JOB SAFETY ANALYSIS

PCD PROJECT: WATER TREATMENT FACILITIES 3

FACILITY/PLANT LOCATION:
WTF-3 PJ
JSA PARTICIPANTS:

DESCRIPTION OF WORK:
ABOVEGROUND PIPING
INSTALLATION WORKS
APPROVED BY:

CONTRACTOR:
JGULF Intl. Co.
Ltd.

REVISION: 0
JSA No.: MACE - 2017
M.S. No.: V-3154-004-A-265

REVIEWED BY:
Aldrin C. Alcantara

Ghassan D. Matta

(Sub-contractor HSE / Construction Manager)

DATE:

S.NO.

1.

Jose N. Banugan

Andres C. Moreno

(Contractor HSE Manager/Engineer)

(PCD Safety Engineer)

DATE:

STEPS REQUIRED TO COMPLETE TASK

Planning/Site preparation

DATE:

IDENTIFY HAZARDS & ASSESS RISK

Movement of Vehicle/Equipment.

Sharp Edges.

Personal Injury

Pinch point.

Slip, Trip and Fall.

1 of 6

CONTROLS TO ELIMINATE/REDUCE RISK

Obtain PTW prior to the commencement of

the work and 1st copy to be kept at the
worksite in compliance to KJO work permit
procedure.

Survey work area and address safe work

method, hazards and precautions.

All KJO departments concerned shall have

a walkthrough/inspection to the site prior to
commencement of work.

JSA shall be followed and to be explained

to all employees during Tool Box Talk prior
to start of activities and it must be available
at the site.

All hand and power tools shall be

inspected, color coded. Equipment shall
have valid 3rd party inspections certificates.

Crane operator/s and truck drivers shall

have in their possession current 3rd party
certificates and SAG driving license
respectively.

Dedicated & trained flagman shall be

assigned to assist the operator by signaling
using his red and green flag.

2.

Riggers/shall have current 3rd party

certificate and shall wear high visibility vest
for proper identification. Whistle shall be
provided for them to use.

All personnel to wear appropriate PPE

required for the job.

All personnel shall have completed the

Safety Orientation Course prior to
mobilization to site.

Personnel shall be made aware through

tool box talks and trainings about safe
movement in the area to avoid slip, trip &
fall, pinch points, safe manual lifting
procedure, damage to property and stored
energy.

Area shall be clear from slipping & tripping

hazards. Workers shall watch their steps
while doing inspection of pipes.

Workers shall wear safety glasses in

addition to other basic PPE requirement
while doing pipe inspection activities.
Dedicated trained flagman shall be
assigned to assist the equipment operator
by signaling using his red and green flag.
Personnel shall be briefed / trained on
proper
manual
material
handling
techniques.
Before each use of any equipment a
thorough inspection by competent person
shall be conducted using the equipment
checklist. All defects found shall be rectified
first before it is allowed.

Material Handling

2.1 Inspection of Pipes and Fittings.

2.2. Loading and Unloading of Pipes by

crane or boom truck.

Slip, Trips & Fall

Flying Object.

Equipment/Vehicle Movement.
Manual Lifting. Ergonomic Hazard
Rigging Equipment Failure.
Incompetent Operator or Rigger.
Improper Pipe Supports.
Pinch Points.
Slip. Trips & Fall.
Crane Failure.
Failure of ground supporting the
crane.
Entry of unauthorized persons in
lifting area.

Crane and other equipment shall not be

driven or positioned near excavations.
Excavations shall have barricades and
safety signage.

Area shall be well barricaded with safety

sign boards in place Lifting in Progress.
KJO 6425 Crane and Lifting Safety

2 of 6

3.

Installation / erection of pipes / pipe spools.

Equipment/Vehicle Movement.
Manual Lifting.
Rigging Equipment Failure.
Incompetent Operator or Rigger.
Improper Pipe Supports.
Pinch Points.

Slip. Trips & Fall.

Entry of unauthorized persons in

lifting area.

Failure of lifting equipment.

3 of 6

Procedure shall be followed during rigging

operation.
Crane operator, rigger shall bear a valid 3rd
party certification.
All lifting gear shall be currently color coded
& w/ 3rd party certification.
Crane outriggers shall be positioned at
least 1meter away from edge of
excavations with adequate size outrigger
pads. Ground to be compacted if
necessary.
All rigging tools and equipments shall be
secured.
Dedicated flagman shall be assigned to
assist the equipment operator by signaling
using his red and green flag.
Personnel shall be briefed / trained on
proper
manual
material
handling
techniques.
Before each use of any equipment a
thorough inspection by competent person
shall be conducted using the equipment
checklist. All defects found shall be rectified
first before it is allowed.
Pipe supports shall be designed to hold the
weight of the pipe.
Workers shall identify pinch point areas and
avoid them during the course of work.
Work area shall be cleared from obstruction
and unnecessary tools/materials to have a
free and safe area to work-in.
KJO 6425 Crane and Lifting Safety
Procedure shall be followed during rigging
operation.
Lifting areas shall be cordon with
barrication and signages.
Crane operator and the rigger shall have
current 3rd party certificate.
Crane should also have its current 3rd party
sticker.
All rigging tools and equipments shall be
secured.

