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Petronas Sk316 Nc3 P JSD 0003 Rev0
Petronas Sk316 Nc3 P JSD 0003 Rev0
(39275-U)
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PROJECT
CONTRACT NUMBER
CHO/2012/D316/1000
CLIENT
DOCUMENT TITLE
DOCUMENT NUMBER
SK316/NC3/P/JSD/0003
DOCUMENT CLASS
24-Oct-14
Approved For
Implementation
KV Chew
Shafiq
CH Hew
15-May-14
KV Chew
Shafiq
CH Hew
10-Jan-14
KV Chew
Shafiq
CH Hew
6-Dec-13
KV Chew
Shafiq
CH Hew
REV
DATE
DESCRIPTION
ISSUE
CHECKED
APPROVED
TMJV
CHECKED
APPROVED
PCSB
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RECORD OF REVISION
The revisions listed below have been incorporated in this copy of the document.
REV.
NO.
SECTION
PAGE
NO.
5.1
DESCRIPTION OF CHANGES
Additional clause Users respective functional specification shall be at least
suitable for site corrosivity rated C5M according to ISO 12944-5.
Philosophy for the application of TSA/CSA coating.
10.3.6
18
10.3.6
19
13.1.5
33
Attachment
A
36
11.0
20
The sealer shall have sufficiently low viscosity to penetrate into the pores and
seal the surface of the thermal spray coating. The dry-film thickness (DFT) of
the sealer should not exceed 40 m.
DFT and WFT measurement shall be comply with SSPC-PA 2 and ASTM
D4414 respectively.
Include the color code for ladder (yellow 10 E 53).
Remove the color code for PCV. PCV should follow fail-close or fail-open valve.
The specific painting systems are not provided in this specification due to the
approved PCLTC coating system is not for disclosed outside PETRONAS.
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TABLE OF CONTENT
1.0
INTRODUCTION .............................................................................................................................. 5
2.0
OBJECTIVE ..................................................................................................................................... 6
3.0
DEFINITIONS................................................................................................................................... 6
4.0
5.0
PURPOSE ........................................................................................................................................ 7
5.1
5.2
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
7.0
7.1
7.2
8.0
8.1
8.2
8.3
8.4
8.5
8.6
9.0
9.1
9.2
9.3
10.0
10.1
10.2
10.3
10.4
11.0
GENERAL ........................................................................................................................................ 7
EXCLUSION ..................................................................................................................................... 8
REFERENCE DOCUMENTS ........................................................................................................... 8
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ................................................. 8
NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE) ............................................. 8
STEEL STRUCTURE PAINTING COUNCIL (SSPC) ...................................................................... 9
SWEDISH STANDARDS INSTITUTION .......................................................................................... 9
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO) ........................................... 9
PETRONAS TECHNICAL SPECIFICATION (PTS) - 2011 ............................................................ 11
PROJECT DOCUMENTATION ...................................................................................................... 11
DESIGN BASIS DATA .................................................................................................................. 11
CLIMATIC PARAMETERS AND SITE CORROSIVITY ................................................................. 11
EXTENT OF PAINTING ................................................................................................................. 12
PAINTING CONTRACTOR RESPONSIBILY ............................................................................... 12
GENERAL ...................................................................................................................................... 12
HEALTH, SAFETY AND ENVIRONMENT ..................................................................................... 12
HAZARDOUS COATING COMPONENTS..................................................................................... 13
PERSONNEL ................................................................................................................................. 13
PROTECTION OF EQUIPMENT AND STRUCTURAL MEMBERS .............................................. 14
BLASTING AND SPRAYING EQUIPMENT ................................................................................... 14
SURFACE PREPARATION AND CLEANING .............................................................................. 14
PRE-CLEANING ............................................................................................................................. 14
SURFACE PREPARATION BY BLAST CLEANING ...................................................................... 15
ALTERNATIVE SURFACE PREPARATION (POWER TOOL CLEANING SSPC-SP11) ............. 16
PAINTING APPLICATION ............................................................................................................. 16
GENERAL ...................................................................................................................................... 16
MIXING AND THINNING ................................................................................................................ 17
APPLICATION METHODS ............................................................................................................. 17
REPAIR OF COATING DEFECTS ................................................................................................. 19
EXTERNAL AND INTERNAL COATING SYSTEM SELECTION ................................................ 20
11.1 EXTERNAL COATING SYSTEM SELECTION (REFER TO TABLE 11.1 AND TABLE 11.2) ...... 20
11.2 INTERNAL COATING SYSTEM SELECTION ............................................................................... 28
12.0
13.0
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14.0
15.0
WARRANTY .................................................................................................................................. 34
ATTACHMENT A ........................................................................................................................................ 36
ATTACHMENT B ........................................................................................................................................ 42
ATTACHMENT C ........................................................................................................................................ 43
1.0
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INTRODUCTION
PETRONAS Carigali Sdn. Bhd. (hereinafter referred as COMPANY) has undertaken the
development of the NC3 gas field located in SK316 Block, approximately 200km North of
Bintulu, Sarawak. The water depth in NC3 field is around 104m-107m. The development of NC3
field is envisaged to be in complex-type configuration.
NC3 will be made the hub for the SK316 gas development which includes future NC8 Wellhead
platform. NC3 Complex comprise of a Central Processing Platform with Living Quarters and
bridge linked Drilling Platform. There will be a future Compressor Platform bridge linked to the
Central Processing Platform. Subsea Pipeline connects NC3 Drilling Platform to Existing Riser
Platform E11R-C.
The processed gas will be evacuated to shore via the existing trunkline through E11R-C or
dedicated newly-to-be-installed trunkline to shore. The dehydrated condensate will be spiked
into the same trunkline. The processed gas and dehydrated condensate will be separated again
onshore prior to be fed into a new LNG Plant's Train 9. The gross volume of the processed gas
is 660MMSCFD including 20% CO 2 .
2.0
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OBJECTIVE
The objective of this procedure is to defines the Painting and Coating Specification, for Provision of
Front End engineering design (FEED) and Engineering, Procurement, Installation & Commissioning
(EPCIC) of SK316 GAS Development Project for the topside facilities - NC3CP-A and NC3DP-A.
3.0
DEFINITIONS
COMPANY
CONTRACTOR
VENDOR
SUBCONTRACTOR :
4.0
Definition
Abrasive blast
cleaning
Anchor profile
Application
Atmospheric Zone
CSA
Cold-Spray Aluminium
Dew point
DFT
Dry Film Thickness; the thickness of the dried or cured paint or coating
film.
