XA-Series Air Driven Hydraulic Pumps

Instruction manual

XA11G
XA12G

XA12

XA11

XA11V MODEL NUMBER

XA12V SERIAL NUMBER
 Safety
Contents Safety
Danger icons are only used when your action or lack of action may
Safety 2 Important Receiving Instructions DANGER cause serious injury or even death.
Installation 4 Visually inspect all components for ship-
ping damage. Shipping damage is not
Mounting 5 Never set the relief valve to a higher pressure than the maximum
covered by warranty. If shipping damage is
Use 6 found, notify carrier at once. The carrier is rated pressure of the pump. Higher settings may result in equipment
responsible for all repair and replacement damage or personal injury. Do not remove relief valve.
Operation 7
costs resulting from damage in shipment.
Release locking 8
To avoid personal injury keep hands and feet away from cylinder and
Valve operation 9 work piece during operation.
Disconnecting 10 Safety Issues / Safety first
Read all instructions, DANGER, WARNING
Maintenance 11
and CAUTION paragraphs carefully.
Maximum pressure setting 12 Follow all safety precautions to avoid Do not handle pressurized hoses.
personal injury or property damage during Escaping oil under pressure can penetrate the skin, causing serious
Technical specifications 13
system operation. injury. If oil is injected under the skin, see a doctor immediately.
Troubleshooting 14 Enerpac cannot be responsible for damage
or injury resulting from unsafe product use,
lack of maintenance or incorrect product
and/or system operation. Contact Enerpac
when in doubt as to the safety precautions
and operations.

CD with Instruction Sheets in PDF-format.

Please find the CD enclosed in the back of
this manual.

English (en) Svenska (sv)

Français (fr) Norsk (no)
Deutsch (de) Suomi (fi)
Italiano (it) 3͚͑͘͘͏͐UX
Español (es) 丏⇢₼㠖]KV
If you have never been trained on high-pressure hydraulic
Nederlands (nl) 㡴㦻崭MD safety, consult your distribution or service center for a free
Português (Brasil) (ptbr) 뼑霢꽩NR Enerpac Hydraulic safety course.

2

Indicates a potential danger that requires correct procedures or
WARNING practices to avoid possible serious personal injury or death.
Immediately replace worn or damaged parts by genuine ENERPAC
parts. Non genuine Enerpac parts may break causing personal injury
and property damage. ENERPAC parts are designed to fit properly
and withstand high loads.
Stay clear of loads supported by hydraulics.
A cylinder, when used as a load lifting device, should never be used
as a load holding device. After the load has been raised or lowered,
it must always be blocked mechanically.
Only use hydraulic cylinders in a coupled system.
Never use a cylinder with unconnected couplers. If the cylinder
becomes extremely overloaded, components can fail catastrophically
causing severe personal injury.
Use only rigid pieces to hold loads.
Carefully select steel or wood blocks that are capable of supporting
the load. Never use a hydraulic cylinder as a shim or spacer in any
lifting or pressing application.
Avoid situations where loads are not directly centered on the
cylinder plunger. Off-center loads produce considerable strain on
cylinders and plungers. In addition, the load may slip or fall, causing
potential danger.
The system operating pressure must not exceed the pressure rating
of the lowest rated component in the system. Install pressure gauge
in the system to monitor operating pressure. It is your window to see
what is happening in the system.
Do not exceed equipment ratings. Never attempt to lift a load
weighing more than the capacity of the cylinder. Overloading causes
equipment failure and possible personal injury. The cylinders are
designed for a max. pressure of 700 bar/10,000 psi/70 MPa. Do not
connect a jack or cylinder to a pump with a higher pressure rating.
Wear proper personal protective gear when operating hydraulic
equipment.
Be sure setup is stable before lifting load.
Cylinders should be placed on a flat surface that can support the
load. Where applicable, use a cylinder base plate for added stability.
Do not weld or otherwise modify the cylinder to attach a base or
other support.
Safety
Is used to indicate correct operating or maintenance procedures and
CAUTION practices to prevent minor or moderate injury or damage to / destruction
of equipment or other property.
Avoid damaging hydraulic hose.
Avoid sharp bends and kinks when routing hydraulic hoses.
Using a bent or kinked hose will cause severe back-pressure.
Sharp bends and kinks will internally damage the hose leading to
premature hose failure.
Do not drop heavy objects on hose.
A sharp impact may cause internal damage to hose wire strands.
Applying pressure to a damaged hose may cause it to rupture.
Distribute the load evenly across the entire saddle surface.
Always use a saddle to protect the plunger.
Do not lift hydraulic equipment by the hoses or swivel couplers.
Use the carrying handle.
Keep hydraulic equipment away from flames and heat.
Excessive heat will soften packings and seals, resulting in fluid leaks.
Heat also weakens hose materials and packings. For optimum
performance do not expose equipment to temperatures of 65 °C
[150 °F] or higher. Protect all hydraulic equipment from weld spatter.
Hydraulic equipment must only be serviced by a qualified hydraulic
technician. For repair service, contact the Authorized ENERPAC
Service Center in your area. To protect your warranty, use only
ENERPAC oil.
Failure to comply with the above or the following DANGER, WARNING and CAUTION paragraphs could
cause equipment damage and personal injury.
3
 AIR IN
2,1-8,6 bar • 30-125 psi • 0,21-0,86 MPa
OIL OUT
0-700 bar • 0-10.000 psi • 0-70 MPa
Installation
XA

