...............
*Gear Assembly, Starter...........
*.Bearing,
*Bearing, Bali................
Ring, Retaining ..............
$
t
t
t
2024
-Ring ..................

Stud, 5/16 x 1-11/16 Inch Long ..
.....
5/16 x 2 Inch Long..........
Stud, 5/16 x 2-5/8 Inch Long........
*Plug, Pipe, 1/8 -27 ............
ATTACHING PARTS
Washer, Plain ...............
Nut....................
.Stud,
3 3 3
3 3 3
*Gear, Scavenge Pump Driver ........

*Gear Assy., Scavenge Pump Driven.
Bushing.................
Body Assembly, Scavenge Pump.......
*Washer. Plain ...............
Nut....................
*Plug, Pipe. 1/8 - 27 NPTF ..
........
Elbow, 90 Degree..............
*Bushing, Reducer .............
Elbow. 45 Degree..............
Plug ...................
Bearing. Ball................
*Ring. Retaining .. . . . . . . . . . . . .
632595
640766A4
2473
2439
401752
MS20822-8
AN912-4
MS51508B10
62951 8-41-
637817
502020
642383
640733
AN320-9
MS9320-15
MS924 5-62
641907
Roller..............
ATTACHiING PARTS
Washer, Tab................
Screw, 1/4 - 20 x 13/32 Inch Long ......
*Seal. Oil..................
*Sleeve, Starter Shaft............

*Nut. Castle ................
*Washer ..................
*Pin. Cotter . . . . . . . . . . . . . . . .
ATTACHING PARTS
Washer. Plain................
Washer, Lock ................
Nut, Plain, Hex ...............
-49 2473
-*50 MS35337-45
-51 2439
*
DESCRIPTION
B D
09-01-10 631252
-11 MS35756-8
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
.44
-45
-46
47
*48
QUANTITY
1 2 3 415
O Sheave...................
This assembly also available as rebuilt. P/N 642087A12R.
See Service Bulletin M19 12
09-03
FIGURE 09-01. STARTER AND STARTER ADAPTER ASSEMBLY, TS10-520-L, WB.

FIG.
INDEX
09-01-
PART
NUMBER
642087A10
1 642087
352655
401881
402127
401814
6 401971
641368
539805
536552
-10 631252
-11 MS35756-8
-12 X13041
-13 502287
-
-2
-3
-4
-5
-7
-8
-9
09-04
QUANTITY
12 3 4 5
DESCRIPTION
0 Adapter Assy.. Starter Drive Complete