HAT
HSE
LAT
MSDS
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Description
Definition
NDFT
Pore
Pot life
The time interval, after mixing of paint or coating materials, during which
the mixture can be applied without difficulty or loss of final coating
quality.
Splash Zone
Submerged zone:
Thinner
TSA
VOC
Wetted and
intermittently-wetted
parts
Parts in the tidal and splash zone and parts that are intermittently wetted
by wave and spray action up to 6 m above HAT.
WFT
5.0
PURPOSE
5.1
General
Wet Film Thickness; the thickness of the uncured or wet paint or coating
film
This specification is based on COMPANY document PTS 30.48.00.31 Protective Coatings and
Lining, dated September 2012.
All paints and coating material shall be qualified by Company as per paragraph 6.5 of PTS
30.48.00.31 Coating System Product Approval Requirements when appropriate. Paint Manufacturer
can propose alternative paint systems. Alternative paint systems shall be approved and tested as per
ISO 20340. In case of any conflict with this document or any referenced standard/code with any PTS,
this specification shall prevail. However, if deemed necessary, a Technical Query can be generated to
COMPANY for resolution.
This specification covers the minimum requirements for the design, materials, application and
inspection of coating systems to be applied for the Topside Scope of SK316 Development Project.
This specification is applicable to topsides structure, equipment and piping for protection against
external and internal corrosion.
To achieve a long term service life of the protective coating system, full attention shall be given to the
quality of surface preparation and application of the coating system. Quality assurance, quality control
and the professional skill of the painters are essential for this process.
Specialised equipment supplied by vendors such as valves, pumps, compressors, etc. will be coated
in compliance with either the User's respective functional specification or project painting specification.
Vendors shall submit the respective painting procedure for COMPANYs and CONTRACTORs
approval. Users respective functional specification shall be at least suitable for site corrosivity rated
C5M according to ISO 12944-5.
5.2
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Exclusion
This specification is not applicable to:
Subsea pipelines;
Risers of offshore pipelines being coated with a special coating, except those parts of risers
above the special riser coating shall be painted in accordance with this specification;
Temporary construction items to which only a zinc rich primer should be applied;
Buried and submerged structures below the splash zone except for caisson.
6.0
REFERENCE DOCUMENTS
6.1
ASTM A 380
ASTM A 385
ASTM C 868
ASTM D 2485
6.2
ASTM D 4285
ASTM D 4541
ASTM D 4752
ASTM E 337
NACE No 2
NACE No. 4
NACE No. 5
NACE 6G198
NACE RP0188
NACE TM0174
6.3
6.4
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SSPC-SP 1
Solvent cleaning.
SSPC-SP 3
SSPC-SP 5
SSPC-SP 7
SSPC-SP 10
SSPC-SP 11
SSPC-SP 12
SSPC-SP TR 2
6.5
Document No
ISO 2808
ISO 4624
ISO 4628-3
ISO 8501-1
ISO 8501-2
ISO 8502-3
ISO 8502-4
ISO 8502-6
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ISO 8502-9
ISO 8503
ISO 8504-2
ISO 8504-3
ISO 11124-2
ISO 11124-3
ISO 11126
ISO 11126-4
ISO 11126-7
ISO 11126-9
ISO 11126-10
ISO 11127
ISO 12944-2
ISO 12944-7:1998
ISO 12944-8:1998
ISO16276-1
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6.6
6.7
ISO16276-2
ISO 17024
ISO 19840
ISO 20340:2009
PTS 30.10.02.11
PTS 30.48.40.31
PTS 39.01.10.11
PTS 39.01.10.12
PTS 30.10.02.13
Project Documentation
SK316-NC3-P-RPT-0004
SK316-NC3-B-RPT-0001
SK316-NC3CP-A-B-RPT-0005
SK316/PL-382/U/SP/0003
7.0
7.1
Coating systems shall be designed based on PTS 30.48.00.31, dated September 2012. For a site corrosivity
rated C5M according to ISO 12944-Part 2, the design coating systems shall be submitted for approval by the
COMPANY.
7.2
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Extent of painting
7.2.1
Carbon steel and low alloy steel surfaces, whether insulated or not,
Stainless steel and high alloy as follow:
o
- Stainless steel 316, 316L when operating temperature above 50 C,
- Stainless Steel 316/316L, Duplex and Super Duplex when insulated,
- 22Cr Duplex stainless steel un-insulated with an operating temperature above 100C,
- 25Cr Duplex stainless steel un-insulated with an operating temperature above 110C
Non-ferrous surfaces when identification is required, inclusive valve,
Non-metallic surfaces when identification or UV protection is required.
7.2.2
Surfaces to be Painted
Non-ferrous metals (Cu/Ni alloy, aluminium bronze, brass, copper, Monel, Inconel, titanium,
chrome plated, nickel plate, etc.) and non-metallic surfaces (GRE, PVC, etc.), other than above
described,
Galvanised steel gratings, stairs and associated fasteners,
Machined surfaces, such as flange gasket surfaces, valve stems, gauge glasses and guards,
gauge faces and light fixtures, friction surfaces of assemblies using friction, etc.,
Jacketing materials on insulated surfaces,
Surfaces used for identifications purposes, such as nameplates, serial number plates, valve
identification signs, etc.
Stainless steel, other than above described,
Thin Stainless Steel sheet made items such as electrical switchboards, junction boxes etc.
8.0
8.1
General
The Sub-Contractor or Vendor, in addition to his responsibilities under the general conditions of the
contract, is responsible for the quality of the work which shall be performed in strict accordance with
this specification and all other relevant documents, such as site regulations, safety rules and
requirements, product data sheets, referenced standards and codes.
The Sub-Contractor or Vendor is fully responsible for all Quality Assurance and Control activities.
The Sub-Contractor or Vendor shall schedule a pre-job meeting to ensure that job and quality
requirements are fully understood. Attendees shall include a representative of the COMPANY, the
Sub-Contractor/Vendors job superintendent and coating supervisor and the coating inspector, and
should also include the coating Manufacturers representative.
For all coatings work, the Sub-Contractor or Vendor shall submit appropriate work plans and a quality
plan for implementing the requirements of this specification for review by the COMPANY.
Copies of this specification, the work plans and the quality plan shall be made available to the
Painting Contractors representative at the site and she/he shall be familiar with their contents.
8.2
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All personnel shall be provided with approved personnel protection e.g. protective clothing, gloves,
safety glasses, safety shoes, hard hats, goggles, respirators, earplugs, fresh-air-fed hood and any
other necessary safety equipment. All safety equipment shall be maintained to a good working
condition.
Adequate warning signs shall be prominently displayed at all access points to areas where abrasive
blasting and painting is in progress.
