MegaShor Technical Data

MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
RMD Kwikform
Technical
Data Sheets
European Specification
European Technical Office

Brickyard Road, Aldridge, Walsall, WS9 8BW, UK.
Telephone: +44 (0)1922 743743
Facsimile: +44 (0)1922 743400
E-mail: info@rmdkwikform.com
Website: www.rmdkwikform.com
Spec: Euro. 5/2002
Issue D
PUBLICATION No. 65
Further info:
+44 (0)1922 743743
Sheet: 1
The information contained within these data sheets remains the property of
RMD Kwikform and is not to be altered or reproduced without written permission.
RMD Kwikform reserves the right to change any specification without giving prior notice.
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
Contents.
1.
Components and Load Capacities.
Revision.
Sheet.
1.0.1.
Megashor Component Range
A - 5/2002
3+1/2
1.1.1.
1.1.2.
1.1.3.
1.1.4.
1.1.5.
1.1.6.
1.1.6.1.
1.1.6.2.
1.1.6.3.
1.1.6.4.
1.1.7.
1.1.7.1.
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Megashor Shafts:
Mark One
Mark One Node, Section and End Plate Details
Mark Two
Mark Two Node, Section and End Plate Details
Section Properties
Allowable Axial Compressive Loads
Vertical Megashor Axial AWL XX Axis
Vertical Megashor Axial AWL YY Axis
Horizontal Megashor Axial AWL XX Axis
Horizontal Megashor Axial AWL YY Axis
Megashor Joints Safe Axial Loads in Tension
Megashor Joints Bolting
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
4
5
6
7
8
9
10
11
12
13
14
15
1.2.1
1.2.2.
1.2.3.
1.2.4.
1.2.5.
S/Slim Soldiers:
S/Slim Soldiers:
S/Slim Soldiers:
S/Slim Soldiers:
S/Slim Soldiers:
Ledgers
Section, Hole layout, End Plate Details
Section Properties
AWL in Compression, buckling about YY Axis
AWL in Compression, buckling about XX Axis
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
16
17
18
19
20
1.3.1.
1.3.2.
1.3.3.
1.3.4.
1.3.5.
1.3.6.
1.3.7.
1.3.8.
Bracing:
Bracing:
Bracing:
Bracing:
Bracing:
Bracing:
Bracing:
Bracing:
Steel Flat Braces

Adjustable Vernier Braces
Flange Braces
Web Braces
Soldier Braces
Rapid Bar Tie Braces
Scaffold Tube Braces
Plan Bracing Cleat
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
21
21
22
23
24
25
25
26
1.4.1.
1.4.2.
1.4.3.
1.4.4.
1.4.5.
1.4.6.
1.4.7.
1.4.8.
1.4.9.
1.4.10.
1.4.11.
1.4.12.
1.4.13.
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Jacks:
Megashor 1000kN Screw Jack

Loading and Unloading
Jack Spanner
Jack Plate
End Plate
500kN Wedge Jack
1000kN Sand Jack
Hydraulic Unit
Prop Brace Pin
Rocking Head
Brace Plate
Brace Plate and Rocking Head Connection
Brace Plate as a Holding Down Plate
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
C - 5/2002
B - 1/2002
A - 5/2002
27
28
29
30
31
32
32
33
34
35
36
37
37+1
1.5.1.
1.5.2.
1.5.3.
1.5.4.
1.5.5.
1.5.6.
1.5.7.
1.5.8.
1.5.8.1
1.5.8.2
1.5.9.
1.5.10.
1.5.11.
1.5.12.
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Super Slim Prop Tube End Link

Megashor Half Portal Frame
Megashor with RMD Kwikform Tie Systems
Megashor with Prop Corner Angle
Joint Stiffener
Super Slim to Megashor Connection Bending Capacity
Tensile and Compressive Capacity at Node Points
Megashor Lifting Point
Megashor Truss Connector
Megashor Truss Connector - Applications
Megashor Joint Stiffener
Megashor M52 Tools
Megatruss Node
Megatruss Node Connection - Node to Chords
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
C - 2/2002
C - 2/2002
B - 1/2002
B - 1/2002
A - 5/2002
A - 5/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
38
39/40
41
42
43
44
45
46
46+1
46+2
47
48
49
49
Spec: Euro. 5/2002
Issue D
CONTENTS
Further info:
+44 (0)1922 743743
Sheet: 2
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
Contents - continued.
1.5.13.
1.5.14.
1.5.15.
1.5.16.
1.5.17.
1.5.18.
1.5.19.
1.5.20.
1.5.21.
1.5.22.
1.5.23.
1.5.24.
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Accessories:
Megatruss Node Connection - Node to Diagonals

Megatruss Node Connection - Node to Cross Brace
Megatruss Node Connection - Node to Ledger
Megatruss Node Connection - Node to Prop/Tie
Megatruss Node Connection - Ledger to Plain Brace
Megatruss End Bearer
End Bearer Connections - Bottom Chord Supported Truss
End Bearer Connections - Top Chord Supported Truss
Megatruss Truss Intermediate Bearer
Megatruss Truss Intermediate Bearer Connections
Megashor Chord Spacer
Megatruss Double Chord Connections - Chord to Chord
C - 4/2002
C - 4/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
50
50
51
51
52
53
54
54
55
55
56
56
1.6.1.
1.6.2.
1.6.3.
1.6.4.
Beams:
Beams:
Beams:
Beams:
356 x 171 x 67UB 2700/3600/4570/6100/7620mm

610 x 305 x 238Kg/m UB 3810/5000mm
Megashor Header Beam 3300mm
Megashor Beam 0.95m
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
57
58
59
60
1.7.1.
Nuts & Bolts:
Fasteners
C - 5/2002
60
2.
Applications.
Revision.
Sheet.
2.1.0.
2.1.1.
2.1.2.
2.1.3.
Vertical Applications:
Individual Props
Trestles
Towers
Bridge Abutments
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
61
62
63
64
2.2.0.
2.2.1.
Inclined Props:
Inclined Props:
45 Support
Bridge Abutments
B - 1/2002
B - 1/2002
65
66
2.3.0.
2.3.1.
2.3.2.
Horizontal Applications:
Single
High Capacity
Hydraulic Flying Shores
B - 1/2002
B - 1/2002
B - 1/2002
67
67
68
2.4.
Facade Retention:
Building Facades
B - 1/2002
69
2.5.0.
2.5.1.
2.5.2.
2.5.3.
2.5.4.
2.5.5.
Megatruss:
Megatruss:
Megatruss:
Megatruss:
Megatruss:
Megatruss:
Notes on Design
2700mm
3600mm
4500mm
5400mm
6300mm
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
B - 1/2002
70
70
71
72
73
74
3.
Make-up Tables.
Revision.
Sheet.
3.1.
3.2.
Megashor Leg with Jack at one end - 1000 KN (Height range 0.42 to 5.28m)
Megashor Leg with Jack at one end - 1000 KN (Height range 5.28 to 10.00m)
B - 1/2002
B - 1/2002
75
76
4.
Erection Guidance.
Revision.
Sheet.
4.0.
4.1.
4.2.
Erection Guidance
Megashor
Megatruss
C - 5/2002
C - 5/2002
C - 5/2002
77
77
77
5.
Contact Details.
Revision.
Sheet.
5.0.
RMD Kwikform International Offices
B - 1/2002
78
Spec: Euro. 5/2002
Issue D
CONTENTS
Further info:
+44 (0)1922 743743
Sheet: 3
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.0.1. Megashor Range

Code Description
01729
01749
01750
01751
01807
01817
01818
01832
01833
02307
02336
02327
02320
02309
05408
05407
05416
05406
02343
05413
05418
05432
05447
05448
05451
05452
05453
05454
05455
05456
05457
05458
05459
05460
05461
05469
05472
05473
05474
05475
05476
05477
05478
05480
05481
05482
05483
05484
05486
M16 x 60 Grade 8.8 Bolt & Nut

M16 x 40mm H.T Set Pin Plated
M20 x 60 H.T CSK Set Pin ZP
Megashor Prop Brace Pin
M16 Hex Nut Plated
M20 Hex Nut Plated
S/Slim Pivot Tube Clip
3600mm Super Slim Soldier
Slimshor Internal Section 720mm
Super Slim Soldier End Plate 10mm
Megashor Prop Corner Angle
Super Slim Prop Tube End Link
M20 High Yield Pin
Megashor Plan Bracing Cleat
Megashor Screw Jack
5400mm Megashor Shaft
Megashor Beam 0.95m
90mm Megashor Shaft
Megashor Header Beam 3300mm
610 x 305 x 238kg/m UB 3810mm
610 x 305 x 238kg/m UB 5000mm
Megashor Brace Plate
Megashor Rocking Head
Super Slim/Megashor Joint Stiffener
Megashor Jack Plate
Megashor Half Portal Frame
Megashor End Plate
Megashor Chord Spacer
Adjustable Vernier Brace Short Outer
Adjustable Vernier Brace Short Inner
Adjustable Vernier Brace Long Outer
Adjustable Vernier Brace Long Inner
Megashor Jack Spanner
Megashor Truss Connector
Spec: Euro. 5/2002
Issue A
CONTENTS
Further info:
Weight
Sheet
0.11 kg
0.26 kg
0.28 kg
0.24 kg
0.08 kg
0.18 kg
0.4 kg
0.03 kg
0.04 kg
0.03 kg
71.1 kg
56.6 kg
38.5 kg
20.8 kg
17.8 kg
12.5 kg
8.5 kg
6.5 kg
2.8 kg
8.5 kg
2.5 kg
0.40 kg
2.0 kg
1.8 kg
49.0 kg
316.0 kg
160.0 kg
112.0 kg
65.0 kg
45.0 kg
164.0 kg
35.0 kg
25.0 kg
650.0 kg
990.0 kg
1290.0 kg
60.5 kg
47.5 kg
1.0 kg
26.0 kg
458.0 kg
9.5 kg
0.5 kg
6.0 kg
6.0 kg
10.0 kg
12.5 kg
21.0 kg
16.4 kg
60
60
60
60
60
60
34
60
60
60
16
16
16
16
16
16
16
16
16
42
38
60
26
46
27
4/6
4/6
4/6
4/6
4/6
60
4/6
4/6
59
58
58
36
35
43
30
39
31
56
21
21
21
21
29
46+1
+44 (0)1922 743743
Sheet: 3+1
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.0.1. Megashor Range

Code Description
Weight
Sheet
05491
05492
05493
05494
05495
05496
05550
05917
05918
05919
05924
05925
06999
3.8 kg/m
137.0 kg
70.0 kg
110.0 kg
13.0 kg
8.25 kg
29.0 kg
328.0 kg
437.0 kg
546.0 kg
193.0 kg
258.0 kg
12.0 kg
21
33
49
53
55
47
32
57
57
57
57
57
32
Steel Flat Brace/m

