Professional Documents
Culture Documents
Oil and Gas
Oil and Gas
DeepwaterEvaluationPerformingaDST
TestforHeavyOilReservoirintheMarine
RegionofMexico
JanLoaizaHalliburton
DanielBarreraPemex
FranciscoGutierrezPemex
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
Abstract
The plans used to develop new reservoirs depend largely upon information obtained from well
tests.
measure flow rates and record the bottomhole pressures (BHP) in the new reservoirs.
In heavy-oil environments, however, it is difficult to have natural flow because of the high
viscosity, low permeability, and in some cases, the low temperatures inherent to heavy oil.
Performing drill-stem testing (DST) evaluation in heavy oil reservoirs with very low API gravity
and static pressure normally will require artificial lift to flow the oil to surface; the methods
normally used to perform the artificial lift are electric submersible pumps (ESPs) or coiled tubing
to pump diesel at bottom during evaluation. Unfortunately, these methods might not be cost
effective for the project.
An alternative test method for evaluation is to inject fluid into the reservoir instead of
flowing the well. This method, known as the injection pressure test or fall off, offers several
advantages, because it can reduce costs and increase pressure-data quality. This type of test
offers short-time evaluation capability and improved quality of information.
Economic
advantages are realized from elimination of artificial lift equipment and coiled tubing.
With injection tests, it is not necessary to use surface equipment in order to measure the
production flow rate; also, fluid-collecting vessels can be used, which further reduces the costs of
assessment.
In order to test a well using DST in injection conditions, an injection period with a constant
injection rate is needed in order to generate a pressure disturbance into the reservoir as well as oil
displacement; after the injection period, downhole shut in with a tester valve is needed. Data
obtained during falloff are processed with pressure transient analysis to determine the following
parameters:
Formation damage
heterogeneities, etc.)
DOTI141
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
This paper discusses several case histories in which successful DSTs were run using the
injection test method.
Introduction
The characteristics of heavy oil are largely dependent upon the pressure and temperature at
bottomhole reservoir conditions; most of the time, these conditions hinder well-test evaluation
because of the natural flow conditions at surface (Matthews, C.S.. et al, 1954) (Earlougher, R.J.,
1977). One alternative used to flow the heavy oil from the bottomhole to the surface is an
Electrical Submersible Pump (ESP), which is placed in the DST tool string. This alternative
provides the flow stimulus for the reservoir and therefore facilitates performing a reservoir
evaluation using the conventional reservoir engineering calculations. However, this alternative
can require significant amounts of rig time to rig up, RIH, POOH, and rig down and there may
be added risks to the equipment from downhole faults.
Depending on the availability of a rig, it is possible to evaluate the reservoir through a DST,
which is a temporary completion of a well for evaluation purposes. The most important tools in
the DST tool string are the temperature and pressure gauges that record the bottomhole pressure
and temperature, the tester valve that allows the downhole shut in to be performed, and a
retrievable packer. Using this arrangement allows pressures and temperatures near the reservoir
during the static and dynamic periods in the evaluation to be captured. In the case history wells,
the gauge information was processed, analyzed, and interpreted in order to obtain reservoir
parameters that could characterize the area of influence of the well. This type of well test can be
divided into two groups, based on flow conditions:
Pressure-Production Test
Drawdown
Build-Up
Isochronal test
Interference test
Multirate test
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
Injection Test
Fall-Off
2.
Coiled tubing
3.
Induction operations
4.
5.
All the services and operations that are associated with the production operations and wellkill operations involve operative costs and long periods of rig time.
One operational alternative used in order to obtain representative reservoir data with reduced
operating expense is to employ an Injection/Fall-off Test. In this type of evaluation, it is not
necessary to recover the heavy oil at surface, thus, simplifying the operations. The Injection/Falloff tests consist of an initial injection period with a
constant injection rate after the injection period. If
Ko, o, Ct
Transition zone
Kw, w, Ctw
Well
Water
Zone
Oil Zone
DOTI141
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
Figure 1 shows the vicinity of the wellbore zone in which the injection fluid is situated.
Here, one of the most important reservoir parameters, total skin, is calculated. The next zone
(inside the reservoir) is a transition zone or "the sweep zone," and then, there is the oil zone.
This is the zone from which it is possible to obtain the effective oil permeability, and finally, in
the non-affected zone, the static pressure of the reservoir can be calculated.
The combination of the parameters obtained from the injection/fall-off test as well as fluid
properties make it possible to obtain the sweep efficiency and other displacement parameters that
might be useful in future projects for secondary recovery.