Handling and disposal of hazardous waste resulting from the Painting Contractor's activities shall be
in accordance with regulations and specific contract requirements. Moreover, the COMPANYs
regulations on chemical management or banned materials shall also be strictly adhered to.
Paint products, solvents, diluents, etc. shall be stored in closed dedicated room/container under
controlled temperature.
Exposure of paint products, solvents, diluents to temperature equal or above their flash point,
exposure to heat source, flame source, electrical arc or sparks, etc. shall be prohibited.
Material Safety Data Sheet of all coating products, solvent, diluents shall be available at their place of
use and shall be included in Vendor/Subcontractor Data Book.
These are minimum safety requirements that are applicable to both shop and field coating (including
surface preparation).
Smoking and/or the use of open flames shall be permitted only in designated safe areas
Solvents and coatings shall not be applied to surfaces warmer than 80C.
Mechanical (forced) ventilation shall be used in confined spaces whenever abrasive blasting,
solvent cleaning, and/or coating application are in progress.
Natural ventilation (through opened manways, etc.) shall not be substituted for forced ventilation
in confined spaces.
Respirable air-fed hoods shall be worn by all personnel inside confined spaces whenever blast
cleaning or spray coating is in progress.
If alkaline catalysts (such as used in many epoxy coatings) come in contact with the skin, they
shall be immediately washed off with water to avoid chemical burns. Follow the coating
manufacturer's materials safety data sheet and other safety documents for washing off action.
Adequate washing facilities shall be readily available so that coatings and solvents splashed on
the body or in the eyes can be immediately removed.
Materials Safety Data Sheets for all coatings, solvents, and cleaners in use shall be readily
available on-site.
8.3
Heavy metals, such as arsenic, barium, cadmium, lead, mercury, silver, chromium and selenium.
Substances recognized for being carcinogenic or hazardous, e.g. asbestos, chromate, free
crystalline silica, or coal tar.
8.4
Personnel
Only professional skilled blasters and painters shall be employed. Blasters and painters working on
every painting job should be certified in accordance with a scheme approved by the COMPANY. A
certified foreman should supervise the blasters and painters. Before any work is commenced, the
certificates should be submitted to the COMPANY. Certifying bodies shall comply with ISO 17024.
A skilled foreman shall supervise the blasters and painters.
8.5
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8.6
9.0
9.1
Pre-Cleaning
All structures and equipment shall be designed according to ISO 12944 international standard for high
durability painting systems. All edges shall be ground to a minimum radius of 2 mm or otherwise
agreed with the COMPANY and flame cut areas should have been ground flush. Weld spatter shall
have been ground flush. The design of the item to be painted shall be such that it creates no interstice
and inaccessible area.
All welded areas and appurtenances shall be given special attention for removal of welding flux in
crevices. Welding splatter, slivers, laminations and underlying mill scale which are not removed during
fabrication shall be removed prior to painting activities by the best mechanical means and the edges
smoothed or rendered flush.
All oil or grease shall be removed by washing the item to be painted in accordance with SSPC, SP1
Solvent Cleaning before beginning of blast-cleaning operations. This includes bolt holes in piping
assemblies. For the treatment of stainless steels, the level of free halides in materials to be used shall
be confirmed and reviewed by COMPANY. Special attention shall be paid to avoid splashes of zinc
paint on equipment made of austenitic steels.
Before performing abrasive blast cleaning, all equipment which could be damaged by blast, dust or
particulate matter shall be suitably protected by masking, wrapping, taping or other means to prevent
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damage. Where required, the degree of contamination shall be assessed in accordance with
procedures described in ISO 8502-3.
All mating surfaces of equipment subject to outdoor exposure shall be coated with the full coating
system prior to assembly (saddles, skirts, base plates, bolted components, flanges, etc.).
9.2
General
To prevent dust and abrasive contamination, blast cleaning shall not be done close to painting
operations or wet coated surfaces. Environmental restrictions shall be observed. Blast cleaned steel
surfaces shall not be touched by bare hands.
Blast cleaning shall not be carried out when the temperature of the surfaces to be blasted is less than
3 degree C above dew point and when the relative humidity of the air is greater than 85 %. For dew
point determination, refer to procedure described in ASTM E 337.
If the surface being cleaned lies adjacent to a coated surface, which is not to be repaired, the blast
cleaning shall overlap the coated surface by at least 50 mm. The edges of the existing coating system
shall be feathered. The remainder of the existing coated surface shall be properly protected with
shields or screens to prevent any over blast damage. Surface cleaning due to new weld or burn marks
shall be agreed with the Company.
If approved by the COMPANY, abrading with sandpaper or light grinding with a suitable (flexible) disc
may be used for surface preparation where sweep blasting is impossible. In addition, when aluminium
or galvanised components have to be painted, zinc or aluminium corrosion products (white rust)
and/or rust present shall be removed.
PFP and CSP preparation surface shall be done as per manufacturer recommendations.
Should Thermally Sprayed Aluminium be used to coat carbon steel, low alloy steels and stainless
steels, the surface profile shall be between 70 m to 110 m.
The recognized surface finish grades are summarized in Table 9.1 below.
Table 9.1 Surface finish grades.
Abrasive blast cleaning
SSPC
ISO 8501-1
NACE
SP5
Sa 3
No. 1
SP10
Sa 2.5
No. 2
SP6
Sa 2
No. 3
SP7
Sa 1
No. 4
SP11
Power-tool cleaning
SP3
St 3
Hand-tool cleaning
SP2
St 2
Solvent cleaning
SP1
9.2.2
The minimum degree of cleanliness shall be Sa 2.5 as per ISO 8501-1 at the time of coating. The
surface profile or anchor pattern for carbon steel and low alloy steels to be coated with liquid organic
coatings shall as per ISO 8503-2 or in accordance with the written recommendation of the paint
manufacturer. When not specified by the paint manufacturer or when otherwise specified in this
document, the surface profile shall be between 40 m and 70 m.
9.2.3
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The blast cleaning of stainless steel shall be carried out by sweep blasting as per SSPC-SP7, using a
fine abrasive not containing iron (e.g. garnet, Aluminium Oxide, Aluminium Silicates), glass pearls or
stainless steel shots. To reduce the risk of unacceptably damaging the substrate while sweep blasting
stainless steel or hot dip galvanized surfaces, it is recommended that a reduced nozzle pressure be
used in combination with a small size abrasive. Surface roughness shall be in the range of 20 m to
30 m or shall be agreed with paint manufacturer.
9.2.4
Non-ferrous surfaces to be painted shall be degreased and preferably blast-cleaned with a nonferrous and chloride-free abrasive.
