WORK INSTRUCTION

DOC.NO:WI8208
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001'
UPSSTDNo.:RMSTD
RevNo.:00
09 12
Dateof lssue:01
SpecificationFor MechanicalFasteners

Standards
UPSEngineering
Raw Material
1. Scope:

quality
of coldheading
requirements

m e c h a n i c aal n d m e t a l l u r g i c a l
T h i ss t a n d a r de s t a b l i s h eps n y s i c a l '
premiumqualityhigh
r o d s a n d w i r e u s e d f o r manufacturing
b
a
r
s
'
i
t
e
e
l
s
t
a
i
n
l
e
s
s
a
n
d
a
l
l
o
y
carbon,
c o l df o r m e dc o m p o n e n t s '
t e n s i l em e c h a n i c af al s t e n e r sa n d o t h e r

2. ReferencedDocuments:
A5TMStandards:
and Barsfor
for Carbon& AlloySteelWire' Rods
Requirements
Assurance
F 2282-O3:Quality
nicaI Fasteners'
Mecha
of SteelProducts'
Testing
for Mechanical
" A 370,T"r, MethodsandDefinitions
of steerProducts
Analysis
for chemicar
practices
andterminorogy
Methods,
A 751:Test
GrainSize'
Average
Methodsfor Determining
E112:Test
of steelspectmens'
the Depthof Decarburization
Methodsfor Estimating
E 1077:Test
andforgings
Blooms
SteelBars'Billets'
Testing
E381:Methodot Macroetch
3. TerminologY:

for a giventimeandthen
giventemperature
at
steel
holding
and
to
-A
heating
ot
-to
Anneoling process
or both to ennance
or producechangein microstructure
soften
used
rate
given
a
at
cooling
andreducetensilestrength'
formability
strand
in a singre
/broomsrofledto coir
gor_ produced
fromhot roled or castbirlets
overof
doubling
into bar' rod or wire causedby
extending
discontinuity
surface
A
longitudinal
ldp
melalduringhot rolling'

Rod-ProducedfromhotroIledorcastbi||ets,usual|yrolIedinamultipIestrandmi||th
length'
onecontinuous
seamsin raw materla
radiallyinto bar,rod or wire
extending
_A
discontinuity
longitudinal
of bursts'
seams
partsmayleadto theformation
formed
or
fasteners
of
manufacture
the
usedfor

S p h e r o i d i z i n g - A f o r m o f a n n e a | i n g i n v o lspr1"roiai'in;
v e s p r o | o l gis
ed
eatinga
spheroidal
t t e m p e rcarbides
a t u r e n that
ear
tohforming
of
object
;;;;"i;'
followed
temperature
"u
allowhighdegreeof formabilltY'

Standards
UPSEngineering

j"*"ngt
*-*-,"*ri"tspecif icationFotMtlhanl1

001
UPSSTDNo':RMSTD
RevNo.:00
Dateof lssue:01,0912

purposeof obtaining
by cold drawingfor the
rods/bar
annealed
or
rolled
Wire- Producedfrom hot
properties'
desiredsizeand mechanical
Wireis furnishedin the followingconditions:
Directdrawn(DD)-

or DFAB)
or DFSB)
or bar(DFSR
andfinallylidhtdrawnto size

, Manufacturing:
process'
basicoxygenor electricfurnace
in
melted
be
-ftlesteel
shall
. Metting Proctice

costingPractice_Stee|sna|lbeinBotcastorcontinuouscasttomeettherequirements
specification.

