Professional Documents
Culture Documents
Quick Guide: Alphatronic 2000 Propulsion Control System
Quick Guide: Alphatronic 2000 Propulsion Control System
.;.>i;-;
^.;cr
- . . . , ' . J,"; -
:Vi^^^.'"^'i.^
''. .'
;v.
. , > ^
. ^ . w - : . < .-.
' '
'rif^r
Introduction
The Alphatronic 2000 Propulsion Control
System - AT2000 PCS Is used for remote
control of the ships propulsion line, including
a diesel engine connected to a controllable
pitch propeller (CPP) through an optional reduction gearbox, with optional clutch control
for the main engine clutch. The system may
also be interfaced to a shaft generator.
Figl
Main Control Station
(Center)
Bridge Wing
Krw
Bridge Wing
nicn
L^
Operator
Panel (*)
Operator
Panel
ES
TK:
Ship's
Alarm
System
Diagnosis
nrtA
>|
iES
rncT
Operator
Panel
Engine Control R o o m
Slart/Slop Remote/Local
Remote
Control
System
Aloha =cmm
Monitnnng
(ACM-E)
MJJuphcated
Alptiacomm
Safety
(ACS)
TKliifl
Netjrork
d
Shaft Generator
/PMS
Mr Press.
Sei lal
Handles
Interface
Bridge
Operator
Panel (*)
-U nmk
Auxiliary Control
Equipment
Coordinated
Control
System
Propeller Pitch
Closed Loop
Control Box
I Back-up
Pitch
m i
Alphacomm
Momtonng
(ACM-GP)
tJL^
Engine R o o m
Serial
Release Intro
page 3
page 4
Release Intro
The emergency stop push button will immediately stop the main engine. This way of
Fig 2
Propeller indicator panel
PIP
'
r
a
\
PROPELLER
STOP
'
PROPELLER
>
^ \
/
<
* ^Z
~ "E
Propulsion Control System
Alphatronic2000
0 ^=
DDD
=- -=
rrnn
ir ir in
DO
Propulsion control panel
PCP
DHD
DSD
(
V
\
'
y
^
BACKUP
CONTROL
ONfOFF
CONTROL
TAKE
COMTROL
Release Description
page 5
Fig 3
Propulsion Control System
WAINTENAHCE
STOP
HORN
Alphatronic 2000
ACCEPT
LOAD
REDUC
S1
CANCEL
s;
LOAD
REDUC.
LOAD
RESTRICT
CANCEL
SHUT
DOWN
S2
ENCINE
CONinOL
ROOM
SEPARATE
LOCAL
CONTROL
BRIOCE
CONST.
SPEED
1
i
COMBINATOR
CANCEL
SHUT
DOWN
RESET
SHUT
DOWN
ACHINERV
CONTRO
RESET
LOAD
REDUC
page 6
Release Description
Line 3:
Indicating actual power output to the propeller. Bargraph and digital value.
Line 4:
Showing the oldest unacknowledged alarm,
or the number of alarms when all are acknowledged. In addition showing if any
alarm channels are suppressed.
Setpoint system alignment
When the operators are changing the control position between ECR and bridge, this
bargraph display for aligning the setpoint
levers is automatically displayed.
ALIGN BRIDGE AND ECR HANDLE
BRIDGE CDM:
X HI
ECR CDM:
X
90 %
0%
ioo^
83^:
^''
Line 1:
Indicating available power. Bargraph and
digital value.
Line 2:
Indicating power demand from active
handle. Bargraph and digital value.
Release Description
page?
page 8
ENGINE
CONTROL
ROOM
Press the key to request or to acknowledge ECR control. The request must be acknowledged with
the corresponding key on the receiving panel.
Release Description
Press the key to request bridge control. A request must be acknowledged with the corresponding key
on the receiving panel.
LOCAL
i CONTROL
Lamp: On the bridge panel, the local indication is flashing if the control position
is taken from bridge control to local
control. Steady light indicates that
local control is active.
