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Utilization of Electromagnetic and Acoustic Irradiation in Enhancing Heterogeneous Catalytic Reactions
Utilization of Electromagnetic and Acoustic Irradiation in Enhancing Heterogeneous Catalytic Reactions
Utilization of Electromagnetic and Acoustic Irradiation in Enhancing Heterogeneous Catalytic Reactions
www.elsevier.com/locate/apcata
Review
Abstract
Process intensification has become a very interesting approach, transforming current practices in chemical engineering and bringing forth
new developments in equipment, processing techniques and operational methods. This development aims at more compact, safe, energy
efficient and environmentally friendly process.
Several unconventional processing techniques rely on alternative forms of energy. Chemistry under extreme and non-conventional
conditions is an actively studied topic in applied research and industry. Alternatives to conventional synthetic procedures promise
enhancement of reaction rates, yields, selectivity and also bear promise of milder reaction conditions in chemical synthesis. During the
last few decades, chemical application of ultrasound (US) and microwave (MW) irradiation has received a lot of attention and widespread
research is going on in these areas. Significant enhancement of selectivities, rates and yields in chemical reactions has been achieved by means
of US and MW irradiation. The popularity of US and MW irradiation as chemical laboratory techniques is rapidly growing, based on the
number of publications, presentations and meetings, demonstrating their vast potential. Other less exploited methods are solar and plasma
reactors. These, however, will not be touched in the present review, which focuses on the use of ultrasound and microwaves as sources of
energy, mainly in catalytic applications.
# 2004 Elsevier B.V. All rights reserved.
Keywords: Ultrasound irradiation; Microwave irradiation; Hetrogeneous catalytic reaction
Contents
1.
Sonochemistry . . . . . . . . . . . . . . . . . . . . . .
1.1. Introduction . . . . . . . . . . . . . . . . . . .
1.2. History . . . . . . . . . . . . . . . . . . . . . .
1.3. Applications of ultrasound . . . . . . . . .
1.4. Acoustic cavitation . . . . . . . . . . . . . .
1.4.1. Homogeneous sonochemistry .
1.4.2. Heterogeneous sonochemistry
1.5. Sonoluminescence . . . . . . . . . . . . . .
1.6. Factors effecting cavitation . . . . . . . .
1.6.1. Ultrasonic frequency. . . . . . .
1.6.2. Acoustic power . . . . . . . . . .
1.6.3. Solvent . . . . . . . . . . . . . . . .
1.6.4. Gas type and content . . . . . .
1.6.5. External temperature. . . . . . .
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* Corresponding author. Tel.: +358 2 215 4985; fax: +358 2 215 4479.
E-mail address: dmurzin@abo.fi (D.Yu. Murzin).
0926-860X/$ see front matter # 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2004.10.044
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.. 5
.. 6
. 10
. 10
. 10
. 10
. 10
2.
Microwave chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2. History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3. Industrial application . . . . . . . . . . . . . . . . . . . . . . . .
2.4. Microwaves in chemistry. . . . . . . . . . . . . . . . . . . . . .
2.4.1. Microwave spectroscopy . . . . . . . . . . . . . . . .
2.4.2. Dielectric polarization. . . . . . . . . . . . . . . . . .
2.5. How materials interact with microwaves . . . . . . . . . . .
2.6. Microwave heating of liquids and solids . . . . . . . . . . .
2.7. Microwaves specific and athermal effects in chemistry .
2.8. Microwaves application in heterogeneous catalysis . . . .
2.9. Microwave equipment . . . . . . . . . . . . . . . . . . . . . . . .
2.9.1. Multi-mode cavities . . . . . . . . . . . . . . . . . . .
2.9.2. Single-mode cavities. . . . . . . . . . . . . . . . . . .
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11
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19
19
19
3.
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
1.7.
1.8.
1.9.
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1. Sonochemistry
1.1. Introduction
Ultrasound is simply sound pitched above the frequency
bond of human hearing. It is a part of sonic spectrum that
ranges from 20 kHz to 10 MHz and corresponds to the
wavelengths from 10 to 103 cm.