De-oxidotionProctice-rnemateriaIshal|beaIuminumki||edwithfineausteniticgrainsize

vocuumDegdssing-Steetshal|be'processedthroughvacuumdegassingroutetocon
content'
andinclusion
gasses
comPosition
5. Chemical

specifiedin Table-1'
:onfirmingto the requirements
of elements

ner1e11a9'e
'n" p|.ooitl|.to determihe
and
of 0 0008%
content
boron
r''rrn'ut u"*initut

taniumcontentof 0'01%'

- ,,!u ho;i:q-::^:3',::,;i:i:i::::::",iill?'rli!,,i"
wa,nino
I e q u t t c l ' t L r ' \ "" - - -

hordne
quench
theminimum
meet

EoLrt
r e o u i r e m e n ts h o w n i n t o b l e - J '

6. Gaitevel:
in table-z'
asspecified
of gaslevelshallnotexceed
amount
Themaximum
Structure:
7. Metallurgical
7.1GrainSizeAnalYsis:

andon;:1#:"":ti':::T:l::llt[$:
ofAsrM-6-8
number
srze
a
have
srain
shall
steel
rhe
grainsizeto 70%of the grar
to this
andreported.Conformance
basisfor accePtance'

Page2 of lt

ffiP,E'EE

UPSEngineering
Standards

UPSSTDNo.:RMSTD
001
Rev
No.:
00
Raw MaterialSpecification
For MechanicalFasteners Date
of lssue:
0!:09.!2

grainrefining
etement,
thefineaustenitic
srainsizerequirement
shailbe

Yi":^::l,llT.1:,:u9.,

.ont"nt
i, notL,sthan
o.or%.
rheg.ain
;izetlstspecified
;:+J :"r?::iliff ;I::":",:l:iuminum
7 . 2 I n c l u s i o nR a t i n g :
lnclusion
r a t i n gf o r A , B , c , a n d

D - t y p es h a , n o t e x c e e d1 . 5 & 2 . 0 f o r h e a v y
a n d t h i n s e r i e sr e s p e c t r v e l v .

7 . 35 ph e r o i di z a t i o n :

;iT:15ji::;:lealed
"

steershallmeetminimumtestratinsor G2.
optimumspheroidization
is equal

Thespheroidization
ratingshallbe performed
on a polished
transverse
sampleetchedwith nrtarat a
magnification
of 5o0xor more Theexamination
rr"r ror rpi"roioization
shallbe at or nearthe centre
of therodor wire.

S p h e r o i d i z a t i oR
nating

Description
of MicroStructural
Details
S p h e r o i d a l c a r b i da
en
s d h o m o g e n e o u s ldyi s t r i b u t e dj n
m a t r i xo f
fe rrite.

AIIcarbides
arespheroidalwith
a gooddistribution;
grain
boundaries
arenotsoobvious.
Mostof the carbides
arespheroidal
withan average
distributionj
somelamellar
carbides
grain
and
boundaries
arepresent.
40

G3

H a i fo f t h e c a r b i d e sh a v eb e e ns p h e r o i d i z e dA.l l c a r b i d e s
arein

priorpearlitic
colonies;
grainboundaries
areprevalent.
A veryslightbreakup
of the lamellar
carbides;
mainlypearlite
andferrite.
Theentiremicrostructure
consists
of pearlite
andferrite.

7 . 4 D e c ar b ur i z a t i o n :
T h ee n t i r ep e r i p h e r yo f a r o d o r w i r e s a m p l e
h a v i n gc a r b o nc o n t e n tm o r e t h a n 0 .j . 5 %s h a l lb e e x a m r n e d
f o r d e c a r b u r i z a t i oant a m a g n i f i c a t i oonf 1 0 0 X ,
N o f r e ef e r r j t ei s a l l o w e da n d a v e r a g ep a r t i a ld e c a r b u r i z a t i o n
d e p t h s h a l ln o t e x c e e df o l l o w i n gr r m r t s-

PreparedBy
R a jK a m a S
l ingh

Verifled By

.'..