.
. Housing Assy., Starter Adapter .......
t
Stud. 5/16 x 1-11/16 Inch Long .......
t
Stud. 5/16 x 1-1/8 Inch Long........
t
Stud, 3/8 x 1-17/32 Inch Long........
t
5/16 x 1-7/8 Inch Long........
t
Stud, 5/16 x 1-5/8 Inch Long........
Needle ..............
Starter Worm.............
Starter Worm Gear .........
Worm Drive .............
Woodruff...............
Ball................
Ring. Retaining ..............
..
..
.Stud,
..
.Bearing,
.Gear.
.Spring,
.Shaft,
.Key.
.Bearing,
B D E J K L N UBVB
1E
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
~~~FIG. PART
NUMBER
INDEX
09-01-14
-15
-16
-17
-18
640803
630894
539800
630681
630680
OUANTITY
1 234 5
B
*Shaftgear Assembly, Starter.........
*.Bushing.................
Clutch...............
*Gear Assembly, Starter...........
.Spring,
*.Bearing,
640731
502293
AN123902
640749
401813
401899
352655
2024
-29 2473
-30 2439
-31 640808
-32 640746
-33 632595
-34 640766A4
-35 2473
-36 2439
-37 401752
-38 AN912-4
-39 M S20822-8
-40 637817
-41 502020
-42 642383
-43 640733
-44 MS9358-1 5
-45 MS9245-62
-46 2473
-47 NIVS35337-45
-48 2439
-49 MS9021-038
-50 646275
-51 539058
-52 2441
-53
646296
Roller..............
E J K L N U8VB
1
1
1
1
1
ATTACHING PARTS
*Washer, Tab................
*Screw, Special...............
-19 501867
-20 633845
-21
-22
-23
-24
-25
-26
-27
-28
DESCRIPTION
*Bearing, Ball................
*Ring, Retaining .. . . . . . . . . . . . .
$
-Ring ..................

t
5/16 x 1-11/16 Inch Long ..
.....
t
Stud, 5/16 x 2 Inch Long..........
t. Stud, -5/16 x 2-5/8 Inch Long........
Plug, Pipe 1/8 - 27 ............
ATTACHING PARTS
*Washer, Plain ...............
*Nut, Plain, Hex...............
.Stud,
*Gear, Scavenge Pump Driver ........

*Gear Assy., Scalvenge Pump Driven.
*
Bushing.................
*Body Assembly. Scavenge Pump.......

*Washer, Plain ...............
*Nut, Plain, Hex...............
*Plug, Pipe 1/8 - 27 NPTF ..........
*Bushing, Reducer .............
*Elbow, 90 Degree..............
*Bearing, Ball................
*Ring. Retaining .. . . . . . . . . . . . .
*Seal, Oil..................
*Sleeve, Starter Shaft............
*Nut, Castle ................
*Pin, Cotter.................
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Nut, Plain, Hex ...............
$ -Ring ...................
Starter, 24 Volt ...............
ATTACHING PARTS
Washer. Plain................
Nut. Plain, Hex ...............
Sheave, Driver ...............
NOTES.
0 This assembly also available as rebuilt. P/N 642087Al0R
09-05
11
10
13
12
FIGURE 09-02. ALTERNATOR AND HUB ASSEMBLY, TSIO-520-ALL MODELS.

FIG.
INDEX
PART
NUMBER
QUANTITY
1 234 5
DESCRIPTION
-5
-6
-7
2473
MS35337-45
2439
$ Gasket, Alternator..............
Alternator, 24 Volt. 50 AMP..........
Alternator. 12 Volt, 70 AMP..........
Alternator. 24 Volt. 50 AMP..........
Alternator, 24 Volt, 100 AMP .........
*Key, Woodruff...............
*Key, Woodruff...............
Nut. Slotted Hex .............
ATTACHING PARTS
Washer. Plain . . . . . . . . . . . . . . .
Washer. Lock ................
Nut.....................
-8
-8
-9
-10
-11
-12
-13
-14
640934
646655
630655
640932
629638
630691
MS524665-302
640056
631656
Hub Assembly, Alternator Gear Driven.

Hlub Assembly, Aiternator Gear Driven.
Sprlng, Clutch...............
Gear Assembly. Alternator Driven ......
Bushing, Alternator Driven.........
Washer, Thrust ...............
Pin, Cotter .................
Support Assembly, Baffle...........
Regulator, 24 Volt (Not Illustrated).......
09-02- 1
-2
-2
-2
-2
-3
-3
-4
629436
632590
631547
641668
646842
632437
633342-10
642589
09-06
D E J K L N
1 1
1 1 1
1
1
4
1 1
1 1
4 4 4 4 4 4
4 4 4 4 4 4
4 4
4 4 4
1 1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
14
2
16
17
zu
FIGURE 09-03. MAGNETO AND ACCESSORY DRIVE ASSEMBLY, TSIO-520-ALL MODELS.
FIG.
PART
NUMBER
INDEX
09-0- 1
-2
-3
-4
-5
534863
632653AI
632330
25102
401852
2473
MS35337-45
2439
-8
401507
-9
-10 MS35337-46
-11 2441
-6
-7
.
0
-12 629422
-13 629077
-14 531178
-15 638172
-16 MS9134-01
-17 640380
~~-18
2472
-19 MS35337-44
~~-20
646605
OUANTITY
1 2 345
DESCRIPTION
$ Gasket, Adapter-to-Crankcase.........
Adapter Assembly. Mag. & Acc. Drive .....
Bushing. Adapter..............
$Seal ...................
t Stud .. . . .. . . . . . ...
. . ..
ATTACHING PARTS
Washer. Plain................
Washer, Lock ................
Nut.....................
Washer. Plain................
Washer. Lock ................
Nut.....................
Gear Assy.. Magneto & Accessory Drive.

Sleeve. Drive Gear .............
Retainer. Drive Coupling ...........
Bushing. Drive Coupling ...........
$ Gasket. A~dapter-to-Cover...........
Cover, Accessory Drive ...........
ATTACHING PARTS
Washer. Plain
... . . . . . . . . . . . . .
Washer. Lock ................
Nut.....................
09-07
6-22
8
3--21
fy 20
18
-A-19
28
27
9
25
26
FIGURE 09-04. IGNITION SYSTEM, TSIO-520-B1, E.

FIG.
INDEX
PART
NUMBER
09-04- 1 534750
-
2
2
646987
646973
3
4
5
535847
MS35337-45
2439
6 634675
636953
7 637409-48
09-08
QUANTITY
1 2 345
DESCRIPTION
S Gasket. Magneto-to-Crankcase ........

Magneto Assembly, Left Hand ........
Magneto Assembly. Right Hand .......
ATTACHING PARTS
Washer. Magneto Holding...........
Washer. Lock ................
Nut. Plain. Hex ...............
B 0 E J K L N UBVBWe
2
2
1
1
1
4
4
4
4
4
4
12
Spark Plug .................
Harness Assembly. Ignition..........
Lead Assy.. No. 1 Lower. 35.81 In. Lg.
12
1
12
FFIG.
PART
~INDEX
NUMBER
1 2 345
OUANTITY
DESCRIPTION
D
09-04- 8
-9
-10
-11
-12
-13
-14
.15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
~~-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
-44
-45
-46
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
629506
629505
629504
629502
646486
643059
643062
629495
632106
631737-2
629494
635363
635360
631739
632105
629837
MS35337-43
AN501-10-10
628739
629010
629009
629008
629007
628740
629010
629009
629008
629011
J K L N UBVBWB
*Lead Assy., No. 1 Upper, 15.31 In.Lg .....

*Lead Assy.. No. 2 Lower, 39.31 In.Lg
*Lead Assy., No. 2 Upper. 22.31 In.Lg
Lead Assy.. Ngo.
3 Lower, 40.81 In. Lg
.
Lead Assy., No. 3 Upper. 20.31 In. Lg
.
Lead Assy.. No. 4 Lower. 35.81 In. Lg
Lead Assy., No. 4 Upper. 18.81 In. Lg
.
Lead Assy., No. 5 Upper, 28.31 In. Lg
.
.
Lead Assy.. No. 6 Upper, 26.81 In. Lg
.
Spring, Spark Plug Terminal........
Sleeve. Spark Plug Terminal........
Spring.
Nut. Spark Plug End ...........
Plate. Cable Outlet .............
OFerrule. Cable ...............
oGrommet .................
oEyelet...................
Clam p .. . . . . . . . . . . . . . .
Clam p .. . . . . . . . . . . . . . .
Strap...................
Clam p .. . . . . . . . . . . . . . .
Screw...................
Clam p .. . . . . . . . . . . . . . .
Screw...................
Nut....................
Washer, Lock ................
Screw ...................
Kit. Retard Terminal, L.H. Magneto.......
Washer, Plain ...............
Bushing. Insulating.............
Bushing, Shouldered ............
Nut. Coupling. 5/16 - 32...........
Kit. Ground Teirminal Magneto.........
Washer. Plain ...............
Bushing. Insulating.............
Bushing. Shouldered ............
Nut. Coupling. 7/16 - 28...........
. .
. .
. .
. .
NOTES.
Service leads are furnished in one length only, with magneto end not terminated. Cut to length specified in description column.
(Part Number 637409-48 for leads up to 48 inches in length).
Items 19 thru 22. and 24 thru 26 are applicableto each individual lead.
IEach lead requires one (1)each 629498 ferrule and 629495 eyelet to complete acable assembly when using a Pancake Grommet
or one (1) each 643059 ferrule and 629495 eyelet when using individual grommet 643062.
09-09
12
22
(T
21
20
29
28
1
13
'I1
9
5
- 43
32
34
23
24
26
FIGURE 09-04. IGNITION SYSTEM, TSIO-520-11,
FIG.
INDEX
PART
NUMBER
UB.
QUVANTITY
12 34 5
DESCRIPTION
B
)9-04- 1 534750
2 646981
.2 646983
3 535847
4 MS35337-45
5 2439
09-10

Magneto Assembly. Left Hand ........
Magneto Assembly. Right Hand........
ATTACHING PARTS
Washer, Magneto Holding...........
Washer. Lock ................
Nut. Plain, Hex ...............
E J K L N UBVBWB
2
1
1
2
1
1
4
4
FIG.
INDEX
PART
NUMBER
634675
636951
- 7
637409-48
-8 637409-48
-9 637409-48
-10 637409-48
-11 637409-48
40
DESCRIPTION
B
09-04- 6
QUANTITY
12 34 5
-12
-13
-14
-15
-16
-17
-18
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
637409-48
-19
-20
-21
-22
-23
-24
-25
-26
629506
629505
629504
629502
638139
643059
643062
629495
~~-27632106
-28 631737-2
~~-29 629494
-30 635363
-31 635360
-32 631739
-33 632105
-34 629837
-35 641054
-36 628739
-37 629010
-38 629009
-39 629008
-40 629007
-41 628740
-42 629010
-43 629009
-44 629008
-45 629011
E J K L N
VEl
WE
Spark Plug .................

Harness Assembly, Ignition..........
Lead Assy., No. 1 Lower, 35.94 In. Lg .....
Lead Assy., No. 1 Upper, 14.44 In. Lg. .......
Lead Assy., No. 2 Lower, 37.94 In. Lg. .......
Lead Assy.. No. 3 Lower, 40.44 In. Lg. .......
Lead Assy., No. 3 Upper. 18.94 In. Lg. .......
Lead Assy.. No. 5 Upper, 27.94 In. Lg. .......
Lead Assy., No. 6 Lower. 41.44 In. Lg. .......
Lead Assy., No. 6 Upper, 23.94 In. Lg .....
Sleeve. Spark Plug Terminal........
Spring..................
Nut. Spark Plug End ...........
Plate. Cable Outlet .............
. Ferrule, Cable ...............
0. Grommet .................
OEyelet...................
Clamp ..................
Clamp ..................
Strap . . . . . . . . . . . . . . . . . .
Clam p .. . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . .
Clamp ..................
Screw...................
Nut . . . . . . . . . . . . . . . . . . .
Tubing, Spiral ...............
Kit, Retard Terminal, L.H. Magneto.......
Washer ..................
Bushing. Insulated .............
Nut. Coupling, 3/8 - 32 ...........
Kit, Ground Terminal, L.H. & R.H. Magneto.
Washer ..................
Bushing, Insulated .............
Nut. Coupling. 7/16 - 28...........
NOTES.-
Service leads are furnished in one length only. with magneto end not terminated. Cut to length specified in description column.
(Part Number 637409-48 leads up to 48 inches inlength).
Items 19 thru 22. and 24 thru 26 are applicable to each individual lead.
0 Each lead requires one (1)each 629498 ferrule and 629495 eyelet to complete acable assembly when using a Pancake Grommet
or one (1) each 643059 ferrule and 629495 eyelet when using individual grommet 643062.
09-11
16
12
32
-38
37
17
13
35
5
9
443
30
2
FIGURE 09-04. IGNITION SYSTEM, TSIO-520-J, K, L, N, WB.
I.
INDEX
PART
NUMBER
OUANTITY
1
2 345
DESCRIPTION
B D E J K L N UBVBWB
09-04- 1 534750
2 646981
2 646983
3 535847
4 MS35337-45
5 2439
634675
09-12

Magneto Assembly. Right Hand........
ATTACHING PARTS
Washer. Lock ................
Nut Plain. Hex ...............
Spark Plug .................
2 2 2 2
1 1 1 1
1 1 1 1
2
1
1
4 4 4 4
4 4 4 4
4 4 4 4
4
4
4
12 12 12 12
12
FIG.
PART
INDEX
NUMBER
09-047
-8
.9
-10
-11
-12
-13
-14
-15
-16
QJUANTITY
1 2 345
B 0 E
636603
633579
633580
633579
633580
633579
633580
633579
633580
633579
633580
633579
633580
633585
-20 633590
-17
-18
-19
-21 633591
-22 633592
-23 633586
-24 633583
-25 633589
-26 633593
-27 635362
-28 635699
-29 643062
-30 635700
-31 633925
-32 633926
6?6922
-33 636919
-34 636687
-35 633927
-36 AN501-10-8
-37
-38
-39
-40
-41
-42
-43
-44
-45
46
22910
MS20365-1032A
636692
636687
633927
MS35338-43
AN501-10-10
633583
633585
M3168
-47 633586
DESCRIPTION
UBVB
Harness Assembly. Ignition..........

*Lead Assy., No. 1 Lower. 38.00 In. Lg
*Lead Assy.. No. 1 Upper, 19.00 In. Lg
*Lead Assy., No. 2 Lower, 43.00 In. Lg
*Lead Assy.. No. 2 Upper, 21.00 In. Lg .....
*Lead Assy.. No. 3 Lower, 42.00 In. Lg
*Lead Assy.. No. 3 Upper. 21.00 In. Lg.....
*Lead Assy.. No. 4 Lower, 39.00 In. Lg
*Lead Assy.. No. 4 Upper. 18.10 In. Lg
*Lead Assy.. No. 5 Lower. 50.00 In. Lg .
Lead Assy.. No. 5 Upper, 28.00 In.Lg
Lead Assy., No. 6 Lower, 42.00 In. Lg.
Screw..................
Spring..................
Sleeve..................
Washer .................
Spring..................
Ferrule .................
Ferrule .................
Nut ...................
Plate ...................
OFerrule ..................
Grommet .................
OD Eyelet...................
Clamp ..................
Strap . . . . . . . . . . . . . . . . . .
Clamp Assembly..............
Clam p . . . . . . . . . . . . . . . . .
Screw..................
Nut. Tinnerman..............
Screw...................
Washer. Lock ...............
Nut. Elastic Stop..............
Clamp ..................
Screw
.....
. . . . . . . . . . .
Nut. Tinnerman .. . . . . . . . .
Washer. Lock .. . . . . . . . . . .
Screw ...................
Grom met .. . . . . . . . . . . .
Electrical Screw .. . . . . . . . .
Insulation Sleeve..............
Spring ..................
. . . .
. . . .
. . . .
. . . .
. . . .
NOTES.
Service leads are furnished in two lengths only, with magneto end not terminated. Cut to length specified in description column.
(Part Number 633579 for leads up to 50 inches in length and Part Number 633580 for leads up to 28 inches in length).
0DEach lead requires one (1)each 635699 ferrule and 635700 eyelet to complete a cable assembly when using aPancake Grommet
or (1)each 643059 ferrule and 635700 eyelet when using individual grommet 643062.
09-13
1-1/
10
39
29/
30
2
FIGURE 09-04. IGNITION SYSTEM, TSIO-520-VB.
FIG.
INDEX
PART
14NUBER
09-04- 1 534750
-
2 646987
2- 646973
4
-5
-
535847
MS35338-45
2439
634675
09-14
QUANTITY
1 2 345
DESCRIPTION
$ Gasket, Magneto-to-Crankcase ........

Magneto Assembly. Left Hand ........
ATTACHING PARTS
Washer, Lock ................
Nut, Plain, Hex ...............
Spark Plug .................
B 0 E J K L N URVBWE
2
1
1
4
4
4
12
FIG.
INDEX
.
0
09-04-7
-8
-90
-10
-11
-12
-13
-14
-15
-16
.-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
~~-28
-29
~~-30
.31
-32
-33
-34
-35
-36
-37
-38
.39
-40
-41
-42
-43
-44
-45
-46
PART
NUMBER
OUANTITY
1 2 345
DESCRIPTION
B D E J K L N UBye we
636415
633580
633579
633580
633579
633580
633579
633580
633579
633580
633579
633580
633579
633586
633585
633591
633592
633586
633583
633589
633593
646486
643059
643062
635700
633925
633926
633924
633928
636150
635988-8
635990-5
635989
636692
636687
6J33927
641054
633583
633585
M31 68
633586
Harness Assembly..............
*Lead Assy.. N~o. 1 Upper, 19.00 In. Lg .....
*Lead Assy., No. 1ILower, 38.00 In. Lg
.
*Lead Assy., No. 2 Upper, 21.00 In. Lg .....
Lead Assy., Nio. 2 Lower, 43.00 In. Lg
.
Lead Assy., No. 3 Upper, 21.00 In. Lg .....
*Lead Assy., No. 3 Lower, 42.00 In. Lg
.
*Lead Assy., Nio. 4 Upper, 18.00 In. Lg.
Lead Assy., No. 4 Lower, 39.00 In. Lg
.
.
Lead Assy., No. 5 Lower, 50.00 In. Lg
.
.
Lead Assy., Nio.
6 Lower, 42.00 In. Lg
.
*.Electrode
Screw .............
Sleeve, Spark Plug Terminal........

Washer .................
*.Spring..................
Ferrule .................
, Nut End .............
Nut, Plug End .. . . . . . .
*.Ferrule
*
.
Plate, Cable Outlet .............

(DFerrule. Cable ...............
0.Grommet .................
0.Eyelet...................
Clam p .. . . . . . . . . ..
Strap...................
Clam p .. . . . . . . . . . .
Screw ...................
Bracket..................
Screw...................
Washer, Lock ...............
Nut....................
Clam p .. . . . . . . . . . .
Screw...................
*Nut, Tinnerman ..............
Tubing. Spiral ...............
Grommet .................
Electrical Screw ..............
*Insulation Sleeve..............
Spring .. . . . . . . . . . .
. . . . . .
. . . .
. .
. . . .
. .
. . . .
. .
. . . .
. .
NOTES:Service leads are furnished in two lengths only, with magneto end not terminated. Cut to length specified indescription column.
(Part Number 633579 for leads up to 50 inches in length and Part Number 633580 for leads up to 28 inches in length).
0DEach lead requires one (1)each 635699 ferrule and 635700 eyelet to complete acable assembly when using aPancake Grommet
or (1)each 643059 ferrule and 635700 eyelet when using individual grommet 643062.
09-15
is
20,
FIGURE 09-05. FREON COMPRESSION BRACKET ASSEMBLY.

(OPTIONAL FOR TSIO-520-L, WB)
09-16
FIG.
INDEX
09-05-1
-2
3
4
5
6
7
-8
PART
NUM BER
E06576
646392
640767
646391
643368
MVS16631-1165
640781
643556
643957
AN 101319
640947
-9
-10 640774
-11 AN316-6R
-12 640777
-13 MS20364-624C
-14 AN960-61 6
-15 AN 101319
-16 MS590728-66
.
a
-17
-18
-18
-19
25239
646293-34.00
642759
646296
~~-20MS9245-62
-21 646064-20
~~-22
643956-20
QUANTITY
1 234 5
DESCRIPTION
0 E J K
N UBVBWB
Kit Assembly, Freon Compressor Bracket.

*Bracket Assy., Freon Compressor ......
*.Bracket
*.Sheave
Opt
1
1
1
1
1
1
1
1
.................
Assembly.............
.. Bearing. Ball ..............

.. Ring, Retaining.............
Arm, Idler Sheave ............
Screw..................
Spacer .................
Bolt...................
Washer, Special .............
*.Bolt,
1
1
1
1
1
Special...............
.Nut ...................
*.Nut,
Rectangular .............
Nut ...................
*.Washer.
10
Plain ..............
4
2
2
1
1
1
Bolt...................
Bolt....................
Washer ..................
*D
Belt....................
0.Belt....................
*Sheave, Driver...............
Pin, Cotter.................
Shims...................
Shims...................
A
A
NOTE:
0DIf sheaves 640801 and/or 643558 are still in use, belt 642759 is to be used.
09-17
FIGURE 10-01. OIL PUMP ASSEMBLY, TSIO-520-ALL MODELS.

FIG.
INDEX
PART
NUMBER
10-01- 1 631034
632970
632977A6
-
632977
-3 401801
-
4
5
6
-7
-8
-9
631016
23024
642336
634150
631653
642335
-10
-10
-11
-12
-13
-14
-14
-15
-16
-16
-17
-18
MS35769-18
MS35769-26
642224
X1473
632762
631075
631014
535634
535900
535008
631056A1
646237
-19
-20
-21
20522
MS35337-44
646605
-22
-23
531378
401893
10-00
QUANTITY
1 234 5
DESCRI PTION
S Gasket, Pump Housing-to-Crankcase......

Housing Assembly, Oil Pump Complete.....
Housing Assembly, Oil Pump Complete.....
*Housing & Shaft Assembly. Oil Pump.....
t .. Stud, 1/4 x 1-3/16 Inch Long........
*Gear & Bushing Assy., Oil Pump Driven....
Bushing. Oil Pump Gear..........
*Plunger. Oil Pressure Relief Valve ......
*Spring. Oil Pressure Relief Valve.......
Seat, Spring Guide.............
*Screw. AdJusting..............
*Gasket. Annular ..............
$
Annular ..............
Housing. Oil Pressure Relief Valve ......
*Washer. Copper ..............
*Nut. Stop 5/16 - 24.............
Shaftgear Assy.. OIP'& Tach Drive......
Shaftgear Assy.. OIP.& Tach Drive......
*.
.Gasket.
*.
Pin. Dowel
................
*Gear. Bevel. Tach Drive...........

Gear. Bevel. Tach Drive...........
Cover. Assy., Right Angle Tach Drive. 0/P
*Cover Assy.. Right Angle Tach Drive 0/P.
ATTACHING PARTS
Washer. Plain ...............
*Washer, Lock ...............
Nut. Plain. Hex...............
$
Oil.................
Stud. 1/4 x 1-1/4 Inch Long .........
*Seal,
1 1
4
FIG.
PART
INDEX
NUMBER
10-01-24
-25
-26
-27
402711
535908
535885
535887
-28
-29
-30
2471
MS35338-43
20655
-31
-32
MS9134-01
640380
-33
-34
*35
2472
MS35337-44
6646605
-36 631650
-37 21208A2
-38 642714
-39 632085
-40 20522
-41 M S35337-44
-42 646605
-43 632266
-44 641639
-45 643226
-45 643227
-46
401507
-47
-48
MS35337-46
2441
QUANTITY
1 2 345
DESCRIPTION
Stud, 1/4 x 7/8 Inch Long .........

Shaftgear Assy., Bevel Tach Drive......
$
Cover-to-Cover...........
*Cover, Tach Gear Box............
ATTACHING PARTS
*Washer, Plain ...............
*Washer, Lock ...............
Screw, Rd. Hd., No. 10-24 x 1/2 Inch Long
.
.Gasket,
Tach Drive Pad...........

*Cover, Tach Drive Pad ...........
ATTACHING PARTS
*Washer, Plain ...............
*Washer, ock ...............
*Washer, Plain, Hex.............
.Gasket,
*Shaft Assembly, Tach Drive.........

*Housing. Tach Drive Assembly........
$ . Seal, Oil Tach Housing ..........
S
Annular ..............
Washer, Plain................
Washer. Lock ................
Nut. Hex. Plain ...............
$ Gasket. Oil Filter-to-Pump Housing.......
Adapter Assembly, Oil Filter .........
Filter Assembly, Oil. Short.........
Filter Assembly, Oil, Long ..........
ATTACHING PARTS
Washer. Plain................
Washer. Lock ................
Nut, Plain. Hex. 3/8 - 24
.Gasket
*...........
10-01
21
FIGURE 10-02. OIL COOLER ASSEMBLY, TSIO-520-1B, D, E, J, K, N, UB, VB.
FIG.
INDEX
PART
NUMBER
QUANTITY
1 2 345
DESCRIPTION
L
)2- 1630849
-1632706
3
3
631059
633287
642785
637132
635996
636900
629518-11-
632224
-6
- 7
-8
- 8
-9
2474
MS35337-46
2441
531003
2473
-10
MS35337-45
-11
2439
.12
AN816-413
-13
-14
-15
-16
-17
-18
-19
-20
-21
2024
634628
629518-31AN912-2
632017
MS20823-6
639305
627496
646599
10-02
$ Gasket, Oil Cooler-to-Crankcase Top......

Washer, Plain, Oil Cooler-to-Crankcase Top
$ Gasket. Crankcase-to-Oil Cooler........
Oil Cooler and Baffle Assembly ........
*Cooler. Oil.................
*Cooler. Oil.................
*Plug, 1/8 - 27 NPTF.............
*Baffle, Oil Cooler..............
ATTACHING PARTS
Washer, Plain................
Washer, Lock. Bottom ............
Nut.....................
Nut. Flanged , Top ..............
Washer, Plain................
Washer, Lock ................
Nut . . . . . . . . . . . . . . . . . . . .
Fitting. Nipple. Inlet .............
Plug. Pressure Port, 1/8 - 27 NPTF.......
Elbow, 90 Degree. 1/8 NPTF-to-118 Tube ....
Plug. Oil Outlet, 3/8 - 18 NPTF.........
Bushing, Reducer, 3/8-to-i1/4 .........
Elbow. 90 Degree, Street ...........
Elbow, 45 Degree ..............
Valve, Oil Temperature Control ........
* Gasket, Oil Temperature Control Valve ....
Support Assembly, Baffle...........
WB
if
FIGURE 10-02. OIL COOLER ASSEMBLY, TSIO-520-L, WB3.
Fl
G.
INI]IEX
PART
NVUNI BER
1 2 345
DESCRIPTION
QUANTITY
B D E J K
10-02- 1
2
3
4
-5
-7
640321
630849
631059
640342
637132
636900
629518-1 H
632224
-8
2474
MS535338-46
-10 2441
-10 531003
-.11 2473
-12 MS35337-465
-13 2439
-9
-14
-15
-16
-17
-18
-19
639305
627496
AN91 2-2
634536
628438
646599
N 111VB
Bracket, Turbo................
$ Gasket ...................
