Professional Documents
Culture Documents
T. Venugopal, A. Ramesh: Highlights
T. Venugopal, A. Ramesh: Highlights
Fuel
journal homepage: www.elsevier.com/locate/fuel
h i g h l i g h t s
System of varying blend ratio of alcohol and gasoline was developed.
n-Butanol improves the torque and efciency at higher throttle position.
Use of n-butanol blend (50% by mass) or neat gasoline is good at lower throttle than neat n-butanol.
Completing fuel injection before the inlet valve opens reduced HC emission.
Injection phasing or sequence inuences the HC and CO emissions little.
a r t i c l e
i n f o
Article history:
Received 3 September 2012
Received in revised form 1 July 2013
Accepted 2 July 2013
Available online 19 July 2013
Keywords:
n-Butanol
Simultaneous injection
But50S
Injection timing
Injection phasing
a b s t r a c t
Alcohols can be used in spark ignition (SI) engines along with gasoline in the blended form. However,
phase separation which occurs in the presence of moisture restricts the amount of alcohol that can be
blended. On the other hand, for effective engine operation, the ratio of alcohol to gasoline has to be varied
based on the engine operating condition. n-Butanol has properties close to gasoline and has not been
widely investigated as an engine fuel. In this work, two injectors were mounted in the intake port of
an automotive SI engine (bore = 62 mm, stroke = 66 mm, compression ratio = 9.4) to inject gasoline and
n-butanol separately so that the fuels hit the back of the intake valve. The engine was fully instrumented
for the measurement ofperformance, emissions and combustion parameters. Initially experiments were
conducted with simultaneous injection of n-butanol and gasoline (1:1 mass ratio = But 50S) using the two
injectors with different injection timings at 25% and 60% throttle positions at 3000 rpm. Subsequently different injection timings for the two fuels were tried to study the inuence of sequencing. The results were
compared with gasoline and n-butanol (But100) using a single injector. Around 26% reduction in hydrocarbon (HC) emission with simultaneous injection of gasoline and n-butanol (But50S) at 25% and 60%
throttle positions was observed with an injection timing of 64 CA before in let valve opening as compared to open valve injection. B100 was superior at high throttle positions and gasoline or B50S was suitable at 25% throttle as regards performance and emissions. At 60% throttle, injecting n-butanol just before
the start of injection of gasoline is benecial for reducing HC andcarbon monoxide (CO) emissions. In the
case of lean operation (equivalence ratio of 0.82) there is no signicant inuence of injection phasing
except for a small improvement in thermal efciency. On the whole this method of operating the engine
can lead to good engine performance over wide operating conditions since the ratio of the fuels can be
varied.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Several alternative fuels like ethanol, butanol, methanol, biodiesel, natural gas, liqueed petroleum gas and hydrogen are being
investigated for their use in internal combustion engines. Bio-fuels
like bio-alcohol have the potential to control net global CO2 emissions and also to reduce consumption of fossil fuels. Alcohols can
Corresponding author.
E-mail address: aramesh@iitm.ac.in (A. Ramesh).
0016-2361/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.07.013
be used as fuels for spark ignition (SI) engines due to their good
antiknock quality, high ame velocity and because of the presence
of oxygen in their molecule that helps combustion. Amongst alcohols, n-butanol is an emerging renewable fuel which can be produced from biological sources. A comparison between the
properties of gasoline, ethanol and 1-butanol which is also known
as n-butanol is shown in Table 1. Butanols caloric value and stoichiometric air fuel ratio are close to those of gasoline. Its latent
heat of evaporation is higher than gasoline. It is also less corrosive
than other alcohols [13]. The wide ammability limits and high
296
Nomenclature
BSFC
BTE
But100
But50S
CA
CO
CO2
COV
FPGA
HC
HRR
IMEP
IVO
ame speed of n-butanol will allow the engine to operate with lean
mixtures, high thermal efciency and low cycle by cycle variations
[36]. Only limited studies have been conducted on n-butanol in SI
engines. Hence, in this work the performance of n-butanol in different proportions along with gasoline using a dual injection system was evaluated in a SI engine.