\ -

\Fvv'

ApprovedBy

Q -\.
P a g e3 o f 1 8

UPS

t<c'r rr

(:r)NTR()LLEll
TF OF ISS

001
UPSSTDNo.:RMSTD
RevNo.:00
0X.09.12
Dateof lssue:
Fasteners
ForMechanical

Standards
UPSEngineering
RawMaterialSpecification
Size(MM)

Depthof PartialDecarburization
Permissible
0.10MM Max

D i a <1 0 M M

MM
Dia>10

is minimum
whichever
0.15MM or'1%of diameter

ProPerties:
Mechanical
propertiesspecifiedin tablethe mechanical
wire furnishedin the variousconditionsihall conformto
andtoollife'
coldhead-ability
in thistable6.* i""n J"rignedto provideoptimum
3.Thevalues

N o i n d i v i d u a I t e s t V a l u e s h a | | b e o u t o f t h e s p e c i f i c a t i o n ' I n a0n30%'
y|ot,themaximumValuesh
contentover
carbon
with
for
bteels
value
minimum
of
10%
by
than
more
or {eatet shallbe determined
minimumcarboncontento.zoyo
for steelswith a specified
Hardenability
to
andhardness
length3xdiaquenched
in oil from 8,0-fi;";;; pu' g"a" A sampleof
by quenching
q;r,?h h.rdn"rsihull not be lessthan limitsspecified
be checkedat coreafter.rn,nr-i*O]..
S | u g s p r e p a r e d f r o m e a c h c o i | s h a | | n o t e x h i b i t a n y c r arecessed
c k , w h eheading
n u p s e wire
tfrom
t h e h e i g hlft o f l .
respectivelY
and
heading
coid
for
a
o^sxDi"."t",
0.sxDiameter
to heightof
asfulfilled'
shallbe considered
testis done,%RArequirement
upset-abilitv

Mechanicalpropertiesvaluesofcarbonandalloysteelsshownintable-3arefortheHRA
conditions.
SAIP
Tolerance:
9. Dimensional
areshownin table-4'
tolerances
Bar,rodandwiredimensional
10,lnternalDefects:
porosityand segregation'
suchas pipes,-cracks,
Thewire/rodshallbe free lrom internalimperfections 3Sl MaterialshoulduT tested'
E
shallbe cinrii tt pereiater oi nstl
soundness
lnternal
condition:
11.Surface
inc|udingseams,voids,pits,cracks,
surfaceimperfections
Wire and rod sha||be free from detrimenta|
of diameter
deeperthan 0 075 MM ot o5%
imferfectlons
t'*r.'ti'n'""t
laps
roll mark and
to rejection'
is minimum,shallbe subject
whichever

S a m p | e s r e q u i r i n g a s s e s s m e n t o f s u c h s u r f a c e imeasured
m p e r f e c radially
t i o n s s hfrom
a l | bthe
e p r surface
e p a r e dat
b yam e
of imperfection
atptft
t^i
etched
suitably
technique,
Materialshouldbe MPItested'
of 1O0X'
magnification

Page4 of 18

IffiE:ffi\

UPSEngineering
Standards

U P SS T DN o . :R M S T D0 0 1
R e vN o . :0 0
Raw MaterialSpecification
For MechanicalFasteners Date of lssue:01.09.12
1 2 .S u r f a c eC o a t i n g :
W i r e s h a l l b e s u p p l i e di n Z i n c - P h o s p h a t ecdo a t e dc o n d i t i o nw i t h a m i n i m u m c o a t i n gw e i g h t o f 7 . 5
g m / m m 2 A d e q u a t ec a r e s h o u t db e t a k e n d u r i n gh a n d l i n ga n d t r a n s i tt o m a i n t a i nt h e i n t e g r i t yo f t h e
c o at i n g .
13. Test Report:
T h e m a t e r i a ls u p p l i e rs h a l l f u r n i s ha s i g n e dt e s t r e p o r t w i t h e a c h s h i p m e n tc e r t i f y i n gt h e f o l l o w i n g
m i n i m u mi n f or ma t i o no
0
.
j o
.
'
,,,

S t e e sl u p p l i e ra n d a d d r e s s /M i l l s o u r c ea n d a d d r e s s( i f d i f f e r e n tf r o m s t e e ls u p p l i e r )
l s s u ed a t e o f c e r t i f i c a t e

