Language Services TRANSLATION DIN 3960 Supplement 1 July 1980 Definitions on involute cylindrical gears and gear pairs, classification of the equations original language version Begriffe und BestimmungsgrdRen fr Stimrader (Zylinderrader) und Stimradpaare (Zylinderadpaare) mit Evolventenverzahnung. Zusannemstellung der Gleichungen. issued by Deutsches Institut fir Normung Posttach 1107, D-1000 Bedtin 30 GEAMANY BSI Language Services has taken all reasonable measures to ensure the accuracy of this translation but regrets that no responsibility can be accepted for any error, omission or inaccuracy. In cases of doubt or dispute, the original language text only is valid. © BSI Language Services Linford Wood, Mitton Keynes. MK14 6LE Tot: (0908) 220022 Telex: 825777 Facsimile: (0908) 0222502upc 621-833.1 guly 1980 Definitions on involute supplement 1 cylindrical to gears and gear pairs, DIN 3960 classification of the equations German title: Begriffe und Bestimmungsréhen fir stirnréder (Zylinderrider) und Stirnradpaare (Zylinderradpaare) mit Evolvontenverzahnung Busemmenstellung der Gleichungen ‘This Supplesent contains information relevant to DIN 3960, but does not contain ‘any additional standard specifications. This Supplement 1 to DIN 3960 contains the equations from DIN 3960, July 1980 issue. These equations are arranged in alphabetical order according to the head words. For application limits to be observed for some equations refer’ to DIN 3960. CONTENTS Page 1.‘ SYMBOLS AND DESIGNATIONS FROM DIN 3960 2 2 SUMMARY OF EQUATIONS 12 3 INDEX 19 Norenousschud Antriebstechnik (AM) {m 01H Deutsches institut fr Norma eV.supplement 1 to DIN 3960 1 «SYMBOLS AND DESIGNATIONS FROM DIN 3960 1.1 Symbols and designations The following symbols and designations are used in DIN 3960: @ Centre distance ag Zero centre distance a“ Double flank pitch distance b Facewidth by Contact Line overlap or measuring surface width for facewidth measurements © Bottom clearance c* Bottom clearance factor Reference circle diameter Tip circle diameter Measured value of tip circle diameter for overlapping eylindrical gears a, Base diameter @~ Root circle diameter a, Equivalent reference circle diameter a, V-circle diameter 4, Pitch circle diameter a, Y-circle diameter a, Diameter of ball centre point circle @, Measuring circle diameter (at contact point with measuring equipment) dy - Effective circle diameter Effective tip circle diameter Gye Effective root circle diameter Root circle diameter on generated wheel (usable tooth flank) e Space width on reference cylinder e, Space width on tip cylinder e, Base space width (on the base cylinder)Few fet fue Fe Fus fa fs Fat Fou fee fas Sa supplement 1 to DIN 3960 Space width on the root cylinder space width on the V-cylinder Space width on the Y-cylinder Individual deviation Base circle deviation Eccentricity Profile shape deviation Profile waviness tangential tooth-to-tooth composite error Radial tooth-to-tooth composite error Individual pitch deviation Base pitch deviation axial pitch deviation Helix slope deviation Individual pitch deviation Tip circle runout Pitch spread Generating shape deviation Generating angular deviation profile angular deviation Mesh line angular deviation Mesh angle deviation Helix angle deviation Mesh angle shape deviation Mesh angle waviness axial offset Axial slope Path of contact Length of exit contact pathSt Sa aa Sat Ny Pp supplement 1 to DIN 3960 Length of entry contact path Length of contact path (total) Length of tip contact path Length of root contact path Distance of point Y from pitch point C Ratio gooth depth (between tip and root line) Addendum Dedendun Common tooth depth Tooth depth of basic tooth profile Height over