2. Background and objective
In experiments conducted on n-butanol in SI engines, blends up
to But40 (40% n-butanol and 60% gasoline by volume) performed
similar to gasoline. However, Hydrocarbon (HC) and carbon monoxide (CO) emissions were higher for blends like But60 and
But80. Emission levels of Nitrogen oxides (NOx) were lower due
to the high latent heat of evaporation of n-butanol [6]. Lower combustion duration was also recorded with the blends as compared to
operation on neat gasoline [3,7]. No differences in HC, CO and NOx
emissions were observed between But10 and gasoline [1]. Though
lower CO levels were observed with blends of n-butanol as compared to gasoline, HC emission levels were higher at low loads
[7]. Tests with ethanol gasoline blends showed that at 20% throttle
and low speeds (3000 rpm) E05 (5% Ethanol and 95% gasoline by
volume) gave the highest torque and at high speeds E30 was the
best. At 40% and 60% throttles, E20 and E30 were observed to be
the best. At high throttle conditions no clear trend was observed
[8].
Alcohol gasoline blends can separate in the presence of water.
However, the stability of blends of n-butanol and gasoline is good
even in the presence of moisture. This is because of the low
MBD
MBT
NDIR
NI
PP
NOx
SI
TDC
UEC
/
solubility of n-butanol in water, unlike ethanol which is fully miscible with water. Earlier studies have reported that n-butanol can
be used as a co-solvent to avoid separation of the phases when ethanolgasoline and methanolgasoline blends are prepared [1,9
12]. M20 (Methanol 20% by volume in gasoline), E20 and But20 reduced CO emissions even at fuel rich conditions as compared to
gasoline. HC emissions were observed to be higher than with neat
gasoline when alcohol gasoline blends were used instead [9]. Butanolgasoline blends (But35) improved the torque at low and medium speeds in a carbureted engine; However, the values of torque
at high speeds were similar to that with gasoline [13]. It has also
been reported that operating the engine with 100% iso-butanol at
part throttle, reduced the brake thermal efciency by 12%. The reason for this drop in efciency is poor vaporization of iso-butanol
due to its high latent heat [14]. Emission characteristics have been
reported to be different with different isomers of butanol; however
no major change in performance has been reported with different
isomers of butanol [15]. The amount of alcohol in the blend has to
be varied based on operating conditions to ensure good performance and low emissions [6,8,11,12,14]. In addition, the high latent heat of evaporation of alcohols leads to problems during
cold starting. Cold startability can be improved by heating the fuel,
heating the air and by starting the engine using only gasoline
[1,2,11,12]. These are however not possible with pre-blended fuels.
In an attempt to vary the alcohol to gasoline ratio on line blending
methods have been tried [12].
Simultaneous injection of alcohol and gasoline into the intake
manifold through separate injectors will also avoid the problem
of phase separation and will also allow the use of varying
Table 1
Properties of gasoline, ethanol and n-butanol [1,2,4].
Property
Gasoline
Ethanol
n-butanol
Chemical formula
Composition (C, H, O) (mass%)
Lower heating value (MJ/kg)
Density (kg/m3)
Octane number ((R + M)/2)
Boiling temperature (C)
Latent heat of vaporization (25 C) (kJ/kg)
Self-ignition temperature (C)
Stoichiometric air/fuel ratio
Laminar ame speed @1 bar, 393 K, = 1.1 (cm/s)
Mixture caloric value (MJ/m3)
Ignition limits in air (vol%)
Lower limit
Upper limit
Solubility in water at 20 C (ml/100 ml H2O)
C4C12
86, 14, 0
42.7
715765
90
25215
380500
300
14.7
52
3.75
C2H5OH
52, 13, 35
26.8
790
100
78
904
420
9.0
63
3.85
C4H9OH
65, 13.5, 21.5
33.1
810
87
118
716
343
11.2
57
3.82
0.6
8
<0.1
3.5
15
Fully miscible
1.4
11.2
7.7
297
Table 2A
Specications of the engine.