H e a tN o
Grade
Size
s u p p l yc o n di t i o n
M an u f a c t u r i n gp r o c e s s
e Reduction
Ratio
. C h e m i c a l c o m p o s i t i owni t h g a sl e v e l
o G r a i ns i z e
, , I n c l u s i o rna t i n g
{ l \ 4i c r o s t r u c t u r eS/ p h e r o i d i z a t i orna t i n g
s H e a tt r e a t m e n tr e s p o n s e( Q u e n c hh a r d n e s s )
. Har dn e s s
. T e n s i l eS t r e n g t h
. % R e d u c t inoo f a r e a

1 4 .l d e n t i f i c a t i o n
of Material:
E a c hc o i l s h a l lb e i d e n t i f i e dw i t h p r o p e r l ya t t a c h e di d e n t i f i c a t i o tna g . F o l l o w i n gm i n i m u mi n f o r m a t i o n
<hrll he monrinncrl an t:o -

o
- 0
.
o
a
n

Nmeof supplier
or trademark
H e a tN o
Grade
Size
C o r ln o
W e i g h io f c o r l

R a jK a m aS
l ingh
P a g e5 o f 1 8

lof,ihJl;:':;;z,P
o r lssu'i----'- "
6,1="re

001
UPSSTDNo.:RMSTD
RevNo.l00
01.09.12
of lssue:
Material SpecificationFor MechanicalFasteners oate

Standards
UPSEngineering

Raw

comPosition
Table- 1: Chemical
C%

Grade
Min

1006

Max

0.08

si%

Mn%

0.15

0.24

0.30

0.40

P%

0.30

0.50

Min

0.08

0.1s

0.30

Max

0.13

0.30

0.60

Min

0.13

0.1s

0.30

Max 0.18

0.30

0.60

Min

0.15

0.15

0.60

Max

0.20

0.30

0.90

Min

0 .1 8

0.15

0.30

Max

0.23

0.30

0.60

Min

0.32

0.1s

0.60

Max

0.38 | o.3o

0.90 I 0.025 0.025

Min

0.43 I 0.1s

0.60 |

Max

0.50 I 0,30

0.90

Min

0 . 35

0.15

r,5)

Max

o.44

0.30

I. OJ

Min

0.18

0.15

0.60

Max

0 . 23

0.30 I 0.90

Min

0.18

0.1s

0.80

Max

0.23

0.30

1.10

Min

0.18

0.15

0.70

Max

0.23

0.30

1.00

Min

0.20

0.15

0.30

Max

0.25

0.30

0.60

1018

1020

IUJ)

1.045

L54L

10821

10821M

to\22

L0B23

Mo%

B%

Others

0.025 0J2s

0.10

1015

Ct%

0.025 0.025

Max

1010

Ni%

0.30

Min
1008

S%

0.025 0.02s

0.025 0,02s
0.025 0.025

0.025

0.025

0.025 0.025

0.025 0.025
0,0008
0.025 0.025

0.0030I
0.0008

0.025 0.025

0.0030
0.0008

0.025 0.025

0.0030
0.0008

0.025 0.025

0.0030

Page7 ot 18

l ingh
R a jK a m aS

i*$Fu;*sl**

001
UPSSTDNo.:RMSTD
RevNo.:00
Fasteners
Dateof lssue:01.09.12
ForMechanical
RawMaterialSpecification

Standards
UPSEngineering

comPosition
Table- 1: Chemical

c%

si%

MnYo

Min

0.30

0.15

0.70

Max

0.36

0.30

1.00

Min

0.32

0.15

0.60

Max

0.38

0.30

0.90

Min

0 . 35

0.15

0.70

Max

0.42

0.30

1.00

tv n

o.23

0.15

0.90

Max

o.28

0.30

1.20

Min

0.35

0.1s

1.35

Max

o.44

0.30

I. OJ

Min

o.17

0.15

0.80

Max

0.24

0.30

Min

0.21

0.15

Max

0.26

0.30

Min

0.27

0.15

0.80

Max

0.2s

0.30

1.00

Min

0 . 35

0.15

0.70

Max

0.40

0.30

0.90

Min

0.35

0.15

0.70

Max

0.40

0.30

0.90

Min

0.35

0.15

0.3s

Max

0.40

0.30

0.45

Min

o.L2

0.15

0.40

Max

0.18

0.30

0.60

Min

0.14

0.1s

0.40

M a x 0.20

0.30

0.70

Grade

10833

10835

t 0B38

15825

1 58 4 1

19Mn84

19Mn84M

23Mn84

4037

40837

51837

15Cr3

77Cr3

L.l,)

