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Scale Up Process
Scale Up Process
European
Jo~,~,o,
Apphed
Microbiology and
Biotechnology
9
9 by Springer-Verlag 9 1979
Introduction
B. Sonnleitner et al.
PHB synthesis has also been observed in methanol-utilizing bacteria, such as Mycoplana
(Braunegg, 1978). In Azotobacter beijerinckii oxygen limitation is more effective in stimulating PHB accumulation than is ammonium or nitrogen limitation (Dawes and Senior,
1973; Ward et al., 1977).
The aim of this work was to study the correlation of PHB synthesis with cell growth
and the influence of the dissolved oxygen tension on both processes.
Results presented are based on a series of experiments carried out under identical conditions.
2. Materials and Methods
(GD 150 Varian Mat, Bremen, F.R.G.) equipped with a membrane inlet system (teflon
membrane D 602, Radiometer, Copenhagen, Denmark). With the latter system the concentrations of dissolved H 2 and CO 2 were also determined (Heinzle and Lafferty, 1978).
PHB was determined using a gas chromatographic method (Braunegg et al., 1978) with
benzoic acid as an internal standard (gas chromatograph model HP 5840 A, Hewlett
Packard, USA). Parallel determinations were carried out after extraction of the polymer
from acetone-dried cells employing ethylene carbonate (Lafferty and Heinzle, 1977)
according to a spectrophotometric method of analysis (Slepecky and Law, 1969;Sonnleitner, 1976; Heinzle, 1978). Ammonium concentrations were determined using a modified Berthelot reaction (Klinisches Labor, Merck, F.R.G. 1974). Cell dry weight was
determined by the membrane filter method (0.2/ira, type SM 11307, Sartorius, G6ttingen, F.R.G.) after air drying for 24 h at room temperature and heating to 100~ for 48
h. Optical density was measured at 436 nm using a spectrophotometer (Zeiss, model
PMQ II, Oberkochen, F.R.G.) after dilution of the cell suspension with 0.9% NaCI solution to a proper density (0.1 <~ E < 0.6). Protein was determined according to Lowry
(modified by Ruhr, 1977) and/or using the Biuret method (modified by Oeding, 1972).
Lactic acid as well as methanol were determined gas chromatographically, methanol directly on an 8 ft. glass column of 0.1 in. diameter, packed with 10% Hallcomid M 18/OL
on chromosorb G AW 60/80. After freeze drying of the sample, lactic acid was treated
with 3% (v/v) H2SO 4 in methanol, then heated to 100~ for 1 h to obtain lactic acid
methyl ester. This was separated from other substances on a 8 ft. glass column packed
with 2% Reoplex 400 on chromosorb G AW 60/80 and detected quantitatively with a
FID (Hewlett Packard, USA). All chemicals used for analytical purposes were of
analytical grade; those used for nutient solutions of either analytical grade or of DAB 7
quality and purchased from E. Merck, Darmstadt, F.R.G.
2.5 Evaluation Methods
Measured data were fitted by simple functions; the least square method was used to find
the optimum fit. One method used for fitting was to calculate a single regression function for each phase of a fermentation; the other method was to use segments of parabolas with a narrow region of validity to fit the entire fermentation. The latter method
was carried out using a computer (Univac 1180) and a digital plotter. Both methods
gave practically the same results. The following functions were used:
Growth phase: lne i = k I + k2.t
Storage phase: ci = k 3 + k4.t1/2 + k4.t
stepwise fit: c i = k 5 + k6.t + k7.t2,
whereby c i = concentration, kj. = constant, t = time.
For further evaluations regression data were used.
2.6 Dynamic Measurements
Only those dynamic measurements carried out during chemoorganotrophic fermentations with lactic acid as the sole carbon source are described in this paper. In order to
measure the 02 consumption rate, the sterile air flow was stopped and at the same time
the impeller speed was reduced to 50 rpm. When the reading of the oxygen electrode
B. Sonnleitner et al.
was approximately 0.5 mg/1, the air flow rate and the impeller speed were re-adjusted to
their original values. The slope of the plot cO2,L (d.o.t.) versus time is assumed to equal
the actual c o m s u m p t i o n rate (r0) of the suspension, since the oxygen transfer under
these conditions is negligible. The response time of the 0 2 electrode was d e t e r m i n e d as
being a negligible factor.