The application of ultrasound, in connection to chemical
reactions, is called sonochemistry. The range from 20 kHz to
around 1 MHz is used in sonochemistry, since acoustic
cavitation in liquids can be efficiently generated within this
frequency range [1]. However, common laboratory equipment utilizes the range between 20 and 40 kHz.
1.2. History
Chemical application of ultrasound has become an
exciting new field of research during the last decade,
although the interest in ultrasound and cavitational effect
dates back over 100 years. The first report on cavitation was
published in 1895 by Thornycroft and Barnaby when they
noticed that the propeller of their submarine, the H.M.S.
Daring, was pitted and eroded [2]. The first commercial
application appeared in 1917 when Paul Langevin invented
and developed echo-sounder. The original echosounder, later on, became underwater SONAR for
submarine detection during the World War II. The same
year Lord Rayleigh published the first mathematical model
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for cavitational collapse, predicting enormous local temperatures and pressures. In 1927, Richards and Loomis
published the first paper on chemical effects of ultrasound
[3]. In 1980, Neppiras used for the first time the term
sonochemistry in a review of acoustic cavitation [4].
Since that time, sonochemistry has become so popular that
in 1986 the first international meeting on sonochemistry
took place at Warwick University, UK. In the 1980s, the
renaissance of sonochemistry research has accelerated.
1.3. Applications of ultrasound
Household use of ultrasound is widespread: ultrasound is
applied in dog whistles, burglar alarms and jewellery cleaners.
Also, high frequency ultrasound, at around 5 MHz, is
applied for medical purposes: to remove kidney stones
without surgery, to image fetal development during
pregnancy, to treat cartilage injuries (such as tennis
elbow), for dental descaling and in physiotherapy [5].
In industry, ultrasound is important in extraction, impregnation, crystallization, filtration, emulsifying cosmetics and
foods, welding plastics, powder production, cutting alloys,
cleaning and disinfections of medical instruments as well as
in food processing equipment [6].
1.4. Acoustic cavitation
The origin of sonochemical effects in liquids is the
phenomenon of acoustic cavitation. Ultrasound is trans-
Pa PA sin2pft
(1)
Table 1
Solvent effect on the initial hydrogenation rate and on enantiomeric excess (ee)
Solvent
Methyl acetate
Toluene
Mesitylene
Silent
Initial rate
( 103 mol/L gcat min)
ee (%)
Initial rate
( 103 mol/L gcat min)
ee (%)
0.1814
0.0220
0.0016
32.29
38.01
47.50
1.6
2.6
0.3
40
18
35
2.1
3.3
1.3
39
37
55
Ultrasound
Pvp is the vapor pressure of solvent at reaction temperature 15 8C; DvapH the molar enthalpy (heat) of vaporization at temperature 25 8C; ee the enantiomeric
excess (after 2 h of reaction).
Table 2
Organic synthesis over heterogeneous catalysts studied in the presence of ultrasound
Reference Reaction
Conventional conditions
Ultrasonic conditions
[35]
Probe system;
power: 135 W;
temperature: 63 8C;
reaction time: 2 h;
yield: 70.4%
[36]
[37]
[38]
[39]
[40]
Hydrogenation of ethyl
9-(2,3,4-trimethoxy-6-methylbenzoyl)nonanoate:
[41]
(catalyst: Pt/sibunit)
Change in pathway from the FriedelCrafts reactions to
nucleophilic substitutions:
[42]
Reformatsky reaction:
Bath system;
temperature: 2530 8C;
power: 150 W; reaction
time: 30 min; yield: 98%
Table 2 (Continued )
Reference Reaction
Conventional conditions
Ultrasonic conditions
[43]
Bath system;
temperature: 25 8C;
solvent: ethanol;
catalyst mass: 0.1;
reaction time: 10 min;
yield: 76%
Bath system;
temperature: 25 8C;
solvent: ethanol;
reaction time: 1 h;
yield: 100%
Hydrogenation of olefins:
[45]
[46]
Hydrosilation reaction:
[47]
(catalyst: Pt/C)
Dechlorination of polychlorinated biphenyls:
[48]
Bath system;
temperature:
25 8C; solvent: hexane;
reaction time: 15 min;
yield: 100%
Probe system;
temperature: 25 8C;
Amberlyst36:
conversion (20 min):
65%; Amberlyst15:
conversion (20 min):
50%; Indion-130:
conversion (20 min):
60%
Probe system;
temperature: 70 8C;
solvent: isopropanol;
reaction time: 50 min;
yield: 60%
(catalyst: RaNi)
Table 2 (Continued )
Reference Reaction
Conventional conditions
Ultrasonic conditions
[50]
Probe system;
temperature: 15 8C;
rate (5%Pt/SF):
1
1.3 103 mol g1
Pt h ;
ee (2 h): 55%; rate
(5% Pt/Al2O3):
1
2.0 103 mol g1
Pt h ;
ee (5%Pt/Al2O3): 52%
Fig. 7. SEM image of used 5 wt.% Pt/silica fibre (SF) catalyst treated under
ultrasound.
