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General MQP PDF
General MQP PDF
OF
S.No
Testing Agency
Remarks
IS 513
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
IS 513
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
IS 513
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Physical properties
IS 513
IS 513
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Chemical Composition
IS 513
IS 513
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
II
Dimensional check
Venson
Visual check
Venson
III
Fasteners
( Nuts, Bolts & Washers )
Dimensional check
Review of test
record/manufacturers test
IS 1363 / 1364/ 1367/
Venson / Manufacturer
certificate at the time of final
2016 / 2389
inspection. (surveillance basis)
Review of test
record/manufacturers test
IS 1363 / 1364/ 1367/
Venson / Manufacturer
certificate at the time of final
2016 / 2389
inspection. (surveillance basis)
Visual check
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
S.No
Testing Agency
Remarks
IV
Insulating Material
Dimensional check
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Visual check
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Tensile Strength
IS 2036
IS 2036
Manufacturer
Dielectric Strength
IS 2036
IS 2036
Manufacturer
Name Plate
Dimensional check
100%
Visual check
100%
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
VI
Conductor
Resistance Check
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
ii
Annealing Check
IS 694
IS 694
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
iii
Diameter Check
IS 694
IS 694
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
IS 694
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Visual check
IS 694
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
IS 694
S.No
Testing Agency
Remarks
IS 694
IS 694
IS 694
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
IS 694
IS 694
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
VII
100%
IS 1248
Calibration check
100%
IS 1248
VIII
Chart Recorders
(if applicable)
Visual inspection
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
VIII
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
S.No
Testing Agency
Remarks
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
IX
Visual check
100%
Functional check
100%
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
i. Calibration
100%
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Venson / Manufacturer
Visual check
100%
100%
100%
Venson / Manufacturer
Review of test
record/manufacturers test
Venson / Manufacturer
certificate at the time of final
inspection. (surveillance basis)
Continuity test
XI
Space heater
Visual check
IR value
100%
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
record/manufacturers test
Venson / Manufacturer
certificate at the time of final
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
S.No
Testing Agency
Remarks
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
H.V. Test
100%
Functional test
100%
Venson
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
XII
Rubber Gasket
Hardness
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Chemical Composition
100%
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Accelerated ageing
1 per lot
Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
XIII
Thermostat
Visual check
100%
100%
S.No
XIV
Testing Agency
Remarks
Terminal blocks
Visual check
100%
100%
100%
100%
XV
Visual check
100%
100%
Insulation resistance
100%
XVI
Earth busbar
Dimensional check
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Visual check
100%
100%
100%
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
S.No
Visual check
100%
100%
100%
XIX
Testing Agency
Venson / Manufacturer
Remarks
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
Transducer
( if applicable)
100%
Review of test
record/manufacturers test
Venson / Manufacturer
certificate at the time of final
inspection. (surveillance basis)
Accuracy
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
100%
Venson / Manufacturer
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
S.No
XX
Testing Agency
Remarks
Annunciators (including
window)
Functional check
100%
Venson Plant
standard
100%
Venson Plant
standard
100%
Venson Plant
standard
Routine test
100%
Venson Plant
standard
XXI
Mimic strip
100%
Venson Plant
standard
Dimensional check
100%
Venson Plant
standard
Manufacturer
Semaphore indicators/hooter/bell/buzzer/test
XXII terminal block/door switch/ lamp/
fluroscent/incandescent lamp /fuse fittings
Visual check/type and rating
Venson Plant
a
100%
check
standard
100%
Venson Plant
standard
Manufacturer
100%
Venson Plant
standard
Manufacturer
S.No
Testing Agency
Remarks
Continuity check
100%
Manufacturer
100%
Visual check
100%
Manufacturer
100%
Manufacturer
100%
Manufacturer
Visual check
100%
Manufacturer
100%
Venson Plant
standard
Manufacturer
Functional check
Indication check
100%
Manufacturer
100%
Manufacturer
100%
Manufacturer
100%
Manufacturer
100%
Manufacturer
S.No
Testing Agency
Remarks
Manufacturer
Manufacturer
100%
Manufacturer
100%
Manufacturer
100%
100%
XXVIII Paints
a)
Paint shade
Manufacturer
b)
Viscosity
Manufacturer
S.No
B
1
Testing Agency
Remarks
IN PROCESS INSPECTION
Fabrication of enclosure
Shearing, punching, bending
marking, deburring & nibbling
Visual check
ii
Dimensional check
Pre-treatment by 7 tank
process
100%
100%
-Bath pointage
Daily
-Bath temperature
Manufacturer
Manufacturer
Manufacturer
Manufacturer
Manufacturer
Venson Plant
standard
100%
Degreasing Solution
should be removed
Manufacturer
100%
Venson Plant
standard
Manufacturer
- Bath pointage
Daily
20 - 26
Manufacturer
100%
Degreasing Solution
should be removed
Manufacturer
100%
Venson Plant
standard
Manufacturer
Bath pointage
Daily
2-4 pH
Bath temperature
65-700 C
Venson / Manufacturer
f)
100%
Venson / Manufacturer
g)
100%
Venson / Manufacturer
Bath pointage
Daily
2-4 pH
100%
h)
S.No
i)
Testing Agency
Remarks
Scratch test
Once/lot
j)
Visual
Once/lot
Painting
a)
Paint shade
b)
Surface finish
c)
Coating thickness
c)
a)
b)
c)
d)
i. Visual check
100%
100%
Venson / Manufacturer
ROUTINE TESTS
Visual check for basic
assembly and mimic
diagram/dimensional
confirmity/finish and
100%
workmanship/door
alignment/dust proofing/door
earthing
Visual check for mounting of
all equipments and terminal 100%
block marking
Verification of bill of material 100%
Verification of
100%
wiring/continuity check
e)
f)
IS 8623
Venson / Manufacturer
Inspection report
IS 8623
Venson / Manufacturer
Inspection report
Approved drawing
Venson / Manufacturer
Inspection report
IS 8623
Venson / Manufacturer
Inspection report
IS 8623
Venson / Manufacturer
Inspection report
Venson / Manufacturer
S.No
g)
h)
i)
Testing Agency
Remarks
100%
IS 8623
Venson / Manufacturer
Inspection report
100%
IS 8623
Venson / Manufacturer
Inspection report
100%
IS 8623
Venson / Manufacturer
Inspection report
100%
IS 8623
Venson / Manufacturer
Inspection report
100%
IS 8623
Venson / Manufacturer
Inspection report
100%
IS 8623
Venson / Manufacturer
Inspection report
Approved drawing
Venson / Manufacturer
Inspection report
100%
Venson / Manufacturer
Inspection report
100%
Venson / Manufacturer
Inspection report
100%
100%
Venson / Manufacturer
Venson / Manufacturer
Inspection report
Inspection report