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Wellhead Equipment
Running Procedures
for:
Kazakhoil Aktobe
13-3/8" x 9-5/8" x 7" 5M
ventional Wellhead Assemb
ly
Con
Assembly
Conv
Publication # RP-495
October 2, 2003
Wood Group
Pressure Control
Kazakhoil Aktobe
RP-495
Page 17
Tab
le of Contents
able
Bill of Materials
................................................................................ 1
RP-495
Page 16
Kazakhoil Aktobe
Wood Group
Pressure Control
Bill of Ma
ter
ials
Mater
terials
CASING HEAD ASSEMBLY
Item Qty Description
A1
A2
A3
A4
A5
A6
A7
A8
C1
C3
C5
C6
C4
C7
B8
C2
B7
B1
B9
B2
B3
B4
WG
B6
PE
CL
O
SE
A9
B5
A1
A6
A7
A4
A10
WG
A8
PE
CL
OS
A3
A5
A9 20
A2
A10
13-3/8" Casing
9-5/8" Casing
7" Casing
Wood Group
Pressure Control
RP031568
Kazakhoil Aktobe
RP-495
Page 1
B1
C1
C2
C3
B2
B3
B4
B5
B6
C4
C5
C6
B7
C7
32
B8
12
B9
RP-495
Page 2
Kazakhoil Aktobe
ST2 1
ST3 1
ST4 1
Wood Group
Pressure Control
5.
4.
12.55"
LO
S
14.50"
3.
2.
PE
WG
1.
RP031569
Rotate Head
Clockwise
WG
O
EN
CL
OS
RP031570
Wood Group
Pressure Control
Kazakhoil Aktobe
RP-495
Page 3
Combination Tool
6.50"
4.
SE
CL
O
3.
WG
Landing Joint
2.
PE
1.
RP031571
WARNING
WARNING:: Make sure the elastomer is
down and the lift lugs are up
up.
5.
6.
7.
8.
9.
10. After a satisfactory test, release pressure, and open the rams.
11. Remove as much fluid from the BOP
stack as possible.
12. Retrieve the Tool slowly to avoid damage to the seal.
13. Repeat steps this procedure as required
during the drilling of the hole.
RP-495
Page 4
Kazakhoil Aktobe
Wood Group
Pressure Control
Combination Tool
Wear Bushing
WG
4.
5.
6.
Slowly lower the Tool/Bushing Assembly through the BOP stack and land the
Wear Bushing on the load shoulder in
the Casing Head, 6.50" below the top of
the Casing Head.
7.
8.
Remove the Tool from the Wear Bushing by rotating the drill pipe counterclockwise 1/4 turn and lifting straight
up.
9.
Drill as required.
Wood Group
Pressure Control
3.
WARNING
WARNING:: Make sure the lift lugs are
down and the elastomer is up when latching into the Wear Bushing.
CL
OS
2.
Run in Both
Lockscrews
PE
1.
Landing Joint
RP031572
Kazakhoil Aktobe
RP-495
Page 5
Stage 4
1.
2.
Drain the Casing Head bowl through the side outlet and ensure
the lockscrews are fully retracted from the bore.
3.
Note: Ensure that the packoff rubber does not protrude beyond the
O.D. of the casing hanger body. If it is, loosen the cap screws in the
bottom of the hanger.
Latch
Cap Screw
Slip
Retaining
Cap Screw
Packoff
Rubber
Cap Screw
RP970213
Separate the BOP from the Casing Head and lift the BOP
approximately 12" to 16" above the Casing Head and secure
BOP with safety chains.
9-5/8" Casing
Using a fresh water hose, thoroughly wash out the casing head
bowl.
Hanger
Note: Casing Head side outlet valve to remain open while setting the
casing hanger.
Wrap the Hanger around the casing and replace the latch
screw.
9.
Grease the Casing Hanger's body and remove the slip retaining
cap screws.
8.
LO
S
Place two boards on the Casing Head Flange against the casing
to support the Hanger.
7.
RP031573
10. Remove the boards and allow the Hanger to slide into the Casing
Head bowl.
11. When the Hanger is down, the top of the hanger body will be
flush or slightly below the top face of the casing head flange, pull
tension on the casing to the desired hanging weight and then
slack off.
Note: A sharp decrease on the weight indicator will signify that the
Hanger has taken weight and at what point, If this does not occur,
pull tension again and slack off once more.
RP-495
Page 6
Kazakhoil Aktobe
6.
Support Boards
N
E
5.
Slip
Segment
Slip
Alignment
Ring
4.