s%

P%

0.025 0.02s

Ct%

Mo%

s%

O t her s

0.20

0.0008

0.40

0.0030
0.0008
0.0030

0.025 0.025

0.0008
0.0030

0.025 0.025

0.0008
0.0030

0.025 0.025

0.0008
0.0030

0,025 0.025

0.0008
0.0050

0.025 0.025

0.90
'J.,2Q

Ni%

0.025 0.025

0.20

0.0008

0.40

0.0030
0.0015

0.025 0.025

0.0060

0.60
0.20
0.30

0.025 0.025

0.025 0.025

0.025 0.025

0.20

0.0008

0.30

0.0030

0.95

0.0008

i.. r)

0.0030

0.40
0.025 0,025

0.70
0.60

0.025 0.025

0.90

Page8 of 18

001
UPSSTDNo.:RMSTD
RevNo.:00
FastenersDateof lssue:01.09.12
ForMechanical
Specification

Standards
UPSEngineering
RawMaterial
c%

Grade

si%

Min

o.72

u. tf

Max

0.18

0.30

SC1415H

s%

Mn%

P%

Ni%

C(%

Mo%

B%

Others

Mo%

s%

Others

0.85
t,z)

0.02s 0.025

0.90

comPosition
Table- 1: Chemical
Grade

4lcr4

3Cr435

EN1A

EN8

EN8D

EN8M

E N9
4L35

s%

P%

NiTo

Cr%
0.90

0.38

0.15

0.50

Max

0.45

0.30

0.80

Min

0 . 33

0.15

0.50

MaX

0.38

0.30

0.85

Min

0.48

0.15

o.70

Max

0 . 53

0.30

0.90

Min

0.95

0.15

Max

1.10

0.30

0.50

Min

0.98

0.15

0,25

Max

1.10

0.30

0.45

Min

0.90

0.15

0.30

Max

1.20

0.30

0.75

Min

0.07

o.1sI o.8o

Max

o.1slo.3oI1.20

521.00

EN31

Mn%

Min

61"50

5UJ2

si%

0.025 0.025

1.20
0.90

0.025 0.025

L.20
0.80

0.025 0.025

1.10

1.30
0.025 0.025

1.60
1.30

0.02s 0.025

1.60
1.00

0.025 0.025

1.60

0.20
0.30

0.025

Mrnl0.3s 10.15

0.50

Max

0.45 | 0.30

1.00

Min

0.40

0.15

0.70

M a x 0.45

0.30

0.90

0.025 0.02s

0.025 0.025

Min

0 . 35

0.1s

1.00

o.1z

Max

0.45

0.30

1,30

0.20

Min

0.s0

0.15

0.80

Max

0.60

0.30

0.80

Min

0.33

0.15

0.70

0.060

0.025 0.025
0.15

Page9 of 18

ffi;'' ,llo'