Key:
Press to reset the shut down memory. It is necessary to reset all shut
downs before the engine can be restarted.
Release Description
page 9
LOAD
: RESTRICT
CANCEL
Press the load reduction key to display the load reduction status list.
Lamp: Flashing indicates that a load restriction in the PCS is active. Steady light
indicates that the load restrictions
are cancelled.
Key:
MACHINERY
1 CONTROL
Press to activate the machinery control function and use the soft-keys
S1 - S4 for continued operation.
Please refer to fig 4.
page 10
Release Description
|S|CLUTCH
|2|IN
|S| START
|3| ME
|S| MORE
|4|
|S|START/
|2|ST0^
|S|GEAR &
|3|CLUTC
|S| MORE
See page 12
SG
IF_
|S(THRUST
jZICLUICH
THRUST CLUTCH
<Mode>
<Feedbacl<>
|S|DIS|SI ENGAGE
|1|ENGAGE
|2|
ME SG INTERFACE
|S|
|4|
SG PTO STATUS
CONSTANT SG REQUEST
CONSTANT SG FEEDBACK
DG STANDBY START
MAINTAIN SPEED REQ
ME START/STOP
<Mode
> <Runstat>
|S| STOP
|S| START
1
ME
2 ME
|S|CANCEL
JSICANCEL
|2|STR.BLK
HI OFF
<Interlnk>
|S| RESET
|3|
STANDBY
OFF
OFF
OFF
OFF
800 rpm
|S|CANCEL
|S| MORE
3 SLOWTRN. 4
RESET
MORE
789
777 RPM
789 RPM
10000]
RPM
ENT
0;
Release Description
page 11
|S| ME
|l|CON1jtOL
| S | MORE
| S | MORE
141
14
|S|STATUS
|2|LIST,
|S| I/O
|S| MORE
|3|ADJUS'fe |4|
r^
iSI MORE
|S| MORE
SI START
111 BLOCK
ISI LOAD
II CONTROL
|S|CH. AIR
lljCONTROL
|S|CPP
|2|CONTROL
PTI
|S|SHUT121 SOWN
|S|GOVERI3IN0R
|S| SET131 POINT
|S|LOAD
|3|REDUC.
|S| MORE
|S| MORE
141
n
|S| MORE
|4|
|S I FINEADJ |S|TACHO
|2|RPM
|3isYSTEM
- ^ See page 13
ML
- ^ See page 14
-^-
See page 15
HI
ME TACHO SYSTEM:
|S|SELECT
jlJTACHOl
|S|SELECT
|2|TACH02
|S|AUTOSEL
|3iTACH0
765
|S| RESET
|3|
RPM
|S|
100.0;
89.3 %
100.0%
100.0]
|S| RESET
|4|
141
ENT
50.0;
page 12
Release Description
Fig 4 (continued)
MACHI-a
NERY
MORE
[STATUS
I LIST,
MORE
|4|
|S|CPP
12 CONTSpL
|S|PTI
Jli
|S|SHUT
I2IS0MN
|S|G0VERI3IN0R ,
|S| SET|3|POINT
|S|LOAD
13 REDUC
|S| MORE
J4L
|S| MORE
141
|S| MORE
141
See page 14
-
GOVERNOR INTERFACE
ME RPM FEEDBAACK
GOVERNOR SETPOINT
SP.DROP COMPENSATION
GOVERNOR STOP ON
CANCEL LIMITS ON
PITCH CONTROL
CONTROL MODE
MODE
FEATHER CTRL INTRLOK
PITCH FEEDBACK
PITCH COMMAND
PITCH MIS ALIGNED
CRP BOOSTER PUMP
ZERO PITCH
FEATHER POS. INPUT
FEATHER POS. CONTROL
START BLOCKINGS
READY TO START
START BLOCKED
START BLOCKED CANCELLED
LOCAL CONTROL
SHUT DOWN
START/FAIL
SLOWTURNING FAIL
TURNING GEAR ENGAGED
ENG. LOCAL CONTROL
CPP oil press low
CPP pitch not ZERO
Shaft locking device
Start air press low
Main start valve
Control air press
Safety air press
Exh. valve Ctrl air
Aux. blowers ready
Disconnecting device
Gear lub oil press.
