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4.drilling Equipment
4.drilling Equipment
Universidade de Lisboa
Masters in Petroleum Engineering 2014-2015
Drilling Engineering Course
4. Drilling Equipment
Mechanics (Steel)
Stress and Strength
Stress = Load divided by the cross-sectional area where the load is applied
Strain and Stretch
Strain = Stretch divided by original Length
Young Modulus
E = Stress divided by Strain
Drilling Engineering Course 2014-2015
4. Drilling Equipment
Mechanics (Steel)
Elastic limit
Limit beyond which, when stress is removed, the steel will have acquired a permanent stretch
Minimum Yield Stress
The stress which gives a strain of 0.5%. When stress is removed, the steel will have acquired 0.2%
of permanent deformation
Ultimate Tensile Stress
The maximum stress on the curve, very close to the stress which will cause steel failure
Drilling Engineering Course 2014-2015
4. Drilling Equipment
Steel Properties
Yield Strength
The level at which the material changes from predominantly elastic to predominantly plastic
strain behaviour (psi)
Tensile Strength
The highest stress level a material achieves before it fails (breaks) (Lbs)
Drilling Engineering Course 2014-2015
4. Drilling Equipment
Casing
Functions of Casing
Provide structural integrity to the well
Control troublesome zones (over-pressured, weak and fractured formations,
unconsolidated, etc)
Prevent cave-ins
Isolate porous formations (different fluid pressure regimes) allowing drilling and production
Allow selective communication between the formations and the well
Cover up problems in existing casing
Drilling Engineering Course 2014-2015
4. Drilling Equipment
Casing
Functions of Casing (Cont.)
Serve as a high-strength flow conduit from reservoir to surface both for drilling and production
fluids
Prevent near surface fresh water zones from contamination (reservoir fluids and drilling fluids)
Provide connection and support of the wellhead equipment and blow out preventers
Provide exact dimensions for running testing, completions and production subsurface equipment
4. Drilling Equipment
Casing
Functions of Casing (Cont.)
All Casing shall be designed to withstand all loads that can be imposed on them
during installation and the lifetime of the well
No well construction program should be put forward without an approved
casing design
4. Drilling Equipment
Casing
Casing Types
Cassion Pipe
(not mandatory)
Tied Back to the conductor or surface casing and does not carry
any load
Prevents washouts of near surface unconsolidated formations
Ensures the stability of the ground upon which the rig is seated
Serves as a flow conduit for the drilling mud to the surface
4. Drilling Equipment
Casing
Casing Types
Outermost casing string
Between 40-500ft in length onshore and up to 1000ft
offshore
Conductor Pipe
10
4. Drilling Equipment
Casing
Casing Types
Depths vary from 300 to 5000ft
Setting depth is often determined by regulators or
company policy rather than technical reasoning
Surface Casing
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4. Drilling Equipment
Casing
Casing Types
Intermediate Casing
This casing type should be set within more competent formations than the
surface casing, thus allowing higher blow out protection for drilling deeper
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Casing
Casing Types
Set through the productive zone(s)
Designed to hold the maximum shut-in pressure
Production Casing
to
install
subsurface
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4. Drilling Equipment
Casing
Casing Types Liners
Casing strings that dont run all the way to the surface, being
hung in the previous casing shoe or even overlapping the
previous casing
Drilling Liner
Production Liner
Scab Liner
Scab Tie-Back Liner
Mainly run for economic reasons but also mechanical,
technical and safety (avoid having an annulus up to surface)
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Casing
Casing Classification
API Standardisation is the most commonly used method of classifying casing
Outside Diameter (OD)
Inside Diameter (ID)
Length (range)
Weight
Type of Connection
Grade
Size
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4. Drilling Equipment
Casing
Casing Size
(OD-ID)/2 = Wall Thickness
Manufacturers often produce casing slightly
larger than specified, nonetheless, there is
an approved OD tolerance: -0.5% to +1%
ID is specified in terms of wall thickness and
drift diameter (size of a drift mandrel)
Minimum wall thickness is 87.5% of the
nominal wall thickness
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Casing
Casing Length Range
API 5CT
Range
Length (ft)
16-25
22
25-34
31
Over 34
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Casing Weight
Determined by nominal pipe body wall thickness expressed as weight per unit length
Nominal Weight, Plain-end Weight or Threaded and Coupled Weight (Average)
Tolerance: -12.5% to 0%
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Casing
Type of Connection
Mechanical device used to join pipe together (>90% of string failures occur in the connection)
Should be as strong as the pipe it connects and have similar geometry
Structural elements (properties)
Threads
Shoulders
Seal
Body
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4. Drilling Equipment
Casing
Grade
The steel grade of the casing relates to the tensile strength of the steel
The steel grade is expressed as a code number which consist of a letter and a number
Letter
Number
Example: K-55
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4. Drilling Equipment
Casing
Mechanical Properties
Casing is subjected to different loads during running, landing, cementing, drilling and
production operations
Tensile Loads
Burst
Collapse
Wear (erosion)
Vibration
Shock (pounding)
Gun perforating
Corrosion
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4. Drilling Equipment
Casing
Mechanical Properties
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4. Drilling Equipment
Casing
How do we select it?