Megashor Hydraulic Unit
Megashor Node
Megatruss End Bearer
Megatruss Intermediate Bearer
Megashor Wedge Jack
356 x 171 67kg/m UB 4570mm
356 x 171 67kg/m UB 6100mm
356 x 171 67kg/m UB 7620mm
356 x 171 67kg/m UB 2700mm
356 x 171 67kg/m UB 3600mm
Megashor 1000kN Sand Jack
Spec: Euro. 5/2002
Issue A
CONTENTS
Further info:
+44 (0)1922 743743
Sheet: 3+2
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.1. Megashor Mark 1 Shafts

Code
Description
05452
05453
05454
05455
05456
05458
05459
05477
5400mm
2700mm
1800mm
900mm
450mm
270mm
90mm
15mm
Weight
Megashor Shaft
316.0 kg
Megashor Shaft
160.0 kg
Megashor Shaft
112.0 kg
Megashor Shaft
65.0 kg
Megashor Shaft
45.0 kg
Megashor Shaft
35.0 kg
Megashor Shaft
25.0 kg
Megashor End Plate
9.5 kg
450
15mm End Plate

900
450
900
90mm
450
900mm
900
270mm
225
225
450mm
900
900
450
5400mm
Spec: Euro. 1/2002
2700mm
Issue B
COMPONENTS
Further info:
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1800mm
Sheet: 4
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.2. Megashor Mark 1. Punchings
340
340
180
200 x 226
x 8mm Thick Plate
190
110
21mm dia holes max. plain 20mm dia fastener bearing load 50kN per hole.
100
280
6mm
Thick
Plate
100
22 dia.
110
286
280
200
45
91
91
15mm
Thick
Plate
Typical Section.
Spec: Euro. 1/2002
Issue B
COMPONENTS
290
Detail on End Plate.

Further info:
+44 (0)1922 743743
Sheet: 5
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.3. Megashor Mark 2. Shafts

Code
Description
Weight
05452*
05453*
05454*
05455*
05456*
05458*
05459*
5400mm
2700mm
1800mm
900mm
450mm
270mm
90mm
316.0 kg
160.0 kg
112.0 kg
65.0 kg
45.0 kg
35.0 kg
25.0 kg
Megashor Shaft
Megashor Shaft
Megashor Shaft
Megashor Shaft
Megashor Shaft
Megashor Shaft
Megashor Shaft
* Mark 1 and Mark 2 Shafts have the same code numbers.

If Mark 2 Shafts are required please specify Megashor
Mark 2 when ordering.
450
900
450
900
90mm
450
900mm
900
270mm
225
225
450mm
900
900
450
5400mm
Spec: Euro. 1/2002
2700mm
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
1800mm
Sheet: 6
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.4. Megashor Mark 2. Punchings

75
75
95
205
55
55
340
340
180
55
270
55
200 x 226
x 8mm Thick Plate
190
180
21mm dia holes max.

plain 20mm dia
fastener bearing load
50kN per hole.
21mm dia holes max.

plain 20mm dia
40kN per hole.
18mm dia holes max.

plain 16mm dia
32kN per hole.
110
100
280
6mm
Thick
Plate
100
22 dia.
55mm
dia.
110
286
284
200
45
91
91
15mm
Thick
Plate
Typical Section.
Spec: Euro. 1/2002
Issue B
COMPONENTS
300
Detail on End Plate.

Further info:
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Sheet: 7
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.5. Megashor Section Properties

A combination of mathematical analysis in accordance with BS5950 pt 5 and load testing have yielded the
section properties below.
Area
I xx
I yy
r xx
r yy
Z xx
Z yy
EI xx
EI yy
M max x
M max y
Shear max XX
Mean compressive yield stress
Self weight
Max Joint bending moment X-X axis
Max Joint bending moment Y-Y axis
Axial Shortening
58.45 cm2
5981 cm4
4289 cm4
10.14 cm
8.56 cm
443 cm3
306 cm3
12560 kNm2
5085 kNm2
102 kNm
68 kNm
450 kN
370 N/mm2
0.542 kN/m run
66 kNm
52 kNm
8.14 x10-4 mm/m/kN
All values are unfactored allowable loads.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 8
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.6. Megashor Allowable Axial Compressive Loads

Allowable axial compressive loads are given for loads eccentric at both ends 10, 25, 38
and 50mm on the following 4 graphs.
Appropriate eccentricities for various arrangements in conjunction with Megashor are given
below.
Megashor jack code 05451 to Megashor

Megashor rocking head code 05473 to Megashor
Megashor end plate to foundation with grout
Any of the above to foundation without grout
10mm
50mm
Where different load eccentricities are present at either end use the maximum value both
ends.
Where Megashor sections are bolted directly to header or waling beams without rocking
heads a frame analysis shall be carried out and the Megashor section checked in
combined compression and bending.
Combined Bending Moment and Compressive Loads
Combined cases can be checked using the equation
M
Mmax
P
Pmax
Where M is the applied bending moment, Mmax is the maximum allowable bending moment. P is
the applied axial compressive load and Pmax is the maximum allowable axial load at a particular
effective length.
E.g. A vertical Megashor leg with effective length of 6 metres in the X-X axis and 3 metres in the Y-Y
axis is bolted directly to a header beam at the top and has a Megashor jack at the base. A frame
analysis program indicates an axial compressive load in the section of 620 kN and a bending
moment in the X-X axis of 30 kNm. There is no bending moment in the Y-Y axis.
From information given by frame analysis: M = 30 kNm, P = 620 kN
XX axis check. Using Megashor graph 1.1.6.1. with 10mm eccentricity the maximum allowable axial
load with an effective length of 6 metres (Pmax) = 910 kN.
From the Megashor data given in this sheet Mmax = 102 kNm
Using the equation above
30
102
620
910
0.975
< 1 Therefore OK
YY axis check. Using Megashor graph 1.1.6.2. with 10mm eccentricity Pmax = 990 kN > 620 kN
applied, hence OK.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 9
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.6.1. Vertical Megashor Axial AWL XX Axis
e=
e=
800
e=5
0mm
25
mm
mm
10
900
e=
Allowable Compressive Working Load/kN
1000
38m
m
700
600
X
500
Y
e
400
300
200
100
e
X
0
0
10 11 12 13 14 15 16 17 18
Effective Length/m
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 10
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.6.2. Vertical Megashor Axial AWL YY Axis

1000
e=
800
e=
700
e=
m
10m
e=
900
25
mm
38m
m
50m
m
600
Y
500
X
e
400
300
200
100
e
Y
0
0
10 11 12 13 14 15 16 17 18
Effective Length/m
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 11
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.6.3. Horizontal Megashor Axial AWL XX Axis

(Web vertical plane)
e=
e=
800
e=5
0mm
mm
m
10m
900
25
e=
1000
38m
m
700
600
500
400
300
200
100
Y
X
X
Y
0
0
10 11 12 13 14 15 16 17 18
Effective Length/m
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 12
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.6.4. Horizontal Megashor Axial AWL YY Axis

(Web horizontal plane)
1000
e=
800
e=
700
e=
25
m
10m
e=
900
mm
38m
m
50m
m
600
500
400
300
200
100
X
Y
Y
X
0
0
10 11 12 13 14 15 16 17 18
Effective Length/m
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 13
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.7. Megashor Joints Allowable Axial loads in Tension

Plain Joint Mk 1 or Mk 2 shafts.
500 kN
500 kN
6 M20 x 60 gr. 8.8 bolts and nuts

code 01750
500 kN
500 kN
Note: When 4 M20 x 60 gr. 8.8 bolts are used in the corner holes AWL = 330 kN.
Stiffened Joint Mk 2 shafts only.
1000 kN
1000 kN
1000 kN
1000 kN
See later 1.5.9. for connection details.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 14
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.1.7.1. Megashor Joints Bolting

Standard connection
6 M20 x 60 Gr. 8.8 bolts and nuts

Code 01750
Single 90mm Megashor connection
6 M20 x 60 Gr. 8.8 bolts and nuts

Code 01750 plus 6 M20 washers
Code 01844 to avoid clash
between ends of bolts.
Multiple 90mm Megashor connections
M20 x 50 Gr. 8.8 bolts and nuts

Code 01749
Connection as single 90mm Megashor
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 15
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.2.1. Super Slim Soldier Ledgers

Code
Description
Weight
02336
02327
02320
02309
05408
05407
05416
05406
02343

Slimshor Int. Section 720mm
Super Slim Soldier End Plate 10mm
71.1 kg
56.6 kg
38.5 kg
20.8 kg
17.8 kg
12.5 kg
8.5 kg
6.5 kg
2.8 kg
10mm 90mm
360mm
Note! The positions of stiffener plates in hire fleet soldiers

may vary. Soldiers shown are post 1994 version.
540mm
900mm
720mm
1800mm
2700mm
3600mm
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 16
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.2.2. Super Slim Soldier Punchings and Geometry
60
90
120
180
100mm dia max bearing in
hole pair 65 kN
180
180
21mm dia max bearing in

hole pair 54 kN
180
137
18 Dia
180
24
100 Dia
Hole
65
106
176
46
65
27 Dia
125
225
225
Detail on End Plate
10mm thick
Typical Section
Note Soldiers manufactured pre 1994 do not contain the end plate holes at 180mm centres. If using Hire
Fleet Soldiers bolted to Megashor please specify 7 hole end plate Soldiers.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 17
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.2.3. Super Slim Soldier Section Properties

Soldier characteristics
Area: Gross
Area: Nett
I xx
I yy
r xx
r yy
Z xx
Z yy
EI xx
EI yy
GAxx
M max x
M max y
Mean compressive yield stress
Self weight
26.06 cm2
19.64 cm2
1916 cm4
658 cm4
9.69 cm
5.70 cm
161 cm3
61 cm3
4020 kNm2
300 kNm2
17350 kN
40 kNm
6.24 kNm
370 N/mm2
0.195 kN/m run
All values are unfactored allowable loads.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 18
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.2.4. Super Slim Soldier Ledgers - Allowable Working

Loads in Compression, Buckling about the YY Axis
Y
150
Y
140
Allowable Load / kN
120
100
80
60
40
20
0
0
10
Ledger Length / metres
For non standard applications of Super Slim Soldier ledgers refer to

the Super Slim Soldier Technical Data Sheets.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 19
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.2.5. Super Slim Soldier Ledgers - Allowable Working

Loads in Compression, Buckling about the XX Axis
Y
Y
150
140
Allowable Load / kN
120
100
80
60
40
20
0
0
10
Ledger Length / metres

In using this graph the users attention is drawn to the requirements to also check the strut capacity
and effective length of the ledger about the YY axis. Checks for buckling in the y axis may be made by
reference to 1.2.4.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 20
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.3.1. Steel Flat Braces/m (Code 05491)