The magnitude of the injection rate and the total volume of fluid that can be pumped depend
on reservoir parameters such as porosity, net pay, type of hydrocarbon, fracture gradient, etc.
The time of shut-in is simulated and depends on the rock characteristics and the fluids present
inside the reservoir. In order to avoid effects such as wellbore storage, when there is low
reservoir pressure, a downhole shut in is recommended.
Model Interpretation
Assuming that the reservoir is homogeneous and isotropic, the injection-fluid and reservoir-fluid
properties do not change; gravitational effects are negligible, and with the help of the
characterization of the zone with the injection fluid as well as with the zone with the displaced
fluid, it is possible to obtain parameters that define sweep fluids; i.e., the mobility (M) and
diffusivity (D) relationships (between the zones with injection fluids and the zone with reservoir
fluids). (Soliman, M.Y., 2000)
The analysis of the injection/fall-off test is similar to the build-up test. It is possible to apply
the superposition method (Horner method) in which the dimensionless pressure pD is
expressed as follows:
pD(shut-in) = pcD( tiD + tD ) pcD (tD)
(1)
where:
tiD is the injection time
tD dimensionless time (shut-in).
The response of the derivative curves in the injection-fluid zone as well as the reservoir fluid
will depend on the values of M and D, as shown in Figure 2 below:
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
Pressure Change
Derivative
Pressure
The behavior of the semilog plot in the fall-off test is shown in Figure 3 below.
Where P* corresponds to the average static pressure in the sweep area that already considers
the injection.
5800
5700
Parameters
obtained
from injecting fluid
zone :
S = Total Skin factor
5600
5500
Parameters
obtained
from Oil zone :
P* = Static Pressure
Kh= Flow capacity
5400
5300
5200
5100
-7
-6
-5
-4
-3
-2
Figure3SemilogPlotinFallOffTest
-1
DOTI141
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
Productivity Analysis
Once obtained, the values of total skin (in the injection-fluid zone), effective hydrocarbon
permeability, and the static pressure P* (in the reservoir-fluid zone) with the help of other
reservoir parameters such as net pay, porosity, PVT data, and the downhole equipment
description (casing and tubing details) make it possible to conduct a productivity analysis,
assuming the well is in production conditions.
Once
completed,
the
well
the
has
been
Inflow/Outflow Plot
12000
productivity
5/16
10000
(psig)
Skin=
Skin
=
8000
7.79
8.0
1/2
6000
1/2
2000
0
1000
2000
Inflow S = 7.79
Inflow S = 0.0
3000
FLOW RATE
(bbl/d)
4000
5000
6000
Figure4Inflow/Outflowplot
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
submersible pump (ESP), which allows high constant flow rates to be captured at surface.
However, this method increases operational costs for the operator due to long periods of rig time;
also, the ESP requires the use of electrical cables as well as possible chemical injection lines and
other accessories.
Another artificial lift method that allows assurance of constant flow rates would be coiled
tubing with a Venturi jet pump or a simple injection of chemicals at bottomhole conditions that
would help to lift the fluid; however, there are limitations associated with the latter method, since
the production rates at surface are low, and problems related to the separation of phases at the
surface can occur.
Nitrogen injection at bottom in reservoirs with low static pressures using coiled tubing also
has limitations when the oil gravity is less than 12 API; experience has shown that in these cases,
it is not possible to break the inertia of the oil above the injection point that takes the injection
medium into the reservoir. Another big risk in DST test assessments under production conditions
in heavy-oil reservoirs offshore is that when the build-up starts, the oil temperature decreases due
to the stopping of the oil movement as well as the low temperatures associated with the seafloor.
Depending on how low the oil gravity is most of the time, when this cooling occurs, it may not
be possible to circulate out the oil on well-kill operations, which is required to recover the tool
string. All the factors mentioned above result in potential problems when attempting to obtain
reservoir information that is of high quality, is reliable, and is really representative of the
reservoir.
Fall-Off Assessments with DST Tool Strings in Heavy Oil Reservoirs Applications
Traditionally, injectivity tests have been used mainly for the evaluation of secondary recovery
projects in which it is possible to obtain parameters that characterize the efficiency of the
recovery method. Actually, injection tests are still used for this function; however, other
applications have been added. One of these new applications, evaluation of heavy oil reservoirs
and wells completed as producers, was used in the case studies presented in this paper.
In cases where the characteristics of the well, formations and fluid type hinder the assesment
of the production conditions, an injection test using DST is an alternative method to evaluate the
reservoir. Following are the main applications where injection/fall-off tests can be used as an
alternative assessment for heavy-oil reservoirs:
DOTI141
1.
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
In wells where the high viscosity of the oil (at surface conditions) increases operational
expense because of the low mobility, low pressure, and high removal rate of the oil.
2.
The evaluation in terms of production requires the availability of a process ship. This
additional vessel is used to receive all fluids from the evaluation such as drilling mud,
control fluids, diluting fluids and reservoir fluids, such as water and oil. In cases that for
reasons of logistics, there is a lack of availability for this boat, a fall-off test would be a
feasible test method.
3.
When oil is very heavy and comes up to surface either by natural flow or through
artificial lift, in most cases, the flow is intermittent. This is an adverse factor that limits
the measurement of flow rates and also affects the behavior of the bottomhole pressure
(BHP). These phenomena affect the reliability of the reservoir evaluation.
4.
Some well producers in Mexico have static-pressure values that are so low that they do
not allow natural flow, or the differential pressure is so low that it stops production due to
high viscosity, frictional-pressure loss, formation damage, or low permeability. When this
situation occurs, it can prevent fluid from reaching surface, or the flow will be
intermittent.
5.
In cases where the rig has a limited footprint that does not permit installation of surface
equipment for injection of diluents with coiled tubing, surface heaters, and other
equipment required to do a well test in terms of a
conventional drawdown/buildup process.
6.
7.
3 1/2" Tubing
Radioactive tool
tool string used. After the stimulation job, a downhole shutin should be performed to record the BHP behavior.
3 1/2" Tubing
Crossover
Circulation Sub
Crossover
3 1/2" Tubing
Crossover
Mechanical Firing Head
Safety Space Bar
Top of Perforating
TCP Guns 3 3/8", 20 c/m.
F-60 HMX
Bottom of Perforating
Hydraulic Firing Head TDF
10
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
Tool-String Description
Figure 5 shows a typical DST tool string that is used for performing the fall-off test.
The tester valve allows the downhole shut-in to be performed and is situated above the
gauges (pressure and temperature recorders). The tool string in Figure 5 shows the TCP guns that
enable perforation and evaluation of the formation with the same string in only one trip,
ultimately reducing rig costs for an operator by reducing operation time. Activation of the TCP
guns can be performed by applying tubing pressure or by dropping a bar. The retrievable packer
setting is mechanical.
Operational Sequence for an Injection/Fall-off Test Assessment with a DST Tool
String In Heavy-Oil Reservoirs
The operational sequence is described below:
1.
2.
3.
4.
5.
6.
7.
When running the TCP guns in the tool string, and the tool string reaches bottom, perform
the correlation and depth adjustment in order to situate the tool string at final depth.
As with any tool string that has possible leakage points (such as pipe joints, packer,
bottomhole valves, ball hanger, surface equipment, etc.), perform the respective tests in order to
ensure that all data recorded on gauges are representative of the reservoir.
It is extremely important to have an injection pump that allows a constant injection rate; this
consideration is one of the primary requirements for this type of test. The injection rate as well as
the injection pressure should be less than the fracture pressure of the formation. During the
injection period, exceeding the fracture pressure can result in communication with another
formation that could contain water or could generate mechanical damage in the well. However,
in some cases, the objective of the injection period is to create a hydraulic fracture, and the main
purpose of the fall-off test is to evaluate the fracture length and fracture conductivity. It is
DOTI141
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
11
important to monitor the tubing pressure and the casing pressure at surface during the fall-off
tests in order to ensure that all data recorded are representative of the reservoir being tested.
Fluid Selection for the Injection Test
In cases in which it will be necessary to have a kill weight mud in the well that is different from
the injection fluid, the kill weight mud should be removed before the injection test is conducted
for safety reasons.To remove the kill weight mud, one option would be to use a circulating valve
in the tool string, which would enable displacement of the kill weight mud for the injection fluid
in order to avoid higher skins or emulsions in the reservoir.
In most assessments in heavy oil reservoirs, fluids injected and kill fluids were diesel, and the
formation damage after the injection was negligible, indicating that the compatibility of the
formation and heavy oil with the diesel did not create any reaction. Water is the least expensive
fluid available for use as injection fluid, but this is not recommended due to the possible
generation of emulsions that could cause problems during the test and cause formation damage
that could require expensive treatments to remove the damage. It is always advisable to have a
representative sample of the oil which is to be produced from the well; this reservoir fluid should
be tested in order to obtain the most appropriate fluid to use in the injection test; in some cases,
the stimulation fluids could perform a dual function such as eliminating the potential damage
created during the drilling and completion operations, and also, could be used as the fluid to
sweep the oil in the reservoir to create the pressure disturbance during the fall-off test.
