1

ACC LIMITED KYMORE CEMENT WORKS

ENERGY MANGEMENT SYSTEM_ENERGY REVIEW (ER)

IDENTI
FICATI
ON OF
DEPT./AREA:
BAMANGAON MINES
ENERG
````
Y
ASPEC
TS
AND
PRIORI
SR.NO. AREA
ZATIO
N

Raw Mill 1

MACHINE OR
ZONE

AS ON 01/03/2012

ENERGY ASPECT

ELECTRICAL
ENERGY
BELT CONVEYO

RATED
KW

75

ELECTRICAL
ENERGY

12 Raw Mill 1

DOC NO. KCW/IMS/BMG/ER

POTENTIAL
OF SAVING

ACTUAL KW

61 3

APP
LIC
ABL
POSSIBILITY
TECHNOLO
POTENTIAL E
FOR USAGE
GICAL
FOR WASTE LEG
OF
FEASIBILIT
HEAT
AL
RENEWABLE
Y
RECOVERY REQ
ENERGY
UIR
EME
NT

REVISION NO.00
SIG
NIFI
CA
NC STATUS OF
E
SIGNIFICANCE
NU
MB YES
ER

NA 6

CURRENT CONTROLS
NO

NO
Regul
arlly
monit OCPoring KCW/
Regularlly monitoring
and IMS/
and catching of false air
catch K1/O
ing of CP/1
false
air

NA 10 YES

BM1-BALL MIL

ELECTRICAL
ENERGY

14

NA 10 Yes

Repla
ce
existi
ng
flash
drier
fan
with
high
effice
incy
fan
(50%
)

No

FN1-FAN-1,RA

ELECTRICAL
ENERGY

53 Raw Mill 1

1200

1194 3

NA 10 Yes

SEPAX FAN_KY

Prepared by

Approved By

Issued by

CONT
ROLS REMAR
KS
REQUI
RED

GRR

IMPKCW/
IMS/
K1/M
P/20

Sepa
x fan
flow
shoul
d be
OCPreduc
KCW/
ed
IMS/
and
K1/O
false
CP/1
air
shoul
d be
arrest
ed

Issue date:

ACC LIMITED KYMORE CEMENT WORKS

ENERGY MANGEMENT SYSTEM_ENERGY REVIEW (ER)

IDENTI
FICATI
ON OF
DEPT./AREA:
BAMANGAON MINES
ENERG
````
Y
ASPEC
TS
AND
PRIORI
SR.NO. AREA
ZATIO
N

58

MACHINE OR
ZONE

Raw mill01

AS ON 01/03/2012

ENERGY ASPECT

ELECTRICAL
ENERGY

RATED
KW

DOC NO. KCW/IMS/BMG/ER

POTENTIAL
OF SAVING

ACTUAL KW

APP
LIC
ABL
POSSIBILITY
TECHNOLO
POTENTIAL E
FOR USAGE
GICAL
FOR WASTE LEG
OF
FEASIBILIT
HEAT
AL
RENEWABLE
Y
RECOVERY REQ
ENERGY
UIR
EME
NT

10

NA 13 Yes

AS5-AIR SLIDE

Prepared by

Approved By

REVISION NO.00
SIG
NIFI
CA
NC STATUS OF
E
SIGNIFICANCE
NU
MB YES
ER

Issued by

CURRENT CONTROLS
NO

----

CONT
ROLS REMAR
KS
REQUI
RED

Redu
ce
the
powe
r
cons
umpti
on by
instal
IMPlation
KCW/
of
IMS/
VVVF
K1/M
D for
P/21
low
capa
city
blow
er(St
udy
to be
Done
)

Issue date:

ACC LIMITED LAKHERI CEMENT WORKS

F01(LK/EnMS/PR/20)
ENERGY MANGEMENT SYSTEM_ENERGY REVIEW (ER)
DOC NO. LK/EnMS/Mines/ER

DEPT./AREA: Mines

SR.NO.