15mm
chamfers
40
Hole centres
40
60 x 8mm mild steel flat tension brace with 22mm diameter end holes. Connect in crossed pairs to the
21mm dia. holes in Megashor Shafts via M20 x 40 gr. 8.8 bolts and nuts (Code 1751) or in single crossed
pairs to the small holes in Super Slim Soldier Ledgers via M20 x 90 bolt and nut (Code 01747 and 01833).
Hole centres may be determined from 1.3.3, 1.3.4 and 1.3.5.
AWL when attached to Megashor is 40kN per brace (80kN per pair).
AWL when attached to Soldier Ledgers is 30kN per brace.
60 x 10mm braces are available to special order.
Each brace supplied on hire attracts an alteration charge - Flat Brace 60 x 8 Alteration, code 09939.
1.3.2. Adjustable Vernier Braces

Used on the top and/or bottom of a tower where the presence of screw jacks necessitates a brace with
adjustable length. Braces operate on the Vernier principle, holes at 24 and 26mm centres interact to give a
brace adjustable in steps of 2mm. Braces are set to the correct length prior to erection and may be
tightened in-situ when the structure is complete using a podger bar. Allowable working load 40kN.
Long Outer (Code 05482)
Long Inner (Code 05483)
Short Outer (Code 05480)

Braces connecting to Flange
= Flange braces
Short Inner (Code 05481)

Arrangement for connecting braces to Megashor
Braces connecting to Web

= Web braces
The braces are fixed to length using 2 No. M12 x 40 Grade 8.8 set pins and nuts (Code 1802).
The following combinations of components cover a brace range from 1800 to 5600mm:
1. Short Outer and Short Inner 1800 to 2902mm
2. Long Outer and Short Inner 2682 to 3800mm
3. Long Outer and Long Inner 3600 to 5600mm
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 21
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.3.3. Flange Braces
Vertical
distance
between
nodes
Soldier ledger
Length of Soldier Ledger
Vertical distance between Megashor nodes
900
990
1080
1170
1260
1350
1440
1530
1620
1710
1800
1890
1980
2070
2160
2250
2340
2430
2520
2610
2700
2790
2880
2970
3060
3150
3240
3330
3420
3510
3600
3690
3780
3870
3960
4050
4140
4230
4320
4410
4500
4590
4680
4770
4860
4950
5040
5130
5220
5310
5400
Spec: Euro. 1/2002
900
993
1069
1146
1225
1306
1388
1471
1554
1639
1724
1809
1895
1981
2067
2154
2241
2328
2416
2503
2591
2679
2767
2855
2944
3032
3121
3209
3298
3387
3475
3564
3653
3742
3831
3920
4009
4098
4188
4277
4366
4455
4545
4634
4723
4813
4902
4992
5081
5170
5260
5349
1800
1675
1720
1770
1822
1877
1935
1995
2058
2122
2188
2256
2325
2396
2468
2541
2615
2691
2767
2843
2921
2999
3078
3158
3238
3318
3399
3481
3563
3645
3728
3811
3894
3978
4061
4146
4230
4315
4399
4484
4570
4655
4740
4826
4912
4998
5084
5170
5257
5343
5430
5517
Issue B
COMPONENTS
2700
2498
2529
2563
2600
2639
2680
2724
2770
2818
2868
2920
2974
3030
3087
3146
3206
3268
3330
3395
3460
3526
3594
3662
3731
3801
3872
3944
4016
4090
4163
4238
4313
4389
4465
4541
4618
4696
4774
4853
4931
5011
5090
5170
5250
5331
5412
5493
5574
5656
5738
5820
Flange braces
3600
3362
3385
3410
3437
3467
3499
3532
3568
3605
3645
3686
3729
3773
3819
3867
3916
3967
4019
4072
4127
4182
4239
4297
4357
4417
4478
4540
4603
4667
4732
4798
4864
4931
4999
5068
5137
5207
5277
5348
5420
5492
5565
5638
5712
5786
5860
5935
6011
6087
6163
6239
Further info:
4500
4240
4258
4297
4300
4324
4350
4377
4405
4436
4468
4502
4537
4573
4611
4651
4692
4734
4778
4823
4869
4916
4965
5015
5065
5117
5170
5224
5279
5335
5392
5449
5508
5567
5628
5689
5750
5813
5876
5940
6005
6070
6136
6202
6269
6337
6405
6474
6543
6613
6683
6753
5400
5126
5141
5158
5176
5196
5217
5240
5264
5289
5316
5344
5374
5405
5437
5471
5506
5542
5579
5618
5657
5698
5740
5783
5827
5872
5918
5966
6014
6063
6113
6164
6216
6268
6322
6376
6432
6487
6544
6602
6660
6719
6778
6838
6899
6961
7023
7086
7149
7213
7277
7342
+44 (0)1922 743743
Sheet: 22
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.3.4. Web Braces
Vertical
distance
between
nodes
Soldier ledger
900
990
1080
1170
1260
1350
1440
1530
1620
1710
1800
1890
1980
2070
2160
2250
2340
2430
2520
2610
2700
2790
2880
2970
3060
3150
3240
3330
3420
3510
3600
3690
3780
3870
3960
4050
4140
4230
4320
4410
4500
4590
4680
4770
4860
4950
5040
5130
5220
5310
5400
Spec: Euro. 1/2002
900
1213
1294
1375
1458
1541
1626
1710
1796
1881
1967
2054
2141
2228
2315
2402
2490
2578
2665
2754
2842
2930
3018
3107
3195
3284
3373
3462
3550
3639
3728
3817
3906
3995
4085
4174
4263
4352
4441
4531
4620
4709
4799
4888
4978
5067
5156
5246
5335
5425
5515
5604
1800
1814
1868
1926
1986
2048
2112
2178
2245
2315
2385
2457
2530
2604
2679
2755
2831
2909
2987
3066
3145
3225
3306
3387
3468
3550
3632
3715
3798
3881
3965
4048
4132
4217
4301
4386
4471
4556
4642
4727
4813
4899
4985
5071
5157
5243
5330
5416
5503
5590
5677
5764
Issue B
COMPONENTS
2700
2594
2632
2673
2717
2763
2810
2860
2912
2966
3021
3078
3137
3197
3258
3321
3385
3450
3516
3583
3651
3720
3790
3861
3933
4005
4078
4152
4226
4301
4377
4453
4529
4606
4684
4762
4840
4919
4998
5078
5158
5238
5318
5399
5480
5562
5643
5725
5807
5890
5972
6055
Web braces
3600
3433
3462
3494
3527
3562
3599
3639
3679
3722
3766
3812
3860
3908
3959
4011
4064
4118
4174
4230
4288
4347
4407
4468
4530
4593
4657
4722
4787
4854
4921
4989
5057
5126
5196
5266
5337
5409
5481
5554
5627
5700
5774
5849
5924
5999
6075
6151
6227
6304
6382
6459
Further info:
4500
4297
4320
4345
4372
4401
4431
4463
4496
4531
4568
4605
4645
4686
4728
4771
4816
4862
4909
4957
5007
5057
5109
5162
5216
5270
5326
5383
5440
5499
5558
5618
5679
5741
5803
5866
5930
5994
6060
6125
6192
6259
6326
6394
6463
6532
6602
6672
6742
6813
6885
6957
5400
5173
5193
5214
5236
5260
5285
5312
5340
5369
5400
5432
5466
5500
5536
5573
5612
5651
5692
5733
5776
5820
5865
5911
5958
6006
6055
6105
6156
6208
6260
6314
6368
6423
6479
6535
6593
6651
6709
6769
6829
6890
6951
7013
7076
7139
7203
7267
7332
7397
7463
7530
+44 (0)1922 743743
Sheet: 23
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.3.5. Soldier Braces
Vertical
distance
between
nodes
Soldier ledger
900
990
1080
1170
1260
1350
1440
1530
1620
1710
1800
1890
1980
2070
2160
2250
2340
2430
2520
2610
2700
2790
2880
2970
3060
3150
3240
3330
3420
3510
3600
3690
3780
3870
3960
4050
4140
4230
4320
4410
4500
4590
4680
4770
4860
4950
5040
5130
5220
5310
5400
Spec: Euro. 1/2002
900
1091
1157
1226
1298
1372
1447
1525
1603
1683
1764
1845
1927
2010
2094
2178
2263
2347
2433
2518
2604
2690
2777
2864
2950
3037
3125
3212
3299
3387
3475
3563
3651
3739
3827
3915
4003
4092
4180
4269
4357
4446
4535
4623
4712
4801
4890
4979
5068
5157
5246
5335
1800
1837
1877
1920
1967
2016
2068
2123
2180
2240
2301
2364
2429
2495
2563
2632
2702
2774
2846
2920
2994
3070
3146
3222
3300
3378
3456
3536
3615
3695
3776
3857
3938
4020
4102
4185
4267
4350
4434
4517
4601
4685
4769
4854
4938
5023
5108
5193
5279
5364
5450
5536
Issue B
COMPONENTS
2700
2679
2707
2737
2770
2805
2843
2883
2925
2970
3016
3065
3115
3167
3220
3276
3333
3391
3450
3511
3573
3637
3701
3767
3833
3900
3969
4038
4108
4178
4250
4322
4395
4468
4542
4617
4692
4768
4844
4920
4997
5075
5153
5231
5310
5389
5468
5548
5628
5708
5788
5869
Soldier braces
3600
3550
3571
3594
3619
3646
3675
3706
3739
3774
3811
3849
3889
3931
3974
4019
4066
4113
4163
4213
4265
4318
4373
4428
4485
4543
4601
4661
4722
4784
4846
4909
4974
5039
5104
5171
5238
5306
5374
5444
5513
5584
5654
5726
5798
5870
5943
6017
6090
6165
6239
6314
Further info:
4500
4432
4449
4467
4488
4509
4533
4558
4585
4614
4644
4675
4708
4743
4779
4816
4855
4895
4937
4980
5024
5069
5115
5163
5211
5261
5312
5364
5417
5470
5525
5581
5637
5695
5753
5812
5872
5933
5994
6056
6119
6182
6246
6311
6376
6442
6509
6576
6643
6712
6780
6849
5400
5320
5334
5350
5367
5385
5405
5426
5449
5473
5498
5525
5553
5582
5613
5645
5678
5712
5748
5784
5822
5861
5902
5943
5985
6028
6073
6118
6165
6212
6260
6309
6360
6411
6462
6515
6568
6623
6678
6733
6790
6847
6905
6964
7023
7083
7143
7205
7266
7329
7392
7455
+44 (0)1922 743743
Sheet: 24
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.3.6. Rapid Bar Tie Braces

Rapid ties are used to connect between the soldier ledgers. The tensile and shear capacity of the Super
Slim to Megashor connection must be checked, in accordance with 1.5.6. and 1.5.7. as well as the
maximum brace load into the soldier porthole (65kN).
Note: When using Rapid Bar Tie bracing with high lateral loads the horizontal deflection of the structure
must be checked.
Rapid tie hex nut
(code 07841)
Rapid tie
Porthole
Bearing
(code 05261)
1.3.7. Scaffold Tube Braces

