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Mine Operation Expansion Project and Benefit Plant: A D For Quotation MNS MNS MNS MNS 02.09.2014
Mine Operation Expansion Project and Benefit Plant: A D For Quotation MNS MNS MNS MNS 02.09.2014
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N SHOUGANG
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C1847-TS-30-540-00-0
REVISIONS
IT: ISSUE
TYPE
Rev.
IT
A Preliminary
B - For Approval
C - For Information
D - For Quotation
Description
FOR QUOTATION
E - For Construction
F - As Purchased
G - As Built
H - Cancelled
By
Ver.
Apr.
Aut.
Date
MNS
MNS
MNS
MNS 02.09.2014
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Content
1
TECHNICAL SPECIFICATION................................................................................................... 5
ENCLOSURES........................................................................................................................... 8
PAINTING .................................................................................................................................. 8
10
11
12
13
14
DOCUMENTATION .................................................................................................................. 13
N SHOUGANG
This Manual is our property for which we reserve all rights. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.
992663-5921-D-E-ET-0004
N SANDVIK
C1847-TS-30-540-00-0
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1 OBJECTIVE OF SPECIFICATION
This specification establishes the minimum requirements for design, manufacture, testing at
manufacturers work, transportation & delivery (transportation and delivery details will be
given in separate agreement) of POWER & CONTROL Cable Reel Drums.
Stacker
Reclaimer
Inspection & Test Plan = Quality Control Plan (QCP)
Title
Specification Drawings
C1847-PS1-30-510-1-0.dwg
C1847-PR1-30-510-1-0.dwg
997601-5000-G-E-CD-001
992881-5700-G-E-CD-0001 Rev. C
997601-5000-G-E-ET-001
Paint ITP
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C1847-TS-30-540-00-0
4 SITE DATA
4.1
Location
The equipment described in this specification shall be installed in a iron ore mine located in
Distrito San Juan de Marcona / Peru in South America.
The following site conditions are to be considered for selecting the equipment offered.
4.2
Value
Altitude
850m
35C
5C
50% / 90%
90km/h
Sea Breeze, highly corrosive and high
contamination level of an industrial type
Zone 3
(According to the Peruvian Technical
Standard Structure 030)
Atmosphere
Rated Seismic:
Design should be considering tropical climate weather conditions with rapid condensations,
heavy rain, windblown to near horizontal. The air is heavily saline and corrosive dust laden.
The equipment will be in open area, exposed to the all-adverse weather condition.
Refer to Specification 992881-5000-G-E-CD-0001
4.3
4.4
ELECTRICAL DATA
Medium Voltage Supply:
480VAC, 3 phase, 60 Hz
Small Consumers:
220VAC
Protection Class:
APLICATION
The mine operation Expansion Project and Benefit plant shall be equipped with a new bulk
handling system (BHS) for iron ore.
The stockyard of the BHS shall be mainly composed of the following:
This Manual is our property for which we reserve all rights. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.
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Equipment
-
1 Stacker
1 Reclaimer
5 SCOPE OF WORK
5.1
General
The scope of work includes design, manufacture, inspection at manufacturers works,
transportation, delivery of complete cable reels and accessories required for specified duty
requirements of the above mentioned machines. Transportation requirements will be covered
in separate agreement.
5.2
Scope
Equipment
Qty
1.1
Stacker 01
C1703-PS1-30-540-0-0.dwg
Cable reels
1.2
Reclaimer 01
C1703-PR1-30-540-0-0.dwg
C1703-PR2-30-540-0-0.dwg
Cable reels
Sum
According Drawing
Equipment Type
6 TECHNICAL SPECIFICATION
Technical Data: (Power Cable Drum = 1 pcs.)
Drive description:
Used as Power Cable Drum on a moveable Stockpile Equipment (on rails) Land based
connection box at the end of the travel way
Drive data/requirements:
Standard drum type reeler AC squirrel cage drive, torque controlled via magnetic clutch
HV slip rings in fully welded stainless steel
Enclosure
IP65
3 Phase + Earth
Rated Voltage
4.160V / 50Hz
Current
213,67A
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IP65
min. 12
cable type
round
recommended dimension
Reclaimer::
3x70mm+2x35mm/2+10x2.5+18LWL
Stacker:
3x35mm+2x25mm/2+10x2.5+18LWL
Safety equipment:
Gear limit switch
600m
Reclaimer:
Stacker:\
appr. 6,25m
0 - 20 m/min
800m
750m
Motor data/requirements:
AC-squirrel cage motor (WEG Type), suitable for VVVF control Housing cast iron totally
enclosed fan cooled (TEFC)
Rated Power
acc. requirement
Rated Voltage:
480V
Rated Frequency:
50Hz
Phases
Poles
Winding insulation
class F
N SHOUGANG
This Manual is our property for which we reserve all rights. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.