History Case 1
This case concerns evaluation of a
reservoir in which oil gravity was
8000
Pressure to
activate firing
head
Pressure test
into tubing
6000
Detonating
Guns
Injecting
at 3 bpm
Control
of well
Fall-Off
Well Opened
Observation period
2000
Running in
the Hole
Running Out
the hole
140
150
160
170
180
190
200
210
220
230
240
Figure6Historyplot1,HistoryCase1
250
12
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
pressure, the decrease in temperature when moving to the surface, and the increase of the
viscosity indicated that it would not be possible to perform an evaluation in terms of production,
unless some artificial lift method was used. For this reason, the operator decided to use an
injection test. Figure 6 shows the history plot recorded by the memory gauges.
The entire history recorded in the memory gauges during the test is shown in Figure 6. This
plot includes the running in the hole, activation of TCP guns, an observation period, injection
period, downhole shut-in, well kill operations, and operation to recover the tool string. The total
test time was slightly less than 6 days, which indicates that the evaluation time with a fall-off test
is very short compared with reservoir evaluation using an ESP test that usually requires more
than 10 days. Figure 7 shows the detail of pressure during the injection period and the downhole
shut-in.
5000
Injecting
to 3 bpm
4900
4809 psi
4800
Pressure [psia]
4700
Start Shut-in
period
Periodos de Evaluacin
4600
4500
4400
Fall- Off
4300
4300.44psi
4200
185
195
205
215
225
235
Near
Near Zone
Zone Behavior
Behavior
(Injecting
(Injecting Fluid)
Fluid)
Far
Far Zone
Zone Behavior
Behavior
(Reservoir
(Reservoir Fluid)
Fluid)
1
1E-3
0.01
0.1
10
DOTI141
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
13
200
Well
Well
Border
Border Effect
Effect (geological
(geological
event)
event) proximity
proximity wellbore
wellbore
Tested w ell
-200
DATE
(dd/mm/aa)
01-Abr-08
TIME
(hh:mm:ss)
05:24:21
(hrs)
48.18
GAUGE DEPTH
(m)
3701.13
DEPTH (NMDD)
(m)
3875
GAUGE
(psia)
-400
EXTRAPOLATE PRESSURE
4299.62
GRADIENT
(psi/m)
1.14
NMDD (psia)
4483
-600
-1000
-800
-600
-400
-200
200
400
600
800
1000
PERMEABILITY (K)
(mD)
(mD*ft)
TOTAL SKIN
P SKIN
2890
379000
29.7
398.95
(psi)
BORDER DISTANCE
BORDER
(m)
45
History Case 2
This case history concerns the assessment of a reservoir with an oil gravity of 12 API. The BHT
was 105 C, and the BHP in static conditions was measured as 2904 psi at 4482m TVD,
calculating an equivalent pore gradient of 0.65 psi/m. The analytical results showed that the
static pressure was abnormally low. These adverse conditions indicated that it would be
impossible to make the reservoir evaluation in terms of production.
Figure 10 shows the complete history of the data recorded in the memory gauges during the
test; this plot includes running in the hole, an observation period, and two injection periods due
to operative reasons that hindered initiation of the fall-off period after the first injection period.
However, the dynamic conditions were re-established (second injection period), and the
downhole shut-in period was initiated.
14
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
In this case, the evaluated interval had already been perforated, and for that reason, it was
not necessary to carry the TCP guns in the tool string. The total cumulative injection time was 8
hours with a downhole shut-in of 53 hours. The total assessment time was 4.3 days considering
the running in the hole, well kill operations, and the recovery of the tool string.
7000
6000
Running out
the Hole
5000
Pressure [psia]
Set Packer
4000
3000
1000
5/23/2008
5/24/2008
5/25/2008
5/26/2008
5/27/2008
Figure 11 shows the second injection period and the downhole shut-in.
6000
Pressure [psia]
5000
4000
3000
2000
2024 psi
(142.3 kg/cm2)
1000
5/25/2008
5/26/2008
DOTI141
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
15
The injection rate was 3 bbl/min, the total volume injected into the formation was 1450 lbm of
diesel. At the end of the injection period, the downhole shut-in began (fall-off test). This
operation took 2.2 days as shown in Figure 11.