Engine
No. of cylinders/cycle
Ignition system
Bore Stroke
Connecting rod length
Displacement volume
Compression ratio
Rated power
Cooling medium
Lubrication system
Oil sump capacity
Lubricating oil
Number of valves
Intake valve opening
Intake valve closing
Exhaust valve opening
Exhaust valve closing
2
26
44
48
22
298
Table 2B
Specications of the injector.
Number of holes
Spray cone angle
Flow rate (DP = 3 bar, 10 ms)
Injector location
4
15 with gasoline
13.5 with n-butanol
16.9 mg/injection (gasoline)
17.7 mg/injection (n-butanol)
94 mm from the inlet valve centre
Table 2C
Uncertainty of parameters.
Dynamometer torque and speed
Efciency
Equivalence ratio
Blend ratio of n-butanol
Exhaust gas temperature
HC
CO
NO
Peak pressure
crank positions was calculated by the ideal gas law. The composition of the burned products was calculated based on complete
combustion for the calculation of properties [21]. An universal engine controller (UEC) that was developed in the laboratory using
National Instruments FPGA (Field Programmable Gate Array) hardware along with in-house developed software written in Labview
was used to control the injection timing and injection quantity
(pulse width of the signal given to the injectors). All experiments
were conducted at 25% and 60% throttle positions at 3000 rpm. A
special intake manifold incorporating two fuel injectors, one for
gasoline and the other for n-butanol was developed and used. Care
was taken to orient the injectors such that the sprays do not hit the
walls of the manifold but only impinge on the back of the intake
valve for good vaporization. Typical values of uncertainties of different parameters with 95% condence level [22] are given in
Table 2C.
In the rst phase of experiments, the injection timing (start of
injection) was varied from 0 to 720 CA. Here the same injection
timing was kept for both the injectors. In this case 0 CA indicates
the angle at suction top dead centre (TDC) and 720 is one complete cycle (i.e. two revolutions). This is the notation that was followed for the rst phase of experiments. The inlet valve opens at
694 CA i.e. 26 CA bTDC (before TDC) and closes at 224 CA
(Fig. 2). Hence, when the injection timing was varied, fuel injection
occurred during the closed valve, open valve and combined closed
valve-open valve periods of engine operation. The ratio of the
masses of the two fuels was maintained at 1:1. Experiments were
also conducted with neat (100%) gasoline and neat n-butanol using
a single 0.82 injector. In the above experiments the equivalence ratio was maintained at 1. After ndingthe best injection timing, the
second phase of experiments was done. This was a study of the effect of injection sequencing in a narrow range of injection timings
which were near the inlet valve opening (IVO) point i.e. certain degrees of crank angle before and after IVO as given in Table 2D. This
was again done at a xed fuel mass ratio of 1:1 (n-butanol to gasoline) at an equivalence ratio of 1. Here the start of injection of
either gasoline or n-butanol was kept xed at 630 CA (64 CA before inlet valve opening (IVO)) as this was found to be optimal from
the experiments in Phase 1. The injection timing of the other fuel
was varied from about 150 CA before IVO to about 150 CA after
IVO at 60% throttle. This range was kept narrow at 25% throttle
(Table 2D), since the pulse widths used were lesser as compared
to those at 60% throttle.Subsequently the inuence of phasing
the injection of the two fuels was also studied with lean mixtures
at an equivalence ratio of 0.82 and 60% throttle opening. In all
cases the spark timing was set at the minimum advance for best
torque (MBT) using the FPGA controller.
4. Results and discussion
The results of experiments conducted in the rst phase i.e. with
simultaneous injection (same start of injection for both n-butanol
and gasoline injectors) are presented and discussed below.