See page 15
799 RPM
800 RPM
22 RPM
OFF/ON
OFF/ON
REMOTE
ONLINE
<Interlk;>
100%
100%
NORMAL
STOPPED/STARTED
ON/OFF
OFF/ON
NORMAL/ALARM
ON/OFF
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
Release Description
page 13
|S|
MORE
|S|STATUS
|2|LIST.
MORE
|S|CPP
|2[CONTROL
|S|PTI
|2| m
|S|SHUT
I2IS0WN
|S|GOVER|3|N0R
|S| SET|3|P0INT
|S|L0AD
I3IREDUC
|S| MORE
ML
|S| MORE
|4|
|S| MORE
SETPOINT SYSTEM
BRIDGE PITCH SETPNT.
ECR PITCH SETPOINT
BRIDGE RPM SETPOINT
ECR RPM SETPOINT
SELECTED SETPOINT
ADJUSTED SETPOINT
ME MAINTAIN SPEED
ME FIXED SPEED REQ.
ME SG CONNECTED
Bridge centre
Bridge wing port
Bridge wing starboard
Bridge aft
PTI CONTROL
PTI LOAD CONTROL
PITCH REQUEST
LOAD CTRL. PITCH OUT
SG MOTOR LOAD LIMIT
SG MOTOR MAX LOAD
SG MOTOR ACTUAL LOAD
DG LOAD LIMIT
MAX DG LOAD
DGl ACTUAL LOAD
DG2 ACTUAL LOAD
DG3 ACTUAL LOAD
DG4 ACTUAL LOAD
DG5 ACTUAL LOAD
PTI CONTROL MODE
PTI CONTROL MODE
LOAD CONTROL
STATUS
PITCH REQUEST
LOAD CTRL. PITCH OUT
MAX ENGINE LOAD
ACTUAL ENGINE LOAD
ACTUAL FUEL INDEX
SEL. LOAD PROGRAM
LOAD PROGRAM STATUS
LOAD PROGRAM OUTPUT
RPM LIMITER STATE
RPM LIMITER OUTPUT
ME RPM
CHARGE AIR LIM STATE
CHARGE AIR LIM OUTP
CHARGE AIR PRESSURE
LOAD REDUCTION STATE
LOAD REDUCTION LIMIT
See page 15
100.0%
100.0%
0-800 RPM
0-800 RPM
0-800 RPM
0-840 RPM
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
NO LIMIT/SG/DGx LIMIT
+/- 100 %
+/- 100 %
NO LIMIT/LIMITED
0-100.0 %/A/kW
0-100.0 %/A/kW
NO LIMIT/DGx LIMIT
0-100.0 % of max
0-100.0 %/A/kW
0-100.0 %/A/kW
0-100.0 %/A/kW
0-100.0 %/A/kW
0-100.0 %/A/kW
<MODE>
<STATUS>
NO LIMIT
100.0%
100.0%
0-110.0%
0-110.0%
0-100.0%
NORMAL
MIN
60-100.0%
LIMIT OFF/ON
0-100.0%
0-800 RPM
LIMIT OFF/ON
0-100.0%
0-3.20 bar
OFF/ON
40.0%
page 14
Release Description
Fig 4 (continued)
o
MORE
MACHI-a
NERY
CONTROL
|S| MORE
|4|
|S|STATUS
|4|LIST
|S|CPP
12[CONTROL
|S|PTI
|S|SHUT
21 SOWN
|S|GOVER|3|N0R
|S| SET|3|POINT
|S|LOAD
I3IREDUC
|S| MORE
|S| MORE
Mi
|S| MORE
141
LOAD REDUCTION
LOAD RED. PREWARNING
LOAD REDUCT. ACTIVE
LOAD RED. CANCELLED
L.O. TEMP INLET
H.T. C.W. TEMP INLET
H.T. C.W. TEMP OUTL
THRUST BEARING TEMP
MAIN BEARINGS TEMP
EXH. GAS DEVIATION
SHUTDOWN
ACS: SHO PREWARNING
ACS: SHD ACTIVE
ACS: SHD CANCELLED
ACS: EMERGENCY STOP
ACS: OVERSPEED
ENG. LUB. OIL PRESS
ENG. H.T. WATER PRESS
ENG. H.T. WATER TEMP
ENG. OIL MIST DENSITY
GEAR LUB. OIL PRESS
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
0-4.00 bar
0-150.0 deg.