Figure 12 shows the response of the derivative during the fall-off. It also shows the behavior
of the derivative curve, which shows a radial composite reservoir that indicates the existence of
1000
Far
Far Zone
Zone Response
Response
(Reservoir
(Reservoir Fluid)
Fluid)
Near
Near Zone
Zone Response
Response
(Injecting
(Injecting Fluid)
Fluid)
100
Possible
Possible Spherical
Spherical
Flow
Flow Period
Period
10
1E-4
1E-3
0.01
0.1
10
an area near the well that represents the zone with the injected fluid, the transition zone (increase
in the values of the derivative curve), and finally, the response of the radial flow in the remote
area that is the zone with the heavy oil.
At the end of the wellbore storage, the slope of the derivative curve is -1/2 (spherical flow)
indicating a limited entry well model; this model assumes that the well produces from a
perforated interval smaller than the drained interval. In any model where there is a vertical
contribution to flow, there must also be a pressure drop in the vertical direction; thus, the total
skin obtained from the semilog plot
5000
High
High Formation
Formation Skin
Skin
exist
exist in
in the
the wellbore
wellbore
4000
pseudo-radial
flow
was
3000
-3.6
-3.2
-2.8
-2.4
-2
-1.6
-1.2
-0.8
-0.4
Figure13HistoryCase2Semilogplotdieselzone.
16
DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
INTHEMARINEREGIONOFMEXICO
DOTI141
reached, the semilog method was applied in order to obtain the effective oil permeability and the
static pressure of the reservoir. The model fit is very good, which allows us to ensure that all the
parameters obtained are representative of the reservoir.
Figures 13 and 14 show the results of the calculation. It is important to state that the
calculation of the total damage was made in the area near the well.
4000
3000
-3.6
-3.2
-2.8
-2.4
-2
-1.6
-1.2
-0.8
-0.4
DATE
(dd/mm/aa)
24-May-08
TIME
(hh:mm:ss)
16:38:55
FALL-OFF DURATION
(hrs)
53.29
(mD)
4562.97
DEPTH (NMDD)
(mD)
4627.5
EXTRAPOLATED PRESSURE
(P*)
GAUGE
(psia)
2837
GRADIENT
(psi/m)
1.13
NMDD (psia)
2904
PERMEABILITY (K)
(md)
46.2
(mV)
34
(md*ft)
SKIN
P SKIN
5150
48.8
1800.85
(psi)
DOTI141
JANLOAIZA,DANIELBARRERA,andFRANCISCOGUTIERREZ
17
Once the parameters in Table 2 were obtained, a productivity analysis (Figure 15) was
conducted in order to validate the reservoir parameters obtained from the fall-off test; it is
important to mention that this productivity fit was performed by simulating an ESP artificial lift.
Inflow/Outflow Plot
3500
(psig)
2500
3000
2000
1500
1000
500
0
0
500
1000
FLOW RATE
Outflow
1500
(bbl/d)
Conclusions
Injection fall-off tests are recommended in wells where it is not possible to have natural flow or
flow rates in stable conditions due to the high viscosity of heavy oil, low oil mobility, or low
reservoir pressure. The injection fall-off test offers a feasible alternative for obtaining
representative reservoir parameters.
The average evaluation time in the injection test in the two history cases was 6.6 days
including all the operations involved in the test. These operations included 1) running into the
hole, 2) the injection period, 3) the fall-off period (downhole well shut-in), 4) the well-kill
operations, and 5) the operations to recover the tool string.
These history cases have verified that injection fall-off tests can offer the operator a
significant reduction in rig costs as well as in operations and services that would be involved in
performing a production well test, which generally averages approximately 12 days.
Data recorded during the reservoir evaluation show good quality, representative, and reliable
reservoir data. The downhole shut-in through the tester valve is one factor that helps to improve
the quality of information obtained.
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DEEPWATEREVALUATIONPERFORMINGADSTTESTFORHEAVYOILRESERVOIR
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During the assessment, production flow rate at surface is not required, and that reduces rig
cost, because is not necessary to store or burn fluids during the injection test. These case
histories show that this method can provide a cost-effective method for providing a productivity
analysis with high-quality data that can help the operator determine production potential for each
interval. This in turn, enables the customer to develop the best, most economical design for
managing the reservoirs and completing the well.
References
1.
Earlougher, R. J.: Advances in Well Test Analysis, Second Printing. AIME (1977).
2.
Matthews, C.S., Brons, F., and Hazebroek, P.: A Method for Determination of Average
Pressure in a Bounded Reservoir, Trans., AIME (1954).
3.
4.
Wendler, C. and Mansilla, C.: Options and Special Considerations for Successful DeepWater Well Testing of Heavy- and Low-Pour-Point Oils Case Histories, SPE 86944
(Marzo, 2004).