AREA

MACHINE OR
ZONE

EQUIPMENT
CODE

WOBBLER
1

MOTOR 122
Mines

11
Mines
12
Mines
13
Mines
15
Mines
16
Mines

W0 01
COMRESSOR
MOTOR 122CP-01
WATER PUMP
MOTOR 122WP-01
WATER PUMP
MOTOR 122WP-02
WATER PUMP
MOTOR 122WP-02
WATER PUMP
MOTOR 122WP-03
Excavator-1

REVISION NO. 00

IDENTIFICATION
OF ENERGY ASPECTS AND PRIORIZATION
POSSIBILITY
POTENTIAL APPLICABLE
STATUS OF
TECHNOLO FOR USAGE
POTENTIAL
FOR WASTE
LEGAL
SIGNIFICANC SIGNIFICANCE
ENERGY ASPECT
GICAL
OF
OF SAVING
HEAT
REQUIREMEN E NUMBER
FEASIBILITY RENEWABLE
YES
NO
RECOVERY
T
ENERGY

122-CP-01

122-WP-01

122-WP-02

122-WP-02

122-WP-03

18

NA

10

YES

Manual

ELECTRICAL
ENERGY

NA

YES

DOL

ELECTRICAL
ENERGY

NA

YES

DOL

To provide auto
level controller

ELECTRICAL
ENERGY

NA

YES

DOL

To provide auto
level controller

ELECTRICAL
ENERGY

NA

DOL

To provide auto
level controller

ELECTRICAL
ENERGY

NA

HSD

NA

10

DOL
1.Following the
Planned
maintenance
shedule.
2.
Following the SOP
for proper
operation ofthe
the
1.Following
equipment.
Planned

HSD

NA

10

HSD

NA

10

HSD

NA

10

HSD

NA

10

LK.111-4B3
Excavator-4

19
Mines

LK.111-4B4
Excavator-5

20
Mines

LK.111-4B5
Dumper-1

21
Mines

Prepared by

LK.191-4K1

Approved By

CONTROLS REQUIRED

LK.111-4B1

Issued by

maintenance
shedule.
2.
Following the SOP
for proper
operation
ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
1.Following
operation ofthe
the
Planned
equipment.
maintenance
shedule.
2.
Following the SOP
for proper
1.Following
operation ofthe
the
Planned
equipment.
maintenance
shedule.
2.
Following the SOP
for proper
operation of the
equipment.

Date: 01/12/2012

REMARKS

To provide double
gate and clame
shell to reduce
frequent start stop
and to increase
TPH
To arrest leakages
and optimize
pressure set point

ELECTRICAL
ENERGY

Excavator-3

Mines

CURRENT CONTROLS

122 - W0-01

17
Mines

FORMAT NO.

To provide auto
level controller

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Issue date:

ACC LIMITED LAKHERI CEMENT WORKS

F01(LK/EnMS/PR/20)
ENERGY MANGEMENT SYSTEM_ENERGY REVIEW (ER)
DOC NO. LK/EnMS/Mines/ER

DEPT./AREA: Mines

SR.NO.

AREA

MACHINE OR
ZONE

Dumper-2

EQUIPMENT
CODE

22
Mines

FORMAT NO.
REVISION NO. 00

IDENTIFICATION
OF ENERGY ASPECTS AND PRIORIZATION
POSSIBILITY
POTENTIAL APPLICABLE
STATUS OF
TECHNOLO FOR USAGE
POTENTIAL
FOR WASTE
LEGAL
SIGNIFICANC SIGNIFICANCE
ENERGY ASPECT
GICAL
OF
CURRENT CONTROLS
1.Following
the
OF SAVING
HEAT
REQUIREMEN E NUMBER
FEASIBILITY RENEWABLE
Planned
RECOVERY
T
ENERGY

HSD

NA

10

HSD

NA

10

HSD

NA

10

HSD

NA

10

HSD

NA

10

HSD

NA

10

HSD

NA

10

HSD

NA

10

HSD

NA

10

LK.191-4K2
Dumper-3

23
Mines

LK.191-4K3
Dumper-4

24
Mines

LK.191-4K4
Dumper-7

25
Mines

LK.191-4K7
Dumper-8

26
Mines

LK.191-4K8
Dozer

27
Mines

LK.111-4D1
Compressor

28
Mines

No.1
Compressor

LK.111-4Y1

29
Mines

No.3
ICM260 Drill

LK.111-4Y3

30
Mines
Prepared by

LK.111-4B1
Approved By

Issued by

maintenance
shedule.
2.
Following the SOP
for proper
operation ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
operation ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
operation ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
1.Following
operation ofthe
the
Planned
equipment.
maintenance
shedule.
2.
Following the SOP
for proper
operation ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
operation
ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
operation ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
operation ofthe
the
1.Following
equipment.
Planned
maintenance
shedule.
2.
Following the SOP
for proper
operation of the
equipment.