0-40000 RPM
Release Description
page 15
iS|DISCON.
UIDEVICE
DISCON. DEVICE:
<Mode>
<:Feeclbacl<>
|S|DIS|S|ENGAGE
|1|ENGAGE
|2|
PTO/SG INTERFACE
SG PTO STATUS
CONSTANT SG REQUEST
CONSTANT SG FEEDBACK
LIM.VAR SG REQUEST
LIM.VAR SG FEEDBACK
DG STANDBY START
MAINTAIN SPEED REQ
PTO CLUTCH:
<Mode>
<Feedback>
|S|DIS|S|ENGAGE
|1|ENGAGE
|2|
THRUST CLUTCH:
<Mode>
<Feedbacl<>
|S|DIS|S|ENGAGE
|1|ENGAGE
|2|
Functions
page 16
<Interlk>
|S|RESET
|3|
<Interlk>
|S|RESET
|3|
|S|
|4|
I
NOT READY
OFF
OFF
OFF
OFF
OFF
OFF
<Interll<>
|S|RESET |S|
|3|
W\
|S|
|4|
CONTROL'
Release Description
Fig 4 (continued)
MACHI-
NERY
CONTROL
MORE
| S | MORE
|4|
| S | ME
|l|CONTi)L
PTI CONTROL
<Mode>
<Status>
|S|PTI
|S|PTI
jljSTOP
|2|START
|S| PTI
|2|CONyOL
|S|TACtjO
12[SYST EM
|S|PTI
|3|ADJUT
|3|
|S| MORE
|4|
|S| MORE
m
0-100.0 %
SG LOAD
|S|RESET
|S|
|3|
|4|
II
ME PTI
0-1200 kW
0-100.0 %
_MAX DG
ENT
LOAD
ENT
PTI CONTROL
MAX DG LOAD
NEW VALUE:+
88.0
0-100.0%
0; 110.0]
''
PTI
SG
SG
NEW
CONTROL
MOTOR ACTUAL LOAD
MOTOR MAX LOAD
VALUE:+
1200
0;
89.3 %
100.0%
32000]
Release Description
page 17
page 18
Release Description
Troubleshooting
If you have problems with Alphatronic 2000
PCS, we ask you to write down all values in
the status list when the failure is present.
Please see pages 13 and 15 before you contact our guarantee or service department.
We can be contacted at the following address.
MAN B&W Diesel A/S
Niels Juels Vej 15
9900 Frederikshavn
Denmark
Service department:
Phone during office hours: +45 9620 4100
24 hour service: +45 2040 6059
Telefax: +45 9620 4040
Email: service.alpha@dk.manbw.com
Guarantee department:
Phone during office hours: +45 9620 4100
Telefax:+45 9620 4100
Email: guarantee.alpha@dk.manbw.com
Release Description
page 19
page 20
Release Description
Your notes
Release Description
pagG 21
Your notes
page 22
Release Description
Screw pumps
A Member of the
COLFAX PUMP GROUP
ACE3
This instruction is valid for all ACE pump models shown on page 2
Contents
Page
CO
w
u
<
List of components
Exploded view
Ordering code/Service intervals
Sectional view
Useful tools/Shaft seal-assembly drawing
Dismantling/ reassembly
Pressure relief valve/SealGuard
2
3
4
5
6
7
11
Before commencing any work, read this instruction carefully! Failure to comply with
these instructions may cause damage and personal injury!