$ Gasket ...................
Spacer ...................
Oil Cooler Assembly .............
Oil Cooler.................
*Plug. 1/8 - 27 NPTF.............
*Baffle ..................
ATTACHING PARTS
Washer. Plain . . . . . . . . . . . . . . .
Washer. Lock. Bottom ............
Nut. Bottom.................
Nut. Flanged ................
Washer. Plain . . . . . . . . . . . . . . .
Washer, Lock ................
Nut.....................
$
Oil Temperature Control Valve.........

Gasket. Oil Temperature Control Valve.
Bushing. Reducer ..............
Elbow ...................
Nipple ...................
Support Assembly. Baffle...........
*
10-03
5 <3~
4
6.
'44
10
*646942 Gasket
FIGURE 10-03. OIL SUMP, TSIO-520-13, E, J, K, 1, N, VB, WB.

PART
FIG1.
NUMBER
INDEX
10-03- 1 632946
OUANTITY
1 2 345
DESCRIPTION
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1 1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1 1
1
632443-4
-8
-9
-10
-10
MS35769-15
MS35769-12
2265
534743
632876
537650
-11
-12
-13
2473
MVS35337-45
530346
$ Gasket, Annular...............
Plug ....................
$ Gasket, Oil Sump ..............
Sump Assembly, Oil .............
ATTACHING PARTS
Washer, Plain................
Washer, ock ................
Screw, 5/16 - 18 x 7/8 Inch Long........
-14
-15
-15
MS35769-11
532432
636376
Plug, Oil Drin, 5/8 - 18 ............
Plug, Oil Drain, Magnetic...........
10-04
UBVBWB
631367
AN4-17A
20522
Tube Assembly, Suction Oil Pump.......

ATTACHING PARTS
Washer, Special...............
Bolt ....................
Washer...................
Nut, 5/16 - 27 Marsden............
2
3
4
B D E
32
32
32
32
32
32
32
32
32 32
32 32
32 32
1
1
1
1
1
1
1 2
1 2
32
opt
opt Opi opt opt Opt
Opt opt
5
VI
'646942 Gasket Mal
FIGURE 10-03. OIL SUMP, TSIO-520-1D, UB.
FIG.
PART
INDEX
NUMBER
OUANTITY
1 2 3 415
DESCRIPTION
B
110-03- 1 631008
-2 630966-.56
-
MS35769-15
MS35769-12
-5
2265
-6
534743
642273A3
642654A3
401860
-9
22535
-14
632663
-15
-16
AN960-616L
2441
-10 2473
-10 401506
-11 MS35337-45
.12 537750
-13 539003
.17 MS35769- 11
-18 2265
E J K L N
VBWB
Tube Assembly, Suction. Oil Pump.......

ATTACHING PARTS
Bolt, 5/16 - 18 x 9/16 Inch Long ........
Plug, Oil Drain................
$ Gasket, Oil Sump-to-Crankcase ........
t Stud, 3/8 x 1-3/16 Inch Long.........
ATTACHING PARTS
Washer. Plain................
Washer. Plain . . . . . . . . . . . . . . .
Washer, Plain. Turbo Bracket-to-Sump.
Washer, Lock ................
Bolt. 5/16 - 18 x 1-1/8 Inch Long........
Bolt, 5/16 - 18 x 1-3/8 Inch Long........
.
Bracket, Engine Mount............

ATTACHING PARTS
Washer, Plain . . . . . . . . . . . . . . .
Nut, Plain, Hex ...............
$ Gasket. Annular...............
Plug. Oil Drain................
10-05
18
13
FIGURE 12-01. INDUCTION SYSTEM, TSIO-520-B3, E.
PART
NUMBER
FIG.
INDEX
12-01- 1 536413
- 2 630055
- 3 630060
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
629138
629325
20522
MS535337-44
24835
639660-13
36151 L
631972
629163-5
632871
634209
12-00
OUANTITY
1 234 5
DESCRIPTION
$Gasket. Intake Manifold ...........

Tube Assy., Intake Manifold, Cyl. No. 1.
Tube Assy., Intake Manifold, Cyl. No. 2.
Elbow, Intake Manifold, CyL. 3-4-5.......
Elbow, Intake Manifold, Cyl. No. 6.......
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Screw, 1/4 - 20 x 7/8 Inch Long ........
Hose, Intake Manifold ............
Clamp, Hose ................
Clamp, Hose ................
Clamp, Assembly, Hose ...........
Bracket, Balance Tube ............
Clamp, Balance Tube-to-Bracket........
B 0 E J K L N LIBVBe WB
6
1
1
3
1
6
1
1
3
1
24
24
24
24
24
24
8
8
4
2
1
1
8
8
4
2
1
1
. .1
FIG.
IBEX
QUANTITY
1 2 345
DESCRIPTION
D
12-01 -15
-16
-17
-18
-19
-20
'
PART
NUMBER
642523
MVS35338-45
530346
637634
632809
632810
-20
-21
633704
633958-5
-22
-22
641888-4
641888-1
-23
-24
-25
-26
633283
633958-3
630965
633958-3
-27
-28
640612
628556
-29
630817-3
-30
630881
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
AN737TW98
632855-1A4
632767
632766
632729-10
628555-1
536388-.75
636465
628572
640793
632710
-42
-43
-44
401507
MS35337-46
629275
-45
AN844-8
J K L N UBVBW8
Tube Assembly, Balance ...........

ATTACHING PARTS
Washer, Lock ................
Screw, 5/16 - 18 x 7/8 Inch Long........
Riser Assembly, Intake Manifold .......
Tube Assembly, 1-3-5 Side ..........
* Seal, Compression.............
Junction Box Assembly ...........
Junction Box Assembly ...........
Tube Assembly. Junction Box-to-F/P......
Sleeve Assembly, Injection Nozzle.......
$ Washer, Rubber ...............
Washer, Plain................
Convoluted Bellows .............
Sleeve ...................
Clamp ...................
Air Throttle and Control Assy. (See Fig. 12-03).
Sleeve, Coupling...............
Coupling. Channel Band ...........
0 Turbocharger ................
Hose. 1/2 IDx 16 Inch Long..........
Clamp, Hose ................
$ Gasket, Exhaust Inlet.............
$ Gasket, Turbo Oil Inlet ............
Adapter...................
$ Gasket, Turbo Oil Outlet ...........
ATTACHING PARTS
Washer, Plain . . . . . . . . . . . . . . .
Washer, Lock ................
Screw, 3/8 - 16 x 1 Inch Long.........
Elbow. 45 Degree. 3/8 NPTF-to-1/2 Hose ....
NOTE
0 See Identification Plate for applicable dash number. For detail parts see Airesearch parts catalog TP3O.
12-01
35
377-4-f-J?5
36
FIGURE 12-01. INDUCTION SYSTEM, TSIO-520-D.

FIG.
IINDEX
PART
NUMBER
12-0' 1- 1 536413
-
2
3
629138
629325
20522
5 MS35337-44
-6 24835
7 639660-13
361511L
9
-10
-11
-12
629163-5
633291
632444-2
626527
-13
22535
12-02
QUANTITY
I 2345
DESCRIPTION
$ Gasket, Intake Manifold ...........

Elbow, Intake Manifold 1-2-3-4-5........
ATTACHING PARTS
Washer, Plain................
Washer, Plain................
Screw, 1/4 - 20 x 7/8 Inch Long ........
Clamp, Hose ................
Clamp Assembly, Hose............
Clamp, Balance Tube Bracket.........
ATTACHING PARTS
Washer, Plain................
B D E J K L N UBVBWB
6
5
1
24
24
24
8
8
4
1
1
1
rf
e~~~~~~~1
FIG.
NOEX
12-0 1-*14
-15
PART
NUvMBER
1 234 5
QUANTITY
DESCRIPTIO1N
MS35337-45
539003
Washer, Lock ................

Screw, 5/16 - 18 x 1-3/8 Inch Long.......
-16
-17
-18
-19
633207
401843
629518-1 H
634488
-20
-21
-22
-23
-24
631836
631837
538100
25164
646605

t . Stud, 1/4 x 1-9/16 Inch Long.........
Plug, 1/8 - 27 N\PTF .............
Bracket Assembly, Manifold Riser Support ..
ATTACHING PARTS
Bushing, Support Bracket...........
Sleeve, Support Bracket ...........
Washer, Plain................
Washer, Special...............
Nqut, Plain, Hex ...............
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
-51
633397
633719
633958-5
633720-1
633718
633958-5
633721
633787
MS35489-11S
630965
633958-3
640612
628556
640564-1 A3
633281
629163-1
628555-1
536388-175
633282
639660-6
629163
632729-2
632767
632766
628572
632710
640793
-52
-53
-54
401507
MS35337-46
629275
E J K L N UBVBWB
Tube Assembly, Air Manifold .........

Tube Assembly, Air .............
Tee, Fitting .................
Coupling...................
Bracket...................
Grommet ..................
Sleeve Assembly, In-lector Nozzle .......
$ Washer, Rubber ...............
Washer, Plain................
Air Throttle and Control Assy. (See Fig. 12-02)
Hose....................
Clamp Assembly...............
Hose....................
Clamp, Hose ................
Elbow ...................
Hose....................
OTurbocharger ................
Sleeve. Coupling...............
Coupling, Channel Band ...........
Adapter, Turbo Oil Inlet............
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Screw, 3/8 - 16 x 1 Inch Long.........
NOTES.
0 See Identification Plate for applicable dash number. For detail parts see Airesearch parts catalog TP30.
12-03
24
11
1
20
18
fz
~>*Z6719
21
-CZ
27
37
39
FIGURE 12-01. INDUCTION SYSTEM, TSIO-520-J, N.
12-04
.FIG.
Is INDEX
12-01-
1
2
3
4
-5
-6
-7
PART
NUMBER
536413
629138
642590
629325
20522
MS35337-44
24835
639660-13
36151 L
629163-5
632871
634209
-13 642523
-9
-10
-11
-12
-14 MS35338-45
-15 530346
-16 636355
DESCRIPTION
B D E
-8
le
OUANIIlTY
1 2 345
-17 636353
-18 636380
~~-19 628555-4
~~-20536388- .62
-21 536388- .75
-22 628555-5
-23 630965
-24 633958-3
-25 640612
-26 628556
-27 636143A3
-27 636143A2
-28 628555-3
-29 536388-. 5
-30 635630
-31 628572
-32 640793
-33 632710
-34 24767
-35 MV535338-44
-36 629275
-37 635921
-38 646019
-39 MV59021-1 50
K L
UBVB
NB

Elbow, Intake Manifold, Cyl. 1-3-4-5 ......
Elbow. Intake Manifold, Cyl. No. 2.......
ATTACHIN\G PARTS
Washer, Plain................
Washer, Lock ................
Screw, 1/4 - 20 x 7/8 Inch Long ........
Clamp, Hose ................
Clamp. Balance Tube-to-Bracket........
ATTACHING PARTS
Washer, Lock ................
Screw, 15/16 - 18 x 1 Inch Long........
Box Assembly, Junction ...........
Hose. Tube-to-Junction Box..........
Clamp ...................
Clamp ...................
Hose, Junction Box-to-Fuel Pump .......
Sleeve Assembly, In~jector Nozzle .......
Seal, Compression.............
$ Washer, Rubber ...............
Washer, Plain................
Air Throttle and Control Assy .(See Fig. 12-03) .
Air Throttle and Control Assy. (See Fig. 12-03) .
Hose, Junction Box-to-Throttle Body......
Clamp, Hose ................
Turbocharger ................
$ Gasket. Turbo Oil Outlet ...........
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Screw, 3/8 - 16 x 1 Inch Long.........
Intercooler Assembly.............
Elbow, Flexible ...............
$ 0-Ring ...................
12-05
12
13
19
0I
I -
38
1
9
-37
6
871
-38
4
2
32
36
35
FIGURE 12-01. INDUCTION SYSTEM, TS10-520-K.

12-06
34
FIG.
'IDEX
III
PART
NVUMBER
2
3
4
5
630055
630060
629138
629325
20522
MS35337-44
24835
DESCRIPTION
B 0I E J
12-0 1I- 1 536413

-
OUA1NTITY
1 2 345
9
-10
-11
-12
-13
-14
639660-13
36151 L
629163-5
632871
634209
642523
-15
-16
MS35338-45
530346
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
*28
-29
-30
.31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
636355
636353
636380
628555-4
536388-.62
628555-5
536388-.75
630965
633958-3
640612
628556
637735A3
637356
629518-11-H
639660-13
629163-5
637357
636062
6308 17-1
AN737TW1 14
628555-3
536388-.75
635630
628572
632710
-42
-43
-44
24767
1MS35337-44
629275
L N UBVBWB
$ Gasket, Intake M~anif old ...........

Tube Assy., Intake Manifold, Cyl. No. 1.....
Tube Assy.. Intake Manifold, Cyl. No. 2.....
Elbow, Intake Manifold, Cyl. 3-4-5.......
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Screw, 1/4 - 20 x 7/8 Inch Long ........
Clamp. Hose ................
Bracket. Balance Tube ............
Clamp. Balance Tube-to-Bracket........
ATTACHING PARTS
Washer. Lock ................
Screw, 5/16 - 18 x 1 Inch Long ........
Hose, Tube Assy.-to-Junction Box.......
Clamp ...................
Clamp ...................
Sleeve Assembly. In-lector Nozzle .......
$ Washer, Rubber ...............
Washer, Plain................
Air Throttle and Control Assy .(See Fig. 12-03)
Riser, Air Manifold..............
Plug, 1/8 - 27 NPTF .............
Hose, Intake Tube-to-Riser ..........
Elbow, Air Intake ..............
Plug ....................
Clamp ...................
Hose, Junction Box-to-Throttle Body......
Clamp ...................
$ Gasket. Turbo Oil Outlet ...........
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Screw, 3/8 - 16 x 1 Inch Long.........
12-07
FIGURE 12-01. INDUCTION SYSTEM, TSIO-520-1., WB.
12-08
FIG.
INDEX
PART
NUMBER
DESCRIPTION
B 0 E J K
2-01- 1 536413
- 2 629138
- 3 629325
-
5 MS35337-44
20522
24835
-7
-8
-9
-10
639660- 13
36151 L
629163-5
646134
-11 631972
-12 632871
-13 634209
-14 640795
-15
-16
-17
QUANTITY
123 4 5
2473
MS35337-45
530346
-18 640642
-19 6.46676
-20 6.40764
-21 640657
-22 633397
-23 630965
-24 633958-3
-25 640612
-26 628556
-27 640765
-28 633958-5
-29 633719
-30 633958-5
-31 633720-1
-32 633721
-33 MS35489-1 1S
-34 633787
-35 628555-13
-36 536388-. 75
-.37 640701
-38 629518-11-
N UBVB
Gasket, Intake Manifold ...........

Elbow. Intake Manifold, Cyl. 2-3-4-5 ......
Elbow, Intake Manifold, Cyl. 1-6........
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Screw, 1/4 - 20 x 7/8 Inch Long ........
Hose....................
Clamp ...................
Clamp ...................
Bracket, Induction Tube Support........
Clamp, Induction Tube Bracket ........
Balance Tube Assembly ...........
ATTACHING PARTS
Washer, Plain................
Washer, Lock ................
Screw, 5/16 - 18 x 1 Inch Long ........
Riser, Intake Manifold.
Elbow, Intake Manifold, 1-3-5 Side.......
Elbow, Intake Manifold, 2-4-6 Side.......
Tube, Induction ...............
Sleeve Assembly ..............
$ Washer, Rubber ...............
Washer, Metal................
* Seal. Compression.............
Tube Assembly, Air Manifold-to-Tee ......
Tee, Fitting .................
Coupling, Barbed ..............
Grommet, Split ...............
Bracket, Air Manifold Tube Support ......
Hose, Air Throttle-to-Air Manifold.......
Clamp, Hose ................
Intercooler .................
Plug ....................
12-09
11
12
13
I
) -44
59
FIGURE 12-01. INDUCTION SYSTEM, TSIO-520-UB.

IIIOEX
PART
NUMBER
12-01I- 1 536413
-
2
3
629138
629325
20522
-5
-
NIS35337-44
24835
7 639660-13
- 8 643943
-
36151L
-10 629163-5
-11 633291
-12 632444-2
12-10
1 2 345
QUANTITY
DESCRIPTION
$ Gasket. Intake Manifold ...........

Elbow, Intake Manifold, Cyl. 1-2-3-4-5.
Elbow, Intake Manifold. Cyl. No. 6.......
ATTACHING PARTS
Washer. Plain................
Washer, Lock ................
Scuew 1/4 - 20 x 7/8 Inch Long ........
Hose. Intake Manifold ............
Shield, Heat.................
Clamp, Hose.................
Clamp ...................
B 0 E J K L N UBVBwe
6
5
1
24
24
24
10
6
8
2
1
~~FIG.
INDEX
12-01-13
PART
NUMBER
642514
-14 22535
-15 NI S35337-45
-16 537750
-17 642513
-18 629518-1 H
-19 629 163-5
-20 642465
-21 642464
-22 631836
-23 631837
-24 538100
-25 2472
-26 537802
-27
-28
-29
-30
633397
633719
633958-5
633720-1
-31 640765
-~32633958-5
-33 A1N9 10-2
-34
-35.
-36
-37
-38
-39
-40
-41
-42
AN816-6B3
633787
M S35489-11S
630965
633958-3
640612
628556
642703A19
633281
-43 629163- 1
-44
-45
-46
-47
641047S6S.37.00
642394
639660-6
629163
-48 632767
-49 632766
-50 639319-26
-51 MS29513- 138
-52 AN1960-10L
-53 AN3-6A
-54 AN363- 1032
10
-55 632729-13
~~-56
642493
~~-57 642524
-58 643816
-59 1VIS20074-04-04
-60 2472
QUANTITY
1 234 5
DESCRIPTION
Tube Assembly, Balance
.. ..
........
ATTACHING PARTS
Washer, Plain ...............
Washer. Lock ................
Screw ...................
B D E J I1K L N UB IVBeI W
1
rf
rt
Tube, Intake Manifold ............

Plug ....................
Clamp ...................
Bracket Assy., Manifold Riser Support.....
ATTACHING PARTS
Bushing, Support Bracket...........
Sleeve, Support Bracket ...........
Washer, Plain................
Washer, Plain................
Screw ...................
2
3
2
1
1
Tube Assembly, Air Manifold..........

Tube Assembly, Air .............
* Seal, Compression .. . . . .. . .. . .
Tee. Fitting .................
* Seal, Compression .. . . . . . .. . ..
Coupling ..................
Fitting, Connector ..............
Bracket...................
Grommet ..................
Sleeve Assembly, InJector Nozzle .......
Seal, Compression .. .. . .......
$ Washer, Rubber ...............
Washer. Plain . . . . . . . . . .
Air Throttle and Control Assy .(See Fig. 12-03)
Hose....................
Clamp ...................
Hose Assembly ...............
Elbow Assembly...............
Hose....................
Clamp ...................
Sleeve Coupling...............
Coupling. Channel Band ...........
Valve. Overboost...............
ATTACHING PARTS
0 Ring ...................
Washer. Flat ................
Bolt ....................
Nut.....................
2
1
2
1
1
2
1
2
1
1
6
1
6
6
bracket, Throttle Cable Support........
Bar, Stabilizer................
Bar, Stabilizer, Throttle Body to Crankcase ..
Bolt, 1/4 x 19/32 Inch Long..........
Washer...................
rf
4
2
3
1
1
rf
1
1
1
1
1
1
1
1
1
8
4
4
1
1
1
1
1
12-11
2625
11
16
.22
21
4
34~-37
40,,~
'1140
FIGURE 12-01. INDUCTION SYSTEM, TSIO-520-VB.
12-12 AUGUST 1987
38
FIG.
IBEX
11
PART
N1UMBER
2
3
4
629138
642590
629325
20522
MS35337-44
24835
639660-13
36151 L
-10
-11
-12
-13
629163-5
632871
634209
642523
-14
-15
MS35337-45
530346
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
636355
636353
636380
628555-4
536388-.62
628555-5
536388- .75
630965
633958-3
640612
628556
642591
642562
642527
642702A4
632729-12
636465
628572
640793
632710
-36. 401507
-'37 MV535337-46
-38 629275
-39
-40
DESCRIPTION
B 0 E J K L N UB
12-0' I- 1 536413
-
QUANTITY
1 2 345
WB

Tube, Intake Manifold, Cyl. 1-3-4-5 .....
Tube, Intake Manifold, Cyl. No. 2 .......
Tube, Intake Manifold, Cyl. No. 6 .......
ATTACHIN\G PARTS
Washer, Plain................
Washer, Lock ................
Screw ...................
Hose....................
Clamp ...................
Clamp ...................
Clamp, Balance Tube-to-Bracket........
Tube Assembly. Balance ...........
ATTACHING PARTS
Washer, Lock ................
Screw ...................
Hose, Tube-to-Junction Box..........
Clamp ...................
Clamp ...................
Sleeve Assembly, InJector Nozzle .......
$ Washer, Rubber ...............
Washer. Plain................
Tube, Intake Manifold ............
Riser Assembly, Manifold...........
Air Throttle and Control Assy. (See Fig. 12-03)
$ Gasket, Exhaust Inlet.............
ATTACHING PAR3TS
Washer, Plain................
Washer, Lock ................
Screw ...................
Hose....................
Clamps...................
NOTE.
- These parts are not supplied by 1CM. Must be obtained through airframe manufacturer.
12-13
4
15
7
12
14
11
I
13
K
I,1
FIGURE 12-02. THROTTLE ASSEMBLY, TSIO-520-B3, E.
FIG.
PART
NUMBER
INDEX
12-02-
-1
-2
-3
-4
-5
-6
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
632853A1
626812
630455
625238
626813
625327-1
625457
625457-1
632556
632554-2
626634
639479
13XX 18130
AN565E8H16
630124
625601
539942
QlUANTITY
1 2 345
DESCRIPTION
Throttle Assembly..............
* Pin . . . . . . . . . . . . . . . . . . .
*Bushing..................
*Collar...................
*Pin . . . . . . . . . . . . . . . . . . .
*Washer, Wave ...............
*Washer, Plain ...............
Washer, Plain ...............
*. Lever, Throttle Control ..
.........
*.
Bushing.................
Spring ..................
Screw, Adjusting..............
Nut....................
*Screw. Set ................
Shaft, Throttle Plate ............
Plate, Throttle ...............
Screw...................
B
1
1
2
1
2
1
ar
ar
E J K L N UBVBW8
1
1
2
1
2
1
ar
ar
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
NOTE.
0 This lever isanew style which incorporates a hardened bushing. Ifreplacing old style lever with no bushing. it will be necessary
to order, in addition to a new lever, a new link rod assembly.
12-14
INTENTIONALLY
LE FT
BLA NKI
12-15
-3
A
~-2
21
29
36
FIGURE 12-02. THROTTLE AND CONTROL ASSEMBLY, TSIO-520-D, UB.
FlG.
IlNf IEX
12-02
-
PART
NUMBER
*640564-1 A3
642703A19
1 642722-1
-2
- 3
12-16
2472
MS20074-04-06
QUVANTITY
1 2 345
DESCRIPTION
Throttle and Control Assembly ........

0. Controller and Assembly, Complete .....
ATTACHING PARTS
* Washer, Plain ...............
* Bolt....................
B 0 E J K I. N UBVBWB
1
1
1
4
2
is
FIG.
INDEX
.
0
PART
NUMBER
QUANTITY
DESCRIPTION
123 4 5
12-02- 4 632555-12
- 4 632555-40
- 5 632554-1
- 6 632555-7
- 6 632555-52
- 7 632554-1
- 7 632554-2
-8 626813- 1
-9 626813
-10 AN960-10
-11 M S35338-43
-12 628321-. 38
-13 633299
-14 632556
-15 632554-2
-16 626813
-17 AN565EBH16
-18 13XX 18130
-19 626634
-20 646044
-21 537690
-22 625327-2
~~-23 630979-1
-24 635076-1
~~-24 635076-5
-25 625601
*.Lever
*.Lever
E J K L N UBVBWB
..................
..................
Bushing ................
Lever ..................
*.Lever:..................
*
. .
. .
Bushing ................
Bushing ................
0..Pin ...................
Pin ...................
Washer, Plain ...............
Washer, Lock ...............
*Bolt....................
Bracket..................
Lever...................
*.
Bushing.................
-26
539942
Pin....................
Screw, Set ................
Nut....................
Spring ..................
Screw, Ad 'usting..............
Washer. Plain ...............
*Washer, Wave ...............
0-Ring ..................
Shaft, Throttle...............
Shaft, Throttle...............
Plate, Throttle ...............
ATTACHING PARTS
Screw...................
-27
-28
-29
-30
-31
-32
-33
-34
-35
-35
-36
-37
-37
-38
-38
-39
-39
637459
633790
632017
MVIS20826-6 B
639522
64 104 7S4S 15. 00
643172
M S28778-6
AN81 6-6-61B
AN842-81)
642486
AN932-2
2024
628438
628436
639495
M S20822-4
Elbow, 90 Degree, Inlet & Outlet .......

Fitting, Coupling, 90 Degree.........
Elbow, 90 Degree..............
*Tee....................
Reducer..................
Hose Assembly, Throttle-to-Fuel Pump.
Connector, Tube ..............
0-Ring ..................
Nipple, Flared ...............
Elbow, 90 Degree..............
Tube Assembly...............
Plug ...................
Elbow, 90 Degree..............
Fitting, Connector .............
*Elbow, 45 Degree..............
Fitting, Tee, Fuel Inlet............
Elbow, 90 Degree, Fuel Inlet.........
NOTES.0 The controller assembly for the TSIO-520-D is not supplied by TCM.
0 TSIO-520-0 uses 626813 Pin.
12-17
>
";V
I-- -25
.4
9
I8
FIGURE 12-02. THROTTLE AND CONTROL ASSEMBLY, TSIO-520-J, K, N.
12-18
O
0
~~~FIG. PART
NUMBER
- ~INDEX
12-02-
1
2
3
4
5
6
6359 15A2
630455
MS 122160
626812
635950
625601
539942
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-19
-20
-21
-22
626634
636805
639497
AN565E8H16
13XX 18130
632555-15
632554-2
632555-14
632554-2
626813
633409
641434-3
641434-4
632555-14
632554-2
626813
-23
-24
-25
AN960-10L
538600-2
AN500A10-12
-26
-27
MS29513-138
637583-17
-28
-29
-30
538600-2
AN960-10L
AN500A10-12
OUANTITY
12 34 5
DESCRIPTION
B a
UBVBwe
Throttle Assembly, Air............