4.1. Simultaneous injection at 60% throttle position (Phase 1)
Figs. 37 indicate the inuence of injection timing on performance, emissions and combustion when the engine was operated
with gasoline, n-butanol and n-butanol + gasoline (But50S i.e. nbutanol and gasoline injected through separate injectors but
simultaneously in the mass ratio 1:1). As seen in Fig. 3a, injection
timings with But50S do not have a signicant inuence on brake
thermal efciency. Similar trends were seen in the case of torque
also. At 60% throttle, neat butanol (But100) leads to higher torque
and efciency than gasoline and But50S because of faster combustion at all injection timings. This is because of the higher ame
299
Throttle positions
Equivalence ratio
0720
150 bIVO to 150 aIVO
94 bIVO to 26 aIVO
64 bIVO to 86 aIVO
1
1
1
0.82
Fig. 3. (a) Brake thermal efciency vs. injection timing and (b) HC and NO emissions vs. injection timing (60% throttle).
speed of n-butanol. The best spark timing which is also knock limited, was more advanced with butanol because of the reduction in
charge temperature due to vaporization of the fuel. It may be noted
that n-butanol has a higher latent heat of vaporization than gasoline and also a lower caloric value. The ability to use higher spark
300
Fig. 4. Heat release rate and mean cylinder gas temperature vs. crank angle (a) 630 CA injection timing (60% throttle), (b) 0 CA injection timing (60% throttle), and (c) 630
CA injection timing (25% throttle).
301
Fig. 6. (a) NO emissions vs. injection timing (25% throttle), (b) HC emissions vs. injection timing (25% throttle).
Fig. 7. COV of IMEP and COV of peak pressure vs. injection timing (25% throttle).
302
There is a signicant inuence of injection timing on HC emissions with But50S (Fig. 3b). Injecting the fuel at 630 CA i.e. at
640CA before IVO leads to the lowest HC levels (134 ppmv). It
may be noted that at this condition the injection duration is 54
CA which means that the injection is just completed before the intake valve opens. Here, back ow of hot exhaust into the intake
manifold when the intake valve opens will aid vaporization of
the fuel [24]. The maximum HC level was observed with open valve
injection of 0 CA (180 ppmv). It may be noted that at this condition, some of the injected fuel will directly enter the cylinder without hitting the valve. Faster combustion was observed at this
condition leading to higher cylinder pressures which could result
in increased ow of fuel into the crevices in the combustion chamber and hence elevated HC levels [24,25]. Since stoichiometric
operation was maintained there was no signicant observation
with respect to CO and NO levels. HC, CO and NO emissions are
not greatly inuenced by injection timing in the case of neat gaso-
Fig. 8. Brake thermal efciency and NO emission vs. injection timing (a) 60% throttle, (b) 25% throttle and HC and CO emissions vs. injection timing, (c) 60% throttle, and (d)
25% throttle.
However, the peak heat release rates were comparable. Heat release was more advanced with But100 and But50S than gasoline
due to earlier spark timings. We see that the peak mean gas temperature for But100 is greater than But50S at the injection timing
of 630 CA (Fig. 4a). The lowest peak temperature was observed
with gasoline operation. However, the trend of NO was different
i.e. it was higher for gasoline as compared to But50S and But100.
This may be due to the differences in the physical and chemical
nature of the fuels used. The post combustion temperature with
But100 is low because of more advanced combustion due to the
higher spark advance that was needed. The low post combustion
temperature affects the oxidation of HC and CO emissions in the
case of n-butanol. As seen in Fig. 4b, with an injection timing of
0 CA (open inlet valve injection) the peak heat release rates of
But100 and But50S are lower than gasoline. Fig. 5 indicates that
the crank angle at which 50% burn duration occurs is earlier with
But100 and But50S. This is because of the more advanced spark
timings that were used with But100 and But50S. There is no significant difference between the combustion durations of But50S and
303
Fig. 9. (a) Brake thermal efciency and HC emission vs. injection timing, (b) heat release rate vs. crank angle, and (c) NO emission vs. injection timing.
