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SEM-9513E Safety Valve
SEM-9513E Safety Valve
SEM-9513E Safety Valve
, LTD
SAMSUNG SEI TOWER, 467-14 Dogok 2 Dong,
Kangnam-Ku, Seoul, KOREA 135-280
DESIGN MANUAL
SEM-9513E
PROCESS DESIGN MANUAL
Preparation of Datasheet
for Safety Valve
REV.
DATE
:0
: 2006.8.23
DATE : 2006. 8. 23
DESIGN MANUAL
SEM 9513E
Preparation of Datasheet
REV. : 0
PAGE i OF i
CONTENTS
Page
1
GENERAL................................................................................................1
INFORMATION.........................................................................................1
2.1
2.2
2.3
2.4
2.5
TAG NUMBER...................................................................................1
QUANTITY........................................................................................1
SERVICE..........................................................................................1
LINE CLASS.....................................................................................1
FLUIDNAME..................................................................................2
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
2.23
2.24
2.25
RELIEVING STATE.............................................................................2
OPERATING PRESSURE / OPERATING TEMPERATURE.........................2
SIZING BASIS...................................................................................2
RELIEVING RATE..............................................................................2
SET PRESSURE................................................................................3
BACK PRESSURE (CONSTANT)..........................................................3
BACK PRESSURE (FROM - TO)..........................................................3
OVERPRESSURE %..........................................................................4
RELIEVING TEMPERATURE................................................................4
SPECIFIC GRAVITY...........................................................................4
VISCOSITY, CP.................................................................................5
MOLECULAR WEIGHT.......................................................................5
CP/CV.............................................................................................5
Z, COMPRESSIBILITY FACTOR...........................................................5
SUPERHEAT OF STEAM C..............................................................6
EQUIPMENT DESIGN PRESSURE KG/.G..........................................6
MAWP KG/.G...............................................................................6
BUBBLE TIGHT @ 90% SET PRESSURE............................................6
P&ID NO.........................................................................................7
REMARK..........................................................................................7
REVISION HISTORY................................................................................9
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DATE : 2006. 8. 23
GENERAL
In case that Project specification is supplied, apply this specification first.
This guide is used to fill-up properly in the data sheet of safety valves.
The API codes and regulations as follows can be referred for the more
details of the technique.
- API RP 520, 521
- API Std.526, 527
- ASME section I, VIII
- Regulation for high pressure vessel and so on
INFORMATION
2.1
Tag Number
The tag number of every safety valve is marked as "PSV-000"
2.2
Quantity
The quantity of valves is marked with Arabic numerals.
2.3
Service
Describe the equipment number or the location which safety
valve is installed on.
ex) D-1100, P-1234 discharge, C-1104 OVHD , etc
2.4
Line Class
Fill up the line class or line specification of safety valve
according to P&ID. This is helpful to decide the material of PSV.
If the line class is not shown on P&ID at early engineering stage,
base material is filled up as follows.
ex)
carbon steel : C.S
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DATE : 2006. 8. 23
FluidName
Fill up the fluid name which flows through safety valve. If it is
toxic, fill up "toxic service" in remark.
2.6
Relieving State
The fluid status at relieving condition is described as follows.
ex)
2.7
Gas : G or GAS
Vapor : V or VAPOR
Liquid : L or LIQUID
Steam : S or STEAM
2.8
Sizing Basis
The basis for deciding relieving flow rate, pressure, temperature
and relieving properties is described with one letter A~H with
referring note 1. The basis is described directly in case that this
basis is not included in note 1.
2.9
Relieving Rate
At the sizing basis of the safety valve, fill up the required
relieving flow rate through safety valve to reduce the pressure
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Set Pressure
It is the pressure which safety valve is set to open. Generally,
the set pressure of safety valve is equal to the design pressure
of the equipment or line which safety valve protects. In case of
multiple installations, the set pressures are different according to
the code applied. For example, API RP520 is as follows,
2.12
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2.13
Overpressure %
It is the pressure increase over the set pressure of the relieving
device allowed to achieve rated flow. Overpressure is expressed
in pressure units or as a percentage of set pressure. It is the
same as accumulations only when the relieving device is set to
open at the maximum allowable working pressure of the vessel.