*Bushing..................
*Insert, Helical Coil .............
*Pin, Throttle Stop .............
*Shaft, Throttle...............
*Plate, Throttle ...............
ATTACI-ING PARTS
*Screw...................
*Spring ..................
*Screw, Idle Ad-justment...........
*Lever, Throttle, Idle Control.........
Screw, Set ................
Nut ...................
*Lever Assembly ..............
*.
Bushing.................

*.
Bushing.................
*Pin....................
$Gasket, Controller ..............
Controller Assembly .............
Controller Assembly.............
*Lever, Assembly..............
*.
Bushing.................
*Pin....................
ATTACHING PARTS
Washer, Flat ................
Washer. Seal ................
Screw, No. 10-24...............
0-Ring ...................
Valve Assembly, Pressure Relief........
ATTACHING PARTS
Washer, Seal ................
Washer, Flat ................
Screw, No. 10-24...............
12-19
0
N6
ii
II
0
25
Fe
13U
FIGURE 12-02. THROTTLE AND CONTROL ASSEMBLY, TSIO-520-L, WB.
12-20
FIG.
4DEX
11
PART
NUMBER
-1
-2
-3
646506
633409
642777
-4
643138-1
63338 1-8Al
633381-8
-5
632557
-6
626922-1
-7
626634
-3
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
OESCRI PTION
B
~- 640791A7
640791 A5
12-0'~
QUANTITY
1 2 345
MS21044N3
625327-2
537690
2500
632555-24
632554-2
626813
538600-2
AN960-10L
AN500A10-12
Pin
..
..
. . . . . . . . . . . . . . .
Spring. Compression ......