the chord S, Height over the constant chord Transmission ratio Involute function Backlash Normal backlash Radial backlash Torsional backlash Addendun modification factor Number of teeth measured for measurement of facewidth Number of teeth or divisions in one area Module Basic module Speed (rotational frequency) speed (rotational frequency) of driving gear speed (rotational frequency) of driven gear Pitch on reference cylinder Pitch on base cylinderPe Py Px Pe Xmin supplement 1 to DIN 3960 Mesh pitch Circular pitch (total pitch) pitch on the V-cylinder axial pitch Pitch on the Y-cylinder Helix slope Reference radius Tip radius Base radius Root radius v-circle radius Pitch circle radius y-circle radius Tooth thickness on the reference cylinder ooth thickness on the pitch cylinder Basic tooth thickness (on the base cylinder) Tooth thickness on the v-cylinder Tooth thickness on the pitch cylinder Tooth thickness on the Y-cylinder chordal tooth thickness Constant chord Tooth number ratio Linear velocity Running speed Running speed on tooth tip Running speed on tooth root Circumferential speed, tangential speed Addendum modification factor Addendum modification factor at undercut linitp E snoop awh PP o a supplement 1 to DIN 3960 Generation addendum modification factor profile modification factor for radial tooth-to-tooth contact Reference circle clearance factor Number of teeth1) Number of teeth on driving wheel Number of teeth on driven wheel virtual number of teeth for profile modification calculations virtual number of teeth for ball or roller dimensions virtual number of teeth for facewidth calculations Deviation Centre distance deviation Deviation of radial tooth-to-tooth clearance Tip circle deviation for overlapping spur gears tooth thickness deviation (on the reference cylinder) gooth thickness deviation on the Y-cylinder Deviation of tooth chordal thickness peviation of diametric two-ball or tvo-roller dimension Dimension of radial single-ball or single-roller d@imension Base tangent length error starting point of contact internal simple contact point on driving wheel Pitch point Diameter of measuring ball or roller External simple contact point on driving whee? Final point of contact Total deviation, composite deviation Total profile deviation Single-face composite deviationsupplement 1 to DIN 3960 Fy. Two-face composite deviation Fp Pitch total deviation Fp, Pitch cixcunferential deviation over k pitches Fpa/ePitch circumferential deviation over 1/8 of wheel circumference Fip Composite total pitch deviation F, Runout of a tooth Runout on rear-face of wheel Fyy Runout on front face of wheel Fa, Rolling out-of-true Fg Total generating deviation F, Total mesh line deviation F, Wobble Kg Sliding factor Kya Sliding factor on tooth tip Kgf Sliding factor on tooth root Measuring point spacing composite length from origin of involution to tooth tip composite length fron origin of involution to tooth root Composite length to point Y Generating test range pearing centre spacing at a wheel axis Profile test range Mesh line test range BeopereP ere x Diametral two~ball dimension Ngq Diametral two-roller dimension M,x Radial single-ball dimension M,g Radial single-roller @imension p contact point (e.g- between measuring ball and tooth face) R Variationsupplement 1 to DIN 3960 Backlash variation Pitch variation Tooth thickness variation chordal tooth thickness variation variation in diametral two-ball or two-roller dimension Variation in radial single-ball or single-roller dimension Base tangent length variation Tolerance centre distance tolerance Tolerance of tooth-to-tooth rolling clearance mip circle diameter tolerance for overlapping spur gears Tooth thickness