Effective Date : 15.02.

09
Part Category :

Rev. No. : 00
OBU :

Format No.:
File no. :

CTV

PART INSPECTION TEST STANDARD CUM JOINT INSPECTION REPORT

Inspector

Engineer

Supplier

JUDGEMENT

RETAIN PERIOD

1Months
IS : 2500

PART NAME

POWER CORD

REF. STD.

PART NUMBER

EAD53594701/702

LOT NO.

MODEL NAME

ULTRA SLIM

LOT QTY.

Status
Insp

No.

Check Point

Specs.

Length ( L )

2000 +50/-0.0

Length ( L3 )

For Extn. 01 =175 10 mm ,

02 = 250 10 mm ,

25 +0.0 / -10 mm

Instrument/ Method

Meauring Tape/ Scale

Meauring Tape/ Scale

Meauring Tape/ Scale

AQL/ Level

Frequency

Place

EVERY LOT

Supp

EVERY LOT

LG

EVERY LOT

Supp

EVERY LOT

LG

EVERY LOT

Supp

S2/ 1.5

S2/ 1.5

S2/ 1.5
LG
EVERY LOT

Pin Diameter

5.05 -0.1/+0.0mm

Micrometer

Supp

S2/ 1.5
LG
EVERY LOT

Pin Height

17.0 0.5mm

vernier

Supp

S2/ 1.5
LG

Appearance

No Damage on the surface of

plug and cord & IS 694 and Part VISUAL
No. Should Print on cord

EVERY LOT

Supp

EVERY LOT

LG

EVERY LOT

Supp

EVERY LOT

LG

EVERY LOT

Supp

S2/ 2.5

Functional

No discountinuity between
Countinuity
1. Red
Between Molded
wire to Red wire
Plug & terminal
2.Black wire to Black wire

Pull test

Pull test

Dielectric strength
between conductor

Insulation resistance
between conductor

RCIR NO

DATE

IQC DECISION

Engineer

LGEIL

JUDGEMENT

SUPPLIER NAME

Length ( L1 )

Inspector

Safety

LG Electronics India (P) Ltd.

F/IQC/CTV/1547

Multimeter

Connector should meet the force

of 8Kgf ( Min.)

Push pull gauge

Groumat should meet the force

of 15Kgf ( Min.)

Push pull gauge

Apply 2000V AC For 1min. & cut

off current 5mA. There should be
no dielectric breakdown

Apply 500V DC For 1min. It

should be more than 100 M

H.V. Tester

I.R. Tester

SPECIAL CHECK POINT :

1. This standard applies to the parts supplied to LGEIL against the referred part no. only
2. Record the next user major problem as inspn. Item

S2/ 1.5

n=2
C=0

n=2
C=0

n=13
C=0

n=13
C=0

LG
EVERY LOT

Supp
LG

EVERY LOT

Supp

EVERY LOT

LG

EVERY LOT

Supp

EVERY LOT

LG

EVERY LOT

Supp

EVERY LOT

LG

EVERY LOT

Supp

EVERY LOT

LG

Process capability( )

Non

Zst

Insp.

More than Target (CTQ dimn Only)

Zlt

OBSERVATIONS
X1(9)

X2(10)

X3(11)

X4(12)

X5(13)

X6(14)

X7(15)

X8(16)

Z-Value
Zst
Zlt

OK/
NG

3. Sampling should be done as per this standard.

4. The characteristics given in this PIS cum JIR are for guidance only.Drg std's are ultimate & shall prevail.

Effective Date :
Part Category :

Rev. No. :
OBU :

Format No.:
File no. :

PART INSPECTION TEST REPORT

Inspector

Supplier

Engineer

Inspector

Lalita

JUDGEMENT

JUDGEMENT

SUPPLIER NAME

RETAIN PERIOD

PART NAME

REF. STD.

PART NUMBER

LOT NO.

MODEL NAME

LOT QTY.

1 Months

Status
Insp

Check Point

Core detail

Colour of core

Dia of core

No. of strends

Dia of strends

COPPER

O d of cable

Colour of outer sheeth

Specs.

Instrument/ Method

AQL/ Level

Frequency

10 Total length of cable (L)

11

Length L-1

Length L-2

12

Length L-3

Place

Supp

Supp

Supp

Supp

Supp

Supp

Supp

Supp

Supp

Supp

Supp

Supp

Functional
1

Countinuity

Supp

Supp

Terminals

Sleeve& hst

RCIR NO

DATE :

IQC DECISION

No.

Supp

Crimping pull force

Supp

Appearance

Supp

SPECIAL CHECK POINT :

3. Sampling should be done as per this standard.

4. The characteristics given in this PIS cum JIR are for guidance only.Drg std's are ultimate & shall prevail.

Engineer

Process capability( )

Non

Zst

Insp.

More than Target (CTQ dimn Only)

Zlt

OBSERVATIONS
X1(9)

X2(10)

X3(11)

X4(12)

X5(13)

X6(14)

X7(15)

X8(16)

Z-Value
Zst
Zlt

OK/
NG

WIRE TEST REPORT

S. NO

TESTING PARAMETRES

ISTRUMENT

1 NO. OF CORE
2 WIRE COLOUR
3 NO. OF CONDUCTOR

SPECIFIDE
OBS.

4 DIA OF CONDUCTOR

SPECIFIDE
OBS.

5 DIA OF OUTER

SPECIFIDE
OBS.

6 CONDUCTOR RESISTENCE SPECIFIDE

OBS.

7 ELONGATION

SPECIFIDE
OBS.

8 H V TEST

SPECIFIDE
OBS.

9 THICKNESS OF SHEETH

10 APEARENCE

UNIT

DOC.NO CPEL/QUALITY/0
REV.NO. 01 ISSUE DT.24/11/11
DATE..
OBSERVED VALUE
1
2
3
4
5

TESTED BY

APPROVED BY