For more information about the pumps identification code, technical data and performance we refer to the
ACE Product description. For niore information about the pumps installation, Start-up and trouble shooting
w e refer to the IMO Installation and Start-up instruction for Low Pressure Pumps.
List of components
Valid for all pumps in sizes: ACE 025/032/038 Rotor diameter and Generation: D3/K3/L3/N3
V
Also valid for pump options: AlOl
N
With version codes:
T
The version code is composed of the letters in the 4 columns.
Q
Example of pump designations std: ACE 025L3 NTBP;
option: ACE 038N3 NVBP AlOl
Components included in spare parts sets:
Pos
no
1010
1020
113
122
125
201
202
351
401
416
417
418
Denomination
Power rotor
Power rotor
Key
Bail bearing
Secondary seal
Idler rotor
Idler rotor
Balancing bush
Pump body
Suction flange
Screw
Gasket to
423 suction flange
Gasket to
427 discharge flange
440 Discharge flange
451 Return valve
453 Screw
462 Screw
462A Plug
463 Sealing washer
463A Plug
501 Sealing washer
506 Front cover
509 Gasket
537 Shaft seal
537A Deaeration plug
551 Washer
556 Rear cover
557 Gasket
557A Plug
605 Washer
608 O-ring
608A Valve spindle
6120 Tension pin
613 Set screw
614 Pin
615 Valve piston
7310 Valve spring
732 Compl. Seal
Guard
Gas generator
Q-ty GOll G012 G050 G053 G054 G057 G070 G082 Notes
X
(X)
X
X
X
X
X
X
(X)
X
X
X
X
Explanations:
1
1
4
4
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2) Version NQBP
only
3) Including
Gasgenerator
www.imo.se
2,3
CO
m
u
<
Exploded view
509
xVxx
453
(605)
(608)
(6120)
125
7310
501
xQxx
xTxx, xQxx
731
xQxx
Fig.l
u
<
www.uno.se
Ordering code
Part numbers for pump size
Item Spare Parts sets
025
032
038
G012 Rotor set CW-rotation (std)
Low lead-L3
190486 190485
190482
Low lead-K3
Normal lead-N3
190487 190484 190483
192698
Highlead-D3
GOll Rotor set CCW-rotation
Normal lead-N3
190492 190491 190488
189964 189964 189964
G050 Shaft seal-xVxx
190495 190495 190497
Shaft seal-xTxx
190495 190495 190497
Shaft seal-xQxx
G053 Minor kit-xVxx
190501 190710 190500
Minor kit-xTxx
190503 190712 190499
Minor kit-xQxx
190503 190712 190499
G054 Major kit=G012(G011)+G053+G070
190525 190714 190522
G057 Joint kit-xVxx
190524 190713 190523
Joint kit-xTxx
190524 190713 190523
Joint kit-xQxx
189873 189873 189873
G070 Valve element
190526 190526 190527
G082 Sealguard-kit xQxx
125 Secondary seal xTxx, xQxx 190469 190469 190468
190530 190530 190530
732 Gas generator xQxx
Recommendation:
For maintenance the following spare
part sets are recommended:
Set:
To be used:
G057
Joint kit
For dismantling the pump.
G053
Minor kit
For service.
G054
Major kit
For repair after damage or greater
wear.
Ordering example:
For IMO-pump ACE 032N3 NVBP,
serial number 456789:
Shaft seal pos G050 p / n 189964
Valve element pos G070 p / n 189873
Service intervals
Inspection of rotors
A quick inspection of the idler rotors can be made
simply by removing the rear cover. Note that the
driver must be deenergized and the pump hydraulically isolated before the rear cover is removed.
If a more thorough investigation is needed, proceed
as under "Dismantling/Reassembly".