si

001
UPSSTDNo.:RMSTD
RevNo.:00
FastenersDateof lssue:01.09.L2
ForMechanical
RawMaterialSpecification

Standards
UPSEngineering

s%

C%

si%

Mn%

Max

0.38

0.30

0.90

Min

0.34

0.15

0.70

Max

0.39

0.30

0.90

6rade

4L36

P%

Ni%

0.025 0.025

0.025

C(%

Mo%

1.10

u.2>

0.80

U.IJ

BTo

Others

s%

Others

1.10

0.025

Table - 1: ChemicalcomPosition

c%

si%

Mn%

Min

0.35

0.15

0.70

Max

0.40

0.30

0.90

Min

0.38

0 .L 5

0.75

Max

0.43

0.30

1.00

Min

u.55

0.15

0.60

Max

0.38

0.30

0.85

Min

0.38

0.15

0.60

Max

0.43

0.30

0,8s

Min

0 . 35

0.15

0,50

Max

0,45

0.30

0.80

EN19M Min
(Dia>36) Max

0.40

0.15

0.70

0.45

0 . 35

0.80

Min

o.12

0.15

0,50

Max

0.18

0.30

0.90

0.15

0.50

c rade
4137

4140

scM435

scM440

EN19

SCM 415 H

Min
E N3 5 3

s%

P%

Ni%

0.025 0.025

0.025 0.025

0.025

0.025

0.025 0.025

s
0.02s 0.02
s
0.025 0.02
0.025 0.025

s
0.02s 0.02

Cr%

Mo%

0.80

0.15

1.10

0.25

0.80

0.15

1.10

0.25

0.90

0.15

L.ZO

0.25

0.90

0.15

1.20

0.25

0.90

0.20

1.50

0.40

1.30

0.30

1.50

0.40

0.85

0.15

!,z)

0.3s

1 . 0 0 . 0.75

0.08

1.50

r.z5

0.15

0.40

0,40

0.15

0.70

0.65

0.30

Max

0.20

0.30

1.00

Min

0.38

0.15

0.70

Max

0.43

0.30

1.00

Min

0.38

0.15

0.75

0.40

0.40

0.15

Max

0.43

0.30

1.00

0.025 0.02s 0.70

0.60

o.25

Min

0.48

0.15

o.75

0.40

0.40

0.15

86sOl
8650H

Max

0.53

0.30

1.00

0.70

0.60

0.25

8640

8640H

0.025 0.025

0.025 0.025

RajKamalSingh

Page10 of 1

ii:**9.:.':..::..:

Table- 1: Chemical
comoosition

PreparedBy

q\

R a jK a m aS
l ingh

^''

VerifiedBy

s*:

Approved8y

;'*;;':li,:l-,-',j;Ad'';llt\ ' '

ii

P a g e1 1 o f 1 8

001
UPSSTDNo.:RMSTD
R e vN o . : 0 0
For MechanicalFasteners D a t eo f l s s u e : 0 1 . 0 9 . 1 2
Raw MaterialSpecification

Standards
UPSEngineering

Grade

C%

si%

Mn%

s%

P%

Min

9.00

17.00

Cu-2.0
3.00

Max

0.03

1.00

2.00

0.040 0.015 11.00 L9.00

u
316C

Max

0.03

1.00

2.00

0.045 0.030 74.OO 18.00

Mo%

4.00

3.00

11.50

Min

Atst410
0.15

1.00

1.00

0.040 0.030 0.60

A t s 4l 1 6
Max

0.15

1.00

LZ)

0.040 0.030

0.60

14.00
16.00

Min

Max

13.50
12.00

Min

Alst430

Others

Cr%

AISI
302HQ

Max

s%

Ni%

0.03

0.75

1.00

0.040 0.030 0.60

18.00

Table- 1: ChemicalcomPosition
C%

braoe

si%

Mn%

s%

P%

Min
A286
Max

0.08

1.00

2.00

B%

Others

Cr%

Mo%

24.oo 1 3 . 50

1.00

Ti-1.90

1.50

2.35

Ni%

0.040 0.030 27,OO 16.00

N o t e sf o r T a b l e- 1 :
s h a l lb e R e s i d u aEl l e m e n tL i m i t s :M a x R e s i d u al li m i t sf o r a l l g r a d e su n l e s so t h e r w i s es p e c i f i e d
- 0.20%.Ni - 0. 10%,Ct - O-!O%,Mo - 0.04%,Sn- O'02%,N - 0 009%,S - O 0007%
Cr.t
T o t a lc o m b i n e dr e s i d u a l s h a l ln o t e x c e e d0 3 5 % o .