2x 2x
POil 2x

3/8"-18NPTF

1/4"-18NPTF

PAir
10mm / 3/8"NIW

1 2 3

88 -102 Nm
65 -75 FT LBS

Xxxxx XA-V
3/8"-18NPTF
ATEX
POil B
POil A
2x

1/4"-18NPTF

PAir
10mm / 3/8"NIW

1 2 3

88 -102 Nm
65 -75 FT LBS

4
 Mounting

292 mm (11.5")

145 mm (5.7")
ø 5,6mm

306 mm (12.0")
1 2

Register your pump online: L max. = h + 20 mm

www.xvari.com M5 selftapping
www.enerpac.com #10-16 UN selftapping

5
 Use

1 2 3

4 5 6

6
 Operation

POil POil POil

1 2 3

XVARI® Technology enables users to continuously and precisely control the amount of hydraulic oil flow in advance and retract
mode and thereby the speed of the hydraulic cylinder or tool that the pump is powering. Specifically for jobs that require accurate
load positioning, aligning and lowering, XVARI® Technology enables the user to better control the hydraulic application.

XVARI® Technology improves productivity, enhances process quality and makes the workplace safer.

7
 Release locking
XA / XA-V
POil POil POil

click

1 2 3

POil

8
 Valve operation
XA-V
POil A POil B
Max Max

1 2 3

POil A POil B
Max Max

4 5

9
 Disconnecting

POil POil

Bar

0 bar/psi/MPa !

PAir
1 2 3

10
 Maintenance

Bar PAir

0 bar/psi/MPa !

POil

1 2 3

H2O

H2O

4 5 6

8 mm 8 mm

11
 Maximum pressure setting
Standard
P MAX. < 700 bar/10.000 psi/70 MPa

Bar

Adjusted
P MAX. < 700 bar/10.000 psi/70 MPa

1 2 3

5 mm

12
 Technical specifications

Used with cylinder Usable oil capacity Model Number(1) Pressure Gauge 3-way 3-pos. Valve 4-way 3-pos. Valve Weight Model number(1)
Litres in³ kg lbs
1,0 61 XA11 No Yes No 8,6 19.0 XA11
Single acting
2,0 122 XA12 No Yes No 10,2 22.4 XA12
1,0 61 XA11G Yes Yes No 8,8 19.4 XA11G
Single acting
2,0 122 XA12G Yes Yes No 10,4 22.9 XA12G
1,0 61 XA11V No No Yes 10,1 22.3 XA11V
Double acting
2,0 122 XA12V No No Yes 11,7 25.7 XA12V
1,0 61 XA11VG Yes No Yes 10,3 22.7 XA11VG
Double acting
2,0 122 XA12VG Yes No Yes 11,9 26.2 XA12VG
(1) High-Flow coupler CR-400 must be ordered seperately.

Maximum Pressure Output Flow Rate @ 6,9 bar/100 psi/0,69 MPa Pump Series Valve function Dynamic Air Air Consumption
Pressure Range
No Load Load
700 bar 2,0 l/min. 0,25 l/min. XA1 Adv./Hold/Retract 2,1 - 8,6 bar 283 - 991 l/min.
10.000 psi 120 in³/min. 15 in³/min. XA1 Adv./Hold/Retract 30 - 125 psi 10 - 35 ft³/min.
70 MPa 2,0 l/min. 0,25 l/min. XA1 Adv./Hold/Retract 0,21 - 0,86 MPa 283 - 991 l/min.

