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PD Select W Curves
PD Select W Curves
The FKL and FL II Product Lines Better Choices for Better Performance
To best match the broad range of positive displacement pump applications Fristam provides two product lines,
the FKL and the FL II. While sharing many similarities the pumps are fundamentally different in design.
The FKL is a circumferential piston pump, meaning that its rotors run in a channel described by the pump
housing and built-in internal hubs. The purpose of this design is to achieve high performance by maintaining
tighter clearances and restricting product slip within the pump. The design produces higher pressures, the
ability to self-prime and the capability of handling more difficult products and applications.
The FL II is a rotary lobe pump. Rotary lobes use the movement of two lobes in a pumping chamber to accomplish the pumping action. This style of pump is designed for standard duty applications.
350
130L
300
250
130S
200
GALLONS/MIN.
150
100L
100
100S
75L
2
3
75S
50
55L
50 GPM
55S
0
1
10
100
200 CPS
VISCOSITY-CPS (CENTIPOISE)
Figure 24
1000
10,000
100,000
3FW"
Viscosity Adjustment
165
Figure 25
150
135
120
105
90
1 75
60
45
PSI
30
15
10
100
VISCOSITY-CPS (CENTIPOISE)
500
1265000480
Rev A
75S
PSI
130S
180
VI
130L
OS
135
Y
CO
75L
IT
100L
SC
150
55L
ON
55S
TI
EC
RR
120
90
60
30
100
50
RPM
10
0
100
500
VISCOSITY-CPS (CENTIPOISE)
1265000518
Rev A
2. Determine the viscosity horsepower (VHp). Continue to move down (from the differential pressure
point) until you intersect the product viscosity (6).
Read the power off the vertical axis directly to the
left (7).
SI
0P
70
10
20
60
2
1
40
30
10
PSI
PSI
PSI
30
PSI
40 I
PS
0
5 I
PS
60
PSI
80 SI
P
0
0
1 SI
P
0
12
20
100
200
300
400
500
600
RPM
700
800
1.0
10 PS
I
2.0
20 PS
I
3.0
40 PS
I
30 PS
I
50 PS
I
5
4.0
60 PS
I
120
PSI
5.0
100
80 PS
I
PSI
6.0
100
200
300
400
500
600
700
800
700
800
RPM
0
0.2
WATER
0.4
10 CP
S
,00
100
00
,0
000
CP
CPS
100
10
0.8
50,
PS
0 C
0.6
50
00
500
CP
1.0
20
00
1.2
CPS
CPS
6
CP
1.4
1.6
1.8
2.0
100
200
300
400
RPM
500
600
1265000493
Rev A
Model:
FKLInlet
25Pressure
Sanitary
Pump
Check
the Net
Required
(NIPR) for the selected pump. For the FLII pumps, be sure that the
NIPR
is at least
7 psia.
For the FKL, each pump has its own curve.
Displacement:
0.053
gal/rev
ps
0c
,00
ps
0c
0
0,0
20
cps
000
30,
ps
cps
00 c
000
50,0
100,
0 cps
20
200,00
25
00
5,0
cps
15
0 cp
10
1,00
WATER
100
200
300
400
500
RPM
1265000496
Rev A
600
Example 1
Water at 1 cps, 1.0 SG and 68F
The duty will be 20 gpm @ 200 psi and the NIPA will be 4 psia
The pressure of this duty point exceeds the maximum of any of our FLII pumps and the NIPA is relatively low,
therefore we will select a FKL pump for this application.
Look at the composite curve (page 11) and select a model. See page 72 for more explanation.
The model that will work best is the FKL 50.
This duty will not require a viscosity or temperature adjustment since the product is at 1 cps. The actual slip
line can be read off the curve.
Calculate the pump speed, horsepower and application torque.