Except otherwise specified, surfaces roughness shall be Fine (G) as per ISO 8503-2. Brush-off
blasting as per SSPC-SP7 is also considered as acceptable.
Other cleaning method, may be acceptable in some cases (e.g. chemical etching of galvanized
surfaces), subject to COMPANY approval.
9.3
10.0
PAINTING APPLICATION
10.1
General
All paint material shall be qualified by Company as per Companys specifications. The Manufacturers
product data sheets and specifications for mixing, application and curing shall be considered an
integral part of this specification. The Painting Contractor shall be responsible for obtaining the
product and safety data sheets of each material from the Manufacturer.
All coating systems shall be applied in accordance with this specification and the paint Manufacturer's
instructions and data sheets. Any conflicting requirements shall be brought to the attention of the
COMPANY.
Each coat shall be applied uniformly over the entire surface. Skips, runs, sags and drips shall be
avoided. Each coat shall be free from inclusions of foreign matters, lumps, pinholes, blisters and
holidays. Contrasting color shall be used for each coat of paint so as to ensure different coats are
applied to meet the required dry film thickness.
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Surface which is inaccessible after assembly, including the surface of lap joint flanges, nozzle necks,
lap joint stub ends, lap rings, bolt holds and some welded joints, shall receive the complete painting
system before being assembled. Contact surface of bolted connection are to be primed only.
On structural steel area subject to be assembled by high tension bolts, contact surface shall be
primed only with Inorganic Zinc Ethyl Silicate. Intermediate and final coat shall not be applied.
Intercoat contamination shall be minimized by maintaining proper cleanliness and by applying the
intermediate and finish coats within the over-coating time recommended by the manufacturer. Any
contamination shall be removed. Zinc rich primers shall be applied over abrasive blast cleaned carbon
and low alloy steel surfaces only. Paints containing metallic zinc shall never be applied, over-sprayed
or dripped onto stainless steel components.
10.2
10.3
Application Methods
In general, paints shall not be applied when:
o
The surface temperature is below 5 C as it could adversely affect the curing of paints.
The relative humidity is more than 85%, except for Inorganic Zinc Ethyl Silicate which can go up
to 90%.
The metal surface temperature is higher than that recommended by Paint manufacturer for
application.
Surface preparation has not been completed or oil, grease and dust are present on the substrate
to be painted.
Poor weather conditions for painting exist or are expected within two hours of application such as
blowing sand or rain.
When there is a deposition of moisture in the form of rain, condensation etc. on the surface.
Probability of condensation may be determined in accordance with procedures described in ISO
8502-4.
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Different colors shall be used for all successive coats of the paint system. The finishing coat of the
required color shall be sufficiently opaque to cover the shade of the undercoat.
10.3.2 Brush Application
Brush application is acceptable under the following conditions, subject to Company approval:
For touch-up or repair of localized damaged paint or areas of incorrectly applied paint;
For painting of stripe coat e.g when applying initial coat of paint to corners, edges, cervices,
holes, welds or other irregular surface prior to spray application;
Above ground level when it is considered that loss of paint under prevailing conditions is
excessive e.g windy and progress of work has to be maintained and personnel in or neat the
work site or requirement property, may be affected by spray particles.
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roughness shall be measured by means of replica tape, in accordance with ISO 8503-5. Other,
proprietary testing techniques may be used, as agreed by the Principal. The surface roughness for
thermal spray coatings shall be between 75 m and 110 m, in accordance with ISO 8503-5.
Aluminium used as TSA coating shall be in accordance with ISO 209, Grade 1350 or Grade
1100.TSA coated surfaces shall not be in direct contact with carbon steel, e.g. TSA coated pipe and
steel support. A non-metallic layer, e.g. PTFE, or elastomer strip should be used to avoid direct
contact between a TSA coated surface and its steel counterpart. Testing, inspection and qualification
shall be carried out as per PTS 30.48.40.31.
Thermal spray aluminium coating shall not be sealed when applied:
To immersed components;
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Before application of any subsequent coat of material, all damages from previous coats shall be
repaired. All loose paint shall be removed to a firm edge. All surface irregularities and contaminations
shall be removed. Hard, glossy surface may require abrading to obtain a suitable surface for painting.
Re-cleaning may differ depending on the type and extent of the defect or damage:
For defect with only aesthetical impact (runs, sags, etc ), corrective action shall be implemented
where visual aspect is important,
For defect or damage that leaves at least the primer coat on the metallic substrate, re-cleaning
shall include the removal of foreign matters (oil, grease, dust, debris, etc.) by solvent cleaning or
lightly brush blasted. The coating around the damaged area shall be chamfered by sanding to
ensure continuity of the patch coating. The full surface preparation and coating system shall then
be reapplied strictly in accordance with this specification (hand tool- or power tool-cleaning,
subject to COMPANY approval),
For defect or damage that leaves the metallic substrate uncoated, re-cleaning shall bring the
initial surface cleanliness and surface roughness back to the initial requirements either by blastcleaning or by an alternative method approved by COMPANY. The surface preparation for repair
coating shall be minimum St3 as per ISO 8501-1,
The re-cleaning shall carry over on to the secure surrounding coating for not less than 50 mm all
round and the edges shall be feathered (over a width of at least 70 mm).
After the surface cleaning the specified coating system or the required layers of the specified coating
shall be re-applied. Any additional coats shall blend in with the final coating on adjoining areas. Paint
Manufacturers shall be consulted if the existing coating requires abrading before over-coating to
obtain good bonding.
10.4.1 Inadequate coating thickness
For low and rejected coating DFT the coating system shall be repaired in accordance with this
specification. Areas with inadequate coating thickness shall be thoroughly cleaned and if necessary,
abraded, and additional compatible coats applied until meeting the specification. These additional
coats shall blend in with the final coating on adjoining areas.
Regarding maximum allowable dry film thickness, the first acceptance criteria will be the maximum
nominal dry film thickness as specified in this specification. When the dry film thickness exceeds the
specified maximum requirements, the maximum allowable dry film thickness of the paint manufacturer
may be acceptable, on a case by case basis and when approved by Company.
11.0
11.1
External Coating System Selection (Refer to Table 11.1 and Table 11.2)
Operating
Temperature
System
Code
1A
3A/3B
9A
12
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SK316/NC3/P/JSD/0003
150 m
75 m
Coating
Thickness
1 Coat
nd
2 Coat
800 m
400 m
275 m
50 m
Aliphatic Polyurethane
st
1 &2
Coat
50 m
0.85 0.60 mm
1 Coat
50 m
rd
nd
150 m
40 m
75 m
2 &3
Coat
st
1 Coat
Tie Coat
Epoxy
st
nd
Top Coat
Coating System
Revision No
Page
Surface
Preparation
Sa 2.5
Sa 2.5
Light sanding
to remove
contaminant,
sharp edges
Sa 2.5
st
Table 11.1 External coating systems for carbon steel and low alloy steel
Item
In case of fire
Ambient
Ambient
< 110 C
Structural Steel
Offshore Platform
Decks (including
helideck, escape
routes of oil
producing facilities)
Timber Decks
Fire Barriers /
Passive Fire
Protection (PFP)
System
Top Coat
Remarks
Antiskid aggregate.