When Megashors are lightly loaded, scaffold tube bracing can be used. Tubes are connected to node points
using half couplers. Braces are used in pairs, the allowable load in the brace is dependant upon the slip
value of the coupler and the length of the tube. The capacity of braces should be checked in accordance
with BS5975.
Tube Braces both sides
of section
Half coupler (code 05241) and
M20 x 45 Csk bolt and nut (code 01740)
AWL = 6.25 kN
Tube Braces both sides

of section
Bracing to flange.
Note: It is not possible to connect tubes between the Megashor webs with half couplers.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 25
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.3.8. Megashor Plan Bracing Cleat (Code 05447) weight = 2.0 kg

Used to attach plan braces to Megashor towers at joints between Megashor Shafts.
55
22 dia hole
136
65
38
200
8
22 dia hole
224
Steel flat braces
Soldiers
Plan
Maximum load in 60 x 8 flat braces and plan bracing cleat 40kN.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 26
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.1. Megashor Screw Jack (Code 05451) weight = 49 kg

All holes
26mm dia.
Range
410-620mm
300
300
18
140
200
140
200
!
Load Capacities of Jack with Solid Spindles.
Instructions for safe use of

Megashor Jack
Ensure equal length of thread
above and below collar as
follows:
1. Fully close Jack.
2. Turn collar to extend Jack
making sure that the top of Jack
does not rotate relative to bottom.
e = 0mm, Side Load = 0 kN
1000
e = 10mm, Side Load = 0 kN
900
e = 10mm, Side Lo
800
e = 10mm
, Side Load
ad = 10 kN
e = 10m
Working Load Limit / kN
700
m, Side
e = 10
mm, S
ide
600
e=1
0mm,
Side
500
= 20 kN
Load =
3
0 kN
Load =
40
kN
Load
= 50
kN
400
e
300
Side
Load
200
Jacks in tension AWL = 200kN
100
0
410
Spec: Euro. 1/2002
450
500
550
Jack Height / mm
Issue B
COMPONENTS
Further info:
600
620
+44 (0)1922 743743
Sheet: 27
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.2. Loading and Unloading

Maximum axial compressive jack loads unloaded by the various methods are as below.
A. Unloading
1. Megashor Jack spanner*
2. Application of sledge hammer to spindle lugs *
3. Application of sledge hammer to spindle lugs
*
500kN
650kN
1000kN
Ensure threads are well greased.

Dismantle jack entirely before use. Clean all four thread surfaces and coat
liberally with Molyslip OGL grease prior to reassembly.
Details available from RMD Kwikform.
B. Loading
By application of a controlled torque via the Megashor jack spanner (code 05484),
known loads up to 300kN can be applied. Torque is determined from the
graph below or the equation:
Tp = 9W
where
Tp is the Torque applied to the jack handle (Nm)

W is the load in the jack (kN)
Megashor Screw Jack Load/Torque Graph

300
275
250
225
LOAD IN JACK (kN)
200
175
150
125
100
75
50
25
0
0
Spec: Euro. 1/2002
250
500
750 1000 1250 1500 1750 2000 2250 2500 2750

TORQUE (Nm)
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 28
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.3. Jack Spanner (Code 05484) weight = 21 kg

For use in applying and removing loads in Megashor Jack (code 05451).
Rotate Spanner. Turn

spanner over to rotate
jack other direction.
300 min.
Alternative handle
positions
Spindle of
Megashor Jack
code 05451
2.12m
Scaffold tube extension
handle 2m maximum.
Ensure minimum 300mm
engagement in spanner
handle.
Unloading Megashor Jacks at loads up to 500kN*
Controlled application of loads in Megashor Jacks up to 300kN* see 1.4.2.
Three handle positions allow obstacles to be avoided.
* Ensure threads on Megashor Jack are well greased.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 29
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.4. Jack Plate (Code 05475) weight = 26 kg

Used between Megashor shafts and Megashor jack code 05451 for loads over 680 kN or as a spreader
plate for a hydraulic jack. Also between Megashor Jacks code 05451 and Megashor Rocking Heads code
05473 for loads over 800 kN.
200
Carrying
handles
200
290 x 290 x 40 thick plate

with 22 countersunk holes.
680kN < Load < 1000kN
800kN < Load < 1000kN
Connect through with

M20 x 100 bolts
Connect through
Megashor jack plate
with M20 x 100
bolt and nuts code
01785 and 01833.
Hydraulic jack
Megashor
jack plate
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
Connect with M20 x

80 countersunk bolt
and nuts for flat top
+44 (0)1922 743743
Sheet: 30
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.5. End Plate (Code 05477) weight = 9.5 kg

Used as a pack in Megashor makeups or between Megashor jack code 05451 and
Megashor to enhance load transfer.
300
55
284
100
15
200
100
6 holes 22
750kN < Load < 820kN
680kN < Load < 750kN
Two Megashor end

plates bolt through
with M20 x 90 bolts
and nuts code
01747
1 Megashor end plate

bolt through with
M20 x 90 bolts and
nuts code 01747
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 31
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.6. 500kN Wedge Jack (Code 05550) weight = 29 kg

Used where a low headroom jack is prefered. Special adaption may be required for incorporation into
Megashor schemes refer to RMD Kwikform Technical Office for details.
300
50
230
Height range
= 168 to 268
200
200
1.4.7. 1000kN Sand Jack

Used with bagged kiln dried sand for rapid striking of fully loaded Megashor legs where little control is
needed. Available to special order only.
200
200
215
372
432
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 32
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.8. Hydraulic Unit (Code 05492) weight = 137 kg

Use in conjunction with hydraulic jacks that may subsequently be removed.
e
X
Large diameter spindle with
Acme thread
105
Screw locking collar

Attachment for lacing and bracing
(26 dia. holes)
Y
Position for hydraulic jacks up to
175mm diameter
90
610
300
40
180
200
Hole allows
measurement of
dim X
22 dia.
200
Plan
Dimension
Load 1000kN
Holes as Megashor
Jack code 05451
Load 1000kN
Underside
Tapped M20
Load 500kN
X mm
10 min
50 max
110 max
Y mm
850-995
850-1035
850-1095
Z mm
275-420
230-420
175-420
Stroke mm
145
185
245
Table above based on a load eccentricity e of 10mm.
Features:
Controlled removal or application of leg loads in Megashor structures.
Controlled raising or lowering operations.
Values of X for loads between 500 and 1000kN may be derived from Megashor Data Sheet 1.4.1.
When hydraulic unit is restrained at the level of the 26 dia. holes the unbraced spindle is capable of
accepting loads and extensions as above plus 21/2% lateral loading.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 33
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.9. Prop Brace Pin (Code 01818) weight = 0.4 kg

Used for connecting heavy duty Push Pull Props and twin 60 x 8 flat braces through the same fastener.
27
27
77
24
M20 thread
20
Uses include:
Connection to Megashor Hydraulic Units (code 05492)
Connection to Megashor Brace Plate (code 05472)
Maximum shear load in M20 section 2 x 58 = 116kN
Maximum shear load in M24 section 2 x 84 = 168kN

Safe working loads of connected components may limit capacity
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 34
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.10. Rocking Head (Code 05473) weight = 47.5 kg

Used for connecting components at an angle to Megashor or in order to eliminate eccentricity or
moment transfer at a support or joint.
200
200
22 holes in top plate
180
Tapped holes in bottom plate to receive M20 bolts
15
290
Maximum angle of tilt = 45 degrees
280
IMPORTANT
When the rocking head is used to support a header beam the tapped holes must be connected to the
Megashor section NOT THE HEADER BEAM. Header Beams should be fully web stiffened adjacent to
Rocking Heads. Note rocking heads may be used in either orientation relative to Megashor without
reduction in AWL.
Bolted Connection to Header Beams.
Megashor loads are limited to areas within the envelopes below.
Rocking Head Angle/Degrees

()
5O
10O
15O
20O
1000
Load
25O
30O
900
35O
700
kN
500
400
300
2
42
2
kN
37
kN
3
26
kN
100
Welded stop
required in area
C of graph
00
600
200
A
B
C
Tapped holes adjacent

to Megashor section
45O
10
Megashor Axial Load (kN)
40O
800
Bolted connection.
Note for area B
ensure bolt heads are
on Rocking Head side
of connection
4 No. M20x60 grade 8.8 Bolts (Shear across bolt thread root)
4 No. M20x70 grade 10.9 Bolts (Shear across bolt shaft)
Welded stop on connected member to resist full shear load
e.g. Using 4 No. M20x60 grade 8.8 Bolts, the maximum load capacity in a 30 degree connection
is 372 kN - read from the graph above.
AWL in tension is 250 kN.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 35
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.11. Brace Plate (Code 05472) weight = 60.5 kg

Used to spread load from Megashor legs at ground level and for the attachment of flat braces
and/or heavy duty push pull props. Also used to anchor Megashor legs down to a foundation in
tensile applications.
12 thick plate
22 dia. holes
26 dia. holes
connects heavy duty push
pull props using prop
brace pin (code 01818)
22 dia. holes
connects flat braces
(code 05491)
100
50
25
110
85
500
500
50
22 dia. holes
26 dia. holes
372
291
55 dia. hole
53
26 dia. hole
86
100
406
372 291 53
100
86
22 dia. hole
86
100 100 86
406
Spec: Euro. 5/2002
Issue C
COMPONENTS
Further info:
22 dia. hole counter-sunk

in underside of face
+44 (0)1922 743743
Sheet: 36
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.12. Brace Plate and Rocking Head Connection

Safe Working Load of Brace Plate lugs = 40kN/lug.
AWL 40kN/Brace
AWL 80kN
Brace Plate used at head of Megashor
AWL 80kN
AWL 40kN/Brace
Brace Plate used at base of Megashor
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 37
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.4.13. Brace Plate as a Holding Down Plate

The holes in the unit may be used to anchor the Megashor structure down to a foundation.
Allowable working loads in tension vary with the bolting and grouting configuration.
Allowable uplift on
Brace Plate:
Ungrouted 115 kN
Grouted 170 kN
Anchoring using M24 Holding Down Bolts
380
Adogrout
(Code 09633)
4 No. M24 fixings in
26 dia corner holes
Megashor connected to Brace

Plate with 4 M20 x 60 gr 8.8
csk bolts and nuts
(Codes 01817 & 01833)
4 No. M24 grade 4.6 ATR 500mm long with

8 No. M24 nuts, 8 No. 75 x 75 x 6 x 26
plate washers and 4 No. Conical Bolt Boxes
380/108-25 (Codes 07395, 01834, 01854
& 08896)
Allowable uplift on
Brace Plate:
Ungrouted 275 kN
Grouted 500 kN
Anchoring using M20 Holding Down Bolts

Reinforcement may be
required customers to
check and design to
resist punching shear.
305
8 No. M20 fixings in