992663-5921-D-E-ET-0004
N SANDVIK
C1847-TS-30-540-00-0
Temperature rise
class B
Frame
acc. requirement
Duty
S1
100%
24
Protection
IP55
PTC
Space Heater
230V / 50Hz
Shaft
N.A
N.A
Relevant Standards
IEC / CE / NEMA
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Scope of Supply
Cable Drum complete with Gearbox, Motor and magnetic clutch, Gear Limit Switch, HV- and
LV- Junction Box and/or Slip Ring with heaters, Reeler pendulum cable guide including overtension and under-tension detection switches.
Reeling Cable including Cable End Termination for Power and Control - & LWL cores on all
ends.
Provide following Data:
Reclaimer:
Cable Dimension
3 x 50mm
Cable Weight
7960kg/km
......Nm
Stacker:
Cable Dimension
3 x 35mm
Cable Weight
7960kg/km
......Nm
For more details and/or information please refer to enclosed clients specification
In case of any discrepancies between the Client specification and the SANDVIK specification
the conditions and details as per the SANDVIK specification shall be govern
Feeding point
(*)
Final data will be furnished after receipt of technical details of cable from cable
manufacturer.
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C1847-TS-30-540-00-0
The Power cable reeling drums shall be complete with squirrel cage torque controlled or
equivalent motor/system, suitable rated slip rings and brush / collector assembly, cable
guides for proper paying in / paying out of cables, cable laying arrangement, protection
against over tension and under tension of cable, gear cam limit switch, pendulum limit switch,
the directional limit switches etc. including cable guide & tension relieving drum to be located
at a suitable place close to feeding point, as necessary for the application.
Power cable reel shall be suitable for winding & unwinding of two parallel run of cables as
described. However both cables shall be terminated in a common slip ring enclosure.
Motor shall be suitable for operating at power supply with variation as indicated. The speed
of winding of cable shall be properly matched with machine travel speed.
7 ENCLOSURES
Annexure
Title
Docu-Code
Annexure 1
C1847-TS-Documentation
8 SCOPE OF SUPPLY
Quantity
Power CRD with all attachment, but without cable
Control CRD with all attachment, but without cable
Tension Relieving Drum, Cable funnel etc
:
:
:
1 no.
1 no.
1 set
9 PAINTING
Painting shall be done with powder coated epoxy based paint considering highly polluted
atmosphere laden with bauxite ore particles and strictly as per environmental requirements.
Paint shade shall be Grey shade RAL 7032.
The supplier shall indicate detailed painting procedure to be adopted and paint shade in the
respective dimensional drawing for approval.
N SHOUGANG
This Manual is our property for which we reserve all rights. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.
992663-5921-D-E-ET-0004
N SANDVIK
C1847-TS-30-540-00-0
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10.1 General
ANSI
DIN
ISO
Steel Shackles
ISO 2372:
Analysis of Vibration
ISO 5049/1:
BS 302:
BS 3643:
BS 4235:
BS 4500:
BS 5304:
BS 970:
Shafting
DIN 1026:
Metric channels
BS 5135:
BS 4360:
BS 2573 Part 1:
BS 3923:
N SHOUGANG
This Manual is our property for which we reserve all rights. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.
992663-5921-D-E-ET-0004
N SANDVIK
C1847-TS-30-540-00-0
BS 2600:
BS 4 Part 1:
I and H sections
BS 4848 Part 2:
BS 6363:
BS 29:
Forgings
BS 3100:
Steel castings
BS 1452:
Cast iron
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SABS 135:
ISO metric bolts, screws and nuts (hexagon and square) (coarse thread
free fit series)
SABS 1431:
SABS 136:
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12 PROTECTION TREATMENT
All surfaces which are directly exposed to the external atmosphere shall be
galvanized and painted in accordance to paint specification.
The treatments against corrosion for all the other secondary structures shall be
designed and chosen by the designer(s) according to the above-mentioned
environmental conditions.
Until not revised by additional specification (paint ITP) 70m galvanized plus top
coat paint should be considered.
Visual control
N SHOUGANG
This Manual is our property for which we reserve all rights. It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing.
992663-5921-D-E-ET-0004
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15 DOCUMENTATION
Details of the requirements for documentation are defined in a separate specification and
shall comprise:
2.
Equipment list complete with designation, rating, type and make of components
3.
4.
5.
6.
The supplier shall submit a typical vendor manual from similar project to SANDVIK for
review and approval by SANDVIK.
15.3 Quality
The manufacturers Data report (MDR) shall consist of:
The supplier shall submit a typical MDR from similar projects to SANDVIK for review and
approval by SANDVIK.
Final design drawing (CAD), documentation, bore holes position scheme and design
calculation with all relevant data shall be submitted no later than 14 days after signing the
contract.
Inspection and Testing Plan (refer to QA)
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English:
1 electronically / 2 printed
Spanish:
1 electronically / 2 printed
If any doubt or in case any inconsistencies within this specification including its attachments
arise, please contact Sandvik Mining and Construction Materials Handling GmbH & Co KG