Item
Galvanized surfaces
Markings
4A / 4B
11
10
6A
System
Code
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SK316/NC3/P/JSD/0003
125 m
Coating
Thickness
Coating System
1 Coat
50 m
nd
Aliphatic Polyurethane
Aliphatic Polyurethane
150 m
50 m
175 m
1 Coat
500 m
st
1 Coat
500 m
1000 m
nd
st
st
1 Coat
2 Coat
st
Revision No
Page
Sa 2.5
Sa 2.5
SSPC-SP1
and wash
with fresh
clean water
then SSPCSP7
Degrease
and wash
with clean
fresh water
Surface
Preparation
Operating
Temperature
Ambient
Ambient
Ambient
Living Quarters
Pressurized
Ambient
Building, Control
Room (Interior)
Splash Zone and Spray Zone
Structural Steel
2 Coat
Remarks
Item
System
Code
2A
5A
5B
1A
5A
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Sa 2.5
Sa 2.5
Sa 2.5
Sa 2.5
Sa 2.5
st
1 Coat
nd
2 Coat
150 m
Coating
Thickness
225 m
75 m
75 m
30 m
nd
1 Coat
25 m
135 m
Silicone Aluminum
25 m
st
1 Coat
Silicone Aluminum
nd
2 Coat
50 m
st
1 Coat
150 m
nd
2 Coat
50 m
275 m
Aliphatic Polyurethane
Minimum Total DFT
75 m
rd
1 Coat
30 m
135 m
st
Top Coat
75 m
2 &3
Coat
st
Coating System
Revision No
Page
Surface
Preparation
Operating
Temperature
< 110 C
< 110 C
251 C 450 C
110 C 250 C
Insulated
Non-Insulated
110 C 250 C
2 &3
Coat
Remarks
Storage
Tank
Item
Exterior
Shell and
Roof Plate,
Stairways,
Stair
Treads,
Gangways
and Others
External
Parts
Including
Piping
(nongalvanized)
5B
System
Code
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Thickness
0
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Coating System
25 m
:
:
Silicone Aluminum
25 m
st
1 Coat
Silicone Aluminum
nd
50 m
System 1A if non-insulated.
System 2A if insulated.
2 Coat
Revision No
Page
Sa 2.5
Sa 2.5
Surface
Preparation
Operating
Temperature
251 C 450 C
Ambient
1A
Remarks
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Table 11.2 External Painting System selection guideline for Stainless Steel
Martensitic / Ferritic
7B
Austenitic
No Painting
7B
Duplex
7B
No Painting
7B
Super Duplex
Coating Systems
7B
No Painting
7B
Temperature
Range
Up to 50 C
7A
7B
50 C to 110 C
(for offshore)
7B
7C
TSA / CSA
7C
TSA / CSA
TSA / CSA
7C
TSA / CSA
(< 100 C)
No Painting
7C
TSA / CSA
No Painting
TSA / CSA
110 C to 600 C
System 7A:
st
Insulated
Remarks
Non-insulated
Insulated
Non-insulated
Insulated
Non-insulated
Surface preparation : Sweep blast with dry, non-iron containing grit or roughen surface with emery paper to provide an anchor profile
nd
Surface preparation : Sweep blast with dry, non-iron containing grit or roughen surface with emery paper to provide an anchor profile
1 Coat High Solid Epoxy (Non-inhibitive and non-metallic pigmented) 125 m
Total DFT = 175 m
System 7C:
st
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Surface preparation : Sweep blast with dry, non-iron containing grit to create and anchor profile
1 Coat Silicone Aluminium 25 m
nd
st
1 Coat
nd
2 Coat
Total DFT = 200 m
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100 C
> 50 C
50 C
> 110 C
110 C
Operating Temperature
7C
No Painting
7A
No Painting
5A
1A
> 100 C
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11.2
Up to 60 C
Up to 60 C
Up to 60 C
Up to 60 C
125 m
Coating
Thickness
125 m
250 m
SK316/NC3/P/JSD/0003
250 m
100 m
Document No
300 m
5940-0000-JSD-2300-0003
125 m
250 m
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0
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300 m
Coating System
2 x Coats
125 m
:
:
Sa 2.5
2 x Coats
250 m
2 x Coats
3 x Coats
2 x Coats
3 x Coats
Revision No
Page
13A
Sa 2.5
Sa 2.5
14A (2)
Bottom Plate
Vessels
Sa 2.5
Sa 2.5
Sa 2.5
17A
16B
Bottom Plate
and Vessels
16A
Roof Shell
Plate
14A (1)
Roof and Shell
Crude/Condensate
(Sweet and Sour),
Emulsion/Slop
Diesel
Potable Water,
Seawater, Produced
Water, Brackish,
Demineralized
Water, Brine
Remarks
Coating System
applied for potable
water shall be
accompanied with a
health certificate.
Type of Fluids
22B
20A
19A
System Code
Operating
Temperature
Up to 60 C
Utility Air
Up to 60 C
Up to 60 C
4B
22C
Up to 80 C
More than
o
60 C
Corrosion Inhibitors,
Demulsifier, Oxygen
Scavenger
Triethylene Glycol /
Methylethylene
Glycol
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Epoxy Phenolic
250 m
125 m
1600 3000 m
800 1500 m
250 m
125 m
Coating
Thickness
400 500 m
Coating System
500 m
800 1000 m
Epoxy Glass Flake
500 m
nd
1000 m
2 Coat
st
2 x Coats
2 x Coats
2 x Coats
2 x Coat
Revision No
Page
Surface
Preparation
Sa 2.5
Sa 2.5
Sa 2.5
Sa 2.5
Sa 2.5
Remarks
If required.
If required.
Generic specification
for glass flake
coating is given in
Attachment B.
The type of resin
shall be suitable for
the operating
temperature.
12.0
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Type of Coating
Zinc Nickel Plating
st
2 Coat (Topcoat)
Thickness
10 18 m
or
Ceramic Metal Coating
25-35 m
20-35 m
SUBCONTRACTOR or Vendors shall fully comply with Attachment C for the coating specification
of bolts and nuts.
