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  • False Air Caluculation

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    Mohd Ali
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    This document describes calculations to estimate hot air volume based on oxygen levels in a coal milling process. It measures factors like fan inlet temperature and pressure, coal mill fan volume, oxygen percentages at different stages, and calculates leakage volumes and hot air volume. The calculations are then cross checked against each other to validate the estimated hot air volume.

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    False Air Caluculation

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    This document describes calculations to estimate hot air volume based on oxygen levels in a coal milling process. It measures factors like fan inlet temperature and pressure, coal mill fan volume, oxygen percentages at different stages, and calculates leakage volumes and hot air volume. The calculations are then cross checked against each other to validate the estimated hot air volume.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    Download as xls, pdf, or txt
    374 views4 pages

    False Air Caluculation

    Uploaded by

    Mohd Ali
    This document describes calculations to estimate hot air volume based on oxygen levels in a coal milling process. It measures factors like fan inlet temperature and pressure, coal mill fan volume, oxygen percentages at different stages, and calculates leakage volumes and hot air volume. The calculations are then cross checked against each other to validate the estimated hot air volume.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 4

    HOT AIR VOLUME ESTIMATION BASED ON OXYGEN LEVELS

    Fan inlet temperature (0C)


    Fan inlet pressure (mmwg)
    Coal mill CA fan volume (M3/hour)

    62
    -274
    12534

    Coal mill CA fan volume (NM3/hour)

    9809

    CA fan inlet O2 %

    18.6

    Mill outlet O2 %

    17.9

    Leakage volume mill outlet to CA fan inlet (NM3/hour)

    2215

    Leakage across mill outlet to CA fan inlet (%)

    22.58

    Net Volume at mill outlet (NM3/hour)

    7594

    Mill inlet O2 %

    16.1

    Mill outlet O2 %

    17.9

    Leakage air through Mill Table feeder (%)

    36.73

    Leakage air quantity throgh Mill table feeder (NM3/hour)

    2790

    Furnace Hot air volume (NM3/hour)

    4804

    CROSS CHECKING OF CALCULATION


    Hot air volume (NM3/hour)

    4804

    Hot air temperature (0C)

    450

    Mill inlet pressure (mmwg)

    -15

    Hot air volume (M3/hour)

    12913

    Mill inlet leakage air volume (NM3/hour)


    Mill inlet temperature (cold air temp)
    Mill inlet pressure (mmwg)

    2790
    45
    -15

    Mill inlet leakage air volume (M3/hour)

    3298

    Mill outlet volume (NM3/hour)

    7594

    Mill outlet temperature (0C)

    66

    mill outlett pressure (mmwg)

    -127

    Mill outlet volume (M3/hour)

    9676

    CA fan inlet volume (NM3/hour)

    9809

    CA fan inlet temperature (0C)


    CA fan inlet pressure (mmwg)
    CA fan volume (M3/hour)

    62
    -274
    12534

    HOT AIR VOLUME ESTIMATION BASED ON OXYGEN LEVELS


    Fan inlet temperature (0C)
    Fan inlet pressure (mmwg)
    Coal mill CA fan volume (M3/hour)

    62
    -274
    12534

    Coal mill CA fan volume (NM3/hour)

    9809

    CA fan inlet O2 %

    18.6

    Mill outlet O2 %

    17.9

    Leakage volume mill outlet to CA fan inlet (NM3/hour)

    2215

    Leakage across mill outlet to CA fan inlet (%)

    22.58

    Net Volume at mill outlet (NM3/hour)

    7594

    Mill inlet O2 %

    16.1

    Mill outlet O2 %

    17.9

    Leakage air through Mill Table feeder (%)

    58.06

    Leakage air quantity throgh Mill table feeder (NM3/hour)

    4409

    Furnace Hot air volume (NM3/hour)

    3185

    CROSS CHECKING OF CALCULATION


    Hot air volume (NM3/hour)

    3185

    Hot air temperature (0C)

    450

    Mill inlet pressure (mmwg)

    -15

    Hot air volume (M3/hour)

    8560

    Mill inlet leakage air volume (NM3/hour)

    4409

    Mill inlet temperature (cold air temp)


    Mill inlet pressure (mmwg)

    45
    -15

    Mill inlet leakage air volume (M3/hour)

    5212

    Mill outlet volume (NM3/hour)

    7594

    Mill outlet temperature (0C)

    66

    mill outlett pressure (mmwg)

    -127

    Mill outlet volume (M3/hour)

    9676

    CA fan inlet volume (NM3/hour)

    9809

    CA fan inlet temperature (0C)


    CA fan inlet pressure (mmwg)
    CA fan volume (M3/hour)

    62
    -274
    12534

    Date: 11-08-2004
    6
    4
    3
    2
    1
    1
    2.83

    Delta P
    K
    area
    gas density STP

    2.83
    0.8572
    0.282743
    1.365

    pressure
    Temp
    gas density at given temp.

    -17
    531
    0.456628

    Volume M3/hour
    Volume NM3/hour

    9621
    3219

    o2
    co
    co2
    N2

    14.1
    0.0197
    5.7

    density
    1.427679 20.13028 6.441688
    1.963059 0.038672 0.010828
    1.963059 11.18944 4.923351
    68.64162 19.21965
    30.59552
    1.365018

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