22 dia holes
Megashor connected to Brace

Plate with 6 M20 x 60 gr 8.8
csk bolts and nuts
(Codes 01817 & 01833)
8 No. M20 grade 8.8 ATR 450mm long with

16 No. M20 gr 8.8 nuts, 16 No. 75 x 75 x 6
x 26 plate washers and 8 No. Conical Bolt
Boxes 305/92-20 (Codes 06999, 01833,
01853 & 08895)
Note: Concrete cube strength shall be a minimum of 30 N/mm2 prior to application of load.
Spec: Euro. 5/2002
Issue A
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 37+1
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.1. Super Slim Prop Tube End Link (Code 05418)

weight = 2.5 kg
Used to connect Super Slim Push Pull Props to Megashor shafts.
90
22 dia.
Allowable working load 100 kN
358
60 dia.
tube
26 dia.
Megashor
M20 High Yield Pin

and R clip (code
05432 and 02307)
M24 x 110 gr 8.8 bolt
and nut (code 01759
and 01834)
100kN
Heavy duty
push pull prop
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 38
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.2. Half Portal Frame (Code 05476) weight = 458 kg

Used with Megashor in Facade retention schemes where pedestrian access is required beneath the support
framework. For application details refer to item 2.4.
4 No.
22 Holes
310
Centre line of
Megashor
100 100
4 No.
22 Holes
100 100
55
End plates 25mm thick

943
100
36
310 200
100
310
100
64
55
SECTION A-A
100 100
2 No. M20 Tapped

Holes
24
25
200
67
43
PLAN
22 Holes
310
50
25
12
170
268
300
B
300
900
155
Centre
line of
Portal
leg
6 No.
18 Holes
SECTION B-B
200
2 No. M20
Tapped Holes
=
=
2808
2767
100 100
4 No.
22 Holes
305 x 305 x 97kg/m

Universal Column
A
50 50
25
Spec: Euro. 1/2002
Base plate chamfered to

allow fit to Megashor
brace plate (code 05472)
if required
22 Holes
50
1055
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 39
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2086
2986
1800
2700
Super Slim Soldier
Super Slim Soldier

Single, double,
triple or
quadruple flat
braces
900
Megashor
Fix 4 No. M20 x 70

(Gr 8.8) Bolts & Nuts
+ 2 No. M20 x 50
(Gr 8.8) Bolts
Fix 4 No. M20 x 70

(Gr 8.8) Bolts & Nuts
1800
1000 kN
max.
2700
500 kN
max.
2110
1000 kN
max.
Brace Load
500 kN
max.
3010
Maximum bending moment capacity at A = 44 kNm

Maximum bending moment capacity at B = 66 kNm
M20
Fastener
Connection
Lugs
Brace Connection
Brace Loads
Braces
1 No. 60 x 8 flat
between lugs
2 No. 60 x 8 flat
outside lugs
2 No. 60 x 8 flat
outside + 1 No.
60 x 8 inside lugs
2 No. 60 x 8 outside
+ 2 No. 60 x 8 inside
2 No. 60 x 10 outside
+ 2 No. 60 x 10 inside
Brace
Bolt at
Max Load Connection
30 kN
M20 x 90 (Gr. 4.6)
80 kN
110 kN
160 kN
200 kN
Code
01747
M20 x 100 (Gr. 8.8) 01785+

01833
M20 x 100 (Gr. 8.8) 01785+
01833
M20 x 100 (Gr. 8.8) 01785+
01833
M20 x 110 (Gr. 8.8) Special
order
Note: capacity of Super Slim Soldier ledgers must be checked.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 40
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.3. RMD Kwikform Tie Systems with Megashor

Allowable Working Loads for ties with various arrangements of waler plate are as below.
Arrangement A.
Standard Waler plate

Plate reversed
(code 07803) plus Knock-on
Wing Nut (code 07804)
15mm dia Rapid Tie

Megashor section
35kN max
Arrangement B.
Standard Waler plate
Plate reversed (code 07803)
Heavy Duty Waler plate

code 07806 plus
Knock-on Wing Nut code
07804
15mm dia Rapid Tie
80kN max
Arrangement C.
Hi Load Waler plate with
side channels removed
ENSURE SECURED
CENTRAL ON MEGASHOR
(code 01871) plus Hi Load
Knock-on Wing Nut
(code 07754)
20mm dia Hi Load Rapid Tie
140kN max
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 41
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.4. Prop Corner Angle (Code 05413) to Megashor

When Prop Corner Angles are bolted to batten plates or webs of Megashor shafts to enable connection of
Super Slim Push-pull Props, the Push-pull Prop axial load is restricted to the values within the envelopes
below.
Prop in Compression
90O
105O
75O
100
Prop Corner
Angle
60
90
45O
80
70
(
Load
60
30O
kN )
50
40
15O
30
Angle between
Push-pull Prop
and Megashor
20
10
0O
0
0
10
20
30
40
50
60
70
80
90
100
Load (kN)
Prop in Tension
90O
105O
75O
100
60O
Standard Connection
2 No. M16x40 8.8 Set Pins
(code 01807)
2 No. M16 Hexagon Nuts
(code 01832)
90
45O
80
70
(
Load
60
30O
kN )
50
40
15O
30
20
10
0O
0
0
10
20
30
40
50
60
70
80
90
Stiffened Connection
2 No. M16x50 8.8 Set Pins
2 No. M16 Hexagon Nuts
(code 01832)
2 No. Megashor Washers
(code 05474)
100
Load (kN)
E.g. for a Push-pull Prop in tension at an angle to the Megashor shaft of 45 degrees, the Allowable working
load is 17kN for a plain and 27kN for stiffened connection.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 42
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.5. Super Slim/Megashor Joint Stiffener (Code 05474)

2 No. may be used with M16 x 60 grade 8.8 bolts and nuts (code 01729) to stiffen Super Slim to
Megashor connection.
15 Thick
90
18mm dia. hole
90
Code
Description
05474
01729
90 x 90 x 15 x 18 dia Plate Washer

M16 x 60 gr. 8.8 bolt and nut pltd.
Spec: Euro. 2/2002
Issue C
COMPONENTS
Weight
1.0 kg
0.13 kg
Further info:
+44 (0)1922 743743
Sheet: 43
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.6. Super Slim to Megashor Connection

Bending and Shear Capacity
Super Slim Soldiers are attached at node points using twin M16 x 40 grade 8.8 set pins. The standard
connection resists an applied moment of 2kNm. By using 2 No. 90 x 90 x 15 Plate washers (code 05474)
and twin M16 x 60 bolts and nuts (code 01729) a standard connection is uprated to a stiffened
connection with a capacity of 6.5kNm. The shear capacity of the connection is 60 kN.
Plain connection
M = 2kNm
M = 2kNm
S = 60kN
S = 60kN
M = 6.5kNm
M = 6.5kNm
S = 60kN
S = 60kN
Stiffened connection
90 x 90 x 15
Plate washer
M16 x 60
bolt & nut
(code
05472 &
01729)
Soldier connection to Megashor

batten plate
Combined Stresses:
Spec: Euro. 2/2002
Applied Shear
Allowable Shear
Issue C
COMPONENTS
Soldier connection to Megashor web
Applied Moment
Allowable Moment
Further info:
1.4
+44 (0)1922 743743
Sheet: 44
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.7. Tensile and Compressive Capacity at Node Points

In the design of towers with tension bracing, horizontal members are in compression. The maximum
compressive load applied to a node by a Soldier ledger is 150kN. The forces generated at node points
depend upon the configuration of the bracing. The following figures give the allowable loads at the
interface of horizontal and vertical members.
Compressive loads
150kN
150kN
150kN
Tensile loads
30kN
30kN
30kN
Stiffened connection
45kN
45kN
45kN
90 x 90 x 15 Plate
washer (code 05472)
M16 x 60 bolt & nut
(code 01729)
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 45
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.8. Megashor Lifting Point (Code 05448) weight = 1.8 kg

Used to provide a dedicated lifting point for Megashor structures.
92
60
21 hole
Code
Description
Weight
05448
05432
02307

M20 High Yield Pin
Super Slim Pivot Tube Clip
1.8 kg
0.40 kg
0.03 kg
AWL 50 kN

(code 05448)
M20 High Yield Pin and R Clip

(codes 05432 & 02307)
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 46
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.8.1 Megashor Truss Connector (Code 05486)

weight = 16.4 kg
Used to make Megashor trusses primarily in facade retention applications.
427
369
329
25 thick
plate
263
106
18 dia.
125 200
80 x 120
RHS
22 dia.
460
92
Elevation
End Plate
22 dia.
slots
The unit connects to either Super Slim Soldiers or Megashor End Plates.
Super Slim Connection
Connect with 4 No. M16 x 60 grade 8.8 bolts and nuts

(Codes 01729, 01832)
AWL 100 kN
Connect to central holes in Megashor and plate

with 2 No. M20 x 60 grade 8.8 bolts and nuts and
2 No. M20 round washers (Codes 01750, 01844)
Megashor connection
AWL 100 kN
Place washer under head of bolt
Spec: Euro. 5/2002
Issue A
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 46+1
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.8.2 Megashor Truss Connector Applications

Using the different holes in the unit Megashor trusses of various depth can be formed.
263
329
Allowable working load in any

diagonal member 100 kN
18
1800
18
270
0
Horizontal Super
Slim can still be
placed if required
00
00
2700
0
270
Super Slim and

Megashor can be
mixed in the same
truss
2086
Connect Megashor Truss

Connector to Megashor with
1 No. M20 High Yield Pin
and 1 No. R Clip at each end
(Codes 05432, 02307)
2986
369
427
36
450
00
3600
36
4500
00
450
4786
3886
Spec: Euro. 5/2002
Check longer Super Slim

shafts for buckling about the
Y-Y axis and brace with tube
and fittings if necessary
Issue A
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 46+2
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.9. Megashor Joint Stiffener (Code 05496) weight = 8.25 kg

Used in pairs to increase the tensile capacity of a joint between Mk2 Megashor sections.
38 55
55
137
94
6
55
160
150
110
240
22 hole
Code
No. Description
05496
05497
05498
01750
01751
05432
02307
2
1
1
6
8
8
8
Weight

M52 x 160 gr 8.8 Socket Cap Screw
M52 Hex Nut grade 8.8
M20 x 60 gr 8.8 Bolt & Nut
M20 x 40 gr 8.8 Bolt & Nut
M20 High Yield Pin
Items for full assembly as shown below.
8.25 kg
3.96 kg
1.09 kg
0.34 kg
0.30 kg
0.40 kg
0.03 kg
6 No. M20 x 60 gr 8.8 bolts and nuts
(code 01750)
2 No. Megashor Joint