tolerance Tolerance of chordal tooth thickness Tolerance of diametral two-ball or ‘two-roller dimension qolerance of radial single-ball or single-roller dinension Base tangent length tolerance Base tangent length over k measuring teeth oF measuring gaps Any point on a tooth face Mesh angle = profile angle on reference cylinder Profile angle on tip cylinder Profile angle on V-cylinder profile angle on pitch cylinder Operating contact angle Profile angle on y-cylinder Peofile angle on ball centre-point circle Profile angle on measuring circle contact angle for two-flank rolling test using gauge gear wheel Helix angle on reference cylinderQan 220 » supplement 1 to DIN 3960 Basic helix angle Helix angle on v-cylinder Helix angle on pitch cylinder Helix angle on Y-cylinder Helix angle on measuring circle Helix angle on reference cylinder Basic pitch angle Overlap Addendum overlap overlap ratio Total overlap specific slip specific slip at the end point of the contact path mooth spaces - half angle on reference circle Basic spaces - half angle Tooth spaces — half angle on route circle Tooth spaces - half angle on V-circle Tooth spaces ~— half angle on pitch circle gooth spaces - half angle on ¥-circle Pitch angle of involute Pitch angle of involute on end of tooth tip Pitch angle of involute on end of tooth root pitch angle of involute in point ¥ Radius of curvature Radius of curvature of tip edges in spur gear normal plane Radius of tip edge curvature on tool Radius of curvature of involute in point ¥ Reference angle the number of teath of an externally geared sheet 15 pasitivety calcutated, ths eunber of teeth of The number ({ysseared wheel negatively. Refer to DIN 3960 Clause 2.1- 9“0 ax &, Further abbreviations for gears are given in DIN 3999. Supplement 1 to DIN 3960 Centre angle, overlap angle nd Centre angle between the maximum values of runouts Fry al Fer Addendum overlap angle ‘Overlap angle ratio Total overlap angle tooth thickness half angle on reference circle otal thickness half angle on tip circle Base thickness half angle Virtual tooth thickness half angle Tooth thickness half angle on V-circle ooth thickness half angle on pitch circle Tooth thickness half angle on ¥ circle Angular velocity velocity of driving wheel Velocity of driven wheel Difference Length difference in measurement of facewidth Rotational angle differences Sum of addendum modification factors Sun of number of teeth ‘The following standards also give details of symbols: DIN 1302 Mathematical synbols DIN 1304 General formula symbols DIN 1313 Physical variables and equations; definitions, notation DIN 66030 Presentation of unit names in systems with a limited character set (at present draft) . 10Supplement 1 to DIN 3960 2.2 Additional indices whe following additional indices may occur in addition to the symbols in Clause 1.1: a for the driving wheel b for the driven wheel for the upper limit of a variable ° i for the lower limit of a variable 2 for “left hand" or “in the sense of a left hand screw" m for a mean value n for variables in a normal plane x for “right hand" or "in the sense of a right hand screw" t for variables in a transverse plane or tangential direction x for variables in an axial plane or in a direction of the axis of the wheel L to designate left hand flanks or a master gearwheel M to designate a measured value P for variables of the basic tooth profile R for designation of right hand flanks max for a maximum value min for a minimum value zul to designate a permissible limit 0 for variables on the generating tool 1 for variables on the small wheel of a wheel pair 2 for variables on the large wheel of a wheel pair * for designation of a factor by means of which a variable in