4.

Welding, grinding & cutting.

Fire

Hot Surface.

Pinch Point.

Welding Sparks.

Damage to equipment.

Incompetent welder.

Welding rays.

Electrical hazard.

4 of 6

Gas test should be conducted before hot

work is started and throughout the shift.

Prior to start any hot work activity,

dedicated fire watch and standby man with
firefighting equipment such as fire
extinguisher, fire blanket, water truck
currently inspected and color coded must
available on site.

Hot work area shall be adequately covered

with fire blankets to prevent hot sparks from
spreading around the area.

Trained fire watch on orange vest posted.

Remains in the area until 30minutes after
work completion to detect smoldering fire
and ensure safe condition.

Fire water barrel, drums and buckets to be

maintained.

Wear appropriate PPE. (Safety glass, face

shield, leather gloves, apron & fire resistant
clothing.)

JSA and Method Statement must be

available and implement.

Scaffold board planks shall be wetted with

water or covered with fire blankets if arc
welding is to be at height over scaffold
platforms.

Only certified welder with valid certificate

must perform the job.

Welding machine power outlet must be

GFCI protected and adequately earthed
grounded.

Spark arrester shall be fitted and drip tray

shall be placed underneath to contain fuel
or oil leaks.

Maintain surrounding free of combustible

materials.

Trained fire watch on orange vest posted.

Remains in the area until 30minutes after
work completion to detect smoldering fire
and ensure safe condition.

5.

All other piping-associated work at height

including pipe inspections.

Fall from height of personnel

Fall from height of materials / tools /

loose objects

Improper access

Personnel not trained in working @

height.

Slip, trips and fall.

Unsafe Scaffold.

5 of 6

Fire water barrel, drums and buckets to be

maintained.

Worker involved shall be fully aware of

newly welded joints to prevent accidental
contact with hot surfaces.

Ensure before welding, that pieces of

support to be welded are appropriately
secured (tie-off) if exposed to potential fall.

Protect / cover all nearby existing plant

facilities from falling hot splatters (cable,
wires, gauges, valves, etc.) with fire
blankets.

Oxy-Acetylene cylinders to be kept away

from welding/cutting operations falling hot
splatters.

Hose shall be free from any damage.

Flashback arrestors to be installed at oxyacetylene cutting outfit.

Only standard spark lighter shall be used to

ignite the torch.

No welding / cutting start unless the area is

clear of combustible materials.

Pre-inspect work area, ensure proper work

access is in place, scaffold platforms
currently certified / tagged for safe use.

Secure area directly below by proper

barricades, signs / warning notices on
overhead activities.

All personnel involved in piping work

including inspectors should wear full body
harness with shock absorbing lanyard,
complying with 100% tie-off

Tools & equipment to be secured against

fall. They shall be placed in a tool box when
not in use

Maintain 3 point contact when ascending

and descending to a ladder. Access ladder
shall be inspected before use.

6.

Associated manual handling of materials.

7.

Throwing of tools, materials are strictly

prohibited, use of rope & material bucket to
hoist up and lowered materials to the
ground.

All personnel involved in work at heights

shall be trained before their assignment.

All obstruction and unnecessary tools and

equipment shall remove in the area.
Maintain good housekeeping

Personnel shall be briefed / trained on

proper manual material handling
techniques. Demonstrate how to do safe
manual lifting.

Non-observance of personnel on
proper techniques in manual
handling / lifting of materials.

Over exertion.

Back pain / injury.

Falls / dropped objects due to

mishandling.

Observe buddy system when carrying

lengthy / pipes / supports on access / stairs.

No hand-to-hand passing of materials at

height outside work platform.

Use rope / buckets to lower / hoist up light

materials / tools.
Remove all debris from site daily as
minimum.
Designate
housekeeping
crew
and
equipment.
Maintain good housekeeping standards. All
walkways must kept obstruction free.
Keep all pipes organized / secured / free
from potential displacement/falls.

Housekeeping.

Accumulation of debris.
Tripping hazards.
Access obstruction.

Required Training.: Safety Orientation; Manual Handling; Hand and Power Tools; Hot Works, Fire Protection and Prevention; Fire
Watch Training; JSA and Risk Assessment; Crane and Rigging; Electrical Safety.
REQUIRED SAFETY EQUIPMENT
Hard Hats

Yes

Other Gloves

Yes

Face Shield

Yes

Safety Glass
Steel Toe

Yes
Yes

Work Vest
Safety Harness

Yes
Yes

Goggles
Barricades

Yes
Yes

6 of 6

Hand Tools & Power

Tools
Compactor
Lifting Gear

Yes

Cranes

Yes

No
Yes

Forklift
Jackhammer

No
No

Boots
Leather
Gloves

Yes

Self Retracting Lifeline

(SRL)

No

Fire
Extinguihsers

7 of 6

Yes

Air Hoist/Man Rider

No

Other
Equipments/Materials

Yes