Nut. Self-Locking.............
*Washer, Wave ...............
*Washer, Flat................
Pin, Cotter.................
Lever Assembly, Throttle ..........
* Bushing.................
*Pin, Tubular ...............
ATTACHING PARTS
Washer. Seal ...............
Washer, Controller-to-Throttle Body.
Screw, Controller-to-Throttle Body......
-28
*Bracket..................
ATTACHING PARTS
*Washer, Flat................
*Bolt....................
-31
N UBVBWB
*.
0-Ring ..................
Nut . . . . . . . . . . . . . . . . . . .
Elbow, 90 Degree..............
*Valve. Check................
*Adapter..................
*Junction Box Assembly...........
* -Ring ..................
*Valve. Fuel Pressure Relief . .. .. . . . .
ATTACHING PARTS
*Washer. Flat . . . . . . . . . . . . . . .
*Screw...................
-29 2472
-30 M59089-10
E J K

*Fuei In-ector Assembly ...........
$ Gasket, Controller .............
*Controller.................
*Controller.................
*Link Rod Assembly, Complete........
Rod and Link Assembly..........
. . Rod End .. . . . . . . . . . . . . . .
-18 MS29512-06
-19 AN924-6
-20 AN833-6
-21 MS288 82-6
-22 640690
-23 640692
-24 MS29513-138
-25 639319-9
-26 AN960-10L
-27 AN500A10-12
640644
Link Rod and Lever Assembly.........
NOTE.
- This link rod and lever assembly not supplied by TCM.
12-21
28A
126
FIGURE 12-02. THROTTLE AND CONTROL ASSEMBLY, TSIO-520-VB.
12-22
FIG.
INDEX
PART
NUM BERB
642702A1
630455
- 2 401801
- 3 626812
- 4 626813
- 5 625327-1
- 6 625457
- 7 625457-1
- 8 632555-50
- 9 632554-2
-10 626634
-11 639479
-12 632556
-13 632554-2
-14 13XX 18130
-15 AN565E8H16
-16 642871
-17 625601
539942
-19 642578
-20 642559
-21 642526A1
-22
-23
-24
-25
MS 35337-44
24835
20522
MS2036-4-428
-26 632555-51
-27 632554-2
-28 626813
-29
OUANTITY
DESCRIPTION
B U E J K L N UBVBwe
12-02--
-18
1 234 5
Throttle Assembly. Air............

*Bushing..................
t Stud, 1/4 x 1-3/16 Inch Long.........
Pin, Throttle Stop ....
.........
*Pin....................
*Washer, Wave ...............
*Washer, Plain ...............
*Washer, Plain ...............
*Lever Assembly, Throttle ..........
*.
Bushing.................
Spring ..................
Screw, AdJusting..............
*.
Bushing.................
*Nut....................
*Screw. Set ................
*Shaft...................
Plate. Throttle ...............
ATTACHING PARTS
*Screw ...................
Bracket, Throttle Body............
Gasket ...........
........
Adapter Assembly. Throttle Body .......

ATTACHING PARTS
Washer, Lock ................
Screw ...................
Washer, Plain................
Nut.....................
Lever Assembly...............
* Bushing..................
Pin.....................
Controller Assembly.............
2
1
2
1
1
1
4
3
1
1
1
rf
NOTE.
.. Controller assembly not supplied by TCM.
12-23
11
18
K,
12
15
13
I-
2 3
\/
17
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-13, E.
12-24
FIG.
40EX
11
PART
NIUMBER
12-0Or
3- 1 630763
-
631263
3
3
3
3
634794A 12
634798A1 1
646210-lAl
646210-2Al
632818-lAl
632818-1OA1
-4
- 5
-6
535847
MVIS35337-45
2439
632855-1lA4
632853A1
632916-8Al
12 3 4 5
$ Gasket, Fuel Pump-to-Crankcase........

Coupling, C/Shaft Gear-to-F/P........
.
O Fuel Inlection Assembly, Complete .......
COFuel Injection Assembly, Complete.......
O. Fuel Pump Assembly............
0. Fuel Pump Assembly............
O. Fuel Pump Assembly .............
ATTACHING PARTS
Washer ...................
Washer, Lock................
.
Nut .....................
Throttle and Control Assembly........
0 Throttle Assembly, Air (See Fig. 12-02) ....
*.Control
QU ANTITY
DESCRIPTION
Assembly.............
1
1
1
1
1
1
t.
2
2
2
1
1
ATTACHING PARTS
9
501867
*.Washer,
-10
537629
*.Screw,
632558A1
Rod Assembly, Complete.......

.. Rod and Link Assembly.........
.. .Nut..................2
... Rod End...............
.. .Pin..................
1
1
Spring, Compression..........
Nut, Self-Locking............
1
1
*.Link
-11 632558
-12 AN121501
-13 632557
-14 626922-1
-15 626634
-16 MS21044N3
-17 625327-2
-18 537690
-19 2500
-20 631351-9A7
-20 634326-1 0A2
-21 632748-15
-22 630979-9
-23 636037
-23 636037-1
-23 636036
-23 641516
-23 636036-1
-23 636035
-23 636035-1
-24 646021S4S14.00
-25 64602 1S4S36.00
-26 626486
-27 636577-2
Tab................3
1/4 - 20 x 11/16 Inch Long......3
. .
. .
1
1
Washer, Wave...............2
Washer, Plain...............2
*.Pin,
Cotter ................
Q Valve Assembly, Fuel Manifold.......

0. Valve Assembly, Fuel Manifold .....
@0. Nozzle Assembly, Fuel inJection .......
*
-Ring ..................
1
6
2
*Tube, Fuel Discharge, Cyl. No. 1 & 6......2

Tu be, Fuel Discharge, Cyl. No. 1 & 6 .....
Tube, Fuel Discharge, Cyl. No. 2 & 5......2
Tube, Fuel Discharge, Cyl. No. 2.......
Tube, Fuel Discharge, Cyl. No. 3 & 4......2
Tube, Fuel Discharge, Cyl. No. 3 & 4 .....
Hose, Control-to-Fuel Pump ..........
2
Hose, Control-to-Manifold Valve .1......
Bracket, Fuel Discharge Tubes.........2
Clamp, Fuel Discharge Tubes..........6
NOTES:
0~~For TSIO-520-BB & EB configuration, see page 12-26.
O For detail parts, see Fuel In-lection Manual, X30091A.
Order nozzle size identified on hex of nozzle body (i.e.. 632748-15B).
oD
12-25
11
23N
-4%k7 24
- 7;
-1 .
.-
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-BB, EB.
12-26
FIG.
14DEX
11
PART
NUMBER
12-0%~;- 1 642238
-
631263
3
3
3
3
634794A1 3
634798A1 2
646210-1OA1
64621 0-1 1A2
632818-l1OAl1
632818-1 1A2
-4
- 5
-6
535847
MS35337-45
2439
-7
632855-1 A4
632853 Al
63291 6-8Al1
-8
- 9 501867
-10 537629
632558A1
-11 632558
-12 AN121501
-13 632557
-14 6269221
-15 626634
-16 MS21044N3
-17 625327-2
-18 537690
-19 2500
-20 631351-9A8
-20 634326-1 0A2
-21 632748-15
-22 630979-9
-23. 636037
-23 636037-1
-23 636036
-23 641516
23 636036 1
-23 636035
-23 636035-1
-24 646021S4S14.00
-25 646021 S4S36.OO
-26 626486
-27 626577-2
OUANTITY
DESCRIPTION
1 2 345
J K L [N
UeVBWB
$ Gasket, Fuel Pump-to-C/Case ........

Coupling, C/Shaft-to-Fuel Pump........
O Fuel Inlection Assembly, Complete.......
O Fuel Inlection Assembly, Complete.......
O( Fuel Pump Assembly............
0.Fuel Pump Assembly............
Fuel Pump Assembly............
ATTACHING PARTS
Washer...................
Washer, Lock ................
Nut.....................
*Throttle and Control Assembly .......
0~Throttle Assembly. Air (See Fig. 12-02).
Control Assembly .............
ATTACHING PARTS
*.Washer,
*.Screw,
Tab ...............
- 20 x 11/16 Inch Long
1/4
.....
Rod Assembly, Complete .......

.. Rod and Link Assembly .........
... Nut .................
... Rod End ...............
. ... Pin..................
.. Spring. Compression ..........
.. Nut, Self-Locking ............
Washer. Wave ..............
Washer, Plain ..............
Pin. Cotter................
Valve Assembly, Fuel Manifold .......
0.Nozzle Assembly, Fuel In-jection.......
0-Ring..................
*Tube, Fuel Discharge, Cyl. No. 1 & 6.....
Tube, Fuel Discharge. Cyl. No. 1& 6.....
Tube, Fuel Discharge, Cyl. No. 2 & 5.....
Hose, Control-to-Fuel Pump..........
Hose, Control-to-Manifold Valve........
Bracket, Fuel Discharge Tubes ........
Clamp, Fuel Discharge Tubes........
*.Link
NOTES:
*
0
0~~(
For TSIO-520-13. Econfiguration, see page 12-24.
(D~For detail parts see Fuel InJection Manual. X30091A.
OD
Order nozzle size identified on hex of nozzle body (i.e., 632748-15C).
12-27
14
lB8j
19 -4d
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-D.
0
12-28
is
~~FIG.
INDEX
PART
NUMBER
12-03- 1 630763
- 2 631263
635968A 12
- 3 646758-5 Al
- 3 639508-5A2
-4
-5
-6
535847
MS35337-45
2439
-7
640564-1 A3
633444
632557
626922-1
626634
MS21044N3
625327-2
537690
2500
6351 58S4S 14.00
6351 58S4S22.00
628555-2
536388-.47
631351 A26
632748-15
630979-9
636037
636036
636035
631246
626486
626577-2
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-23
-23
-24
-25
-26
*
0
OUANTITY
12 3 4 5
DESCRIPTION
B
E J K L N JBVBNB
$ Gasket, Fuel Pump-to-Crankcase .......

Coupling, Crankshaft-to-Fuel Pump ......
o Fuel Injection Assembly, Complete.......
Fuel Pump Assembly ..... ........
ATTACHING PARTS
Washer...................
Washer, Lock ................
Nut.....................
(D. Throttle and Control Assy. (See Fig. 12-02)..
. Rod and Link Assembly..........
*
*
. .
Rod End ................
.. Pin ..................
Compression ...........
*.Spring,
*.Nut,
*.Washer,
Self-Locking.............
Wave ..............
Washer, Plain ..............