13

PROBLEM
Pump will not start
Pump fails to build pressure
Pump builds less than full pressure
Pump builds pressure but load does not move
Pump does not hold pressure
Cylinder will not return
14
Troubleshooting
POSSIBLE CAUSE
The air is turned off
Too low air pressure
The air line is blocked
The air line leaks
Air motor malfunction
Object stuck under ‘’Pressure’’ pedal
Low oil level
Prolonged storage
No lubrication of air motor
External leakage
Internal leakage in pump
Low oil level
Object stuck under ‘’Pressure’’ pedal
Pump malfunction
Low air pressure
Internal relief valve set low
External system leak
Internal leak in the system
Pump malfunction
Load exceeds cylinder capacity
Hydraulic flow to cylinder is blocked
Hydraulic coupler not tight
External system leak
Internal leak in the system
Object stuck under ‘’Release’’ pedal
No load on a ‘’load return’’ cylinder
Return spring broken in cylinder
Release valve malfunction
SOLUTION
Turn on air
Increase air pressure
Unblock air hose
Fix air leak
Contact Enerpac service center
Clear pedal from foreign objects
Replenish oil
Lubricate air motor
Lubricate air motor
Fix leak- Replace hose and/or actuator
Contact Enerpac service center
Replenish oil
Clear pedal from foreign objects
Contact Enerpac service center
Increase air intake pressure
Reset relief valve
Fix leak- Replace hose and/or actuator
Contact Enerpac service center
Contact Enerpac service center
Use cylinder with higher capacity
Check hydraulic hose
Tighten coupler
Fix leak- replace hose and/or cylinder
Contact Enerpac service center
Clear pedal from foreign objects
Add ‘’return’’ load on cylinder
Change/repair cylinder
Contact Enerpac service center