13.0
13.1
Requirement
All test equipments shall be regularly and routinely recalibrated. All inspection and test results
shall be recorded and shall be maintained by SUBCONTRACTOR.
All materials, which will be used for painting, shall be properly checked upon their delivery to the
Sub-Contractor yard, in order to verify that their containers are well preserved and to segregate
immediately any material that does not comply with the Manufacturer Technical Data Sheet.
Inspection and testing during the coating application, and of the finished applied coating, shall
include the presenting of details of the following variables as a minimum, with all results recorded
on test reports in an approved format (an example copy of proposed daily log shall be attached in
painting procedure):
Construction quality;
Environmental conditions;
Visual cleanliness, surface contamination check and residual dust test on blasted surfaces;
Number of coating layer, DFT of each coat and interval time between coating;
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State of curing;
Coating adhesion strength;
Coating appearance, uniformity and final color
The degree of surface cleanliness shall be checked in accordance with ISO 8501-1 and shall
not be less than Sa 2 .
The presence of dust before paint application shall be checked according to ISO 8502-3, in
such a way that the particle quantity and particle size shall not exceed rating 2. If
requirement is not achieved, all surfaces shall be cleaned with a vacuum cleaner.
Surface profile shall be assessed with Testex Press-O-Film and a calibrated micrometer
(according to ISO 8503) and be in range 40m to 70m (Rz) for carbon steel surfaces and
20m to 30m (Rz) for Stainless steel surfaces.
Maximum dry film thickness shall not exceed the recommendations of the Coating
Manufacturer.
If the required DFT is not achieved, an additional coat of the same product and color will be
applied to meet the DFT requirement.
If the overall thickness is higher than the maximum thickness allowed by the Coating
Manufacturer, then the system shall be blasted off and re-applied.
DFT and WFT measurement shall be comply with SSPC-PA 2 and ASTM D4414 respectively.
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Painting Inspection
All painting inspection shall be carried out by certified personnel described below.
13.2.1 Painting Inspector
The painting inspector shall be certified under either one (1) of the following certification institutes:
Institute of Materials, Malaysia (IMM) Level II
NACE International Certified Coating Inspector Level III
Other reputable Institutes e.g. SSPC, FROSIO, ICorr, etc.
He shall have at least three (3) years of experience in painting inspection, and good working
knowledge on all aspects of painting: procedures, specification, paint performance, and
application as well as inspection. He shall be able to use paint inspection tools which are normally
associated with the works.
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Color Scheme
General requirements of color scheme are extracted from PTS 30.48.00.31 as below:
Color scheme for Offshore Installation shall be as per Attachment A, Table A.1.
Color identification for storage tank shall be specific to the COMPANYs requirements while
the product contents and the tank number should be worded as per Attachment A, Figure
A.1 and Table A.2.
Identification and color code of piping system shall be according to Attachment A, Table A.3,
Table A.4 and Figure A.2.
For safety purposes, the color scheme shall be adopted as per table given in Attachment A,
Table A.5.
Finish color for bolt and nut shall be as per Attachment A, Table A.6.
All above color scheme are summarized in the Attachment A of this specification.
15.0
Warranty
Contractors, undertaking painting and/or coating work, which are to be carried out in accordance
with this project specification, shall guarantee the quality of their coating work. Before any
painting or coating work shall commence, warranty period and coating condition shall be agreed
with the Principal.
A minimum warranty period of five (5) years for conventional painting system and ten (10) years
for special coatings such as Thermally Sprayed Aluminium is required. A final inspection shall be
carried by a party to be agreed between the Contractor and the Principal before expiry of the
coating work warranty period.
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Five years after the acceptance date of the completed coating work:
The degree of rusting shall be in accordance with ISO 4628-3 and shall not be worse than Ri 2
(0.5 % rusting). This degree of rusting shall only be allowed in localized areas and not be
scattered 2.5% over the total surface area coated;
Visual cracking, mud-cracking or flaking of the coating systems is not allowed. Full attention shall
be given to areas such as corners where overlaps are difficult to avoid;
No conspicuous discoloration or excessive loss of gloss shall be observed in the topcoats
specified for the atmospheric zone. The topcoat on steel floors is not included. The requirements
on color retention as agreed with the COMPANY shall be observed.
In all cases, SUB-CONTRACTOR who carried out the painting work shall fully comply with the
warranty requirement specified in PTS 30.48.00.31 Section 3.1.
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ATTACHMENT A
Color Scheme
Table A.1 Color Scheme for Onshore/Offshore Installation & Equipments
No.
Structures/Items
Color
BS 4800 / RAL
Yellow
10 E 53
Yellow
10 E 53
2.
3.
Risers
Yellow
10 E 53
4.
Yellow
10 E 53
5.
Yellow
10 E 53
6.
Handrails
Alert Orange
RAL 2009
7.
White
00 E 55
8.
White
00 E 55
9.
Wellheads
White
00 E 55
10.
Compact Manifold
CS pipeworks (include piping inside package) except
valves bodies and firewater lines:
Operating at 80oC and below
Operating above 80oC.
SS316 and SS316L pipeworks (include piping inside
package) except valves bodies and firewater lines:
Operating at 50oC and below.
Operating above 50oC.
Duplex pipeworks (include piping inside package) except
valves bodies and firewater lines:
Operating at 100oC and below.
Operating above 100oC.
Super Duplex pipeworks (include piping inside package)
except valves bodies and firewater lines:
Operating at 110oC and below.
Operating above 110oC.
All insulated piping material (Clad color which is normally
Aluminium)
Valves bodies color (Manual and Actuated):
CS
CRA (only when painting is required)
Surf Grey
11.
12.
13.
14.
15.
16.
17.
00 E 55
RAL 9006
TSA/CSA color
TSA/CSA color
TSA/CSA color
Aluminum
Color of Cladding
White
White
Black Alkyd
Enamel
00 E 55
00 E 55
00 E 53
No.
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Structures/Items
Color
BS 4800 / RAL
Valves Actuator:
18.
19.
i.
OSHA Red
RAL 3001
ii.
Mid Green
14 E 53
Yellow
10 E 53
20.
i.
Red
RAL 3001
ii.
Green
RAL 6032
White
00 E 55
White
00 E 55
00 E 53
21.
22.
Chemical Tank
23.
White
00 E 55
White
00 E 55
24.
Exterior Walls
White
00 E 55
White
00 E 55
Helideck
Helideck landing
White
00 E 55
Holy Green
14-C-39
26.
Frost Green
12 E 53
27.
OSHA Red
RAL 3001
Aluminium
RAL 9006
25.
28.
29.
Conductor pipes
Yellow
10 E 53
30.