*.Pin,
Cotter................
Control-to-Fuel Pump ........

Control-to-Manifold Valve ......
Hose, Fuel Pump-to-Throttle Body .....
Clamp..................
0D.Valve Assembly, Fuel Manifold .......
00. Nozzle Assembly, Fuel Injection.......
*.Hose,
*.Hose.
O-Ring..................
*Tube, Fuel Discharge, Cyl. No. 1 & 6 .....

*Tube, Fuel Discharge, Cyl. Ngo.
2 & 5 .....
*Tube. Fuel Discharge, Cyl. No. 3 & 4 .....
Bracket, Fuel Discharge Tubes, 1-3-5 Side.
Bracket, Fuel Discharge Tubes, 2-4-6 Side.
Clamp ...................
NOTES:
~~0 For TSIO-520-DB configuration, see page 12-30.
0EFor detail parts see Fuel In-lection Manual, X30091A.
0 Order nozzle size identified on hex of nozzle body (i.e., 632748-1518).
12-29
18-0
14>~
20
16
7
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-1DB.
12-30
PART
FIG.
~~INDEX NUMBER
QUANTITY
1 234 5
DESCRIPTION
BB
12-03- 1 642238
- 2 631263
- 3 635968A1 3
646758-5Al1
- 3 639508-8A2
-4
-5
535847
-6
2439
-7
640564-1lA3
MS35337-45
- 8 633444
-g9 632557
-10 626922- 1
-11
-12
-13
-14
-15
-16
-17
-18
626634
MS21044N3
625327-2
537690
2500
635158S4S14.00
635 158S4S22.00
632555-2
~~-19536388-.47
-20 631351 A26
-21 632748-15
-22 630979-9
-23 636037
-23 636036
-23 636035
-24 631246
-25 626486
-26 626577-2
EB
KBLBNB1UBI VBWB

Coupling, Crankshaft-to-Fuel Pump ......
OFuel Inlection Assembly~,, Complete.......
ATTACHING PARTS
Washer...................
Washer. Lock ................
Nut.....................
0.Throttle and Control Assy. (See Fig. 12-02)...
... Rod End ................
* .. Pin ..................
Compression ...........
*.
*.Spring,
*.Nut,
Self-Locking.............
Washer, Wave ..............

Washer, Plain ..............
*Pin, Cotter.................
Control-to-Fuel Pump ........
Control-to-Manifold Valve ......
Hose, Fuel Pump-to-Throttle Body .....
QClamp..................
0..Valve Assy.. Fuel Manifold.........
00. Nozzle Assembly, Fuel In-jection.......
0-Ring..................
*Tube. Fuel Discharge Cyl. No. 1& 6 .....
*Tube, Fuel Discharge Cyl. No. 2 & 5 .....
*Tube, Fuel Discharge Cyl. No. 3 & 4 .....
Bracket, Fuel Discharge Tubes, 1-3-5 Side ...
Bracket, Fuel Discharge Tubes, 2-4-6 Side ...
Clamp ...................
*.Hose,
*.Hose.
NOTES:
For TSIO-520-D configuration, see page 12-28.

For detail parts see Fuel In-ection Manual, X30091A.
Order nozzle size identified on hex of nozzle body (i.e.. 632748-15C).
12-31
33
40j
-
29
.F
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-J, N.

FIG.
INDEX
PART
NUMBER
12-03- 1 630763
- 2 631263
636134A12
636134A1 1
- 3 64621 0-2A2
- 3 63281 8-2A2
-4
-5
-6
535847
MS 35337-45
2439
12-32
QUANITITY
1 2 345
DESCRIPTION
$ Gasket. Fuel Pump-to-Crankcase .......

Coupling, C/Shaft Gear-to-F/P ........
OFuel Inlection Assembly, Complete.......
OFuel In'lection Assembly, Complete.......
*Fuel Pump Assembly............
ATTACHING PARTS
Washer...................
Washer, ock ................
Njut.....................
VBWB
B D E J K L N UIB
1
1
1
1
1
1
1
1
opt.
opt.
2
2
2
2
2
2
FIG.
11NDEX
12-03-
PART
NUMBER
9
-10
-11
-12
-13
-14
-15
-16
..
17
-18
-19
-20
-20
*.Throttle
*.Washer,
*.Screw.
*.Link
632557
538600-2
-22
-23
AN960-10L
AN500A10-12
633381-3A1
633381-3
632557
626922-1
626634
13XX 1896
634326-4A7
632748-14
630979-9
636037-1
641516
636036-1
636035-1
642100-5
626486
626577-2
ab ...............
1/4 - 20 x 11/16 Inch Long .....

... Rod End ...............
... Pin..................
.. Spring. Compression ..........
.. Nut. Elastic Stop ............
Washer, Wave ..............
633381 -4A 1
633381-4
626922-1
626634
MS21044N3
625327-2
537690
2500
633409
641434-3
64 1434-4
K L N UB VBWB
*Throttle and Control Assembly........

*Throttle and Control Assembly........
Assembly, Air (See Fig. 12-02)
0..Control Assembly.............
ATTACHING PARTS
501867
537629
-21
-24
-25
-26
-27
-28
-29
-30
-31
-32
-32
-32
-32
-33
-34
-35
DESCRIPTIO1N
B D E
6361 43A3
6361 43A2
7 635915A2
8 632916-llAl
OUANTITY
1 2 345
*.Washer,
Plain ..............
Pin, Cotter................
$
Controller ............
0..Controller Assembly, Complete.......
0.Controller Assembly, Complete.......
ATTACHING PARTS
.Gasket.
*.Washer,
Seal...............
Washer, Flat...............
Screw, No. 10-24 .............
... Rod End ...............
... Pin..................
*.Link
. .
Spring, Compression ..........
.. Nut ..................
0. Valve Assembly, Fuel Manifold .......
0.Nozzle Assembly, Fuel Inlection.......
0-Ring..................
Tube. Fuel Discharge, Cyl. 1 & 6.......
Tube, Fuel Discharge, Cyl. No. .......
Regulator Assembly, Fuel Discharge .....
Clamp ...................
NOTES.
0 For TSIO-520 JR.NB configuration, see page 12-34.
02For detail parts. see Fuel IniJection Manual. X30091A.
0 For detail parts. see Controller Overhaul Manual and Parts Catalog. Form X30086.
OD
Order nozzle size identified on hex of nozzle body (i.e.. 632748-1413).
12-33
12
2f
33
29
w
56
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-JB, NB3.
FIG.
INDEX
PART
NUMBER
12-03- 1 642238
- 2
631263
636134A14
636134A13
- 3 646210-llAl
- 3 631818-1 1Al
4
535847
MS35337-45
6 2439
5
12-34
QUANTITY
1 2 345
DESCRIPTION
$ Gasket, Fuel Pumnp-to-Crankcase .......

OFuel Injection Assembly, Complete.......
ATTACHING PARTS
Washer...................
Washer, Lock ................
Nut.....................
BB 08EB JB KBLB NBUBVB WB

I
1
1
1
1
1
1
opt
opt.
2
2
2
2
2
2
FIG.
PART
EX
NUMBER
QUANTITY
1 2 345
DESCRI PTION
BBBB EB
12-03-
KBLBNBl1ll URWB

*Throttle Assembly, Air (See Fig. 12-02).
636143A3
6361 43A2
- 7 635915A2
- 8 632916-llAl
Assembly.............
*.Control
ATTACHING PARTS
9
501867
*.Washer,
-10
537629
*.Screw,
633381 -4A1
*.Link
-11 633381-4
-12 632557
-13 626922-1
-14 626634
-15 MS210044N3
-16 625327-2
-17 537690
-18 2500
-19 633409
-20 641434-3
-20 641434-4
-21
-22
-23
AN960-10L
538600-2
AN500A10-12
633381 -3A 1
-24 633381-3
-25 632557
-26 626922-1
-27 626634
-28 13XX 1896
-29 634326-4A7
-30 632748-14
-31 630979-9
-32 636037-1
-32 641516
-32 636036- 1
*32 636035-1
-33 642100-5
-34 626486
-35 626577-2
. .
*
*
1/4 - 20 x 11/16 Inch Long .....

Rod and Link Assembly .........

. Rod End ...............
... Pin..................
Compression ..........
.. Nut, Elastic Stop ............
*Washer, Wave ..............
. .Spring,
*.Washer,
Tab ...............
Plain ..............
*Pin, Cotter................
Gasket, Controller ............
Assembly. Complete.......
Assembly, Complete.......
ATTACHING PARTS
..
*.Controller
*.Controller
*.Washer,
Flat...............
Washer. Seal...............
*.Screw,
No. 10-24 .............

... Rod End ...............
... Pin..................
Spring. Compression ..........
.. Nut, No. 10-32 .............
0 .Valve Assembly, Fuel Manifold .......
0.Nozzle Assembly, Fuel InJection.......
0-Ring..................
*Tube. Fuel Discharge. Cyl. No. 1& 6 ..
...
*Tube, Fuel Discharge. Cyl. No. 2.......
*Tube, Fuel Discharge, Cyl. No. 5.......
Tube, Fuel Discharge. Cyl. No. 3 & 4 .....
Regulator Assembly. Fuel Discharge .....
Bracket. Fuel Discharge Tubes ........
Clamp ...................
*.Link
*
*.
NOT ES.
Foi TSIO 520 J and Nconfiguration, see page 12-32.

R For detail parts see Fuel Injection Manual. X30091A.
0 Order nozzle size identified on hex. of nozzle BODY (i e.. 632748 14C)
12-35
18
15
10 9 17
-
27
23
i i.
20
19 2
56
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-K.
12-36
21
PART
NUMBER
INDEX
- 4 535847
5 MS35337-45
-6
DESCRIPTION
B 0 E J
12-03- 1 630763
- 2 631263
637736A8
-3 646210O-2A2
- 3 632818-2A2
-
QUANTITY
1 2 345
2439
637735A3
- 7 635915A2
- 8 632916-11A2
- 9 501867
-10 537629
$ Gasket. Fuei Pump-to-Crankcase .......

OFuel Injection Assembly, Complete ......
oFuel
Pump Assembly............
Pump Assembly............
ATTACHING PARTS
Washer...................
Washer. Lock ................
Nut.....................
.Fuel

*.Throttle Assembly. Air (See Fig. 12-02).
0.Control Assembly.............
ATTACHING PARTS
*Washer, Tab ...............
Screw. 1/4 - 20 x 11/16 Inch Long .....
633381 -4A1
63338 1-4
-12 632557
-13 626922-1
-14 626634
-15 MS21044N3
-16 625327-2
-17 537690
-18 2500
-19 MS29513-138
20 637583-17
*Link Rod Assembl, Complete........

... Rod End ...............
* Pin..................
* Spring, Compression ..........
* Nut, Elastic Stop ............
Washer. Wave ..............
Washer, Plain ..............
Pin, Cotter................
0-Ring..................
Valve Assembly. Pressure Relief ......
-2'1
-22
Washer .................
*.Screw, No. 10-24 .............
-11i
L N UBVB
ATTACHING PARTS
22910
AN500A10-12
-23 634326-6A2
-24 632748- 14
-25 630979-9
-26 636037-1
-26 641516
-26 636036-1
-26 636035-1
-27 642100-5
-28
-29
626486
632577-2
0.Valve Assembly. Fuel Manifold .......

00. Nozzle Assembly, Fuel InJection.......
* 0-Ring..................
Tube, Fuel Discharge. Cyl. No. 1 & 6.....
Tube, Fuel Discharge, Cyl. No. 2 ......
Tube. Fuel Discharge, Cyl. No. 5.......
Regulator, Fuel Discharge..........
Bracket, Fuel lDischarge Tube.........
Clamp ...................
NOTES.
For TSIO 520 KB configuration, see page 12-38.

For detail parts, see Fuel Injection Manual. X30091A.
Order nozzle size identified on hex of nozzle body (i.e.. 632748-14C).
12-37
10 9 .
18
15
--
28
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-KB.
12-38
FIG.
INDEX
PART
NUMBER
12-03- 1 642238
-2 631263
-3
637736A9
646210-11lAl
-3
632818-IlAl
4 535847
5 MS535337-45
6 2439
QUANTITY
123 4 5
DESCRIPTION

ATTACHING PARTS
Washer...................
Washer, Lock ................
Nut.....................
Throttle Assembly, Air (See Fig. 12-02).
7
8
637735A3
635915A2
632916-1 1A2
501867
*.Washer,
-10
537629
*.Screw,
633381 -4Al
*.Link
*.Control
RBDRERJB KBI LBNBUBVBWB

1
1
1
Dpt.
2
2
2
1
rf
Assembly.............
ATTACHING PARTS
Tab ...............
1/4 - 20 x 11/16 Inch Long .....
3
3
1
-11
-12
-13
-14
-15
-16
-17
633381-4
632557
626922-1
626634
MS21044N3
625327-2
537690
-18 2500
-19 MS29513-138
-20 637583-17
-21
-22
-23
538600-2
AN960-10L
AN500A10-12
-24
-25
-26
-27
-27
-27
-27
634326-6A2
632748-14
630979-9
636037-1
641516
636036- 1
636035-1
-28 642100-5
-29 626486
-30 632577-2
*
0
. .
. .

. Rod End, Special ...........
Pin..................
. ..
. .
. .
Spring, Compression ..........

Nut, Elastic Stop ............
Wave ..............
Plain ..............
*.Washer,
*.Washer,
Pin, Cotter................
0-Ring..................
Valve Assembly, Pressure Relief ......
ATTACHIN4G PARTS
*.Washer,
Seal...............
Washer, Flat...............
Ngo.
10-24 x 3/4 Inch Long......
1
1
1
2
2
2
1
4
4
*.Screw,
OValve Assembly. Fuel Manifold .......