Stiffeners (code 05496)
8 No. M20 High Yield Pins and R Clips

(codes 05432 & 02307)
8 No. M20 x 40 gr 8.8 bolts and nuts
(codes 01751) Note: not to be torqued.
1000 kN
1000 kN
A-A
Note: in tensile applications all fasteners joining
shafts end to end shall be torqued to 300 Nm.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
M52 x 160 gr 8.8 socket cap screw

and nut (codes 05497 & 05498)
+44 (0)1922 743743
Sheet: 47
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.10. Megashor M52 Tools

Used to tighten M52 gr 8.8 Socket Cap Screws
Britool HBM36 bihexagon socket
and H96 extension 76mm
M52 Socket Cap Screw

(code 05497)
20mm Rapid Bar Tie

Connector (code 07771)
Britool H74 3/4" square
drive ratchet
Britool is a brand name of Facom Tools, available from:

Facom UK Limited, Walsall Road, Cannock, Staffordshire, WS11 3JR, UK
Tel: +44 (0)1922 702000 Fax: +44 (0)1922 702087
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 48
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.11. Megatruss Node (Code 05493) weight = 70 kg

Used with Mk 2 Megashor sections to make Megatruss girders.
300
26 hole
393
530
60
450
668
94
Hole centres match
Mk 2 Megashor shafts
1.5.12. Megatruss Node Connections - Node to Chords

Maximum load transferred between node
and Megashor chord P = 1000 kN
16 No. M20 x 40 gr. 8.8
bolts and nuts (code 01751)
4 No. M20 High Yield Pins and

R Clips (code 05432 & 02307)
60
60
60
Truss depth is altered in steps of 780mm by increasing the
length of the diagonal members in 900mm increments
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 49
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.13. Megatruss Node Connections - Node to Diagonals

Plain connection AWL = 500 kN tension
1000 kN compression
Stiffened connection AWL = 1000 kN

tension or compression
N
0k
100
100
0k
N
kN
500
4 No. M20 x 40 gr. 8.8

bolts and nuts with 4 No.
M20 High Yield Pins and
R Clips (codes 01751,
05432, 02307)

(code 05496)
M52 x 160 gr. 8.8 socket cap
screw and nut (code 05497
and 05498)
6 No. M20 x 60 gr. 8.8 bolts

and nuts (code 01750)
6 No. M20 x 60 gr. 8.8 bolts

and nuts (code 01750)
Note: The fasteners connecting the diagonals to the node shall be tightened to a torque of 300 Nm.
See section 1.1 for allowable working loads in megashor shafts.
1.5.14. Megatruss Node Connections - Node to Cross Brace

Enables 15mm diameter Rapid Bar Tie to be connected.
AWL 10 kN
at any angle
12 thick plate with

22 hole
Rapid tie
forkend
261
87 87
Section A-A
Crossed 15mm diameter

Rapid Bar Tie
Spec: Euro. 4/2002
Issue C
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 50
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.15. Megatruss Node Connections - Node to Ledger
Super Slim Soldier used as

ledgers between trusses
Connect with 2 No. M16 x 150

grade 8.8 bolts and nuts
The capacity of the ledgers should

be calculated by reference to the
Super Slim Soldier technical data.
1.5.16. Megatruss Node Connections - Node to Prop/Tie

Super Slim Heavy Duty Push Pull Props may be used to
prop/tie trusses for loads up to 100 kN*.
For loads in excess of this a specially fabricated prop/tie
is required, refer to RMD Kwikform Technical Office.
Special
prop/tie
Top chord
loaded truss
Top chord prop

Bottom
chord tie
Super Slim Push

Pull Prop
M24
fastener
100 kN*
Section
through Node
>100 kN
Bottom chord
loaded truss
* See Super Slim Soldier technical data for performance envelope for Soldier props
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 51
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.17. Megatruss Node Connections - Ledger to Plain Brace
Plain Bracing 60 x 8 flat braces
Connect with 2 No.

M20 High Yield Pins
and R Clips (codes
05432 and 02307)
40
Hammerhead Braces 60 x 8
flat braces with 16mm thick
reinforcements welded on
each side
AWL = 54 kN
Plain Braces 60 x 8 flat

braces with plain ends
AWL = 30 kN
Higher loads Loads up to 100 kN may be carried into a single 21 diameter hole in the Soldier shaft by
use of M20 high yield round washers welded to the webs of the Soldier refer to RMD Kwikform for
details. The maximum load in the body of a 60 x 8 flat brace is 82 kN. For higher loads use 60 x 10 braces.
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 52
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.18. Megatruss End Bearer (Code 05494) weight = 110 kg

Used for support at the end of Megatrusses.
290
450
A
B
90
60
All end plates
15 thick
600
450
Captive
M52 nut
C
D
100 100
200
A
100 100
100 100
C
200
100
18 dia.
22 dia.
100
55 dia.
180
End Plate Details

46
115
115
22 dia holes
in 12 thick
lugs
25
30
40
Lug Detail
Section
Megatruss End Bearer Applications
Top chord supported truss
One end supported top chord the

other end supported bottom chord
Soldier or Megashor end prop to top chord
Bottom chord supported truss

Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 53
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.19. Megatruss End Bearer Connections

Bottom Chord Supported Truss
AWL to Node
+ 1000 kN
500 kN
See Super Slim

Soldier data
sheets for
performance
envelope for
Soldier props
Megashor
Rocking Head
(code 05473)
Connection at A
Soldier 2 No. M16 x 40 gr. 8.8
set pins and nuts (codes 01807
and 01832)
Megashor 6 No. M20 x 60 gr. 8.8
bolts and nuts (code 01750)
AWL
+ 1000 kN
500 kN
Connection at B
6 No. M20 x 60 gr. 8.8 bolt and nut
(code 01750)
Connection at C
4 No. M20 x 40 gr. 8.8 bolt and nut
(code 01751)
AWL
+ 1000 kN
500 kN
C
B
Header Beam
AWL 1000 kN
1.5.20. Megatruss End Bearer Connections

Top Chord Supported Truss
Connection at B and C
Torque the fasteners to all tension joints to 300 Nm.
Connection at D
Plain connection: as B above.
Stiffened connection:
6 No. M20 x 60 gr. 8.8 bolts and
nuts (code 01750)
Megashor Joint Stiffener (code
05496)
4 No. M20 x 40 gr. 8.8 bolts and
nuts (code 01751)
4 No. M20 high yield pins and R
clips (codes 05432 and 02307)
M52 x 160 gr. 8.8 socket cap
screw (code 05497)
Note: M52 nut

captive in node
grease threads
See above
AWL 500 kN plain connection

1000 kN stiffened connection
AWL 1000 kN
Spec: Euro. 1/2002
Issue B
COMPONENTS
Note: In all applications there is a need to provide adequate lateral

bracing to the end bays of trusses refer to RMD Kwikform
Technical Office for details.
Further info:
+44 (0)1922 743743
Sheet: 54
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.21. Megatruss Intermediate Bearer (Code 05495)

weight = 13 kg
Used in pairs with 950mm Megashor beam to provide a support part way along the bottom boom
of a truss.
174
80
55 55
110
247
105
280
189
200
100
AWL = 1000 kN per pair of bearers
Intermediate
support
1.5.22. Megatruss Intermediate Bearer Connections
Connect intermediate bearers to node

and bottom chord with 12 No. M20
high yield pins and R clips (codes
05432 and 02307)
Megashor 950mm Beam

(code 05457)
Connect Intermediate Bearers to Megashor
950mm Beam with 8 No. M20 x 60 gr. 8.8
CSK bolts and nuts (codes 01817 and 01833)
Megashor Rocking Head

(code 05473)
AWL 1000 kN
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 55
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.5.23. Megashor Chord Spacer (Code 05478) weight = 0.5 kg

Used to connect a reinforcing chord to the upper or lower beam of a Megatruss.
Hole 22 dia.
Note: Plate has a shot blasted
finish and must be self colour
Plate 60 x 60 x 20
1.5.24. Megatruss Double Chord Connections Chord to Chord

Used to transfer shear between main and reinforcing chords.
Reinforcing top chord
Main top chord
Main bottom chord

Reinforcing bottom chord
For each fixing use:
M20 x 70 HSFG bolt and nut
M20 hardened washer
M20 load indicator washer
Install in accordance with
manufacturers specification.
P
Allowable load transfer P is 46 kN
per M20 HSFG bolt
!
30 30
30
30
Note: paint finish to Megashor shall

be removed locally to fasteners
prior to assembly refer to RMD
Kwikform for details.
Minimum area for paint removal
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 56
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.6.1. Beams: 356 x 171 x 67 kg/m UB (grade S275)

Code Description
05924*
05925*
05917
05918
05919
Weight
356 x 171 x 67kg/m UB 2700

356 x 171 x 67kg/m UB 3600
356 x 171 x 67kg/m UB 4570
356 x 171 x 67kg/m UB 6100
356 x 171 x 67kg/m UB 7620
193 kg
258 kg
328 kg
437 kg
546 kg
All holes 22 dia.
152
96
96
76
204
230
2700
1120
230
173
1120
Section at end plate
610
610
610
3600
76
364
1570
600
600
600
600
4570
2060
225
10mm thick
stiffener
230
3600mm
600
173
435
1570
230
96
2700mm
365
435
10mm thick
end plate
Section at Stiffener
600
2060
225
4570mm
760
610
610
610
610
6100
1830
1905
230
760
610
1905
230
6100mm
610
610
610
610
610
610
7620
2361
230
455
610
610
610
610
610
610
2361
2438
610
610
610
610
610
610
610
610
Issue B
COMPONENTS
610
455
7620mm
* Small stock check availability.
Spec: Euro. 1/2002
230
Further info:
+44 (0)1922 743743
Sheet: 57
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.6.2. Beams: 610 x 305 x 238kg/m UB (grade S275)

3810mm (Code 05461) weight = 990 kg
3810
270
270
633
323
A
215
501
31.4 thick
215
Plan on underside A-A
215
215
311.5
200
200
22 dia holes
200
5000mm (Code 05469) weight = 1290 kg

5000
270
210
270
633
557
215
215
557
31.4 thick
Plan on underside A-A
215
527
Section at Stiffener
215
200
311.5
200
22 dia holes*
200
65
180
83
65
26 dia holes
100
* Holes on bottom flange only

Spec: Euro. 1/2002
Issue B
COMPONENTS
End plate detail

Further info:
+44 (0)1922 743743
Sheet: 58
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.6.3. Megashor Header Beam 3300mm (Code 05460)

weight = 650 kg
245
450
1910
450
245
3300
611
324
245
450
1910
450
245
All holes 22 dia.

100
200
100
100
100
193
76
76
204
51
204
76
Elevation on End Plate
Section through stiffener
Section is ASTM A6 / AGM 610 x 324 x 155 kg/m

Equivalent to 610 x 305 x 149 kg UB (grade S275)
Spec: Euro. 1/2002
Issue B
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 59
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
1.6.4. Megashor Beam: 0.95m (Code 05457) weight = 164 kg
950
313
600
18 dia holes
22 dia holes
106
313
600
193
161
125
Elevation on
End Plate
110 110
110 110
150
200
Section through
stiffener
14 dia holes
100
100
100
22 dia holes
Beam manufactured from 305 x 305 x 126 kg/m UBP (grade S275)
1.7.1. Fasteners
Code
Description
Weight
01751
01749
01750
01817
01807
01729
01832
01833
05432
02307

M20 x 60 H.T CSK Set Pin ZP
M16 x 40mm H.T Set Pin Plated
M16 Hex Nut Plated
M20 Hex Nut Plated
M20 High Yield Pin
0.24 kg
0.26 kg
0.28 kg
0.18 kg
0.08 kg
0.11 kg
0.03 kg
0.04 kg
0.40 kg
0.03 kg
135
Super Slim Pivot Tube Clip
170
M20 High Yield Pin and Super Slim Pivot Tube Clip
AWL in double shear 100 kN with Megashor.
Spec: Euro. 5/2002
Issue C
COMPONENTS
Further info:
+44 (0)1922 743743
Sheet: 60
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.0.0. Applications:
Megashor is a versatile system with a wide range of applications. The following are potential arrangements
when used vertically and horizontally. Designs are carried out using the recommendations of BS5975: Code
of practice for Falsework.
For further assistance on any Megashor application please contact our Technical Office.
2.1.0. Vertical Applications: Individual Props
Jack Head
Prop
Rocking Head and

Jack Base Prop
Hydraulic Head and

Jack with Base Plate
Note: Jack Plates are required between Megashor Jacks and Shafts
at higher loads - see item 1.4.4.
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 61
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.1.1. Vertical Applications: Trestles
Note: Jack Plates are required between Megashor Jacks and Shafts
at higher loads - see 1.4.4.
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 62
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.1.2. Vertical Applications: Towers
Note: Jack Plates are required between

Megashor Jacks and Shafts
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 63
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.1.3. Vertical Applications: Bridge Abutments

Note: Handrailing and toeboards to access
omitted for clarity.
Fixed length tubes

or push pull props
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 64
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.2.0. Inclined Props: 45 Support
Lacing and bracing can be added

if necessary
Note: Jack Plates are required between

Megashor Jacks and Shafts
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 65
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.2.1. Inclined Props: Bridge Abutments
Hydraulic Units
with Rocking Heads
Hydraulic Units
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 66
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.3.0. Horizontal Applications: Single
2.3.1. Horizontal Applications: High Capacity
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 67
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.3.2. Horizontal Applications: Hydraulic Flying Shores
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 68
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.4. Facade Retention:
Access for
pedestrians
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 69
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
2.5.0. Megatruss Notes on Design

The joints between Megatruss elements are stiff and the truss acts structurally as if it were fully welded.
Frame analysis shall be carried out and members and joints checked for Bending Moments, Axial, Shear,
Bearing and Local Buckling Stresses as well as any coincident combination of the above.
Where possible loads should be applied at node points to reduce local bending in the truss chords.Bearing on
truss chords should be eliminated where possible by carrying loads directly into Megatruss nodes and chord
props/ties. Refer to RMD Kwikform Technical Office for details.
2.5.1. Megatruss 2700mm

2700mm
Indicates points of lateral

restraint to main truss chords
180
0m
m

restraint to reinforcing chords
Technical Data
Axial Loads individual members
Maximum Compression in chords
Maximum Tension in chords
2338mm
c/c
Single Chord
Double Chord
1000 kN
500 kN
1000 kN
1000 kN
500 kN
1000 kN
2000 kN
1000 kN
2000 kN
1000 kN
500 kN
1000 kN
1169 kNm
2338 kNm
2338 kNm
4676 kNm
433 kN
866 kN
866 kN
433 kN
866 kN
866 kN
plain joints
stiffened joints
Maximum Compression in diagonals

Maximum Tension in diagonals
plain joints
stiffened joints
Bending Moments
Unstiffened joints
Stiffened joints
End Reaction *
Supported at A
plain joints
stiffened joints
Supported at B
Experience has shown that at least 20% of the structural capacity of the truss members is used
up by local rather than global bending effects. This will be much increased if bearing loads are
present on truss chords or if loads are not supported at node points.
* The end reactions given are derived from the AWL of the end diagonal. If an end prop is used
as shown in 1.5.18 the values of A and B can be increased to a maximum of 1000 kN as
shown in 1.5.19 provided the load in the end diagonal is checked.
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 70
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M

3600mm

270
0m
m
Technical Data
Single Chord
Double Chord
950 kN
500 kN
1000 kN
950 kN
1000 kN
500 kN
1000 kN
1900 kN
1000 kN
2000 kN
950 kN
1000 kN
500 kN
1000 kN
1558 kNm
2961 kNm
3117 kNm
6234 kNm
433 kN
866 kN
822 kN
866 kN
433 kN
866 kN
822 kN
866 kN

plain joints
stiffened joints
Maximum Compression in diagonals condition M
condition N
plain joints
stiffened joints
Bending Moments
Unstiffened joints
Stiffened joints
End Reaction *
Supported at A
plain joints
stiffened joints
condition M
condition N
Supported at B
3117mm
c/c
Condition M AWL in the YY axis governs.

Condition N Diagonal laced and braced in the YY axis, AWL in the XX axis governs.
as shown in 1.5.18 the value of A and B can be increased to a maximum of 1000 kN as shown
in 1.5.19 provided the load in the end diagonal is checked.
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 71
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M

4500mm

Compression chord
mm
900
m
0m
270
3897mm
c/c
Tension chord
Technical Data
Single Chord
Double Chord
1000 kN
500 kN
1000 kN
850 kN
1000 kN
500 kN
1000 kN
2000 kN
1000 kN
2000 kN
850 kN
1000 kN
500 kN
1000 kN
1948 kNm
3897 kNm
3897 kNm
7794 kNm
433 kN
866 kN
736 kN
866 kN
433 kN
866 kN
736 kN
866 kN

plain joints
stiffened joints
condition N
plain joints
stiffened joints
Bending Moments
Unstiffened joints
Stiffened joints
End Reaction *
Supported at A
plain joints
stiffened joints
condition M
condition N
Supported at B

as shown in 1.5.18 the value of A and B can be increased to a maximum of 1000 kN as shown
in 1.5.19 provided the load in the end diagonal is checked.
Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 72
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M

restraint for truss

5400mm
Compression chord
m
0m
180
4676mm
c/c
m
0m
270
Tension chord
Technical Data
Single Chord
Double Chord
1000 kN
500 kN
1000 kN
750 kN
1000 kN
500 kN
1000 kN
2000 kN
1000 kN
2000 kN
750 kN
1000 kN
500 kN
1000 kN
2338 kNm
4676 kNm
4676 kNm
9352 kNm
433 kN
866 kN
650 kN
866 kN
433 kN
866 kN
650 kN
866 kN

plain joints
stiffened joints
condition N
plain joints
stiffened joints
Bending Moments
Unstiffened joints
Stiffened joints
End Reaction *
Supported at A
plain joints
stiffened joints
condition M
condition N
Supported at B

Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 73
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M

restraint for truss

6300mm
Compression chord
A
m
0m
540
5455mm
c/c
Tension chord
Technical Data
Single Chord
Double Chord
975 kN
500 kN
1000 kN
650 kN
960 kN
500 kN
1000 kN
1950 kN
1000 kN
2000 kN
650 kN
960 kN
500 kN
1000 kN
2727 kNm
5318 kNm
5455 kNm
10630 kNm
433 kN
866 kN
563 kN
831 kN
433 kN
866 kN
563 kN
831 kN

plain joints
stiffened joints
condition N
plain joints
stiffened joints
Bending Moments
Unstiffened joints
Stiffened joints
End Reaction *
Supported at A
plain joints
stiffened joints
condition M
condition N
Supported at B

Spec: Euro. 1/2002
Issue B
APPLICATIONS
Further info:
+44 (0)1922 743743
Sheet: 74
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
3.1. Height Make-up Tables:

Height range chart for single Megashor leg with Jack one end and a max capacity of 1000kN
Height range:
(m)
Megashor section:
Megashor M20 x 60 Weight (kg)
jack
Gr8.8 Bolt
5.4
2.7
1.8
0.9
0.45
0.27
0.09
Code No: 05462 05463 05464 05465 05466 05467 05468
0.42 to 0.51
0.51 to 0.60
0.60 to 0.69
0.69 to 0.78
0.78 to 0.87
0.87 to 0.96
0.96 to 1.05
1.05 to 1.14
1.14 to 1.23
1.23 to 1.32
1.32 to 1.41
1.41 to 1.50
1.50 to 1.59
1.59 to 1.68
1.68 to 1.77
1.77 to 1.86
1.86 to 1.95
1.95 to 2.04
2.04 to 2.13
2.13 to 2.22
2.22 to 2.31
2.31 to 2.40
2.40 to 2.49
2.49 to 2.58
2.58 to 2.67
2.67 to 2.76
2.76 to 2.85
2.85 to 2.94
2.94 to 3.03
3.03 to 3.12
3.12 to 3.21
3.21 to 3.30
3.30 to 3.39
3.39 to 3.48
3.48 to 3.57
3.57 to 3.66
3.66 to 3.75
3.75 to 3.84
3.84 to 3.93
3.93 to 4.02
4.02 to 4.11
4.11 to 4.20
4.20 to 4.29
4.29 to 4.38
4.38 to 4.47
4.47 to 4.56
4.56 to 4.65
4.65 to 4.74
4.74 to 4.83
4.83 to 4.92
4.92 to 5.01
5.01 to 5.10
5.10 to 5.19
5.19 to 5.28
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
05451
01750
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
6
12
6
12
6
12
18
12
18
6
12
18
12
18
12
18
24
18
24
6
12
18
12
18
12
18
24
18
24
6
12
18
12
18
12
18
24
18
24
12
18
24
18
24
18
24
30
24
30
12
18
24
18
48
75
102
85
112
95
122
148
132
158
115
142
168
152
178
162
188
215
198
225
162
189
215
199
225
209
235
262
245
272
210
237
263
247
273
257
283
310
293
320
277
303
330
313
340
323
350
377
360
387
324
350
377
360
Where 90 thick Megashor sections are to be used adjacent to each other remove 6 M20 x 60 gr. 8.8 bolts and nuts (code 01750)
and add 6 M20 x 50 gr. 8.8 bolts and nuts (code 01749).
Spec: Euro. 1/2002
Issue B
MAKE UP TABLES
Further info:
+44 (0)1922 743743
Sheet: 75
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
3.2. Height Make-up Tables:

Height range chart for single Megashor leg with Jack one end and a max capacity of 1000kN
Height range:
(m)
Megashor section:
Megashor M20 x 60 Weight (kg)
jack
Gr8.8 Bolt
5.4
2.7
1.8
0.9
0.45
0.27
0.09
Code No: 05462 05463 05464 05465 05466 05467 05468
5.28 to 5.37
5.37 to 5.46
5.46 to 5.55
5.55 to 5.64
5.64 to 5.73
5.73 to 5.82
5.82 to 5.91
5.91 to 6.00
6.00 to 6.09
6.09 to 6.18
6.18 to 6.27
6.27 to 6.36
6.36 to 6.45
6.45 to 6.54
6.54 to 6.63
6.63 to 6.72
6.72 to 6.81
6.81 to 6.90
6.90 to 6.99
6.99 to 7.08
7.08 to 7.17
7.17 to 7.26
7.26 to 7.35
7.35 to 7.44
7.44 to 7.53
7.53 to 7.62
7.62 to 7.71
7.71 to 7.80
7.80 to 7.89
7.89 to 7.98
7.98 to 8.07
8.07 to 8.16
8.16 to 8.25
8.25 to 8.34
8.34 to 8.43
8.43 to 8.52
8.52 to 8.61
8.61 to 8.70
8.70 to 8.79
8.79 to 8.88
8.88 to 8.97
8.97 to 9.06
9.06 to 9.15
9.15 to 9.24
9.24 to 9.33
9.33 to 9.42
9.42 to 9.51
9.51 to 9.60
9.60 to 9.69
9.69 to 9.78
9.78 to 9.87
9.87 to 9.96
9.96 to 10.00
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
2
0
1
0
1
05451
01750
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
24
18
24
30
24
30
6
12
18
12
18
12
18
24
18
24
12
18
24
18
24
18
24
30
24
30
12
18
24
18
24
18
24
30
24
30
12
18
24
18
24
18
24
30
24
30
18
24
30
24
30
24
30
387
370
397
424
407
434
366
393
419
403
429
413
439
466
449
476
433
459
486
469
496
479
506
533
516
543
479
506
533
516
543
526
553
580
563
590
528
554
581
564
591
574
601
628
611
638
594
621
648
631
658
641
668
Where 90 thick Megashor sections are to be used adjacent to each other remove 6 M20 x 60 gr. 8.8 bolts and nuts (code 01750)
and add 6 M20 x 50 gr. 8.8 bolts and nuts (code 01749).
Spec: Euro. 1/2002
Issue B
MAKE UP TABLES
Further info:
+44 (0)1922 743743
Sheet: 76
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
4.0. Erection Guidance

For detailed erection guidance refer to the RMD Kwikform Erection Guidance Notes for your specific
application or the scheme specific guidance notes provided by the RMD Kwikform Technical Office.
4.1. Megashor
1.
Ensure Megashor shafts bolted end to end are orientated so the webs of all
sections are parallel.
2.
Megashor screw jacks may be unloaded manually by striking the spindle lugs.
For release of loads over 500kN Jacks should be fully dismantled before use.
Coat all four-thread surfaces with Molyslip OGL lubricant (available from RMD
Kwikform) and reassemble.
3.
Crossed tension braces bolted to Megashor shafts should be used in pairs in

both directions. One of each pair attached to each side of the Megashor section.
4.
Ensure Megashor rocking heads are attached such that the tapped holes are
bolted to the Megashor section.
5.
If, subsequent to assembly, gaps are present between end plates, fill with
low viscosity cementitious grout.
6.
The customer is to ensure that the loads applied to the end plates of Megashor
shafts or accessories by hydraulic jacks or otherwise are suitably spread and
placed to avoid local over-stress of the section.
7.
Some components weigh over 25kg. Plan lifts in accordance with local Manual
Handling Regulations.
4.2. Megatruss
1.
Notes for assembly of Megashor equally apply to Megatruss.
2.
Ensure all fasteners at a joint are located hand tight prior to tightening any at that joint.
3.
Position all elements and fasteners to each section of the truss hand tight prior to
tightening.
4.
Torque all fasteners that join Megashor shafts end to end, end to Megatruss nodes or
Megatruss End Bearers to 300 Nm.
5.
Support trusses by the bottom chord batten plates during assembly. Provide adequate
temporary lateral restraints. Avoid bearing loads to the bottom chord batten plates in
excess of 150 kN.
6.
Ensure trusses are lifted in a safe manner, refer to RMD Kwikform Technical Office.
Spec: Euro. 5/2002
Issue C
ERECTION
Further info:
+44 (0)1922 743743
Sheet: 77
TECHNICAL DATA
ENGINEERING
MEGASHOR
RMD
KWIKFORM
1 0 0 0 k N
S U P P O R T
S Y S T E M
5.0. Contact Details: International Offices

United Kingdom
Hong Kong
Singapore
RMD Kwikform
Brickyard Road, Aldridge
Walsall WS9 8BW, UK
Tel: +44 1922 743743
Fax: +44 1922 743400
info@rmdkwikform.com
RMD Kwikform
Unit B & C, 22/F Easy Tower
609 Tai Nan West Street, Cheung Sha Wan
Kowloon, Hong Kong
Tel: +852 2415 4882
Fax: +852 2413 4797
rmd.hongkong@rmdformwork.com
RMD Kwikform
63 Hillview Avenue
#02 - 05 Lam Soon Industrial Building
Singapore 669569
Tel: +65 372 0520/1
Fax: +65 372 0527
rmd.singapore@rmdformwork.com
Indonesia
Taiwan
RMD Kwikform
Wisma Pondok Indah
2nd Floor Suite 202B
JL. Sultan Iskandar Muda V-TA
Pondok Indah - Jakarta 12310, Indonesia
Tel: +62 21 769 7488
Fax: +62 21 769 0458
rmd.jakarta@rmdformwork.com
RMD Kwikform
11F-1 No.8, Sec. 1, Keelung Road
Taipei 105, Taiwan R.O.C.
Tel: +886 2 2762 3042
Fax: +886 2 2762 2946
rmd.taipei@rmdformwork.com
Ireland
RMD Kwikform
Ballyboggan Road
Finglas, Dublin 11, Ireland
Tel: +353 1 8302500
Fax: +353 1 8302741
rmd.dublin@rmdformwork.com
Spain
RMD Kwikform
Calle Orense 39
1D 28020, Madrid, Spain
Tel: +34 91 5556104
Fax: +34 91 5554745
rmd.madrid@rmdformwork.com
Korea
RMD Kwikform
9th Floor Dainam Bldg, Nonhyundong 199
Kangnam-ku, Seoul, Korea
Tel: +82 2 545 2484
Fax: +82 2 545 1878
rmd.seoul@rmdformwork.com
Portugal
RMD Kwikform
Rua Sampaio e Pina
No 70-3, 1070 Lisboa
Portugal
Tel: +351 1 832 6210
Fax: +351 1 386 7671
rmd.lisboa@rmdformwork.com
Malaysia
RMD Kwikform
No.27-3, 3rd Floor
Jalan Dagan SB 4/1
Taman SG Besi Indah
43300 Seri Kembangah
Selangor Darulehsan
Malaysia
Tel: +60 3 8943 6550
Fax: +60 3 8943 6551
rmd.malaysia@rmdformwork.com
UAE
RMD Kwikform
PO Box 5801, Sharjah
United Arab Emirates
Tel: +971 6 5534173
Fax: +971 6 5534327
rmd.uae@rmdformwork.com
Philippines
Chile
RMD Kwikform
Av Americo Vespucio 01199
Quilicura, Santiago, Chile
Tel: +56 2 739 0610
Fax: +56 2 739 1246
rmd.chile@rmdformwork.com
Australia
RMD (Australia) Pty. Ltd.
PO Box 169, Melrose Park
South Australia 5039
Tel: +61 8 8179 8200
Fax: +61 8 8179 8201
rmd.australia@rmdformwork.com
New Zealand
RMD (New Zealand) Ltd.
PO Box 22-316, 101-105 Station Road
Otahuhu, Auckland 6, New Zealand
Tel: +64 9 276 5955/2149
Fax: +64 9 276 6732
rmd.auckland@rmdformwork.com
RMD Kwikform
Unit 809, Wilshire Plaza
No.11 Annapolis Street
Greenhills, San Juan
Metro Manila, Philippines
Tel: +632 726 7461
Fax: +632 724 4214
rmd.manila@rmdformwork.com
Qatar
RMD Kwikform
PO Box 405, Doha, Qatar
Tel: +974 600937
Fax: +974 606427
rmd.qatar@rmdformwork.com
Head Office - Worldwide Operations

Brickyard Road, Aldridge, Walsall, WS9 8BW, United Kingdom.
Tel: +44 (0)1922 743743 Fax: +44 (0)1922 743400
E-mail: info@rmdkwikform.com Website: www.rmdkwikform.com
A member of Interserve Plc.
Spec: Euro. 1/2002
Issue B
CONTACTS
Further info:
+44 (0)1922 743743
Sheet: 78
TECHNICAL DATA
ENGINEERING

MegaShor Technical Data

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MEGASHOR

European Technical Office

Spec: Euro. 5/2002

+44 (0)1922 743743

Components and Load Capacities.

Megashor Component Range

Steel Flat Braces

Megashor 1000kN Screw Jack

Super Slim Prop Tube End Link

Spec: Euro. 5/2002

+44 (0)1922 743743

Megatruss Node Connection - Node to Diagonals

356 x 171 x 67UB 2700/3600/4570/6100/7620mm

Nuts & Bolts:

RMD Kwikform International Offices

Spec: Euro. 5/2002

+44 (0)1922 743743

1.0.1. Megashor Range

M16 x 60 Grade 8.8 Bolt & Nut

Spec: Euro. 5/2002

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1.0.1. Megashor Range

Steel Flat Brace/m

Spec: Euro. 5/2002

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1.1.1. Megashor Mark 1 Shafts

15mm End Plate

Spec: Euro. 1/2002

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1.1.2. Megashor Mark 1. Punchings

Detail on End Plate.

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1.1.3. Megashor Mark 2. Shafts

* Mark 1 and Mark 2 Shafts have the same code numbers.

Spec: Euro. 1/2002

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1.1.4. Megashor Mark 2. Punchings

21mm dia holes max.

21mm dia holes max.

18mm dia holes max.

Detail on End Plate.

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1.1.5. Megashor Section Properties

All values are unfactored allowable loads.

Spec: Euro. 1/2002

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1.1.6. Megashor Allowable Axial Compressive Loads

Megashor jack code 05451 to Megashor

Spec: Euro. 1/2002

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1.1.6.1. Vertical Megashor Axial AWL XX Axis

Allowable Compressive Working Load/kN

Spec: Euro. 1/2002

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1.1.6.2. Vertical Megashor Axial AWL YY Axis

Allowable Compressive Working Load/kN

Spec: Euro. 1/2002

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1.1.6.3. Horizontal Megashor Axial AWL XX Axis

Allowable Compressive Working Load/kN

Spec: Euro. 1/2002

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1.1.6.4. Horizontal Megashor Axial AWL YY Axis

Allowable Compressive Working Load/kN