10
Fig. 8. SEM image of used 5 wt.% Pt/silica fibre (SF) catalyst without
sonification.
11
2. Microwave chemistry
2.3. Industrial application
2.1. Introduction
Microwave (MW) irradiation is a form of electromagnetic energy. Microwaves consist on an electric component
as well as a magnetic one (Fig. 10). The microwave region of
the electromagnetic spectrum is situated between infrared
radiation and radio frequencies. Microwave irradiation
ranges from 30 GHz to 300 MHz and corresponds to the
12
(4)
where ae is the electronic polarization, aa the atomic polarization, ad the dipolar polarization and ai is the interfacial
polarization (MaxwellWagner effect).
The time scale of the electronic and atomic polarization/
depolarization is much smaller than microwave frequencies,
therefore they do not contribute to microwave dielectric
heating.
Microwave energy can effect molecules in two principal
ways: (a) dipolar polarization and (b) by ionic conduction. A
third mechanism (c) interfacial polarization, can also occur,
although it has often limited importance.
The dielectric loss tangent defines the ability of a material
to convert electromagnetic energy into heat energy, at
certain frequency and temperature:
tan d
e00
e0
(5)
t (8C)
Bp (8C)
Water
Methanol
1-Propanol
Acetic acid
Ethyl acetate
Acetone
Hexane
Heptane
CCl4
81
65
78
110
73
56
25
26
28
100
65
78
119
77
56
68
98
77
(6)
2
is the r.m.s. field intensity, r the density, cp the
where Er:m:s:
specific heat capacity, k the constant, e00 the dielectric loss
and f is the frequency.
Depending on the parameters in Eq. (6) the temperature
increase can be quite substantial.
The main advantage of microwave heating is the
instantaneous heating of solids and liquids, which is not
the case of conventional heating (see Tables 3 and 4).