of each heat The

P r o d u c tA n a l y s i sT o l e r a n c e :P r o d u c t a n a l y s i sm a y b e m a d e o n f i l i s h e d m a t e r i a l
g r a d e s u b j e c tt o p e r m i s s i b l
c o m p o s i t i o ns h a l l c o n f i r m t o t h e r e q u i r e m e n ti n t a b l e - 1f o r t h e s p e c i f i e d
v a r i a t i o nfso r p r o d u c ta n a l y s i si n t a b l e - 1 aa n d t a b l e - 1 ba, s a p p l i c a b l e '

for carbonSteels
Range
Chemical
fromSpecified
Variation
Table- 1a:Permissible
Element

Carbon
Manganese

l ingh
R a jK a m a S

SpecifiedRangg__(7"1
Upto0.25
5
0.25-0.5
Over0.55

upto0.90
0.90"1.65

tvariation
0.02
0.03
0.04
0.03
0.06

P a g e1 2 o f 1 8

UPSSTDNo':RMSID001
RevNo.:00
Fasteners Dateof lssue:01.09'12
ForMechanical
RawMaterialSpecification

Standards
UPSEngineering

Phosphorous
Sulphur

Maxonly

n
Silico

lJnto 0.30

Copper
Tin
Nickel
Chromium
Molybdenum
Vanadium

MaxOnlv

OverMaxOnly
OverMaxOnlY
over Max Onlv

0.008
0.008
0.02
0.03
0.01
0.03

0.03

OverMaxOnlY
OverMaxOnlY
OverMaxgnlY

0.01
U.U-L

for Alloysteels
Range
chemical
fromspecified
variation
Table- 1b:Permissible

Upto0.30
0.30-0.75
Upto0.90
Over0.90

!Variation
0.01
0.02
0.03
0.03
0.04
0.005

0.00s

Chromium
.... MolYbdenum

0.02
0.03
0,05
0,03
0.05
0.01
0.02
0.01
0,03

tJpto1.00
Over1.00
Upto0.90
Over0.90
Upto0.20
0.20"0.40
OverMaxOn

GasLevel
Table- 2: Permissible
Max Level
3 PPM
15PPM

9 0P P M

::-1i
rii ^;*{:::t,:: -".

001
UPSSTDNo.:RMSTD
RevNo.:00
For MechanicalFasteners Dateof lssue:
01.09.12
Raw MaterialSpecification

Standards
UPSEngineering

Properties
Table- 3: Mechanical

Gr a d e

"

MaxTensile

(rrr/wrvrt)

Min %Ra

MaxHardness
BeforeDrawing
(HRB)

Max Hardness
Min Quench
After Drawing
H a r d n e s s( H R C )
(HRB)

1006

430

62

60-70

75

N/A

1008

430

62

60-70

75

N/A

1010

460

62

- 60-70

75

N/A

1015

460

62

60-70

82

N/A

1018

520

62

60-70

82

N/A

1020

520

62

60-70

82

38

1035

620

60

60-70

82

38

1045

620

55

70-85

90

50

1 54 1

620

55

70-85

90

50

10821

620

60

70-80

90

38

10821M

620

60

70-80

90

38

10822

620

60

70-80

90

38

10823

620

60

70-80

90

38

10833

620

55

70-80

90

42

10838

620

55

70-80

90

42

1 5B 2 s

620

55

70-80

90

40

1 58 4 1

620

55

70-80

90

50

19Mn84

6tu

55

70-80

90

42

19Mn84M

620

55

70-80

90

42

23Mn84

620

55

70-80

90

4037

650

55

70-80

90

50

40837

' 6 50

55

70-80

90

48

51837

650

55

70-80

90

48

15C13

520

62

60-70

82

38

I7 Cr3

520

62

60-70

82

38

R a jK a ma l S i n g h

P a g e1 5 o f 1 8

H#T:ff5:::*

i. ',t'

UPSEngineering
Standards

UPSSTDNo.:RMSTD
001
R e vN o . : 0 0
i
Raw MaterialSpecification
For MechanicalFasteners Dateof lssue:0L.09.12
Table- 3: Mechanical
Properties