According to code & standard applied, the following values are
filled up.
.Three percent for steam generators (example: boiler) under
ASME section
.Ten percent for steam, gas, vapor and liquid under ASME
section or API
.Twenty percent for vapor resulting from fire only ASME section
.Twenty one percent for vapor resulting from fire only under API
.Twenty five percent for liquid discharge under ANSI piping code
The above are for only single installation. In case of multi
installation, the applied code must be reviewed.
2.14
Relieving Temperature
In block outlet case, the relieving temperature is almost same as
the operating condition of the process. In other cases, It is the
expected temperature for the upset condition which is higher
than operating temperature. If the process condition is saturation
condition (vapor/liquid equilibrium), the relieving temperature is
the temperature at relieving pressure (set pressure +
overpressure).
2.15
Specific Gravity
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Viscosity, cP
This is the viscosity at the relieving condition.
2.17
Molecular Weight
This is filled up for only gas or vapor case and it can be obtained
from PFD or others.
In case of multi component, the average molecular weight or
molecular weight of light component which can be vaporized can
be filled up. In case of water, air and nitrogen, Filling up
molecular weight is not necessary.
2.18
Cp/Cv
This is specific heat ratio. Cv is difficult to obtain from the
reference. In case of low pressure, Cv can be calculated with
this equation "Cv = Cp - R (R : gas constant)" assuming as an
ideal gas.
(Cp : heat capacity at constant pressure, Cv : heat capacity at
constant volume)
This values is at relieving condition. In case of steam, air and
nitrogen, Fill up is not necessary.
2.19
Z, Compressibility Factor
If this value is unknown, this value can be filled up with 1.0. This
value is based on relieving condition. In case of steam, air and
nitrogen, Fill up is not necessary.
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2.20
Superheat of Steam C
In case of steam, the superheated degree above saturation
temperature is described. In case of saturation steam, Fill up is
not necessary.
2.21
2.22
MAWP kg/.G
Maximum Allowable Working Pressure is the maximum gauge
pressure permissible at the top of a completed vessel in its
normal position at the designated coincident temperature
specified that pressure. The maximum allowable working
pressure is the basis for the pressure setting of the pressure
relief devices that protect the vessel. The MAWP is normally
greater than the design pressure but must be equal to the design
pressure when the design rules are used only to calculated the
minimum thickness for each element and calculations are not
made to determine the value of the MAWP. It is just for reference
and is not mandatory to fill up.
2.23
DATE : 2006. 8. 23
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P&ID No.
Fill up the drawing number of P&ID.
2.25
Remark
The following items can be added in remark.
ex 1) Lifting lever to be required
2) Toxic Service
3) If Relieving pressure is very high pressure considering
back pressure and light hydrocarbon is released, the
discharge of safety valve is cooled down and needs material
selection for low temperature. For this case, the calculated
temperature or the material required for discharge line of
safety valve is filled up in remark. Line class must be
changed according to this requirement.
4) If estimated PSV size is filled up, write inlet nozzle size orifice letter
- Outlet nozzle size in order.
ex) inlet 1 inch, orifice F, outlet 2 inch : 1F2
But, it is just for reference and is confirmed by vendor.
DATE : 2006. 8. 23
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SEM 9513E
Preparation of Datasheet
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DATE : 2006. 8. 23
REVISION HISTORY
Rev
Date
Page
06.08.23
All
Revision Status
- Team : Process Eng'g Team
- Made by : F.S. Choi
- Checked by : J.C. Ro, E.D. Lee, Henry Sung, B.S. Son
- Approved by : C.S. Jung