CD
vvrww.mio.se
u
<
Sectional view
(613)
440
501
509
506
C-C
ni
\j\
(xQxx)
CO
o
Fig. 2
a
u
<:
www.uno.se
1020
202
556
551
Useful tools
o
"^
^
Allen key
O
tine
5 mm and
emery
3 mm
D
D= 25,5 mm Screw
Plastic
Screw
driver
mallet
spanner
16 mm
rrr
Oil can
Mounting tool kit
Tooll
Tool 2
For dimension and material,
please contact IMO AB Service.
Sliding calliper
Fig. 3
Front
cover
retaining
tab
Stationary member
S3
S2
SI
Rotating member
S4 S7
S6
S5
Seat slot
Stationary member
S8
Rotating member
Version code xQxx
xTxx + Complete
SealGuard 7310
Fig. 4
www.imo.se
u
<
Dismantling
B.
^^^
Fig. 8
E.
F.
451
to
o
m
U
<
* Remove the
screws 451.
Fig. 9
G.
501-
Fig. 11
Fig. 13
K. xTxxandxQxx
Rotating
Member
Insert two suitable
screw drivers in the
carrier S5 slots and
gently push the
rotating member
S4, S7 off the rotor
shaft.
Loosen the two
stop screws S8
(3 nrni AUen key)
on the carrier S5
and pull it off.
Fig. 16
Fig. 15
8
v^rww.mio.se
8
CO
m
<
Reassembly
B.
A.
Fig. 17
Fig. 18
Oil can
Fig. 20
E.
1
1020^
401
Tooll
y ^
Uo
(d
CD
S4,S7
Check that the O-ring S6 is in place.
Fig. 21
xTxx, xQxx
Fig. 22
www.imo.se
Rotating
member
G. xVxx
Tooll
^
Fit the spring unit S7 in place.
Note the position for the Seat
slots and lugs.
(See fig 4.)
Lubricate the
O-ring S2and
put it on the
seat SI. Fit the seat SI
on top of the retainer.
Watch the position of the seat
slots and lugs. (See fig 4.)
Press the seat gently into the recess in the
front cover 501 with a suitable tool as shown.
Turn the front cover 501 up-side down. The
seat shall now remain in the cover.
Fig. 24
Fig-23
/.
451
501-
506
501
506
L
Press on the shaft coupling
to its original position.
Tighten the stop screw.
Install the p u m p
back into the
system and proceed
according to insfructions under
"Start-up" in the
Installation manual.
u
Fig. 28
www.imo.se
CO
<
f-'"
553
ATTENTION |
Spring tension.
CR??
Release spring tension by turning set screw 6120
CCW as much as possible.
Loosen and rentove the screws 453.
Separate the valve element from the rear cover
551.
If necessary, replace the gasket 556 and the
O-ring 605.
Reassemble the parts in reverse order. Be careful
to tighten the screws 453 crosswise.
Readjust the valve pressure according to the
"Installation and Start-up Instruction for IMO
Low pressure pumps".
/" ' ^ N
\
^6320
^3^1
^605
/p^^S?
-556
Vig. 29
SealGuard
Version code N Q B P
Recharging
1) Discormect the pipe connector (4) from the
dispenser (2). Remove the check valve (3).
2) Remove the cover disk (10). Remove the gas
generator (9) from the dispeitser (2) with a 21
mm socket. Dispose the generator in the recycling system for batteries, where available. Push
the piston to its "filled" position, and fill the
dispenser with high-temperatiu-e resistant engine
0. Fit the check valve (3) and the cormector (4)
to the dispenser.
3) Feed o into the hose (5) and seal compartment,
for example with an oil-fiUed grease gun. Reconnect the hose (5) to the connector (4).
4) Fit a new gas generator (9) to the dispenser (2).
Tighten with approx. 2 Nm. Clip on the cover
disk (10).
5) Turn the gas generator set knob (3 mm AUen
key) to no. 6 which will make the oil last for
about 3 months.
ATTENTION
The SealGuard can be
readjusted or switched off
during operation.
Depending on temperature
and setting, it can take from
hours to a couple of days
after starting, until oil is
being dispensed.
NOTE!