Black
00 E 53
31.
Chequer Plates
10 E 53
32.
Yellow
Alternate Black &
Yellow
33.
Mid Green
00 E 53 / 10 E 53
14 E 53
Notes:
1. Refer to Table A.4 for Piping Color Identification.
2. Refer to Figure A.1 and Table A.2 for storage tank identification system and identification color
respectively.
3. Refer to Table A.3 and Figure A.2 for the piping identification system.
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Figure A.1 Storage tank identification system. (Color of the square shall according to Table A.1
Color Code
(BS 4800 or RAL)
Premium Gasoline
Orange
06 E 51
Regular Kerosene
Yellow
10 E 53
Fuel Oil
Black
00 E 53
Diesel
Brown
08 C 37
RAL 3001
Firewater
Others
To be determined by Principal
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Identification Legend
Pipe O.D.
A
0.75 1.25
0.50
0.75
8.00
0.75
4.00
1.50 2.00
0.75
1.00
8.00
1.00
5.00
2.50 6.00
1.25
2.25
12.00
2.25
8.00
8.00 10.00
2.25
4.00
24.00
4.00
12.00
Over 10.00
3.75
5.00
32.00
5.00
16.00
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Identification Color
Arrow
Base
Black
OSHA Yellow
Black
OSHA Yellow
Black
OSHA Yellow
Arrow
Base
Black
OSHA Yellow
Black
OSHA Yellow
Black
OSHA Yellow
Black
OSHA Yellow
Black
OSHA Yellow
Black
OSHA Yellow
OSHA Blue
White
OSHA Blue
White
Arrow
Base
Black
OSHA Yellow
Black
OSHA Yellow
OSHA Green
White
Arrow
Base
OSHA Green
White
OSHA Red
White
BS4800 / RAL
Arrow
Base
00-E-53 RAL1003
00-E-53 RAL1003
00-E-53 RAL1003
Arrow
Base
00-E-53 RAL1003
00-E-53 RAL1003
00-E-53 RAL1003
00-E-53 RAL1003
00-E-53 RAL1003
00-E-53 RAL1003
RAL5005 00-E-55
RAL5005 00-E-55
Arrow
Base
00-E-53 RAL1003
00-E-53 RAL1003
RAL6032 00-E-55
Arrow
Base
RAL6032 00-E-55
RAL3001 00-E-55
OSHA Green
White
RAL6032
00-E-55
OSHA Green
White
RAL6032
00-E-55
OSHA Green
Arrow
OSHA Blue
OSHA Blue
Black
Black
Black
Arrow
Black
Black
Black
Black
OSHA Blue
Arrow
Black
Black
Black
Arrow
Black
Black
Black
Black
Arrow
OSHA Green
White
Base
White
White
OSHA Yellow
OSHA Yellow
OSHA Yellow
Base
OSHA Yellow
OSHA Yellow
OSHA Yellow
OSHA Yellow
White
Base
OSHA Yellow
OSHA Yellow
OSHA Yellow
Base
OSHA Yellow
OSHA Yellow
OSHA Yellow
OSHA Yellow
Base
White
RAL6032
Arrow
RAL5005
RAL5005
00-E-53
00-E-53
00-E-53
Arrow
00-E-53
00-E-53
00-E-53
00-E-53
RAL5005
Arrow
00-E-53
00-E-53
00-E-53
Arrow
00-E-53
00-E-53
00-E-53
00-E-53
Arrow
RAL6032
00-E-55
Base
00-E-55
00-E-55
RAL1003
RAL1003
RAL1003
Base
RAL1003
RAL1003
RAL1003
RAL1003
00-E-55
Base
RAL1003
RAL1003
RAL1003
Base
RAL1003
RAL1003
RAL1003
RAL1003
Base
00-E-55
Service Fluid
Phase
Black Water
Black H 2 O
Grey Water
Grey H 2 O
Hot Water
Hot H 2 O
OTHERS
To be determined by COMPANY.
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Identification Color
OSHA Green
White
OSHA Green
White
Black
OSHA Yellow
BS4800 / RAL
RAL6032 00-E-55
RAL6032 00-E-55
00-E-53 RAL1003
Color Scheme
Black and OSHA Yellow
(in alternate bands)
BS 4800 / RAL
00-E-53 / RAL 1023
RAL 2009
OSHA Red
RAL 3001
OSHA Green
RAL 6032
Foam System
OSHA Yellow
RAL 1003
OSHA Orange.White
(in alternate bands)
Decks
Yellow
Gratings
RAL 1023
Grades
Color
High Temperature
Blue
Low Temperature
Green
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ATTACHMENT B
Generic Specification for Glass Flake Coating
PTS 30.48.00.31
September 2012
Page 64 of 78
Attachment
Glassflake Epoxy
Generic SPECIFICATION
Specification
APPENDIX 3: B:GLASSFLAKE
EPOXY GENERIC
This specification establishes the minimum requirements of an epoxy glassflake filled
coatings recommended for application on both topsides and splash zone. The required
dry film thickness shall be 800 microns.
1.
Type Of Epoxy
The epoxy resin will be based on liquid epoxy.
2.
Glass Flake
The glassflake used shall be of the chemical resistance type 'C' glass. The minimum
content shall be 10% by weight. The minimum thickness of the glass flake shall be 52
microns with an average length of 400 microns in any direction of the planner surface.
However, t h e percentage of glass loading can be variable without a compromise on
system performance with respect to water resistance during immersion; and its
acceptance shall be based on the results of a successful qualification test.
The glassflake is an added product to give a low permeability. Therefore, the
maximum permeability should be 0.015 perm cm (0.0006 perm inches) measured in
accordance with ASTM D1653.
3.
Spray Application
The product is high in viscosity and it is necessary to ensure all equipment is in good
working order before attempting to apply. Pump should have a minimum ratio of 45:1.
Filters should be removed to avoid filtering out glass flake. It also advisable to check
that adequate air volume is present, otherwise a consistent spray fan will not be
obtained.
4.
Volume Solids
The product should have a minimum volume solids of 90%.
5.
6.
Drying Times
The product shall hard dry within 4 to 10 hours at temperature range of 25 to 40 C.
7.
Hardness
The Barcol hardness shall be within the range of 40 - 50 as measured in accordance
with ASTM D2583. (Model GYZJ 935)
8.
Abrasion Resistance
The maximum loss in weight shall be below 150 mg when using a Taber Abrasion
Tester with a CS-10 wheel, a 1 kg load applied for 1000 cycles.
PTS 30.48.00.31
September 2012
Page 65 of 78
9.