0.Nozzle Assembly. Fuel Injection.......
0-Ring..................
*Tube. Fuel Discharge, Cyl. No. 1 & 6.....
*Tube. Fuel Discharge, Cyl. No. 2.......
Tube. Fuel Discharge, Cyl. No. 3 & 4 .....
*Regulator Assembly, Fuel Discharge .....
Bracket. Fuel Discharge Tubes ........
Clamp ...................
6
2
2
1
2
1
2
6
~~NOTES.
(D~~For TSIO 520 Kconfiguration, see page 12-36.
o For detail parts. see Fuel Injection Manual. X30091A.
O Order nozzle size identified on hex of nozzle body (i.e.. 632748 140).
12-39
8-&-5
'
11
e---
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-L.
12-40
~~~FIG.
INDEX
PART
NUMBER
DESCRIPTIO1N
-3
640792A26
646765-6Al
640643-6 Al
-4
-5
-6
535847
IVS35337-45
2439
$ Gasket. Fuel Pumnp-to-Crankcase .......

Coupling. C/Shaft Gear-to-FtP ........
O Fuel In'ection Assembly, Complete.......
(D. Fuel Pump Assembly............
ATTACHING PARTS
Washer...................
Washer...................
Nut.....................
-7
-8
-9
640791 A7
643397-1 Al
632748-14
630979-9
636037-1
641516
636036-1
636035-1
628555-12
536388-.47
631246
626577-2
Throttle and Control Assy. (See Fig. 12-02).

*Valve Assembly, Fuel Manifold .......
. Nozzle Assembly, Fuel Injection.......
O-Ring ..................
*Tube, Fuel Discharge, Cyl. No. 1&66.....
Hose. Air Throttle-to-Fuel Pump........
Clamp ...................
Clamp ...................
12-03- 1 630763
- 2 631263
-3
-10
-11
-11
-11
-11
-12
-13
-14
-15
QUANTITY
1 234 5
*.
VBWB
D E J K L N UB11
1
1
1
1
Dpt.
2
2
2
rf
1
6
2
2
2
1
2
2
6
NOTES
O For TSIO-520-LB configuration, see page 12-42.
(DFor detail parts. see Fuel Injection Manual. X30091A.
O2 Order nozzle size identified on hex of nozzle body li~e.. 632748-1413).
12-41
8-r~~~~'p
tg
ij'az-
12
-~j
11
.1,
I
%a
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-1-1, WB.
Sf
12-42
FIG.
PART
NUMBER
INDEX
12-03- 1 642238
- 2 631263
640792A27
640792A25
- 3 646765-7A1
- 3 640643-7A 1
-4
-5
-6
535847
MS35337-45
2439
640791 A7
640791 A5
- 8 643397-1lAl
- 9 632748-14
-10 630979-9
-11 636037-1
-11 641516
-11 636036-1
-11 636035-1
-12 628555-12
-13 536388- .47
-14 631246
-15626577-2
-7
-7
Am
QUANTITY
12 3 4 5
DESC RI PTION
$ Gasket. Fuel Pump-to-Crankcase .......

0 Fuel In'ection Assembly, Complete.......
Fuel In'ection Assembly, Complete.......
O Fuel Pump Assembly............
ATTACHING PARTS
Washer...................
Washer, ock ................
Nut.....................
*Throttle and Control Assy. (See Fig. 12-02)..
Throttle and Control Assy. (See Fig. 12-02).
*Nozzle Assembly, Fuel Inlection ......
0-Ring ..................
*Tube, Fuel Discharge, Cyl. No. 2 .......
Tube, Fuel Discharge. Cyl. Ngo 5.......
Tube, Fuel Discharge, Cyl. No. 3 & 4 .....
Hose, Air Throttle-to-Fuel Pump........
Clamp ...................
Clamp ...................
*.
BB08 EBJB KBLB NBLIB118

WE
1
1
1
1
1
1
opt.
Opt.
2
2
2
2
2
2
rf
1
6
2
2
1
1
2
1
2
2
6
rf
1
6
2
2
1
2
2
2
6
0 . NOTES.
0~~oForFor TSIO-520.
Lconfiguration, see page 12-40.
detail parts. see Fuel Injection Manual.
oOrder
X30091A.
nozzle size identified on hex of nozzle body (i.e.. 632748-14C).

12-43
16
12
19
14
18
11
,4/ 6
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520-UB.
12-44
~~FIG.
PART
INDEX
NUMBER
OUANTITY
12 3 4 5
DESCRIPTION
BOfiBEBJB KBLBNBUBVBWB
12-03- 1 642238
- 2
631263
-
642903A23
646758-9A 1
639508-9A2
4
5
535847
MS535337-45
6 2439
-
642703 A19
642703A16
642722-1
- 9 2472
-10 MS20074-04-06
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
.23
23
*23
-23
-23
-23
-24
-25
-26
633381
632557
626922-1
13XX 1896
13XX 14340
MS211044N3
625327-2
537690
2500
641032-15A3
632748- 17
630979-9
642724
642726
642727
642728
642729
642725
631246
626486
626577-2

Coupling. C/Shaft Gear-to-F/P ........
Fuel Injection Assembly, Complete.......
ATTACHING PARTS
Washer...................
Washer, Lock ................
Nut.....................
*Throttle and Control Assy. (See Fig. 12-02).
*.
Throttle Assembly ............
Controller Assembly ............

ATTACHING PARTS
Washer, Plain ..............
Bolt...................
. Rod End ................
. . Pin .. . . . . . . . . . . . . . . . .
*
.
*
.W
N ut
.. .
. .
asher. Plain .. . . . . . .
. .
. . . . . .
Nut ...................
Washer ,Wave ..............
*.Washer,
Plain ..............
Pin, Cotter ...............

(.Valve Assembly, Fuel Manifold .......
0.Nozzle Assembly, Fuel Manifold.......
0-Ring..................
Tube, Fuel Discharge. Cyl. No. 1 ......
Tube, Fuel Discharge. Cyl. No. 3.......
lube, Fuel Discharge. Cyl. No. 4.......
Tube. Fuel Discharge. Cyl. No. 6 ......
Bracket, Fuel Discharge Tubes. 1-3 5 Side ....
Bracket. Fuel Discharge Tubes. 2-4-6 Side ...
Clamp ...................
NOTES.
O2For detail parts see Fuel In-lection Manual. X30091A.

O2Order nozzle size identified on hex of nozzle body (i.e.. 632748-17A).
12-45
--
25. 22
A
r- 20
19
17
26
28
Ng,
4 el
FIGURE 12-03. FUEL INJECTION SYSTEM, TSIO-520.-VB.
12-46
-7
FIG.
INDEX
PART
NUMBER
OUANTITY
DESCRIPTION
B D E J K L Ni UBVBWB
12-03- 1 642238
- 2 631263
642904A4
- 3 646210-8Al
-3
63281 8-8A2
4
5
6
535847
MVIS35337-45
2439
642702A4
642702A1
8 632916-1 1A5
501867
-10
537629
1 2 345

Coupling, C/Shaft Geair-to-F/P ........
Fuel InJection Assembly. Complete.......
(D. Fuel Pump Assembly............
ATTACHING PARTS
Washer...................
Washer, Lock ................
Nut.....................
Throttle Assembly, Air (See Fig. 12-02)
*.Control
1
1
1
1
L0t
Assembly .............
ATTACHING PARTS
633381-12A 1
-11 633381-12
-12 AN 121501
-13 632557
-14 626922- 1
-15 626634
-16 M S21 044N3
63338 1-1 1A2
-17 633381-11
-18 AN 121501
-19 632557
-20 626922-1
-21 626634
-22 MS21044N3
-23 625327-2
-24 537690
-25 2500
-26 6351 58S4S36.00
-27 635158S4S13.00
-28 641032- 17Al
-29 632748-16
-30 630979-9
-31 642724
-31 642726
-31 642727
-31 642728
-31 642729
-31 642725
-32 626486
-33 626577-2
*.Washer,
Tab ...............
Screw, 1/4 - 20 x 11/16 Inch Long .....

. .. Nut ..................
*.Link
. .
Rod End ................
.. Pin ..................
.. Spring, Compression ..........
. . .Nut ..................
Link Rod Assembly, Complete .......
*
. .
. . .Nut ..................
*
. .
Rod End ................
.. Pin ..................
.. Spring, Compression ..........
.. Nut, Seli-Locking ............
Washer, Wave ..............
Washer, Plain ..............
*.Pin,
Cotter................
Hose, Control-to-Manifold Valve.......

Hose, Control-to-Fuel Pump.........
o Valve Assembly. Fuel Manifold .......
00O. Nozzle Assembly, Fuel Injection.......
0-Ring ..................
Tube, Fuel Discharge, Cyl. No. 1 ......
*Tube, Fuel Discharge, Cyl. Ngo.
2.......
Tube. Fuel Discharge. Cyl. No. 5.......
Tube. Fuel Discharge, Cyl. No. 6.......
Bracket, Fuel Discharge Tube.........
Clamp ...................
NOTES.
O For detail parts. see Fuel Injection Manual. X30091A.

0 Order nozzle identified on hex of nozzle body (i.e.. 632748-16A).
12-47
M~rn-r iif'%
r,
POF
PORT
C';X.
'1ORT NO. 3
ORT NO. 4
5665 GASKET
9959 SCREEN ASSEMBLY
A
19161
FIGURE 12-04. FUEL CONTROL ASSEMBLY, TSIO-520-B, E, J, K, N, VB.

MODEL Q
Control Assy.
Fuel InI. P/N
TSIO-520-B3, E
632916-8
0D
J, K, N
632916-11
VB
01
629904-11 0
Port No. 1
Fitting No.
628438
636758
628436
Port No. 2
Fitting No.
628437
2024
628437
Port No. 3
Fitting No.
628438
2024
628437
Port No. 4
Fitting No.
628436
636349
628438
Port No. 5
Fitting No.
2024
628436
2024
Mixture Control
Lever "A" No.
632555-24 0
632555-24 (Z
Bushing - Mixture
Lever "B" No.
632554-2
632554-2
632554-2
Pin - Mixture
Lever "C" No.
626813
626813
626813
Mixture Control
Collar "D" No.
629782
629782
Pin - Mixture
Collar "E" No.
625952
625952
632555-24
0D
625952
NOTES:
0 This part number not available. See complete Control Assembly.
0)These levers are a new style which incorporate hardened bushings. If replacing old style levers with no bushings, it will be
necessary to order, in addition to new levers, a new link rod assembly. See appropriate application.
0 The TSIO-520-BB, EB. JB. KB & NB3
is the same as the TSIO-520-B. E. J.K & N respectively.
12-48
'77
~~~2
41%
I-
IV
FIGURE 12-05. FUEL PUMP ASSEMBLY, TSIO-520-B, E, J, K, N, VB.
FIG.
INDEX
PART
14U MBER
QIUANTITY
1 234 5
DESCRIPTION
D
12-05- 1
-1
-1
-1
-2
-3
-4
-4
-5
-5
-6
-6
-6
-7
-8
-9
-g9
-10
-11
646210-lAl
64621 0-2Al
64621 0-2A2
64621 0-8Al
632017
631308
628437
628436
628476
628437
627119
631293
628437
631307
628436
X5146
636350
633036
633650
-12 AN515-81R5
-13 MS21044N08
-14 626879-1
0D Fuel Pump & Press. Compensator Assy .....

Compensator Assy .....
ODFuel Pump & Press. Compensator Assy .....
(DFuel Pump & Press. Compensator Assy .....
Elbow, 90 Degree, 1/4 NPTF.........
Connector, 1/4 NPTF-to-1/2 Tube.......
Elbow, 90 Deg ree, 1/8 NPTF-to-1/4 Tube.
*Elbow, 45 Degree, 1/8 NPTF-to-1/4 Tube.
Elbow. 45 Degree, 1/8 NPTF-to-1/8 Tube.
*Elbow, 90 Degree, 1/8 NPTF-to-1/4 Tube.
*Elbow, 90 Degree, 1/8 NPTF.........
Elbow, 90 Degree, 1/8 NPTF-to-3/8 Tube.
*Elbow. 90 Degree. 1/8 NPTF-to-3/8 Tube.
Connector, 1/8 NPTF-to-3/8 Tube.......
Elbow. 45 Degree, 1/8 NPTF-to-1/4 Tube.
Elbow, 90 Degree, 118 NPTF-to-1/4 Tube.
Fitting Assy., Tee, 1/8 NPTF-to-1/8 Tube.
Shroud Assembly, Fuel Pump ........
Shroud, Fuel Pump.............
ATTACHING PARTS
Screw, Machine ..............
Nut, Self-Locking..............
$
.................
o Fuel Pump & Press.
L N UBVBWB
1
1
1
1
1
1
1
1
1
.Grommet
NOTE.
o The fittings and associated hardware for the TSIO-520-BB. EB. JB. KB & NB is the same as the TSIO-520-B. E.J. K & N
respectively. Part numbers of complete pump assemblies are for the single suffix engines.
12-49
13
14
FIGURE 12-05. FUEL PUMP ASSEMBLY, TSIO-520-D, UB.

FIG.
INDEX
12-05-
1
1
-2
-3
-4
-5
-6
-7
-8
-9
- 10
-11
-12
-13
-14
PART
NUMBER
646758-5A1
646758-9A1
632317
628435
634536
628437
2024
628436
632115
633789
2024
2024
642651
632554-1
MS21042-5
642796
626879-1
QUANTITY
12 3 4 5
DESCRIPTION
O Fuel Pump Assembly. Complete........