Figure 29
500
FKL 400
400
Capacity (gpm)
FKL 250
300
200
FKL 150
FKL 75
100
FKL 50
FKL 25
10
1000
10,000
100,000
1,000,000
1265000503
Rev A
BHp = 6.5
T = Torque (in/lbs.)
T = (BHp x 63,025) /
speed
T = (6.5 x 63,025) / 494
T = 829 in-lbs
30
,00
0c
ps
50,
000
cps
100,0
00 c
ps
20
ps
0c
,00
20
ps
0c
,00
10
15
0 cp
5,00
10
1,000
cps
2.7 psia
WATER
100
200
300
400
500
RPM
600
1265000515
Rev A
494 rpm
i
0 ps
i
10 ps
i
30 ps
i
50 ps
100
30
psi
150
psi
200
20
psi
250
psi
300
psi
10
0
0
100
200
300
500
400
600
0
10 psi
1
30 psi
Work Horsepower
50 psi
100 ps
i
150
300
psi
250
200
psi
psi
psi
7
0
100
300
200
500
400
600
Viscosity Horsepower
200
WATER
,00
0c
ps
100
,00
0c
ps
1000 cp
s
50,
000
cps
5000
30,
000
cps
cps
10,0
20,
000
00 c
ps
cps
3
0
100
200
300
RPM
400
500
600
1265000504
Rev A
25
200,00
0 cps
Figure 30
Example 2
High Fructose Corn Syrup at 5,000 cps, 1.32 SG and 38F
The duty will be 100 gpm @ 250 psi and the NIPA will be 10 psia
The pressure of this duty point exceeds the maximum of any of our FLII pumps; therefore, we will select a FKL
pump for this application. Look at the composite curve (Figure 32) and select a model. See page 72 for more
explanation.
Figure 32
400
FKL 250
Capacity (gpm)
300
200
FKL 150
100
FKL 75
FKL 50
FKL 25
0
1
10
1000
10,000
100,000
1,000,000
5,000cps
The model that will work best is the FKL 250. The FKL 150 is above the duty point, but the speed required is
too high.
This duty will not require a viscosity or temperature adjustment.
Calculate the pump speed, horsepower and application torque. The speed can be calculated by dividing the flow
rate by the displacement, or it can be found by reading the zero slip line on the slip chart.
25
Figure 33
0c
ps
ps
30
ps
0c
,00
20
,00
50,
000
c
cps
,000
100
200,000 cp
20
cps
000
10,
15
s
0 cp
5,00
10
1,000 cp
5.3 psia
5
WATER
0
0
100
200
300
400
500
600
RPM
179 rpm
1265000516
Rev A
Figure 34
400
300
200
100
BHp = 22.5
0
0
100
100
si
si
30 p
si
10 p
0 psi
200
50 p
300
200
si
50 p
250
psi
300
psi
psi
psi
400
500
600
10 psi
30 psi
Check the NIPR of the pump using the NIPR curve Figure 33.
20
100 psi
150 psi
200 ps
30
250
300
40
psi
psi
50
60
0
100
200
300
400
500
600
WATER
0,0
20
c
00
10
10 cps
ps
Work Horsepower
T = 7,922 in-lbs
Viscosity Horsepower
50 psi
10
0,0
00
100 cps
cp
50,0
00
10
cps
20,0
00
1,000
cps
10,0
5,00
cps
0 cp
00 c
ps
15
0
100
200
300
RPM
400
500
600
1265000507
Rev A
Example 3
Pie filling at 200 cps, 1.2 SG and 90F
The duty will be 50 gpm @ 75 psi and the NIPA will be 10 psia
1350
GALLONS/MIN.
LITERS/MIN.
This is a simple application with a low duty point pressure and plenty of NIPA; therefore, we will select a FLII
pump. Look at the composite curve (Figure 35) and select a model. See page 72 for more explanation.