For longer periods of stand-by, the gas generator set-knob could be set to zero to avoid
unnecessary oil consumption.
/K
^^
ta
u
<
www.imo.se
11
A Member of the
COLFAX PUMP GROUP
www.imo.se
IMG AB:
Screw pumps
E4
A Member of the
COLFAX PUMP GROUP
CO
Contents
List of components
Exploded view/Ordering code
Service intervals
Inspection of shaft seal, rotors, O-rings, ballbearing
Sectional view
List of tools/Dismantling
Reassembly
Page
2
3
4
4
5
6
9
F.
E.
509
\ 'S ^
g> W
514
1 / ^^:=:Y
\
K^
jf^^^^
\ x T ^ / ^ rJ J
^^5~YP>
CD
<
^***
@s
11
CO
/I
\ i ^
Fig. 19
Fig. 20
^'
H.
"V
>
HV501
\^(|
^-^"^^^-S) y
upright.
Fig. 21
1
^=^
506
^
^
Fig. 22
10
www.mio.se
Sectional view
E4
509
506
122 124
1030
451/451A
E4xxTE
:
E4xxJE
:
489A
382
489
025-045
E4xxBE
052-060
Fig. 2
CD
www.iino.se
070
G.
509
/ \
506-
Fig. 11
K.
I.
124
/^
124A
V I V/
s
o
M/nl/'"^*/^ -^ ,'TC-
CM
Fig. 12
IIj)
^
Remove the retaining ring 124 and the support ring 124A.
Fig. 13
122
^^^V~5v
<
O
Q
tu
Fig. 14
8
www.mio.se
o
w
Exploded view
1030
xxJE
Ordering code
Pes
no
G102
025
032
140483
140509
140491
140517
038
045
052
060
070
140525
140533
140541
140558
140566
140574
141051
141069
141077
141085
G031
Bearing element
144170
144170
144188
144188
144188
144196
144204
G050
Radial seal
Version codexRxx
"
xVxx
128009
188840
128009
188840
107680
.173690
107680
173690
107680
173690
107680
173690
107680
173690
Joint kit
144212
144212
144212
144220
144238
144246
144253
G055
Recommendation
Every shut down for service of a plant is costly. The
time for repair should therefore be limited to a minimum, ^^Jich can be accomplished by keeping a spare
pump. The changed pximp can later be repaired and
then become the spare pump.
www.imo.se
. - ^ "
/lifo
Pump
A Member of the
COLFAX PUMP GROUP
www.imo.se
IMG AB:
MANUAL FOR
CORROSION CONTROL
SHAFT E A R T H I N G DEVICE
With mV - meter
,>>*-'-K<;^
''HW
I
r
j
1
:
;
', TEST
;i
i
atT
rnj-i.
f :X.isxv'xsiHfTJ:
ASSV
FOR fKArrCBOUSUl.VJj
^
>?^v^,t
k*r ^\^^^
!JM.;;
.:=L-.; . t
. .
re
. o:
,:^ ...
b!u
r-- *i^
WM.
fB.4Cl
SHAFTS
OO
(iiit*f)a F rf
Hin. 40mm
' V U-profile
120x05x7x9
or equel.
Min 96mm
Ifax 120mm
INSTAUATION INSTRUCTIONS:
1. Silver alloy band to be mounted, away from bearings, and not
exposed to water, and where it is easy to service.
3. The shaft is grinded to a clean surface, and degreased, so that the
electrical resistance is minimized as much as possible.
3. The silver alloy band is degreased on the rear aide and laid on.
4. The grounding plate is welded on the hull as close to the
brush holders as possible.
5. The shaft for brush holders is welded on, in such a way, that
the least vibrations possible will occur, and so that it is
arranged In parallel with the propeller shaft.
6. The distance between the brush holders and the silver band
alloy should be 2 - 3 mm.
7. The spring pressure on the brushes is 500-600 g.
8. The projecting ends of the shaft can be cut of.
S7iP4.g'
Q 0 1 0 6 l B * C >.!
gg-lQg
App. by:
(BAC
EE
WHO hr.