= d_XX. L
dt
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Fig. 2 a and b. a Growth rate and PHB production rate o f A . eutropbus H 16 in chemolithoautotrophic fermentation. (~ r X = dX/dt; 9 rR= dR/dt; 9 rp = dP/dt, b Specific rates of growth and
PHB production. (~/~X = r x / X ; 9 #R = rR/R; 9 #P = rp/P. Fermentation conditions were as in
Figure 1
B. Sonnleitner et al.
can be defined and evaluated. In this case/Ip is the specific rate of product formation
and ~R is the corresponding value for rest-biomass formation. #p is equal to/~R during
the first part of the exponential growth phase. In the second part of this phase (i.e.,
after 11 h as show in Fig. 1), #X and/~R are significantly smaller (/aX = 0.13 h-1 and
~R = 0.11 h-l); /~p, however, remains constant during the whole exponential phase.
In the case of a chemolithoautotrophic culture,/.tX,ma x =/~P,max =/~R,max -- 0,23 h -1.
The production of PHB is, therefore, apparently an autocatalytic reaction during the
exponential growth phase (Fig. 2b).
However, during the storage phase when the nitrogen source is depleted, the increase
of cell dry weight is only due to the accumulation of PHB as can be seen from the time
course of change in rest biomass when linearly plotted as in Figure 1. Seventy percent
of the rest biomass consisted of protein. Rest biomass as well as the protein concentration remains constant throughout the entire storage phase. Furthermore, it can be seen
that PHB must be the only storage material synthesized by Alcaligenes eutropbus H 16
under the described conditions. Similar results were reported by Ward et al. (1977)
in the case of Azotobacter beijerinckii.
Within a very short period after the ammonium concentration has reached practically
undetectable low values, the rate of PHB synthesis exhibits a maximum and then
decreases asymptotically to zero as shown in Figure 2a. From the very beginning of the
storage phase the PHB production rate (rp = d PHB/d t) is equal to the rate of cell dry
weight increase (r X = d X/d t). The PHB content approaches a maximum value (Fig. 4).
Therefore, one can conclude that the total yield of PHB is indirectly a function of the
initial ammonium concentration in an ammonium-limited culture.
The exponential growth phase and the storage phase are separated by an extremely
short transition period which is almost comparable to the action of a switching
mechanism. This transition period coincides with the depletion of the nitrogen source
and only lasts for less than one generation time. The formal kinetic interpretation
suggests that a drastic change of metabolic regulation takes place. The rates of rest-biomass and protein production decrease to zero and remain at this level throughout the
remaining time of fermentation. The PHB production rate increases significantly during
the transition period. During the very short transition period, it is, however, difficult
to obtain sufficient experimental data. Although samples were taken from the fermenter
every 20 min, there are not enough conclusive data available to be able to fully describe
the transition period in detail.
The rate of PHB production (rp) is linearly correlated with the rate of cell dry weight
production (rx) and with the rate of rest-biomass production (r R) during both parts of
the growth phase. Following the transition period, rp is equivalent to the value of r X.
Only PHB is produced in significant amounts as a storage material (Fig. 3a and b).
The plot of PHB production rate (rp) versus the PHB content of the cells (% of cell
dry weight) (Fig. 4) shows a maximum content which cannot be exceeded and suggests
that there exists a minimum content of PHB during the exponential growth phase under
the described discontinuous culture conditions. It is of course logical that the maximum
content of PHB will depend on the particular organism and growth conditions. In the
authors' laboratory the highest maximum content of PHB in chemolithoautotrophically
grown Alcaligenes eutropbus H 16 was found to be 78%. To clarify whether or not the
synthesis of PHB is directly associated with growth only in the case of chemolithoauto-
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Growth rate ( rx ) ( g / [ h)
Fig. 3 a a n d b. Correlation between PHB production rate (rp) and the rate o f synthesis of cell dry
weight (rx) a or rest biomass (r R) b during a chemolithoautotrophic fermentation of
A. e~tropbus H 16, rp = dP/dt; r X = dX/dt; r R = dR/dr. F e r m e n t a t i o n conditions were as in
Figure i
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Dissolved oxygen tension (Coz,L) (rag/t)
Fig. 4. PHB production rate (rp) versus PHB c o n t e n t (% of cell dry weight) o f A . eutropbus H 16
grown under chemolithoautotrophic conditions. F e r m e n t a t i o n conditions were as in Figure 1
Fig. 5. Effect of dissolved oxygen tension (cO2,L) on the specific respiration rate r o / R , which
was evaluated from d y n a m i c measurements. Experiments were carried o u t with A. eutropbus
H 16 under chemoorganotrophic conditions with lactic acid as sole carbon source. Fermentations
conditions: temperature : 3 0 ~ pH : 7.0; impeller speed: 400 rpm, during d y n a m i c measurements:
50 r p m
B. Sonnleitner et al.
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Fig. 6. Maximal specific respiration rate ro/R during growth of A. eutropbus H 16 under ammonium- limited chemoorganotrophic conditions with lactic acid as sole carbon source. The nitrogen
source was fully depleted after 16,5 h. Fermentation conditions were as in Figure 5
trophically grown cells of Alcaligenes eutropbus H 16, this strain and a different
organism were grown chemoorganotrophically for purposes of comparison and each
then subjected to analysis as described before. Lactic acid was the only carbon source
used for Alcaligenes eutropbus. The organism used for comparison was Mycoplana rubra
strain R 14 with methanol as the carbon source. The results of a series of growth experiments with Mycoplana rubra R 14 were qualitatively identical with the results obtained in the case of chemolithotrophically grown Alcaligenes eutrophus H 16.
The only difference between Mycoplana rubra and Alcaligenes eutrophus under
chemoorganotrophic growth conditions are the numerical values for the rates of biomass synthesis (Alcaligenes eutrophus H 16: #X,max = 0.42 H-1;Mycoplana rubra R 14:
/IX,ma x = 0.13 h-l).
Previous experiments with Alcaligenes eutrophus H 16 which were carried out under
ehemolithoautotrophic growth conditions at high dissolved oxygen tensions (from
4 mg/1 up to 7 mg/l) showed that significantly smaller, specific growth rates were
measured than with a d.o.t, of 2 to 3 mg/1. Whenever the d.o.t, at the beginning of a
fermentation exceeded 3 mg/1 and extended "lag-phase" was observed. A decrease of the
d.o.t, to 2.5 rag/1 during the fermentation was always correlated with an increase in
the specific growth rate. Dynamic measurements during growth of Alcaligenes eutrophus
H 16 under chemoorganotrophic conditions at different cell densities and during
different phases of the fermentation revealed a sigmoid decrease of the d.o.t, with a
maximum slope (r O) at a d.o.t, of approximately 2.5 mg/1 (Fig. 5). From the results
of several dynamic experiments carried out during a fermentation, maximum oxygen
consumption rates (to) were evaluated according to the described method and
normalized on the basis of the rest biomass.
Figure 6 shows the time course of the maximal specific respiration rate calculated on
the basis of rest biomass. This plot appears to be an unsteady function, however, it is
the graphical presentation which best reveals the abruptness of the transient phase.
Calculation of the maximal respiration rate on the basis of total biomass results in a
similar plot. This plot also shows the transient phase, but much less pronounced than
when only rest biomass is used as the basis of calculation. This is justifiable since
stored PHB has no connection with respiratory activity of cells.
As can he seen from Figure 6 two distinct phases exist. During the exponential
growth phase the maximal values of r 0 are nearly constant. After the depletion of the
nitrogen source the values of ro/R decrease abruptly to about 40% of the value found
in the growth phase and then decrease slightly during the further period of fermentation.
On the basis of all described results it can definitely be asserted that in the case of
both Alcaligenes eutrophus and Mycoplana rubra, where the growth conditions are
such that PHB synthesis can take place there are three definitely recognizable phases.
These are: a phase of exponential cell growth and directly associated PHB production,
a second transient phase where the rate of PHB production accelerates to a maximum
and the rate of rest biomass production approaches zero, and a third phase characterized
exclusively by PHB accumulation the rate of which approaches zero value as the percentage
of PHB content of the cells asymptotically approaches a maximum value.
Acknowledgments. Our thanks are due to the "Fonds zur F/Jrderung der wissenschaftlichen
Forschung" (project number 3296) for having supported this work.
Abbrevations
c o 2 ,L
CH2,L
rR
ro
/ax
/.tp
S
X
P
R
rX
rp
//R
ro/R
10
B. Sonnleitner et al.
References