parts or multiples of the standard module (e.g. ¢ = ce. mM or ha, =h*,, - M,) or the number of teeth (e.g. 2% _y OF Ze or 2Py) isPexpressed, or for designation of a Geviating factor. a.supplement 1 to DIN 3960 2 summary or equations jhe numbers given in brackets after the equations are the equation numbers from DIN 3960, July 1980 issue. Deviations: refer to tooth thickness deviations Deviation factors 65) 69 a2ay cosh d= c05 6 % (08 te ~sin ye ta (em ~ Hed) on ri oy] 6s wees 3 64) imax 008 A Aly = Fi = cos en 62) Deviations 2 66) (6:10) Ps he 6 fox ~-Ie SaTal- cos ee Pe tye to Stal oa ae fw (2) @s) «en «en 1 (a1) VIR a2 fv Fon 008 contre distances a > art bea) @s) mn-(@i +22) cosa ieee Mate) CS g 2008p ease = OT natn te 610) 2 2ecosp e086 7 ae ean (24 dy =2-a~dp~2-e My Dex Mg t2- Typ $2 Rot (2.36) gy = 2-a~ dy ~ dy 42-59 my t2 yp t 2K my an w+ 2 xg sgt 2h (2115) ar supplement 1 to DIN 3960 dy d= cosey= 2-4" 008 = 2- mtg | /tantant cospme~ =e (25) dy =d-2-hyt Ag cota (240) dp dy —2- bya dy +2-ay 1 My 2h (238) dey dy — 2- hem dy + 2- 22° My 2> hee (239) 4 nat aezemnd: (142-4 cos) 241) ara at aban ea way et _t Cos aut COS Gxt @4) 2m, 2:au oan aaten uti na, Se dia COS aye — COS Ay @5) dy (2104) 10 bial 008 am ein dy =f B+ Wy cosh) 7 7 es) dig da — 2-Ban* (1-80 Gan) 6.26) aya = (eo sine ey V aha ~ aa)? +a his 29) ve -Eve a-sinen-V/ dir ~ dhs) +e (230) dyes = 8 sina 2 Cag Ae P= Cao sina) Aine id 2 (hag #8"Ma~ Qa ( WM ae contact paths & =e-ear LL (YE= a ~ dy tanane) ean Br *0x2- Cea 1 tan! 320) oe i= ihe tig-tanen) aoe hard BV Z as (629 ae > (fa =~ dy, -tanes) 4 tes) (7%) 629 sina (343) Eny 7 £(Ocr~ By) =F (0c2~ Oya)contact angles: soe profile angles virtual number of teeth toe aagcap 2.9) 2 nam = oa 2100) awe 2) Involute function Ivey = Gag taney ap 19 Backlash In = je“ 008 aq 608 B= e698 a 608 Py en bee fe i Thaw 2) Sliding factors 1 (+4) ean 2 1 Kan FH. (1+-2) (4 1 Ket “(us +) (349) Sliding velocities % wt0: (Ze) 42) A 1 oy oter-tey (142) (aa) 1 ou ntore (14-2) 40) w 1 og -tova-(1+-2) (245) Height: see tooth heights Heights above the chords 1 Buby tend yP- at sn i 5 Tig hy-$--co8 sing es Tig hy 2+ mgt dy Yh c08 By 239) 4a~dy 7 Fyn Bode, veces! by es Addendum modification key-be en fomy 20 = 24mg Be re 14 Supplement 1 to DIN 3960 Botton clearance cah-hw my @3) Radi of curvature of involutes ey enc yrretenan= eV (212 tans gp Vaan 19) Cpr = Cer — Pet @21) tere ey i b= Fo du tana B18), Cert Oca arsine Cart Oar Parte 23) C2 Gar Pet (22) ear Vai dh 20) Ball dimension: see dimension above balls or rollers Gap widths fon = 2008 Py er on (ZEB one) SS 204,276) » econ p= Fh —2ea-my taney =m (G-2-enes) ere > pe Php ea omg tam ag q 2 wme(Laaeine) 25 9570 B en = ent C08 Br 75) a, (4 inva. tinv on) Fe yates) 22 27 cosh 2279 en ~ 0 608 By er e = dy: (-2- inva + ove moa(Seomn in) m4 x-tan ey : -invay + inv 30 (ae ws) -— (2.60,2.74) 08 fy Dimension above balls or rollers Max = dx + Du e108) Mac~ dx C08 + Du (2.109)eno 1 Max = Ex + Da) (2.108) pianeter of measuring ball Dy Zpng tq C08 ay- (10 euy4— ta yn) (2.99) Mumber of teeth measured 2 [tines £ = E289. taney inva eo (cost 9m) maine) (293) 20 Modules my=mglfienten + coop as) mga mey-cosp~ asin |p 24,22) Ms om = BS etn axa mye Te a 2: sin|pt cosy teniAT tae Profile modification coefficients 2 zcsintay | hye tua-(1~sioag eee am toa sine) gn f 2: cosp fe mp em ap oe an e 2mm’ taney sate fo= a 2 113) a 2+ tana, o ew Leet 2 iveumtoved oe Ztanes Profile angles cose = EM eA) tana, = tana cosp (29) Jeep coe an Vranta,reostp i sintan tan?e tanen i ‘cos p ¢ supplement 1 to DIN 3960 COS aq~ cos P £08 evn coop: (142 -cosf)) cose, 0080 ot. ea a eoshy su 2a" 6055 sen 101 eisai ers ou tanayn = taney COS fy (2.48) z oo8e = Tax oop _ eee na 142-E- 