Wood Group
Pressure Control
Rough Cut
1/8" x 45
3/16"
3/8"
Approximately
12"
4-3/4"
1/8"
Final Cut
WG
LO
Wood Group
Pressure Control
PE
Stage 4
RP031574
Kazakhoil Aktobe
RP-495
Page 7
26.30"
5.
Orient the Spool so the outlets are in the proper position and then
carefully lower the Spool over the casing stub and land it on the
ring gasket.
9.01"
O
4.
Lightly lubricate the I.D. of the EBS seals and the casing stub
with a light grease.
3.
C
LO
Clean the mating ring grooves of the Casing Head and Spool.
2.
WG
1.
Stage 5
RP031575
Warning: Do Not damage the EBS seals or their sealing ability will
be impaired!
Make up the flange connection with the Studs and Nuts (Item
A9), tightening them in an alternating cross pattern.
WG
O
P
E
LO
WG
O
CL
O
S
6.
RP031576
RP-495
Page 8
Kazakhoil Aktobe
Wood Group
Pressure Control
Stage 5
Install Bleeder
2.
2.
3.
6.
If pressure drops a leak has developed. Remove the Spool and replace the EBS seals as
required.
7.
8.
When a satisfactory test is achieved, remove the test pump, drain the test fluid and
reinstall the dust caps.
5.
RP031577
Note: Do not remove the bleeder tool from the FLG TEST fitting.
2.
3.
4.
5.
6.
7.
8.
Wood Group
Pressure Control
Install Bleeder
RP031578
Leak Location
Action
Kazakhoil Aktobe
RP-495
Page 9
Stage 6
Landing Joint
Combination Tool
4.
CL
O
3.
10.00"
WG
EN
2.
1.
WARNING
WARNING:: Make sure the elastomer is
down and the lift lugs are up
up.
4.
5.
6.
7.
8.
9.
RP031579
RP-495
Page 10
Kazakhoil Aktobe
Wood Group
Pressure Control
Stage 7
Landing Joint
Combination Tool
Wear Bushing
10.00"
6.
Slowly lower the Tool/Bushing Assembly through the BOP stack and land the
Wear Bushing on the load shoulder in
the Casing Spool, 10" below the top of
the Casing Spool.
7.
8.
9.
5.
LO
4.
3.
WG
WARNING
WARNING:: Make sure the lift lugs are
down and the elastomer is up when latching into the Wear Bushing.
PE
2.
Run in Both
Lockscrews
RP031580
Wood Group
Pressure Control
Kazakhoil Aktobe
RP-495
Page 11
1.
2.
Drain the Casing Head bowl through the side outlet and ensure
the lockscrews are fully retracted from the bore.
3.
Note: Ensure that the packoff rubber does not protrude beyond the
O.D. of the casing hanger body. If it is, loosen the cap screws in the
bottom of the hanger.
4.
5.
Latch
Cap Screw
Slip
Retaining
Cap Screw
Packoff
Rubber
Cap Screw
RP970213
Separate the BOP from the Casing Head and lift the BOP
approximately 12" to 16" above the Casing Head and secure
BOP with safety chains.
7" Casing
Hanger
Using a fresh water hose, thoroughly wash out the casing head
bowl.
Note: Casing Head side outlet valve to remain open while setting the
casing hanger.
Place two boards on the Casing Head Flange against the casing
to support the Hanger.
8.
Wrap the Hanger around the casing and replace the latch
screw.
9.
Grease the Casing Hanger's body and remove the slip retaining
cap screws.
O
10. Remove the boards and allow the Hanger to slide into the Casing
Head bowl.
OS
7.
Support Boards
CL
WG
6.
Slip
Segment
Slip
Alignment
Ring
N
PE
Stage 8
RP031581
11. When the Hanger is down, the top of the hanger body will be
flush or slightly below the top face of the casing head flange, pull
tension on the casing to the desired hanging weight and then
slack off.
Note: A sharp decrease on the weight indicator will signify that the
Hanger has taken weight and at what point, If this does not occur,
pull tension again and slack off once more.
RP-495
Page 12
Kazakhoil Aktobe
Wood Group
Pressure Control
Stage 8
1/8" x 45
3/16"
3/8"
Rough Cut
Approximately
12"
5-3/4"
1/8"
Final Cut
PE
LO
S
RP031582
Wood Group
Pressure Control
Kazakhoil Aktobe
RP-495
Page 13
Stage 9
1.
2.
3.
6.41"
RP031583
5.
RP031584
RP-495
Page 14
Kazakhoil Aktobe
Wood Group
Pressure Control
Stage 9
Flange Test
1.
2.
3.
4.
Install Bleeder
RP031585
Leak Location
Action
5.
6.
7.
8.
Wood Group
Pressure Control
Kazakhoil Aktobe
RP-495
Page 15