304
5. Conclusions
Based on the experimental results on injecting n-butanol and
gasoline in a SI engine using two injectors the following conclusions are made.
n-Butanol improves the torque and efciency at 60% throttle
position by around 1.5% at the best injection timing of 64 CA
before IVO. However, at the lower throttle position of 25% it is
inferior to gasoline and B50S operation. A 1.52% drop in efciency was observed with n-butanol as compared with gasoline
at 25% throttle position. It is better to use n-butanol at high
throttle positions and gasoline or B50S at 25% throttle to
improve performance and emission.
Completing fuel injection before the inlet valve opens (i.e. a
start of injection of 64 CA before IVO) is best for reducing HC
emission. Around 26% reduction in HC emission with simultaneous injection of gasoline and n-butanol (B50S) at 25% and
60% throttle positions was observed. The effect of injection timing on HC emission with 100% n-butanol was found to be less at
both throttle positions.
Injection phasing or sequence mainly inuences the HC and CO
emissions. Injecting n-butanol just before the start of injection
of gasoline is benecial for reducing HC and CO emissions than
simultaneous injection (at 60%throttle). However, the difference
is only about 10%.
With lean operation (equivalence ratio of 0.82) there is no signicant inuence of injection phasing except for a small
improvement in thermal efciency.
On the whole with dual injection n-butanol has to be used at
higher throttle positions and gasoline or B50S is suitable at lower
throttle positions (25%) for good performance and low emissions.
Injection timing mainly inuences HC emissions and the best
injection timing was 64 CA before IVO. Injection phasing has a
small inuence on emissions. Injecting n-butanol just before the
start of injection of gasoline is desirable.
References
[1] Wallner T, Miers S, McConnell S. A comparison of ethanol and butanol as
oxygenates using a direct injection spark-ignition engine. J Eng Gas Turb Power
2009;131:19.
[2] Owen K, Coley T. Automotive Fuels Handbook. USA: Society of Automotive
Engineers; 1990.
[3] Szwaja S, Naber JD. Combustion of n-butanol in a spark-ignition IC engine. Fuel
2010;89:157382.
305
[16] Hayes TK, Savage LD, Sorenson SC. Cylinder pressure data acquisition and heat
release analysis on a personal computer. SAE paper 860029.
[17] Hohenberg GF. Advanced approaches for heat transfer calculations. SAE paper
790825.
[18] Finol CA, Robinson K. Thermal modelling of modern engines: a review of
empirical correlations to estimate the in-cylinder heat transfer coefcient.
Proc IMechE J Automob Eng 2006;220:176587.
[19] Heinle M, Bargende M, Berner HJ. Some useful additions to calculate the wall
heat losses in real cycle simulations. SAE paper 2012-01-673.
[20] Lejsek D, Kulzer A, Hohenberg G, Bargende M. Novel transient wall heat
transfer approach for the start-up of SI engines with gasoline direct injection.
SAE paper 2010-01-1270.
[21] Ganesan
V.
Computer
simulation
of
spark-ignition
engine
processes. India: Universities Press (India) Ltd.; 1996.
[22] Holman JP. Experimental methods for engineers. 7th ed. India: The McGrawHill Companies; 2007. p. 4862.
[23] De Melo T, Machado G, De Oliveira E. Different hydrous ethanolgasoline
blends-FTIR emissions of a ex-fuel engine and chemical properties of the
fuels. SAE paper 2011-36-0080.
[24] Lang KR, Cheng WK. Effects of fuel injection strategy on HC emissions in a
port-fuel-injection engine during fast idle. SAE paper 2006-01-3400.
[25] Yang J, Kaiser EW, Siegl WO, Anderson RW. Effects of port-injection timing and
fuel droplet size on total and speciated exhaust hydrocarbon emissions. SAE
paper 930711.
[26] Venugopal T, Akash AJ, Ramesh A. Performance and emission characteristics
of simultaneous injection of n-butanol and gasoline in a four stroke SI
engine. In: Proc 22nd Nation Conf IC Engines Combust, NIT-Calicut India;
2011. p. 1427.
[27] Kiyota Y, Akishino K, Ando H. Concept of lean combustion by barrelstratication. SAE paper 920678.