Organic and inorganic solvents with low molecular
weights and high dipole moments (e.g. H2O, MeOH, EtOH)
couple effectively with microwaves at 2.45 GHz. At the
same time, non-polar organic solvents have negligible
dielectric losses and therefore they do not effectively couple
with microwaves [61]. If polar solvents are used, the main
interactions occur between microwaves and polar molecules
and it would be expected that any specific microwave effects
related to the reactants and products would be masked by the
solventmicrowave interaction. The reaction rates should,
Table 4
Temperatures of several solids (25 g) heated from room temperature at
1 kW oven and 2.45 GHz with 1000 mL vented water load [61]
Solids
t (8C)
Time (min)
Al
C
CO2O3
Ni
SnCl2
CaO
PbO2
TiO2
WO3
577
1283
1290
384
476
83
182
122
532
6
1
3
1
2
30
7
30
0.5
13
14
15
Table 5
Heterogeneous catalyzed organic reactions enhanced by microwave irradiation
Reference Reaction
Conventional conditions
Microwave conditions
[84]
Olefin epoxidation:
Multi-mode; power:
720 W; solvent:
acetonitrile; reaction time:
5 min; conversion: 96%
[85]
Multi-mode; no stirring;
power: 700 W; temperature:
100 8C; reaction time:
15 min; yield: 21.5%
[86]
[87]
[88]
[89]
[90]
(catalyst: Y-zeolite)
Multi-mode; power:
650 W; in absence of
solvent; reaction time:
9 min; yield: 75%
Temperature: 80 8C;
reaction time: 60 min;
conversion: 62%
Multi-mode; solvent:
ethylene glycol;
reaction time: 2 min;
yield: 90%
Multi-mode; power:
500 W; reaction time:
3 min; conversion (2):
89%; conversion (3):
6%; conversion (4): 5%
16
Table 5 (Continued )
Reference Reaction
Conventional conditions
Microwave conditions
[91]
Multi-mode; temperature:
130 ! 140 8C; solvent:
dichloromethane; reaction
time: 7 min; yield: 92%
[92]
[93]
[94]
Single-mode (continuous
flow operating quartz
reactor); power: 400 W;
reaction time: 10 min;
conversion: 24%
Single-mode; temperature:
105 8C (500 W); reaction
time: 13 h; Concentration
(ethyl propion.): 0.63 mol/L;
Keq. = 4.43
[96]
[67]
[97]
(catalyst: KF/Al2O3)
Conventional heating;
temperature: 105 8C;
reaction time: 13 h;
Concentration
(ethyl propion.):
0.64 mol/L; Keq. = 4.9
Conventional conditions:
Not specified; solvent:
stirring; temperature: 25 8C;
in absence reaction time:
reaction time: 20 h; yield:
10 min; yield: 87%
90%; sonic conditions: reaction
time: 2 h; yield: 86%
Multi-mode; in absence
of solvent; reaction time:
30 s; yield: 87%
Single-mode; temperature:
140 8C; reaction time:
2 h; yield: 97%
Conventional condition;
temperature: 25 8C;
solvent: DMF; reaction
time: 16 h; yield: 90%
Multi-mode; power:
240 W; in absence of
solvent; reaction time:
15 min; yield: 94%
17
Fig. 12. SEM image of spent ion-exchange resin catalyst (Amberlyst 15)
subjected to conventional heating.
Fig. 13. SEM image of spent an ion-exchange resin catalyst (Amberlyst 15)
subjected to microwave irradiation.
Fig. 14. SEM image of spent ion-exchange resin catalyst (Amberlyst 15)
subjected to conventional heating.
18
Fig. 15. SEM image of spent ion-exchange resin catalyst (Amberlyst 15)
subjected to microwave heating.
19
20
Fig. 17. Side-view of the microwave cavity (heating zone) and the surrounding appliances, iris and short-circuit (a reflector).
mcp DT
t
(7)
3. Conclusion
The last two decades brought along the renaissance of
sonochemical research so that ultrasound has become more
and more common laboratory tool to enhance chemical
synthesis. The use of ultrasound in chemical systems
increases rates, improves yields and selectivities, prevents
catalyst deactivation and improves the heat and mass
transfer. It is very probable that ultrasound will become an
important tool in industrial applications for enhancement of
chemical reactions in the near future.
Microwave irradiation is becoming an interesting method
to heat materials in chemical laboratories, offering a clean,
cheap, convenient, selective and instantaneous method of
heating. Microwave heating improves yields and selectivities, increases rates and allows working in solvent free
conditions. Many reactions that do not occur under classical
heating can be carried out with high yields under MW
irradiation. Since 1986, increasing amount of articles
concerning microwaves was published. However, it can
be stated, that, at present, moment microwave irradiation in
catalytic chemical reactions still remains largely
unexploited and all the potential of microwaves in chemical
catalytic applications has not yet being discovered.
Both of these methods offer new avenues for more energyefficient and environmentally benign processes of 21st
century. The future is always hard to foresee, but we have
certainly not yet seen all the potential of innovative, novel
techniques for the chemical industry that reshapes its image
and efficiency in the spirit of elegance and greener values.
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