PROBLEM POSSIBLE CAUSE
Low oil flow rate Inadequate air supply
Low oil level
Dirty air filter
Reservoir bladder malfunction
Moisture under pump Condensed water from exhaust air
Too much lubrication in intake air
Oil from reservoir overflow
Oil from internal leakage
Pump feels cold Temperature drop from expanding air
Pump feels hot Oil temperature < 60 ºC / 140 ºF
Oil temperature > 60 ºC / 140 ºF
Troubleshooting
SOLUTION
Check air supply for leakage
Replenish oil in pump
Clean air filter in RFL
Contact Enerpac service center
Please contact Enerpac if the CD is not included,
Check air dryer in air supply system or visit www.enerpac.com for a download of the manual.
Adjust air lubricator of RFL unit
Do not connect pump to retracted cylinder/actuator
Contact Enerpac service center
Is normal after intensive use - and is not a problem
Is not a problem
Check oil level - replenish oil if level is low
Use pump intermittent to let oil cool down
Use pump with larger usable oil capacity
15
Africa
ENERPAC Middle East FZE
Office 423, JAFZA 15
P.O. Box 18004, Jebel Ali, Dubai
United Arab Emirates
Tel: +971 (0)4 8872686
Fax: +971 (0)4 8872687
Australia
Actuant Australia Ltd.
Block V Unit 3
Regents Park Estate
391 Park Road
Regents Park NSW 2143
(P.O. Box 261) Australia
Tel: +61 297 438 988
Fax: +61 297 438 648
Brazil
Power Packer do Brasil Ltda.
Rua dos Inocentes, 587
04764-050 - Sao Paulo (SP)
Tel: +55 11 5687 2211
Fax: +55 11 5686 5583
Toll Free in Brazil:
Tel: 0800 891 5770
vendasbrasil@enerpac.com
Canada
Actuant Canada Corporation
6615 Ordan Drive, Unit 14-15
Mississauga, Ontario L5T 1X2
Tel: +1 905 564 5749
Fax: +1 905 564 0305
Toll Free:
Tel: +1 800 268 4987
Fax: +1 800 461 2456
Technical Inquiries:
techservices@enerpac.com
China
Actuant China Ltd.
1F, 269 Fute N. Road
Waigaoqiao Free Trade Zone
Pudong New District
Shanghai, 200 131 China
Tel: +86 21 5866 9099
Fax: +86 21 5866 7156
Actuant China Ltd. (Beijing)
709B Diyang Building
Xin No. 2
Dong San Huan North Rd.
Beijing City
100028 China
Tel: +86 10 845 36166
Fax: +86 10 845 36220
Central and Eastern Europe,
Greece
ENERPAC GmbH
P.O. Box 300113
D-40401 Düsseldorf
Willstätterstrasse 13
D-40459 Düsseldorf
Germany
Tel: +49 211 471 490
Fax: +49 211 471 49 28
France
ENERPAC
Une division de ACTUANT France
S.A.
ZA de Courtaboeuf
32, avenue de la Baltique
91140 VILLEBON / YVETTE
France
Tel: +33 1 60 13 68 68
Fax: +33 1 69 20 37 50
Germany, Austria
and Switzerland
ENERPAC GmbH
P.O. Box 300113
D-40401 Düsseldorf
Willstätterstrasse 13
D-40459 Düsseldorf
Germany
Tel: +49 211 471 490
Fax: +49 211 471 49 28
India
ENERPAC Hydraulics
(India) Pvt. Ltd.
Office No. 9,10 & 11,
Plot No. 56, Monarch Plaza,
Sector 11, C.B.D. Belapur
Navi Mumbai 400614,
India
Tel: +91 22 2756 6090
Tel: +91 22 2756 6091
Fax: +91 22 2756 6095
Italy
ENERPAC S.p.A.
Via Canova 4
20094 Corsico (Milano)
Tel: +39 02 4861 111
Fax: +39 02 4860 1288
Japan
Applied Power Japan LTD KK
Besshochou 85-7
Kita-ku,
Saitama-shi 331-0821
Japan
Tel: +81 48 662 4911
Fax: +81 48 662 4955
Middle East, Turkey and
Caspian Sea
ENERPAC Middle East FZE
Office 423, JAFZA 15
Jebel Ali Free Zone
P.O. Box 18004, Jebel Ali, Dubai
United Arab Emirates
Tel: +971 (0)4 8872686
Fax: +971 (0)4 8872687
Russia and CIS
(excl. Caspian Sea Countries)
Actuant LLC
Admiral Makarov Street 8
125212 Moscow, Russia
Tel: +7-495-9809091
Fax: +7-495-9809092
Singapore United Kingdom and Ireland
Actuant Asia Pte Ltd ENERPAC Ltd.,
37C Benoi Road Pioneer Lot, Bentley Road South
Singapore 627796 Darlaston, West Midlands
Tel. (65) 6863 0611 WS10 8LQ, England
Fax (65) 6484 5669 Tel: +44 (0)121 50 50 787
Toll Free 1800-363 7722 Fax: +44 (0)121 50 50 799
Technical Inquiries:
techsupport@enerpac.com.sg USA, Latin America
and Caribbean
South Korea ENERPAC
Actuant Korea Ltd. P.O. Box 3241
3Ba 717, 6100 N. Baker Road
Shihwa Industrial Complex Milwaukee, WI 53209 USA
Jungwang-Dong, Shihung-Shi, Tel: +1 262 781 6600
Kyunggi-Do Fax: +1 262 783 9562
Republic of Korea 429-450 User inquiries:
Tel: +82 31 434 4506 +1 800 433 2766
Fax: +82 31 434 4507 Distributor inquiries/orders:
+1 800 558 0530
Spain and Portugal Technical Inquiries:
ENERPAC techservices@enerpac.com
C/San José Artesano 8
Pol. Ind.
28108 Alcobendas
(Madrid) Spain
Tel: +34 91 661 11 25
Fax: +34 91 661 47 89
The Netherlands, Belgium,
Luxembourg, Sweden,
Denmark, Norway, Finland
and Baltic States
ENERPAC B.V.
Galvanistraat 115
P.O. Box 8097,
6710 AB Ede
The Netherlands
Tel: +31 318 535 911
Fax: +31 318 525 613
+31 318 535 848 EIS61.125-1
Technical Inquiries Europe:
Rev. 0/10/2007
techsupport.europe@enerpac.com
e-mail: info@enerpac.com
Internet: www.enerpac.com
© 2007 Enerpac - Subjects to change without notice.