0098 fanaa tana ‘coe By (aay doy | dea (exten) “ fa Este cos. as os ut a due De ten ate 0 ee * : Nn an Inve = tov n> TE ta c tangyn ~ taney “C08 fy (2.10) 4 covey == eS coser 8) ty dy fanaa tans = 10) C08 By = tan ay = 6 ein liven =~ aye= tanaye~ a @19) fet wiweye2: Ste wet minvey $2) tay en —4-x-tanan cca, = 18 eya¢-lvagt EE. 102 inver: = Bs = ating Ftin C086 Du ieoa™ e103) Dy tanen = tanaxy— —*-C05 By 2107) ay gest dimensions for the tooth thickness: See dimensions above balls or rollers, face width, chordal tooth thickness Roller dimensions: see dimension above balis or rollers Helix angles | os pl = 90°-inl eo Se est ay tanfy- con. ees os 15inf = sinp-coven ean cosen, _ sinen _ sn eos See cosa sing, — SMa = cos.a,-/tan®an+ cos" (232) tanfy ~tanp-cose,=tanfy-coriy (280,289 tangy = ZEEE sang tan p+ 2-2 sing tan p- (242) z @ sing: 22882. iB ting, = enp: Sete = SO ea coop, =e. Sen eeHfe a taney oO8o 4, cosa tangy = tong f= tap dy _ tone w tan fy: She wn Pe Soon 233 Fluctuations Ry =Snar~fon ora Ruta = Mamax~ Mamio (6.14) Roy = Wemae~ When 19 Specific sliding qn 1-—t2 (80) een nit sn en = 1 52 ens en fa =n a es Ratio Gynt g7b tan 200) Holix siope Jel-minem _ else _~ elves. delet iy, 244 re lal nla OE ii Helix angie In ~90°-1al (229) nl 90°-tA a9 Reference circle clearance factor nts (oo paar (a7?) ai 16 Supplement 1 to DIN 3960 yong aa ean Cova =n) = Ba- ( SES 1) tn, ea Pitches Pon ~ Pit: €08P2™Pn C080. 25) aon a pre = ryt Sm = pr-cosay= (224,225) cosh Pus suten esa, Pen * Pn 60829 Pon ezn Pat = Be“ 0086 = Pot 25) Pea Pe a9) Pa = pt-cos = My ® are an rao ® wren Eo my n= MR PO AT. 2185 a 2 ia ‘cos 6 cos pn nate esn Pym ~ Pye" 008 By (223) dy — dy pantera pe DE nn229 Pvt * St eve (261) rg _ CK Ps co gens Eo OE Ps 028 : sinfat ~ ‘ental tal Pym = Bye" CO8 By e221) yepuey ase enero tS. po 2.211 Pete, z a? cos fy eee Pr = Spt et (2.59) Jelema _ felemen otis lel ialp, at an) a ah Pitch angles ae v= 2 ait 15) = 60 inGrad (2.16) rolerances Ty = A= Aa en Tar Age Ast (4.10) Tuy ~ Adie ~ Acai (4a) Ts Oy Ts GeTray = Aside ~ Ania Thar © Antee~ Ant be _ on ga Be BE na Detanlal _ 2:8-stlA betan|ai , 2-b-sin Mal om List ey ‘Win “22 u Pn 7 Pat PM = UPD cm u a= ont 992 = Trancnission ratio ws me oe me Composite length Lyoln|- tena = Vg Pitch angle of involute Go taney Zooth number ratio ba Wy- ein Al + By. C08 hy 48) 9) en (639 es7) an (32) 33) 35) 38) 39) en 12 an en 7) (8.35,3.26) (2.98) supplement 1 to DIN 3960 Tooth thickness Sen = 501" 605 Po om 4 451A oy dy: (TEE EEE sine a) ane: (SEE ia 52,271 cos By o 7 sq = sr-c0ep = P24 2- xe mq tanen a 2 wm: (E+2-x-tnep) ee, G se = BE taezemastan % * 40,269) ome (Se2-e-tine)= sag 2A Syn = Sut" COS By em sa “dy (5 tv) =d, (SEES BE a ime) Be Sa -a (251,271) 03 Be Sn = 4° 608 By 270) 5 nay: (2 er— iw en) AAs 2: tanan ) =dy- inva, -iew 4 ( LEAP avast -—* (250,2.70) cos By tooth thickness error Ay += (days ~ ds) -tanen a1) A -— 2) An cos f Brag (a¥9- way wg (1422 an Ay Ar d-cosp eae nw. ne a ee aa 2 tinexs cof tooth thickness half angle nbd x-taney ay _ med e+ tan! a (278) es we aire tines inv exe 59 50 St ey tinver itv g wee nt 17hordal tooth thicknesses i cecaver ceva: (Ee2-ecoe) 60 4: sin (9-c052f) coop : 1 in wan: (1-5 costs) 8 Hy 008° Be) cost 5 1 Bn wien: (1-2. e2-c00p) jp, =H 88 Wy 0089) 7 eos! A, Sq = dy-sin a= Boe in tm: (t-Z-vi-coers) Tooth depths Bh = Apt ety ta Hap Mg thoy sy een (283) (28) (287 (285) @an supplement 1 to DIN 3960 18 I = hap (248) dat dn hg » S84 ea tooth gaps: see widths Space widths half angle: 269 an cr) en = a= inva ve eal no en a pe Bhenc acta fe ny wit an tov ey tiew ey 206) i Base tangent length 2 sw rtgs 60s aq-[ (k- 545) mt z-iw | nae (+- sq) = 4 2--mg-tin ay 2.96)supplement 1 to DIN 3960 3 “INDEX omitted. 19