Other Properties
Other properties required to achieve good mechanical properties are as follows :Tensile Strength (ASTM D2370)
Elongation (ASTM D2370)
10 M Pa (1450 psi.)
2%
The coefficient of thermal expansion shall be in the same order as that of steel i.e.
-6
between 10-90 x 10 / C.
10. Salt Spray Test
The coating shall be able to withstand a salt spray test according to ASTM B117 for
10,000 hours without showing a coating failure.
11. Immersion
The coating shall be able to withstand immersion in sea water and distilled water
according to ASTM D870-92 test for 6,000 hours at ambient temperature without
showing a coating failure such as blistering, loss of adhesion, softening, or
embrittlement.
12. Cathodic Disbondment Test
The coating shall pass a cathodic disbondment resistant test (<10 mm disbondment)
in accordance with ASTM G8 at a potential of -1450 mV (against Ag/Ag Cl) at 30 C.
13. Safety
The Manufacturer shall provide the Owner and the relevant applicator with a valid
Materials Safety Data Sheets (MSDS).
Document No
SK316/NC3/P/JSD/0003
TMJV No
5940-0000-JSD-2300-0003
Revision No
Page
:
:
0
Page 43 of 43
ATTACHMENT C
Coating Specification for Bolts and Nuts
age 4
Attachment
C:SPECIFICATION
Specification For
andAND
Nuts
Coating
APPENDIX 11:
FORBolts
BOLTS
NUTS
COATING
1. PURPOSE
The purpose of this specification is to provide general guidelines for coating system of carbon steel
and low alloy steel stud bolts and nuts operating below 200C. The procedure shall be used by all
PETRONAS Design Consultants, Purchasers, Fabricators, Hook Up and Commissioning (HUC)
Contractors, Skid Package Vendors and Manufacturers in designing, purchasing, manufacturing,
storage, handling and installing the stud bolts and nuts for all PETRONAS facilities.
2. SCOPE
This specification outlines the requirement for bolt and nut coating for onshore and offshore oil and
gas facilities including subsea applications. The guideline is established based on experience at
offshore facilities.
3. PROCEDURE
3.1 General Description
This section detailed out the requirement for coating system of stud bolts and nuts for systems
operating at temperature below 200C as per Table 1 which consists of:
Basecoat (First Coat) - provides the corrosion resistance
PTFE Based Topcoat (Second Coat) - reduce friction when tightening and loosening the
bolting components which is not meant for primary corrosion protection.
Coating system
st
1 coat
nd
2 coat
DFT
10-18
25-35
20-35
For systems operating at temperature above 200C, only basecoat is required unless otherwise
specified.
3.2 Base Metal
The specified coating systems are intended for use on carbon and low alloy steels or equivalent:
Stud bolts of grades ASTM A193/ A193M and ASTM A 320/ A 320M
Nuts of grade ASTM A194/ A 194M
Washer of grade ASTM F 436/ F 436M
U-bolts of grade A 307/ A 307M
3.3 Surface Preparation
Mechanical cleaning and/or chemical treatments shall be used to produce a satisfactory surface
for subsequent plating/ deposition and finish coating, i.e. free from soils, environmental matter,
drawing compounds, oil grease, discoloration oxides, scale and other foreign matter.
Materials used for cleaning shall have no damaging effects on the base metal.
age 5
Standards
ASTM B322 and ASTM B183
ASTM B322, ASTM D 4285 and
SSPC SP 5
Table 2: Surface Preparation
Zinc Nickel
Plating
Cermet
Zinc Nickel alloyed coating deposited from an alkaline, cyanide free, electrolyte
shall have a composition of the coating to be in the range of 12-18% Nickel
balance being Zinc.
The bolting materials coated with Zinc Nickel alloyed coating shall be
phosphate treated in accordance with ASTM D 2092, Method A (12-18 m)
The phosphate treatment is to ensure basecoat is adherent to topcoat.
The general plating process shall be as per below:
o Zinc Nickel Plating
o Visual Inspection
o Rinsing
o Phosphate conversion treatment1
o Rinsing and drying
o Inspection and testing
Note:
Chromate (instead of phosphate) conversion treatment is required for stud bolts
and nuts with only Zinc Nickel plating.
Ceramic metal coating shall consist of one or more individual layer of product
combining pigments that include aluminium and/or metal oxide pigments in an
inorganic binder.
The general coating process shall be as per below:
o Conventional spray
o Baking (oven cured)
o Inspection and testing
o Burnishing with clean alumina or soft mineral abrasives
o Conductivity test (upon recommendation by paint manufacturer)
Table 3: Base Coat
age 6
Acceptance Criteria
Test Method
ZnNi
Visual
Examination
n/a
DFT
ASTM B 499
Adhesion
Test
Conductivity
Test
ASTM D 6677
Curing Test
Rub Test
Acceptance Criteria
Frequency
Cermet
As per coating
ASTM B602 Level
n/a
manufacturer
I, highest quality
recommendation
level
As per coating
ASTM B602 Level
n/a
manufacturer
I, highest quality
recommendation
level
Table 6: Basecoat Quality Control
age 7
Inspection/
Testing
Acceptance Criteria
(ZnNi/ Cermet + PTFE Based
Coating)
Free of surface defects e.g.
blisters, pits, pimples, cracks,
etc.
As per Table 1
Test Method
Frequency
Visual
Examination
n/a
DFT
(flat end of
the stud bolt
and nut)
DFT
(externally
threaded stud
bolt)
Adhesion
Test
Curing Test
Rub Test
ASTM B 499
ASTM B 487
ASTM D 6677
As per coating
manufacturer
recommendation
ASTM D 3363
Minimum 4H
Hardness
Test Pencil
Hardness
age 8
Grades
Bolts ASTM A193-B7/ B7M and Nuts ASTM
A194-2H/ 2HM
Bolts ASTM A320-L7/ L7M and Nuts ASTM
A194-7M
Colour
Blue
Green
5.0 DOCUMENTATION
5.1 General
This procedure shall be kept by QA/QC manager and shall be made available to the assigned
inspector for reference.
5.2 Test Certificates
All bolts and nuts supplied shall be accompanied with complete test certificates for all testing
specified.
Each test certificate shall be signed by an authorized company officer with the name legibly
displayed.
Certificates shall be issued with following details:
a) Bolts and nuts material certificate
b) Batch number
c) Date
d) Number, type and size
e) Testing results
Test reports shall be submitted for each batch of bolts and nuts delivered to COMPANY and shall
consist of following details as a minimum:
a) Visual examination test results
b) Dry film thickness test results (basecoat and topcoat)
c) Curing test results
d) Adhesion test results
e) Pre-coating data including heat treatment report
f) Coating material certificates