Figure 35
350
1200
130L
300
1050
250
900
130S
750
600
200
150
100L
450
100
300
150
100S
75L
75S
50
55L
55S
0
1
10
100
1000
10,000
100,000
VISCOSITY-CPS (CENTIPOISE)
1265000506
Rev A
The FLII 100S is above the duty point. We will not select the FLII 75L for this application, because we are trying to keep the pump speed below the 400 500 rpm range.
This duty will require a viscosity adjustment, but will not require a high temperature adjustment.
Figure 36
180
165
150
135
120
105
90
75
PSI
60
45
30
15
0
1
10
VISCOSITY-CPS (CENTIPOISE)
100
500
3FW"
SI
0P
80
10
20
60
60
T = 873 in-lbs
100
200
400
300
500
600
500
600
10 PSI
20 PSI
Work Horsepower
PSI
PSI
PSI
100 I
PS
120 I
PS
0
14
PSI
170
20
PSI
80
40
4
40 PSI
60 PSI
80 PS
I
100
PSI
120
140
PSI
PSI
170
10
PSI
12
14
100
200
300
400
WATER
1
10 CPS
100 CP
S
500
CPS
00
0,
10
CP
200
Viscosity Horsepower
40
PSI
PSI
50
5,0
00
,0
00
CP
10
,0
00
0 C
PS
CPS
CP
100
200
300
RPM
400
500
100
600
1265000509
Rev A
Example 4
Vegetable Oil at 3 cps, 0.98 SG and 275F
The duty will be 100 gpm @ 80 psi and the NIPA will be 10 psia
This is a simple application with a low duty point pressure and plenty of NIPA; therefore, we will select a FLII
pump. Look at the composite curve (Figure 38) and select a model. See page 72 for more explanation.
1350
GALLONS/MIN.
LITERS/MIN.
The FLII 130S falls above the duty point and will fall within the preferred speed range.
Figure 38
350
1200
130L
300
1050
250
900
130S
750
600
200
150
100L
450
300
150
100
100S
75L
75S
50
55L
55S
0
1
10
100
1000
10,000
100,000
VISCOSITY-CPS (CENTIPOISE)
1265000510
Rev A
Figure 39
180
165
150
Following the viscosity adjustment procedure for the FLII pump (pages 58-61), we
determine the slip curve will be read on the
62 psi line.
135
120
105
90
75
60
PSI
45
30
15
10
100
500
VISCOSITY-CPS (CENTIPOISE)
3FW"
75S
PSI
130S
180
VI
OS
130L
SC
150
135
Y
CO
75L
IT
100L
55L
ON
55S
TI
EC
RR
120
90
60
30
100
50
RPM
10
100
500
VISCOSITY-CPS (CENTIPOISE)
1265000512
Rev A
The NIPA for the application is 10 psia, which is more than adequate for the FLII 130S.
Calculate the pump speed, horsepower and application torque.
For example 4, the FLII 130S requires 360 rpm to deliver 3 cps product at 100 gpm against 80 psi. We then
need to add 27 rpm to the 360 rpm.
BHp = WHp + VHp
BHp = 10.0 + 1.5
BHp = 11.5
T = (BHp x 63,025) / speed
T = (11.5 x 63,025) / 387
Figure 41
T = 2,085 in-lbs
300
200
SI
0P
10
SI 30
I
PS 20 P
I
I
PS 0 PS
5
I
I
PS
PS
100
150
170
PS
100
100 gpm
100
200
300
400
500
600
0
10 PSI
20 PSI
30 PSI
50 PSI
10
15
100
20
170
25
150
PS
PSI
PS
30
35
100
200
300
400
500
600
0
1
2
WATER
10 CPS
,
100
000
CP
100 C
,00
50
S
200
CP
500
0
,00
20
PS
0C
Viscosity Horsepower
VHp=1.5
5,0
00
PS
CPS
0C
CP
PS
7
8
100
200
300
RPM
400
500
Work Horsepower
WHp=10
600
1265000517
Rev A