Fuel Pump Assembly. Complete........
90 Degree..............
90 Degree..............
45 Degree..............
90 Degree..............
Plug ...................
45 Degree..............
45 Degree..............
90 Degree..............
Plug ...................
Plug ...................
Assembly ..............
.. Bushing.................
.Elbow,
.Elbow,
.Elbow.
.Elbow,
.Elbow,
.Elbow,
.Elbow,
.Lever
.Nut....................
.Shroud
.Grommet
..................
.................
B 0 E J K L N UB VBWE
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
3
NOTE.
0DThe fittings and associated hardware for the TSIO-520-DB is the same as the TSIO-520-1).
12-50
FIGURE 12-05. FUEL PUMP ASSEMBLY, TSIO-520-L, WB.
3.1
IND
EX
12-05-
PART
NUMBER
646765-6A1
1
2
3
4
646765-7A 1
641889
632616
632115
629125
QUANTITY
1 2 345
DESCRIPTION
B 0 E J K L N UB UBwe
OFuel Pump Assembly, Complete........

Fuel Pump Assembly. Complete........
* Elbow. 90 Degree..............
* Elbow, 90 Degree..............
Elbow, 45 Degree..............
Elbow, 90 Degree..............
1
1
1
1
1
1
1
1
1
NOTE.
C The fittings and associated hardware for the TSIO 520-LB isthe same as the TSIO-520-L.
12-51
11
8
1
10
3
4
5
6
FIGURE 12-06. FUEL MANIFOLD VALVE ASSEMBLY,

TSIO-520-B, D, E, J, K, L, N, UB, VB, WB.
OUANTITY
PART
FIG.
INDEX
NUMBER
1 2 345
DESCRIPTION
E J K L N UB VBWB
12-065-
631351
634326
643397
641032
-1
-1
631329
643632
641030
-2
-3
631330
626557
632425
-4
-4
.5
-5
-6
-7
-8
-9
626536A2
630184
627378
634325
643581
642064
642095
-10 AN500A8-10
-11 AN500-10-5
-12 MS35338-43
-12 AN960-8
CD
Valve Assembly, Manifold ..........
CD
Valve Assembly. Manifold ..........
CValve Assembly. Manifold ..........
CValve Assembly, Manifold ..........
*Body, Fuel Manifold Valve..........
*Seal ...................
*Screen ..................
Diaphragm & Plunger Assembly .......
Diaphragm & Plunger Assembly .......
Spring ..................
*Spring ..................
*Cover...................
*Cover...................
Bracket..................
Bracket..................
ATTACHING PARTS
Screw...................
*Screw...................
Washer, Lock ...............
Washer ..................
rf rf rf
rf
rf
rf
rf rf
1 1
1
1
1 1
1 1
1 1
1
1 1
1
1
1
1
1
1
1
1
1
1
1 1
4 4 4 4 4
2 2 2 2 2
2 2 2
NOTE.
C This part number not available. See appropriate Fuel Injection System for complete Manifold Valve Assembly P/N.
12-52
1
1
E
D
FIGURE 12-07. FUEL MANIFOLD VALVE FITTING LOCATIONS,

TSIO-520-13, D, E, J, K, L, N, UB, VB, WB.
MODEL
TSIO-520-B
TSIO-520-D
TSIO-520-E
TSIO-520-J. K,N
TSIO-520-LWB
TSIO-520-UB
TSIO-520-VB
Fuel Manifold
Assembly
Number 0
Fitting
'A' Number
631351
631720
631351
631658
634326
631720
634326
631720
643397
2024
641032
628437
641032
628437
Fitting
'B' Number
628437
628437
628437
628437
628436
640043
631720
Fitting
'C Number
Fitting
'O'Number
Fitting
'E"Number
AN780-2
AN780-2
AN780-2
AN780-2
AN780-2
627331
6.42070
627331
642070
627331
628438
627331
628436
627331
642070
MS20823-4
628436
NOTE.
0 This part number not available. See appropriate Fuel Injection System for complete Manifold Valve Assembly P/N.
12-53
4
5
1
2
13
3
9
10
6
FIGURE 13-01. EXHAUST SYSTEM, TSIO-520-L, WB.
13-00
FI'G.
1IN DE X
PART
NUMBER
DESCRIPTI ON
B 0 E J K L N yeBVBWE
13-01- 1 640707
- 2 640677
- 3 640706
- 4 640705
- 5 640704
- 6 642067
- 7 642066
- 8 640710
- 9 640711
-10 640712
-11
-12
-13
QUANIITITY
1 2 345
641284
640877
640327-1
-14 NAS 1587-6

-15 639332
-16 NAS1006-10A
-16 NAS1006-11A
Elbow, Cylinder No. 6............

Elbow, Cylinder Ngo.
4............
Elbow, Cylinder No. 1 & 3..........
0Elbow, 2-4-6 Side..............
Exhaust Flange...............
Elbow, 1-3-5 Side..............
Connector .................
Turbo Adapter ...............
Coupling..................
$ Gasket, Turbo ...............
Turbocharger................
ATTACHING PARTS
Washer, Plain................
Nut, Lock .................
Bolt ....................
Bolt ....................
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
2
1
rf
2
1
rf
8
8
4
4
1
NOTE.
0 This elbow has replaced both the 640708 elbow, and the 640709 connector tube, which are no longer available.
13-01
FIGURE 13-01. EXHAUST SYSTEM, TSIO-520-UB.

13-02
IH
IlEX
PART
NUMBER
OUANTITY
12 34 5
DESCRIPTION
B a E J K L N UBI VBNB
13-01
-9
642674
6,42671
642673
642672
642670
646795
642663
6542539
642502
-10
-11
-12
642891
642666
643719
-13
-14
-15
-16
-17
-18
MS20034-4
NAS1587-4
MS20500-428
AN3-4A
MVS21044N3
640964-410
-19
-20
-21
-22
642392
642665
642520
636188-1i7
-23
-24
-25
-26
-27
-28
-29
MS20034-5
NAS1587-4
MS20500-428
6.42537
MAS20033-1
MS20500-1032
*
-30
-31
-32
636465
632729-13
642700
-33
-34
z.35
NAS1006-10A
NAS1587-6
639332
-36
6.42391
-1
-2
-3
-4
-5
-6
-7
-8
Elbow, Exhaust, Cylinder No. 6 ........

Tee, Exhaust, Cylinder 2 & 4 .........
Elbow, Exhaust, Cylinder No. 5........
Tee, Exhaust, Cylinder No. 3 .........
Tee, Exhaust, Cylinder Ngo.
1 .........
Inlet Assembly, Turbo ............
Hleater Assembly, Exhaust ..........
Bracket, Sleeve-to-Tailpipe ..........
$ Gasket ...................
Sleeve, Exhaust...............
Elbow, Exhaust ...............
Bracket, Exhaust ..............
ATTACHING PARTS
Bolt ....................
Washer...................
Nut.....................
Bolt ....................
Nut, Self-Locking ..............
Bushing ..................
Tailpipe, Exhaust ..............
Elbow. Tailpipe ...............
$ Gasket ...................
Wastegate .................
ATTACHING PARTS
Bolt ....................
Washer...................
Nut.....................
Clamp ...................
Bolt ....................
Nut.....................
ODCoupling ..................
$ Gasket, Exhaust...............
Bracket, Turbo Heat Shield ..........
ATTACHING PARTS
Bolt ....................
Washer...................
Nut.....................
Bracket, Turbocharger ............
NOTE:
0 Supplied by airframe manufacturer.
13-03
25
'
//
U
/
/
lfl
9f f
"k
RLv
q
19
21'1
02
37
FIGURE 13-02. TURBOCHARGER RELATED PARTS, TS10-520-L, WB.
13-04
FIG.
INDEX
PART
NUMBER
477290
477291
400573-8
AN924-4
MS28778-4
AN833-4
- 9 641 100S4Y 18.00
10o AN8 15-6
-11 MS28778-6
-12 641 100Y6S16.00
-13 628572
-14 640793
-6
-7
-8
-15 401507
-16 MS35337-46
-17 629275
O
0
DESCRIPTION
B 0 E J K
13-02- 1 640327-1
- 2 635381-2
-3
-4
(lUANTITY
1 234 5
-18 AN911-2
~~~-19
AN910-2
-20 632616
64100Y6S10.00
~~~-21
-22 646717
-23 641 100OS6S6. 00
-24 637459
-25 641 100Y6S25.75
-26 MS20823-6B3
-27 AN912-2
-28 640095
-29 640094-4
N UBVB
Turbocharger.................
*Wastegate Valve..............
ATTACHING PARTS
*Clamp, Plate................
*Lock, Plate ................
Bolt, 5/16 - 18 x 1/2 Inch Long........
Nut. Wastegate Oil Inlet............
0-Ring ...................
Elbow ...................
Hose, Assy., OIl Cooler-to-Wastegate......
Fitting. Straight. Wastegate Oil Outlet.
0-Ring ...................
Hose, Assy., Wastegate-to-Controller......
ATTACHING PARTS
Washer, Plain................
Washer. Lock ................
Screw ...................
Nipple ...................
Coupling ..................
Elbow ...................
Hose Assy., Turbo Inlet-to-Check Valve.
Check Valve.................
Hose Assy.. Check Valve-to-Oil Cooler.
Elbow, Controller ..............
Hose, Assy., Controller-to-Engine .......
Elbow, 45 Degree ..............
Reducer, Bushing ..............
$ Gasket, Sonic Venturi . ...........
Sonic, Venturi................
ATTACHING PARTS
-30 AN960-10L
-31 MS535338-43
-32 AN 121501
-33 640641
-34 628672
-35 628670
-36 640791 A7
-36 640791 A5
-37 637244
Washer, Plain................
Washer, Lock ................
Nut, Plain, Hex ...............
Induction Tube................
Sleeve ...................
Coupling ..................
Thrott~e and Control Assembly ........
$ Gasket, Turbo Oil Outlet............
13-05
11
-Cb,, 8
'Glooll
21.
3
2
20
-,
19 -u-
5
1
23
22
17
29
26
FIGURE 13-02. TURBOCHARGER RELATED PARTS, TSIO-520-UB.
13-06
PART
FIG.
~~~~~~~11
NUMBER
MDEX
13-0, ~-1 632729-13
2 '?857?
-3 640793
-4 401507
-5
MS35337-46
-6
629275
-7
-8
639513
MS20822-6
-9
642223
-10
-11
-12
.13
646717
641047Y6S16.00
MS21919DF13
642715
-14
AN520-10-8
AN960-10L
AN 121501
.15
-16
I
636188.17
18 AN832-4
.19 MS287 78-4
/
-20
-21
-22
-23
-24
-25
-26
AN924-4
64 1047Y4YG 18. 00
AN837-6
MS28778-6
AN924-6
641047Y6S16.00
632710
-27
401507
-28
MS35337-46
.29
629275
*30
642701
QUAN4TITY
1 2 345
DESCRIPTION
ATTACHING PARTS
Washer. Plain . . . . . . . . . . . . . . .
Washer, Lock ................
Bolt ....................
1
1
1
Extension, Turbo Inlet ............

Elbow, 90 Degree ..............
Tube Assembly ...............
Valve Assembly, Check............
Hose. Oil Cooler-to-Turbo Inlet C/V.......
Clamp ...................
Bracket...................
ATTACHING PARTS
Screw ...................
Washer...................
Nut.....................
Valve Assembly, Wastegate..........
Fitting, Nipple................
0-Ring .. . . . . . . . . . . . . . . . . .
Nut.....................
Hose, 0/C-to-Wastegate ...........
Elbow ...................
0-Ring ...................
Nut.....................
Hose, Wastegate-to-Controller.........
$ Gasket. Turbo Oil Outlet . ........
..
ATTACHING PARTS
Washer. Plain................
Washer. Lock ................
Bolt ....................
Bracket. Turbo Heat Shield ..........
13-07

X30580A

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TSIO52

FORM NO. X30580A

CURRENT STATUS OF PAGES AS OF:

DESTROY SUPERSEDED PAGES

PARTS CATALOG FORM X30580A

"3. BACKGROUND. An increasing amount of replacement parts (including standard parts),

ABBREVIATIONS AND SYMBOLS ......................

OVERSIZE AND UNDERSIZE PARTS LIST.................

NUMERICAL PARTS LISTING........................xiii

BASIC GROUP ASSEMBLY PARTS LIST

LIST OF ABBREVIATIONS AND SYMBOLS

Fuel Injection Manual, Form X30091A.

REPAIR PARTS SETS AND MATERIALS

Gasket Set - Top 0/H - Single Cyl.

Bearing Set - Crankshaft

Bearing Set - Crankshaft

BB,DB ,EB ,JB, KB, LB,

1.5 oz. Tube

NB,UB ,VB ,WB

OVERSIZE AND UNDERSIZE PARTS

401 936 P003

401 860 P003

Ring & ExpanderPiston

NUMERICAL PARTS LIST

Alternator, 24 Volt, 50 Amp........

Harness Assembly, Ignition .......

Rod and Cap Assembly, Oil Gage.

Rod and Cap Assembly, Oil Gage.

Rod and Cap Assembly, Oil Gage.

Rod and Cap Assembly, Oil Gage.

Alternator, 12 Volt, 70 Amp........

Alternator, 12 Volt, 70 Amp........

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage.

Rod and Cap Assembly, Oil Gage.

Rod and Cap Assembly, Oil Gage.

Alternator, 24 Volt, 50 Amp........

Alternator, 24 Volt, 50 Amp........

Harness Assembly, Ignition .......

Rod and Cap Assembly, Oil Gage.

Rod and Cap Assembly, Oil Gage.

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Harness Assembly, Ignition .......

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Fuel Injection Assembly, Complete....

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Fuei Inlection Assembly, Complete....

Fuel Inlection Assembly, Complete....

Rod and Cap Assembly, Oil Gage ....

Alternator, 24 Volt, 100 Amp .......

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....

63521 8S4Y1 5.00

Hose, Junction Block to Throttle Body

Rod and Cap Assembly, Oil Gage ....

Rod and Cap Assembly, Oil Gage ....