Gr a d e

Max Tensile

MaxHardness Max Hardness

Min Quench
BeforeDrawing After Drawing
(HRC)
Hardness
(HRB}
(HRB}

(N/MM1

Min %Ra

S C 1 4 1H5

620

55

70-80

90

38

47Cr4

620

55

70-80

90

50

SCr435

620

55

_ 70-80

90

50

6150

620

55

70-80

90

5UJ2

800

45

80-90

702

62

800

45

80-90

LO2

62

EN31

800

45

80-90

702

EN 1A

6ZO

55

70-80

90

38

EN 8

620

55

75-85

95

50

EN 8D

620

75-85

95

50

E N8 M

620

55

75-85

95

50

EN9

800

45

80-90

L02

48

4135

620

55

70-80

90

50

4 1 36

620

55

70-80

90

50

4r37

620

55

70-80

90

50

41,40

620

55

70-80

90

50

scM435

620

55

70-80

90

50

scM440

620

55

.70-80.

90

50

EN19

620

50

80-90

702

50

EN19M

620

50

80-90

702

50

scM 415H

670

50

65-75

85

56

EN353

620

50

65-75

85

38

8640

700

55

70-80

90

50

8640H

700

55

70-80

90

50

86s0i
86s0H

700

55

/ 5-6)

95

54

. 52100

RajKarnal
Singh
PaBe16 of 18
(;4rNTF?:-rl-l-ED

C()

T E O F t 5 5 U 8 . . . . . . ' . . . . '...

001
UPSSTDNo.:RMSTD
RevNo.:00
FastenersD a t eo f l s s u e : 0 1 . 0 9 . 1 2
ForMechanical
Specification

Standards
UPSEngineering

RawMaterial

Table - 3: MechanicalProPerties

Grade

M a x T en s i l e

(N/MM1

EN24

620

A l S l3 0 2

520

A I S I3 0 2 H Q

s20

AtSr303

Min %Ra

50
'60

MaxHardness MaxHardness M i n Q u e n c h
BeforeDrawing After Drawing Hardness(HRC)
(HRB) _
(HRB)
50
toz
80-90
70-80

90

60

70-80

90

520

50

70-80

90

Alsr304

520

60

70-80

90

AtSt304HC

s20

60

70-80

90

Alst3041

s20

60

70-80

90

A l s t3 0 5

520

70-80

90

XM 7

520

60
'60

70-80

90

A r s3l 1 6

s60

60

70-80

90

Arst3161

560

60

70-80

90

A l S l3 1 6 C u

560

60

70-80

90

A t s4
t 10

550

50

70-80

90

A t S t4 1 6

5s0

60

70-80

90

Alsl430

5s0

60

70-80

90

A286

Tolerances
& Outof Roundness
Table- 4: Dimensional
SupplyCondition

ArP/5AlP

SAFS

Size(MMl
DiaS5.00
5.01-10.00
15.00
10.01"
Dia>15.00
DiaS16.00
Dia>16.00

SizeTolerance(MM)
+0.00/0.02
+0.00/0.03
+0.00/0.04
+0.00/0.04
r0.040
!0.050

l ingh
R a jK a m a S

(MM)
MaxOut of Roundness
Max0.010
Max0.015
Max0.020
Max0 025
Max0.040
Max0.050

Page17 of 1

rffiTcts\\

001
UPSSTDNo,:RMSTD
R e vN o . : 0 0
01 09.12
Dateof lssue:
Fasteners
Mechanical
For
MaterialSpecification

Standards
UPSEngineering

Raw

T a b l e- : S p h e r o i d i z a t i oRna t i n gC h a r t

S p l r e r o i d i z a t i o>n9 O %o r G 1 (- O p t i m u m )

-70%
S p l - r e r o r d i z a i i o n o r > G Z( A c c e p t a b l e )

-80%
Spheroidization or G1(Acceptable)

. -. ,ir^t
p r d bl e)
S p h e r o l d l z a t l o n< o u 7 oo r \ J Z \ ' l : _ A c c e

IrreparedBY
Rajl(arnalSingh

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