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Commissioning and Gas in - Hhi-Pertamina Gas - Kei 3001 - Rev 1.0
Commissioning and Gas in - Hhi-Pertamina Gas - Kei 3001 - Rev 1.0
18/5/12
AJ
MF
IC
Revisio
n
Date
Description
By
Checked
By
Approved
by
DAFTAR ISI
BAB
DESKRIPSI
TABLE OF CONTENT
HAL
SEC.
DESCRIPTION
PAGE
1.0
PENDAHULUAN
1.0
INTRODUCTION
2.0
PRE-COMMISSIONING
2.0
PRE-COMMISSIONING
2.1
2.2
UMUM
INSPEKSI
4
4
2.1
2.2
GENERAL
INSPECTION
4
7
3.0
COMMISSIONING
3.0
COMMISSIONING
3.1
3.2
3.3
3.4
UMUM
PUNCH LIST
COMMISSIONING
SISTEM PURGING
7
7
7
8
3.1
3.2
3.3
3.4
GENERAL
PUNCH LIST
COMMISSIONING
PURGING
7
7
7
8
4.0
GAS IN
11
4.0
GAS IN
11
LAMPIRAN
P&ID MET-6001
APPENDIX
P&ID MET-6001
1.0 PENDAULUAN
Tujuan pembuatan Prosedur
Commissioning dan Gas In ini adalah
untuk menentukan prosedur pelaksanaan
Commissioning dan Gas In jaringan pipa
salur dari PT Pertamina Gas.
1.0 INTRODUCTION
This document provides guideline for
Comissioning and Gas In procedure for
New Gas Pipeline PT Pertamina Gas.
2.0 PRE-COMMISSIONING
2.1. GENERAL
2.0 PRE-COMMISSIONING
2.1 UMUM
Preparation for Pre-Commissioning
Persiapan untuk pelaksanaan Preexecution consist of several important
commissioning terdiri dari beberapa
steps which must be follow :
tahap pelaksanaan yang harus dilakukan: 2.1.1 Check all pipeline installation
2.1.1 Memeriksa seluruh pemasangan pipa
completely with wrapping, cathodic
salur, lengkap dengan kondisi
protection and good backfill. Pipeline
wrapping, proteksi katodik dan
marker, test point for cathodic
penimbunan. Rambu-rambu pipa salur
protection position shall comply with
dan proteksi katodik test point, harus
engineering document.
sesuai dengan dokumen teknik.
2.1.2 Memeriksa sistem koneksi dalam
2.1.2 Check all system piping connection
perpipaan termasuk fitting, support
including fitting, pipe support and
pipa dan pondasi harus sesuai dengan
support foundation. And all shall comply
dokumen teknik.
with engineering document.
2.1.3 Memeriksa arah aliran yang ditunjukkan 2.1.3 Check gas direction flow, which should
dengan arah panah pada pipa bagian
be mark on offside of pipe.
luar.
2.1.4 Check all civil and structural work, and
2.1.4 Memeriksa seluruh pekerjaan civil dan
shall comply with engineering
struktur, dan harus sesuai dengan
document.
dokumen teknik.
2.1.5 Check all instrument equipment
2.1.5 Memeriksa letak alat instrumen dan
placement and its connection, and shall
sistem koneksinya harus sesuai dengan
comply with engineering document.
dokumen teknik.
2.1.6 Prepare Punch List
2.1.6 Membuat daftar peralatan dan hasil
2.1.7 Check all testing result for pipeline,
aktivitas perbaikan, punch list.
piping, instrument, civil/structure and
2.1.7 Memeriksa kembali hasil seluruh
cathodic. And the testing result should
pengujian untuk pipa salur, perpipaan,
be approved.
instrumen, civil/struktur dan katodik.
2.1.8 Check pipeline certificate from MIGAS.
Hasil uji sudah harus di setujui.
2.1.8 Memeriksa sertifikasi pipa salur yang 2.1.9 All equipment installed catalogue should
telah disetujui oleh MIGAS.
be ready.
2.1.9 Seluruh katalog peralatan yang
terpasang telah tersedia.
Tahapan-tahapan tersebut di atas harus
dipenuhi terlebih dahulu, sebelum menginjak
ke tahap berikutnya, Commissioning.
2.2 INSPEKSI
Inspeksi harus dilakukan Tim Inspeksi PreCommissioning untuk memastikan
keberadaan peralatan, fitting, perpipaan,
instrumen, civil/struktur, dan proteksi
katodik.
2.2.1Inspeksi Pipa Salur.
COMMISSIONING AND GAS IN Procedure
2.2.2
Spectacle blind
Coating
- Pig Signal
3.Ensure lay-out of equipment shall
comply with engineering document
4.Ensure certification of Pressure Safety
Valve has been released from MIGAS.
5.Ensure installation of instrument has
been calibrated and set appropriate
with operation condition shall comply
with engineering document.
6.Open closure in shell and check,
ensure closure is clean form debris,
and close.
7.Check certification of operating Pig
Launcher and Receiver has been
release from MIGAS. Including NDT,
Hydrostatic Test and Leak Test report
should be approved.
8. Ensure to check foundation of Pig
Launcher and Receiver shall comply
with engineering document and has
been tested for concrete foundation.
9. Ensure connection using flange in
good condition and correctly.
Piping Inspection/Check List
1. Ensure piping system shall comply
with engineering document.
2. Check connection between pipe with
flange or pipe with pipe or pipe with
elbow or flange with flange. Ensure
welding procedure shall comply with
engineering document
3. Ensure piping has been flushing.
4. Ensure valve can be opened and
closed correctly and easily, and the
placement shall comply with
engineering document.
5. Ensure elevation and lay-out of piping
system shall comply with engineering
document.
6. Ensure pipe support and other
accessories have been installed and
shall comply with engineering
document.
7. Ensure anchor bolts have been good
installed.
8. Ensure service platform have been
installed correctly.
9. Ensure piping system have been
hydrostatic test and the report have
3.1 GENERAL
Commissioning Team Leader is in charge
on coordinate and conduct on
Commissioning during activity going on.
Purging will be perform during
commissioning.
Before purging is started, punch list
review should be discussed.
3.2 PUNCH LIST
Pre-Commissioning team will produce
Check List.
Check List report is present of equipment
3.3 COMMISSIONING
Commissioning team will start active base
on Punch List.
The inspection steps should be done is as
follows:
1. Check if all repaired job which is done.
2. Check if all equipment repaired which
is done.
3. Re-check all of repaired job.
4. Check all equipment replacement.
5. Check if there are repaired or
replacement job which is cannot done
and discuss it.
6. Perform function test and running test
if possible without waiting on purging
and gas in.
7. Purging for all system and connection.
Commissioning Team will perform Mechanical
Completion. Which is present of all activity
approval and equipment installation approval
declaration (approved / approved with
comment). With possibility approved with
note.
.
4.0 GAS IN
PIPA SALUR PT Pertamina Gas
1. Pastikan valve 12-600# (Line pipa
Inlet Metering) BUKA perlahan-lahan
sampai
tekanan
operasi
yang
diinginkan.
COMMISSIONING AND GAS IN Procedure
4.0 GAS IN
PIPELINE PT Pertamina Gas
1. Ensure valve 12-600# (Line Pipe Inlet)
is OPEN until operating pressure
desired.
STATION METER
STATION METER
DRAWING
ATTACHMENT
LIST OF DRAWING
1. P&ID
2. General Arrangement Drawing
3. Procces Flow Diagram
P&ID