It usually depends on four considerations
1)
2)
3)
4)
Physical Strength (tension, burst, collapse, torsion, compression or combined tri-axial loads
Chemical Properties (resistance to H2S, CO2, water, etc)
Availability
Cost
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4. Drilling Equipment
Casing
How do we select it? Physical Strength
Pressure Burst
Pressure Collapse
Axial Tension
Triaxial (VME)
Calculate resulting
loads (Load Line)
Calculate resulting
loads (Load Line)
Calculate resulting
loads (Load Line)
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4. Drilling Equipment
Casing
Casing Grade is selected! How long is each string and how many strings?
Casing Shoe/Seat Placement
Initial selection of casing setting depth is based on the pore and fracture pressure gradients for
the well
Lithological Column (problem zones, salt zones, fractured formations, etc)
Minimum Hole Size in the reservoir
Temperature Profile
Fluids encountered (Water,oil, gas, H2S and CO2)
Well objectives (exploration cost is secondary; or development minimise cost)
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Casing
Casing Grade is selected! How long is each string and how many strings?
Casing Shoe/Seat Placement
Should Be designed from bottom upwards
After the preliminary shoe depth selection, hole sizes and mud weights has been done a study
of kick tolerance should be carried out at each shoe
The hole section shouldnt be drilled deeper than is possible to safely circulate
out a kick!
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4. Drilling Equipment
Casing
Casing Shoe/Seat Placement Pore & Frac
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4. Drilling Equipment
Drilling Fluids Mud
Functions of Mud
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4. Drilling Equipment
Drilling Fluids Mud
Functions of Mud Remove cuttings from the well
Function of
Mud Loggers determine the depth where the cuttings originated and analyse at their properties
at the well site
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4. Drilling Equipment
Drilling Fluids Mud
Functions of Mud Control Formation Pressure
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4. Drilling Equipment
Drilling Fluids Mud
Functions of Mud Formation Damage (Skin)
The drilling muds selected in the drilling program need to minimise the formation damage,
especially in the reservoir
Mud or drilling solids invade the formation matrix
Reduction of the
Swelling of formation clays within the reservoir
Formation damage
natural
Solids precipitation with the fluid mix (insoluble salts)
porosity/permeability/
Mud filtrate and formation fluid form an emulsion
Wettability
Specially designed fluids are used for workover and completions
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4. Drilling Equipment
Drilling Fluids Mud
Types of Mud
Water Based Mud
Water base with clays (bentonite) and other chemicals
Lowest Cost but can react with some formations
Oil Based Mud
Base petroleum product (e.g. diesel); Toxic
Very good drilling/formation properties
Mid Cost; use might be restricted
Synthetic Based Mud
Base synthetic oil (less toxic)
Very good drilling/formation properties
Highest cost
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drilling Fluids Mud
Mud Additives
Alkalinity and PH Control Lime, caustic soda and bicarbonate of soda
Bactericides Paraformaldehyde caustic soda, lime and starch preservatives
Calcium Reducers Caustic soda, soda ash, bicarbonate of soda, some polyphosphates. Prevent contamination effects
Corrosion inhibitors Hydrated lime and amine salts. Prevent effects of oxygen and hydrogen sulphide (OBMs excellent anti-corrosion)
Defoamers Reduce surface tension. Reduce foaming action in salt/saltwater mud based systems
Emulsifiers Create an homogeneous mixture of two liquids. Fatty acids, amine derivatives and modified lignosulfonates
Filtrate reducers Reduce the amount of water lost to the formations. Bentonite clays, CMC and pre-gelatinized starch
Salt, hydrated lime, gypsum and sodium tetraphosphates
Flocculants
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4. Drilling Equipment
Drilling Fluids Mud
Mud Additives
Foaming Agents
Lubricants
Plug large openings preventing loss of whole drilling fluid. Nut shells (nut plug) and mica flakes
Used to reduce torque at the bit by reducing friction. Soaps, and some oils
Spotting fluids in areas of stuck pipe, reduce friction increase lubricity and inhibit formation hydration. Soaps,
detergents, oils, surfactants
shale/clay formations. Gypsum, sodium silicate and calcium
Inhibitors Control hydration, caving and disintegration oflignosulfonates
Pipe-Freeing Agents
Shale-Control
Surfactants
Reduce the interfacial tension between fluids (oil/water, water/solids, water/air, etc..)
Weighting agents
Provide weight to the mud beyond its specific gravity. Barite, hematite, calcium carbonate and galena
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4. Drilling Equipment
Drilling Fluids Mud
Drilling Fluid System
Delivers hydraulic horse power (HHP) to the bit
Cleans the bottom of the hole enabling the bit to reach new formation
Cools the downhole tools
Carries cuttings to surface
Design is a compromise between:
Bit Power
Hole Cleaning
Losses
Hole washouts
Equipment pressure (flow rate limits)
Pump Reliability
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drilling Fluids Mud
Drilling Fluid System
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4. Drilling Equipment
Drilling Fluids Mud
Drilling Fluid System
Tanks (pit) and mixers
Shale Shakers
De-gasser
Cyclone De-sander
De-silter
Mud Cleaner
Centrifuge
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4. Drilling Equipment
Drilling Fluids Mud
Drilling Fluid System
Tanks (pit) and mixers
Shale Shakers
De-gasser
Cyclone De-sander
De-silter
Mud Cleaner
Centrifuge
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4. Drilling Equipment
Drilling Fluids Mud
Drilling Fluid System
Tanks (pit) and mixers
Shale Shakers
De-gasser
Cyclone De-sander
De-silter
Mud Cleaner
Centrifuge
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4. Drilling Equipment
Drilling Fluids Mud
Drilling Fluid System
Tanks (pit) and mixers
Shale Shakers
De-gasser
Cyclone De-sander
De-silter
Mud Cleaner
Centrifuge
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4. Drilling Equipment
Drilling Fluids Cement
Purpose of Cement
The introduction of cementacious material into the annulus between casing and the open hole
provides:
Zonal Isolation
Support for the axial load of subsequent casing strings (shear bond)
Casing support and protection
Support the borehole
Oilfield cement is manufactured according to the API specification 10A (classes: A to H)
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drilling Fluids Cement
Purpose of Cement
Cements may be modified with additives to deliver required properties according to the
cement job:
Accelerators
Retarders
Slurry density reducers/enhancers
Temperature Resistance
Compressive Strength
Flow properties
Elasticity
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drilling Fluids Cement
Purpose of Cement
Cementation is the final, and crucial, operation in securing a well section!
This operation must achieve:
High quality uncontaminated cement that bonds the casing with the formation
High compressive strength
Well control during the operation
Float equipment (prevent flow inside casing, AKA U-tubbing)
Prevent channelling (flow outside casing)
Isolation of water/hydrocarbon zones
Protection from corrosive fluids
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drilling Fluids Cement
Downhole Cementing Equipment
Float Equipment
Prevent back-flow when cement is pumped in place
Provide landing shoulder for wiper plugs (collar)
Provide guide for casing (shoe)
Enable pressure test of casing after displacement cement (collar)
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4. Drilling Equipment
Drilling Fluids Cement
Downhole Cementing Equipment
Wiper Plugs
Remove drilling fluid residue from casing (bottom plug)
Separate drilling fluid/spacers from cement
Wipe Cement residue from casing
Enable pressure test of casing after displacement;
landing on float collar (top plug)
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4. Drilling Equipment
Drilling Fluids Cement
Surface Cementing Equipment
Cement Head
Enable sequential release of cement plugs
Provide circulation path for drilling fluid,
spacers and cement
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4. Drilling Equipment
Drilling Fluids Cement
Accessories: Cementing Equipment
Centralisers
Provide casing centralisation (stand-off from the bore hole)
Minimising cement channelling, enable cement uniform distribution
Scratchers and Wipers
Scrape the wall cake from the borehole enabling cement bonding
More on Cementing operations in the next lecture
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4. Drilling Equipment
Casing & Cementing Example
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4. Drilling Equipment
Drill String
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4. Drilling Equipment
Drill String - Bits
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4. Drilling Equipment
Drill String - Bits
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4. Drilling Equipment
Drill String - Bits
Roller Cutters
Two or more cones containing the cutting elements
The cones rotate around the their axis, they rotate
due to string rotation and not due to any internal
driving force
Structural Materials
Bearing-seal-lubricating design
Cutting Structure and hydraulic arrangements
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drill String - Bits
Roller Cutters
Tungsten carbide insert (TCI)
Inserts pressed into the cone
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4. Drilling Equipment
Drill String - Bits
1
2
3
4
5
6
4
2
3
Drilling Engineering Course 2014-2015
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6
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4. Drilling Equipment
Drill String - Bits
Roller Cutters Internal Anatomy
1
2
3
4
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4. Drilling Equipment
Drill String - Bits
Roller Cutters Internal Anatomy
1
1
2
3
4
5
Grease Reservoir
Grease Long Tube Hole
Ball Hole
Seals
Ball Bearings (cone retention)
2
3
5
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4. Drilling Equipment
Drill String - Bits
Roller Cutters
TCI Cone
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4. Drilling Equipment
Drill String - Bits
Roller Cutters
57
4. Drilling Equipment
Drill String - Bits
High machinability
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4. Drilling Equipment
Drill String - Bits
Types of Bearings
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4. Drilling Equipment
Drill String - Bits
Roller Cutters Cuttings Structure Arrangements
1
1
2
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4. Drilling Equipment
Drill String - Bits
Roller Cutters Cuttings Structure Arrangements
Offset is the horizontal distance between the axis of
the bit and a vertical plane of the journal
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4. Drilling Equipment
Drill String - Bits
Roller Cutters Cuttings Structure Arrangements
Journal angle is the angle formed by the axis of the
journal and a plane perpendicular to the bit axis
Soft-Medium formations
Low Journal Angle (30- 33)
Medium-Hard formations
High Journal Angle (34 - 39)
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4. Drilling Equipment
Drill String - Bits
Roller Cutters Cuttings Structure Arrangements
The Cone may have different tooth shapes
Long
Short
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4. Drilling Equipment
Drill String - Bits
Fixed Cutters (Drag Bits)
Fixed cutter blades that are integral with the body of the bit, rotating as a unit with the drill string
Cutting elements
Steel Cutters
Diamond Cutters
Polycrystalline Diamond Compact (PDC)
Design Parameters
Bit Profile
Blade Configuration
Cutter Layout
Cutter Orientation
Nozzle Placement
Gauge Pad Considerations
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drill String - Bits
Fixed Cutters (Drag Bits) Bit Profile
Apex
Cone
Stability
Diamond Volume in the centre
Steerability
Cleaning Efficiency
Bit aggressiveness (ROP)
Masters in Petroleum Engineering
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4. Drilling Equipment
Drill String - Bits
Fixed Cutters (Drag Bits) Bit Profile
Large Radius
Hard transitional formation
Higher surface area (better load distribution)
Nose
Small/Sharp Radius
Soft homogeneous formation
Lower surface area (higher point loading/Increase penetration)
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4. Drilling Equipment
Drill String - Bits
Fixed Cutters (Drag Bits) Blade Configuration
Number of blades
Blade Symmetry
Symmetric
Asymmetric
Blade Geometry
Straight
Spiral
Cutter Size
Cutter Structure
Random
Forward
Reverse
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4. Drilling Equipment
Drill String - Bits
Roller Cutters Vs Fixed Cutters (Drag Bits)
Less Torque
More Torque
More Vibration
Less Vibration
Homogeneous Formations
Moving Parts
Newer
Cheaper
More Expensive
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drill String - Bits
Bit Classification Drag Bits
International Association of Drilling Contractors
Identify similar Bit types made by different manufacturers
1st Digit
2nd Digit
3rd Digit
4th Digit
69
4. Drilling Equipment
Drill String - Bits
135M
Soft Formation milled tooth bit
Roller bearings w/ gauge protection
Motor Application
1st Digit
2nd Digit
3rd Digit
4th Digit
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4. Drilling Equipment
Drill String Hole Openers/Gauge maintenance
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4. Drilling Equipment
Drill String Hole Openers/Gauge maintenance
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4. Drilling Equipment
Drill String Drill Pipe
Serves as a conduit/conductor for drilling fluid and transmits rotation from surface to
the bit
A pierced, seamless tube of forged steel or extruded aluminium tool joints attached to
each end of a seamless tube
The tool joints provide drill string connectivity and are separate pieces of metal welded
to the tube, thick enough to have a pin or box cut into them
Classified with: Size, Length (range), Grade, Weight and class
Example: 5, Range 2, G-105, 19.5 ppf, New
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drill String Drill Pipe
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4. Drilling Equipment
Drill String Drill Collar
Heavy walled metal tubes with threaded ends (box and pin)
Provide weight on bit and keep the string from buckling
Spiral collars are used where there is a change of getting stuck in the hole
Square collars are used in crooked holes
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4. Drilling Equipment
Drill String Drill Collar
Protect the drill string from bending
Control direction and inclination of wells
Drill straighter holes or vertical holes
Provide Pendulum effect
Reduce dolegs, key seats and ledges
Improve the probabilities of running casing in the hole
Increase bit performance
Reduce bouncing and sticking of the string
76
4. Drilling Equipment
Drill String Heavy Weight Drill Pipe
HWDP has higher weight and longer tool joins than normal DP
Used in transition zones between the DCs and DPs avoiding the DP from buckling
(theoretically may be used in compression) and to provide a smooth transition
between different sections of the drill string components
Shouldnt be used to obtain WOB in vertical wells (may also buckle)
Same OD as DP but with much smaller ID
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4. Drilling Equipment
Drill String Pipe
All drill string components, especially pipe (DP, HWDP and DC) should have a
mechanical thorough study regarding (mechanical) loads
Tension
Torsional Strength
Burst
Collapse
Biaxial (Tension & Torsion and Tension and Collapse)
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4. Drilling Equipment
Drill String Stabilisers
Stabilizer tools are an important part of the BHA that allow the DD to control
79
4. Drilling Equipment
Drill String Stabilisers
Directional Assemblies using Stabilizers Pendulum Principle
Removing the stabilizer above the bit and adding additional DC making the BHA more flexible
The upper stabilizers, properly placed, hold the bottom DC away from the low side of the hole
Gravitational forces act on the bottom collar and bit causing the hole to drop (decrease inclination)
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4. Drilling Equipment
Drill String Stabilisers
Directional Assemblies using Stabilizers Fulcrum Principle
Installing a stabilizer just above the bit, when it is rotating, enough weight is applied bowing the
bottom collars
The bow causes the bit to push against the top side of the hole, resulting in a build up (increase
inclination)
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4. Drilling Equipment
Drill String Stabilisers
Directional Assemblies using Stabilizers Stabilization Principle
Installing stabilizers at specified points in the BHA to increase stiffness, preventing the string to
bend or bow forcing the bit to drill a straight hole
Packed Assemblies are designed to maintain borehole angle
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4. Drilling Equipment
Drill String Motors
Turbine
83
4. Drilling Equipment
Drill String Motors
PDM (Positive Displacement Motor)
Power Section
Helical Steel rotor fitted inside a spirally-shaped elastomer moulder stator
Mud fills the cavities between the rotor and stator displacing the rotor causing
rotation (elliptical movement) which is then converted into circular rotation by the
universal joint assembly
84
4. Drilling Equipment
Drill String Stabilisers + RSS/Motor
Directional Assemblies using Stabilizers
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4. Drilling Equipment
Drill String Float Valve
Check valve that has a spring-loaded plate (or flapper valve)
May be pumped through, generally in the downhole direction, but closes
if the fluid attempts to flow back through the drill string to the surface.
Reverse flow might be encountered due to
U-tube effect when the bulk density of the mud in the annulus is higher
than that inside the drillpipe
Well control event
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4. Drilling Equipment
Drill String MWD
Measurement While Drilling
Real time well site evaluation tool (data) basic trajectory parameters
Inclination
Direction
Tool-face
Consists of a sensor package (accelerometers and magnetometers), Electronics package and a
Transmission system
Powered through lithium batteries or with a downhole turbine (generator)
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4. Drilling Equipment
Drill String MWD
Measurement While Drilling
Sensor package
Accelerometers gravitational measurement
Magnetometers magnetic field measurement
Electronics package
Transmission
Mud Pulse
EM signals
Wired pipe
Drilling Engineering Course 2014-2015
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4. Drilling Equipment
Drill String MWD
Measurement While Drilling
Transmission
Mud Pulse
Signal used for directional data
Opens (positive surge) and closes(negative surge, drop) a valve
Range of 10-15 psi decoded by a transducer in the standpipe
No depth limitations but rely on proper drilling fluid
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4. Drilling Equipment
Drill String Other equipment
LWD
Xover
Bent Subs
Whipstocks
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4. Drilling Equipment
End of Drilling Equipment
Next Chapter: 5. Drilling Operations
Questions?
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