44F-1
M^^l^
Bfr^MN W f= 98B-g7
ON
infottbacbera.dk
POS.
BAC
PAKT No.
CUENT
PAKT No.
Q'ty
DESCRIPTION
CHECK
539171
1 pes.
2
3
539172
1 pes.
539170
1 pos.
539184
1 roU
El tape 33+
539185
1 roU
539180
3 pes.
539182
3 pes.
539264
4 pes.
539255
2 pes.
10
539252
1 pes.
11
539253
1 pos.
12
539450
1 pes.
13
539400
1 pes.
14
539460
3 pes.
Brush box
15
539105
3 pes.
16
539230
1 pes.
Grounding plate.
17
523502
2 pes.
Cable 3 5
18
526354
2 pes.
19
526352
2 pes.
20
520600
2 pes.
Cable 6
21
526060
2 pes.
3 pes.
(85% Ag)
L=3m.
L=3m.
22
539105
23
539305
25 pes.
24
539125
1 pes.
Glass brush
25
539300
6 pes.
26
539301
6 pes.
Rev. Date: 1 0 . 0 2 . 9 4
CAD No.:
BAC No.:
00103
12.10.93
-1
Drawing No.;
PART-LIST FOR
SHAFT-GROUNDING
Date;
BAC
(43-501E1)
23-103
Draw, by;
FC
App. by:
EE
Witness, by:
Rev. No.;
01
File No.:
38A-62
Scale;
1 : 1
Replacing File No.:
F o r M6
o
ru
4 m m 2 bld k o b b e r l e d e r
4 m m 2 soft
copperconductor
'
i
20
12, 5
Silver graphite b r u s h
Ag 80%
Slvkul
Kev. Date: 0 6 . 0 5 . 9 6 Date:
05.07.95
CAD No.:
00107
BAC No.: 5 3 9 1 0 5
Copyright: BAC Corrosion Coatrol A/S
h^lmor, AR TtV-CRf^n
BAC
23-107
Draw, by:
FC
Rev. No.:
01
File No.:
44A-24
App. by:
EB?--, Scale:
1 : 1
jVfitness. by:
\()/ |Replaeing File No.: 4 2 A 5 5
F - v + . i S nR77?.^R7
KrnniV i n f o O h a c h R r a r
Option 2
Alarm
Option 3
Option 1
m^
Monitoring b r u s h
Shp ring
Propeller
shaft
Bonding b r u s h
Option 3
Sensor m o d u l e
Main hull s t r u c t u r e
15.05.95
BAC
Drawing No.:
23diagram2
Rev. No.:
01
Bray, by:
FC
FUe No.:
App.
by:
E
E
Scale:
CAD No.:Diaeram2|BAC No
1 : 1
Witness, by:
Copyright: BAC Corrosion Controkl A/S
Replacing File No.:
Avedareholmen 86. DK-2650 Hvidovre. Phone:+4.5 36770600 PT:-!-4.'i :^677aryi7 F.-mftiUnfoaharhftr HV
Rev. Date:
F:\00\l0\101\fluft9
10
FORM SILVERBAND
V.^
<f/
4/
/^
///
/}
/y
11
^=^^=~--~V''/^
^A
J^A^^^^^^^
APPLY TAPE.
Wrap two layers of S(}mm*481 pressure
Sensitive tape, coimter to shaft
rotation.
12
industrial boxes
Vimen^ons
2430011
toierancM on all sides
tlmm
24310
2433)
24340
95
90
ili 95
125
52
lot 77 1
aii
lOt *7 \2
157 137 t
24210
22
24230
160 no u
160 145
210 190 Ij
Ulzt
^
+ Ml.l
i\
^i_.
For Earthing device BAC No. 539500 Dimension tabel No. 24310
For Earthing device BAC No. 539600 Dimension tabel No. 24340
For Earthing device BAC No. 539700 Dimension tabel No. 24340
13
14
15