CONTROLS REQUIRED

Date: 01/12/2012

REMARKS

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Timely callibration
& replacement of
uel pump

Issue date:

ACC LIMITED LAKHERI CEMENT WORKS

F01(LK/EnMS/PR/20)
ENERGY MANGEMENT SYSTEM_ENERGY REVIEW (ER)
DOC NO. LK/EnMS/Mines/ER

DEPT./AREA: Mines

SR.NO.

AREA

Prepared by

MACHINE OR
ZONE

Approved By

EQUIPMENT
CODE

IDENTIFICATION
OF ENERGY ASPECTS AND PRIORIZATION
POSSIBILITY
POTENTIAL APPLICABLE
STATUS OF
TECHNOLO FOR USAGE
POTENTIAL
FOR WASTE
LEGAL
SIGNIFICANC SIGNIFICANCE
ENERGY ASPECT
GICAL
OF
OF SAVING
HEAT
REQUIREMEN E NUMBER
FEASIBILITY RENEWABLE
RECOVERY
T
ENERGY

Issued by

FORMAT NO.
REVISION NO. 00

CURRENT CONTROLS

CONTROLS REQUIRED

Date: 01/12/2012

REMARKS

Issue date:

ACC LIMITED LAKHERI CEMENT WORKS

F01(LK/EnMS/PR/20)
ENERGY MANGEMENT SYSTEM_ENERGY REVIEW (ER)
DOC NO. LK/EnMS/Mines/ER

DEPT./AREA: Mines

SR.NO.

AREA

Prepared by

MACHINE OR
ZONE

Approved By

EQUIPMENT
CODE

IDENTIFICATION
OF ENERGY ASPECTS AND PRIORIZATION
POSSIBILITY
POTENTIAL APPLICABLE
STATUS OF
TECHNOLO FOR USAGE
POTENTIAL
FOR WASTE
LEGAL
SIGNIFICANC SIGNIFICANCE
ENERGY ASPECT
GICAL
OF
OF SAVING
HEAT
REQUIREMEN E NUMBER
FEASIBILITY RENEWABLE
RECOVERY
T
ENERGY

Issued by

FORMAT NO.
REVISION NO. 00

CURRENT CONTROLS

CONTROLS REQUIRED

Date: 01/12/2012

REMARKS

Issue date:

ACC LIMITED LAKHERI CEMENT WORKS

F01(LK/EnMS/PR/20)
ENERGY MANGEMENT SYSTEM_ENERGY REVIEW (ER)
DOC NO. LK/EnMS/Mines/ER

DEPT./AREA: Mines

SR.NO.

AREA

Prepared by

MACHINE OR
ZONE

Approved By

EQUIPMENT
CODE

IDENTIFICATION
OF ENERGY ASPECTS AND PRIORIZATION
POSSIBILITY
POTENTIAL APPLICABLE
STATUS OF
TECHNOLO FOR USAGE
POTENTIAL
FOR WASTE
LEGAL
SIGNIFICANC SIGNIFICANCE
ENERGY ASPECT
GICAL
OF
OF SAVING
HEAT
REQUIREMEN E NUMBER
FEASIBILITY RENEWABLE
RECOVERY
T
ENERGY

Issued by

FORMAT NO.
REVISION NO. 00

CURRENT CONTROLS

CONTROLS REQUIRED

Date: 01/12/2012

REMARKS

Issue date:

SAVING POTENTIAL RATING (A)

TECHNOLOGICAL/ IMPLEMENTATION
FEASIBILITY RATING (B)

Less than Rs 10000/annum

easy to implement well

established
technology/method, very
simple changes are
required

10

Less than Rs 100,000/annum

Minor changes are

required

Less than Rs 1,000,000 per

annum

Major
interventions/changes are
required

more than Rs 1,000,000 per

annum

10

Technology not available

or not a proven technology

Note
Give 1 mark bonus if the potential for waste heat recovery is there
Give 2 marks bonus if the selected option is renewable
options will not be significant in any case when, either A Or B is zero

Prepared by

Approved By

Issued by

Issue date: