SPC Dove GEAR Analysis Report Commisionning 280315

PT UNILEVER OLEOCHEMICAL INDONESIA
COMMISSIONING ANALYSIS REPORT

PLANT
: DOVE AND SOAP
FOR UNILEVER INTERNAL USE ONLY
ANY COPIES / PRINT-OUTS OF THIS DOCUMENT ARE UNCONTROLLED

MATERIAL NAME
TYPE
REACTOR
DISTILLATE #2
DISTILLATE #3
STRIPPER DEFI
CHILL ROLL
BAGGING STATION
MATURATION
AWC
SOAP NOODLE
ASA-D
AIT-D
BETAINE
EDTA
EHDP
TiO2
ZnO
NaOH
SPC Stripper
SPC Chill Roll
PROCESS
PROCESS
PROCESS
PROCESS
PROCESS
PROCESS
PRODUCT
Raw Material
Raw Material
Raw Material
Raw Material
Raw Material
Chemical
Chemical
Chemical
Chemical
Chemical
SPC
SPC
SPC Process Parameter
SPC
REMARK
Ref
: UOI-F-QA-XXX
Issue No
Page No
01.0
Sampling #
FA colecting Tank
Parameter
Acid Value
Unit
Sample Batch
Limit
Date
April 3, 2015 10.30
(mgKOH/g)
(311)
Time
309.4
FA colecting Tank
Moisture
GC Composition
Just to verify
C6
1.36
38
17
36
C8
C10
C12
C14
C16
C18:0
C18:1
C18:2
Analyst
C20
REMARKS
UNKNOWN
EAR/DHS
FFA= 98.17
Sampling #
AWC-R
Parameter
Acid Value
Unit
Sample Batch
(mgKOH/g)
00.45
B03-S01
266.12
03.10
B03-S01
275.47
14.00
B03-S01
275.4
Limit
Date
April 1, 2015
April 3, 2015
Time
AWC-R
Moisture
GC Composition
Just to verify
C6
2.09
1.25
1.35
16
12
46
10
11
C8
C10
C12
C14
C16
C18:0
C18:1
C18:2
C20
Analyst
UNKNOWN
DANIEL
DANIEL
EKA
REMARKS
Sampling #
Parameter
Anion Active
Unit
Limit
64.5 - 65.5 (65)
Date
Time
Batch
April 1, 2015
13.00
SMK-RX-033115-B02-S01
00.45
SMK-RX-033115-B03-S01
72.81
69.23
55.29
12.30
SMK-RX-040315-B02-S01 (Gear2200-2)
63.79
April 3, 2015
Reactor (R-20301)
FFA
Acid Value
Moisture
GC Composition
(mgKOH/g)
25.5-26.5 (26)
Just to verify
19.71
41.7
1.78
25.86
54.75
0.85
33.01
77.17
1.12
23.09
53.99
0.33
C6
C8
C10
C12
C14
C16
GC Composition
%
Analyst
C18:0
C18:1
C18:2
C20
UNKNOWN
DAN / YOL
DHS/EAR
REMARKS
Sampling #
Parameter
Anion Active
Unit
Batch
Limit
Date
FFA (MW 240)
72 - 76 (74)
19 - 23 (21)
Time
April 1, 2015
18.50
SMK-ST-040115-B01-S01
72.14
22.73
April 2, 2015
04.00
SMK-ST-040115-B01-S01
21.65
April 3, 2015
00.40
SMK-ST-040215-B02-S01
77.59
71.90
April 3, 2015
20.30
SMK-ST-040315-B01-S01
74.23
19.35
21.00
Stripper (R-20302)
Moisture
COMPOSITION
Just to verify
N/A
NO. GC
1.43
0.51
0.86
1.06
C6
C8
C10
C12
C14
C16
C18:0
C18:1
C18:2
Analyst
REMARKS
C20
UNKNOWN
MAR / ADT
DAN / YOL
DAN / YOL
Daily Control Chart (I-MR), Anionic Actives & FFA

Product Name:
WORKSTATION :
PARAMETER :
DOVE FLAKE GEAR

STRIPPER
Anionic Actives
Lower Limit :
72
Center :
74
Upper Limit
76
March 2015
Month :
Date -->
Actual
9
0.00
10
0.00
11
0.00
12
0.00
13
0.00
14
0.00
15
0.00
16
0.00
17
0.00
18
0.00
19
0.00
20
0.00
21
0.00
22
0.00
23
0.00
24
0.00
25
0.00
Standard Parameter
Lower Specification Limit
Centre
Upper Specification Limit
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
Individual Value *
UCL*
Grand Average
LCL*
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
23
24
Range
UCL for Range
Moving Range Average
Run Chart -->

80
79
78
77
76
75
74
73
72
71
70
79.37
78.13
76.77
76.89
76.66
10
11
12
0
10
0
11
0
12
13
14
15
16
17
18
19
20
21
22
25
26
27
28
29
Moving Range Chart -->

25
22.02
20
15
10
5
2.6
0
Product Name:
WORKSTATION :
PARAMETER :
0.16
0.29
DOVE FLAKE HEBE

Chill Roll Flake
FFA
0.11
1.47
7
1.24
8
0
13
0
14
0
15
0
16
0
17
0
18
0
19
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
Lower Limit
Center :
Upper Limit
19
21
23
March 2015
Month :
Date -->
Actual
9
0.00
10
0.00
Standard Parameter
Centre
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
Individual Value *
UCL*
Grand Average
LCL*
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Range
UCL for Range
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Run Chart -->
20.22
19.32
17.6
1
17.77
16.71
5
10
11
12
13
14
15
16
17
18
19
0
10
0
11
0
12
0
13
0
14
0
15
0
16
0
17
0
18
0
19
20
21
22
23
24
25
26
27
28
29

25
20
19.94
15
10
5
0
2.879
1
2.61
0.89
0.501
2
2.45
1.55
7
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
0
26
26
27
28
29
30
31
0.00
0.00
0.00
0.00
0.00
0.00
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
72.0
74
76.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.00
0.0
0.0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Date -->
Ac tual
Lower Specification
Limit
Centre
27
28
29
30
31
Range
UCL for Range
0
27
0
28
0
29
0
30
0
31
0
26
26
27
28
29
30
31
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
19.0
21
23.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Ac tual
Lower Specification
Limit
Centre
27
28
29
30
31
Range
Linear (Range)
UCL for Range
Moving Range
Average
0
27
0
28
0
29
0
30
0
31
Sampling #
Parameter
Anion Active
Unit
Batch - Sample
Limit
%
35.4 - 41.9 (38.9)
Date
Time
April 1, 2015
19.10
SMK-CR-040115-B01-S01
39.72
21.30
SMK-CR-040115-B01-S02
39.10
22.30
SMK-CR-040115-B01-S03
38.10
05.45
SMK-CR-040115-B04-S01
39.01
April 2, 2015
Chill roll flakes (CD-20306)

FFA
Moisture
COLOR
Ph
23.3 - 30.8 (25.4)
4- 6.5 (6)
82 - 96 (89)
-3 - 2 (-0.5)
-2.5 - 6.5 (2.5)
7-8 (7.5)
C6
24.63
6.36
92.16
-0.98
3.50
27.18
5.65
93.37
-0.90
3.32
26.09
5.92
93.73
-0.88
3.38
28.55
4.23
93.51
-1.01
3.63
8.15
8.05
8.04
8.01
C8
GC Composition
Analyst
C10
C12
C14
C16
C18:0
C18:1
C18:2
C20
UNKNOWN
ADIT / MARIA
ADIT / MARIA
DAN / YOL

Product Name:
WORKSTATION :
PARAMETER :
DOVE FLAKE HEBE

Chill Roll Flake
Anionic Actives
Lower Limit :
41.9
Center :
38.9
Upper Limit
35.4
March 2015
Month :
Date -->
Actual
10
11
12
13
14
15
16
17
0
Standard Parameter
Centre
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
41.9
38.9
35.4
18
0
41.9
38.9
35.4
19
0
41.9
38.9
35.4
20
21
41.9
38.9
35.4
41.9
38.9
35.4
22
0
41.9
38.9
35.4
23
0
41.9
38.9
35.4
24
0
41.9
38.9
35.4
25
0
41.9
38.9
35.4
26
0
41.9
38.9
35.4
41.9
38.9
35.4
Individual Value *
UCL*
Grand Average
LCL*
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
Range
UCL for Range
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
23
24
Run Chart -->

52
51.71
51
50
49
48.81
48.56
48
47.92
47
46
45
10
11
12
13
14
15
16
0.21
13
0.14
14
15
17
18
19
20
21
22
25
26
27
28
29
30

14
13.13
12
10
8.59
7.75
6
4
3.97
2
0
2.72
1.94
1.77
0.89
0.3
2
Product Name:
WORKSTATION :
PARAMETER :
DOVE FLAKE HEBE

Chill Roll Flake
FFA
0.47
7
10
11
12
0.75
0
16
0
17
0
18
0
19
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
0
30
Llower Limit
Center :
Upper Limit
23.3
30.8
25.4
March 2015
Month :
Date -->
Actual
10
11
12
13
14
15
16
17
18
0
Standard Parameter
Centre
23.3
30.8
25.4
Individual Value *
UCL*
Grand Average
LCL*
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
19
0
23.3
30.8
25.4
20
21
23.3
30.8
25.4
23.3
30.8
25.4
22
0
23.3
30.8
25.4
23
0
23.3
30.8
25.4
24
0
23.3
30.8
25.4
25
0
23.3
30.8
25.4
26
0
23.3
30.8
25.4
23.3
30.8
25.4
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
13
14
Range
UCL for Range
Run Chart -->

40
35
37.54
37.039
34.16
30
25
20
17.6
15
19.32
16.71
20.22
17.77
10
5
0
0
10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

30
25.62
25
20
15
13.76
13.7
13
10
5
0
1.28
1.01
2
Product Name:
WORKSTATION :
PARAMETER :
Month :
Date -->
Actual
Standard Parameter
0.12
0.06
1.66
1.37
10
1.51
1.2
12
11
1.04
14
13
1.34
15
1.17
16
17
0
18
0
19
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
DOVE FLAKE HEBE

Chill Roll Flake
MOISTURE
Lower Limit
4
Center :
6
Upper Limit
6.5
March 2015
10
11
12
13
14
15
16
17
18
19
20
0.00
21
0.00
22
0.00
23
0.00
24
0.00
25
26
0.00
0.00
0
29
0
30

Centre
4.0
6
6.5
Individual Value *
UCL*
Grand Average
LCL*
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Range
UCL for Range
Run Chart -->

18
16
14
12
10
8
6
4
2
0
16.068
14.744
14.744
15.26
12.15
8.143
7.5
11.2
10
8.452
7.783
8.27
4.675
10
11
4.769
12
7.16
4.2726
13
14
15
5.64
16
5.22
17
18
5.33
19
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
0
30

12
10.585
10
8
6.068
5.56
4
2
0
0.643
2
2.594
1.548
0.669
0.36
3
3.501
1.324
6
0.516
10
5.98
5.33
3.9974
2.8874
1.52
11
0.094
12
13
14
15
16
17
18
0.11
19
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
0
30
27
28
29
41.9
38.9
35.4
41.9
38.9
35.4
30
31
41.9
38.9
35.4
41.9
38.9
35.4
0.00
41.9
38.9
35.4
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Actual
Lower Spec ific ation Limit
Centre
Upper Spec ific ation Limit
27
28
29
30
31
Range
UCL for Range
Movi ng Range Average
0
27
0
28
0
29
0
30
0
31
27
28
29
23.3
30.8
25.4
23.3
30.8
25.4
30
31
23.3
30.8
25.4
23.3
30.8
25.4
23.3
30.8
25.4
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Actual
Centre
27
28
29
30
31
Range
Linear (Range)
UCL for Range
0
27
0
28
0
29
27
0
30
28
0.00
0
31
29
0.00
30
0.00
31
0.00
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
4.0
6
6.5
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Actual
Centre
0
27
0
28
0
29
0
30
31
Range
Linear (Range)
UCL for Range
0
27
0
28
0
29
0
30
0
31
April 6, 2015
April 7 2015
16.31
SMK-BG2-151443-B02-S01 (20)
37.04
28.03
6.06
93.41
-1.17
14.45
SMK - BG3-151443-B02-S01
35.56
28.66
4.30
93.14
-1.03
14.45
SMK-BG5-151443-B02-S01
36.85
28.73
4.77
93.85
-0.92
SAP 151443
36.24
28.46
5.22
93.43
-1.045
SMK-BG06-033015-B06-S01
37.84
26.67
5.62
93.2
-0.98
09:20

Product Name:
WORKSTATION :
PARAMETER :
DOVE FLAKE HEBE

Bagging Station
Anionic Actives
Lower Limit :
35.4
Center :
38.9
Upper Limit
41.9
March 2015
Month :
Date -->
Actual
10
11
12
13
14
15
16
17
0
Standard Parameter
Centre
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
35.4
38.9
41.9
18
0
35.4
38.9
41.9
19
0
35.4
38.9
41.9
20
21
35.4
38.9
41.9
35.4
38.9
41.9
22
0
35.4
38.9
41.9
23
0
35.4
38.9
41.9
24
0
35.4
38.9
41.9
25
0
35.4
38.9
41.9
26
0
35.4
38.9
41.9
35.4
38.9
41.9
Individual Value *
UCL*
Grand Average
LCL*
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
Range
UCL for Range
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
23
24
Run Chart -->

52
51.71
51
50
49
48.81
48.56
48
47.92
47
46
45
10
11
12
13
14
15
16
0.21
13
0.14
14
15
17
18
19
20
21
22
25
26
27
28
29
30

14
13.13
12
10
8.59
7.75
6
4
3.97
2
0
2.72
1.94
1.77
0.89
0.3
2
Product Name:
WORKSTATION :
PARAMETER :
DOVE FLAKE HEBE

Bagging Station
FFA
0.47
7
10
11
12
0.75
0
16
0
17
0
18
0
19
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
0
30
Llower Limit
Center :
Upper Limit
23.3
25.4
30.8
March 2015
Month :
Date -->
Actual
10
11
12
13
14
15
16
17
18
0
Standard Parameter
Centre
23.3
25.4
30.8
Individual Value *
UCL*
Grand Average
LCL*
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
19
0
23.3
25.4
30.8
20
21
23.3
25.4
30.8
23.3
25.4
30.8
22
0
23.3
25.4
30.8
23
0
23.3
25.4
30.8
24
0
23.3
25.4
30.8
25
0
23.3
25.4
30.8
26
0
23.3
25.4
30.8
23.3
25.4
30.8
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
13
14
Range
UCL for Range
Run Chart -->

40
35
37.54
37.039
34.16
30
25
20
17.6
15
19.32
16.71
20.22
17.77
10
5
0
0
10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

30
25.62
25
20
15
13.76
13.7
13
10
5
0
1.28
1.01
2
Product Name:
WORKSTATION :
PARAMETER :
Month :
Date -->
Actual
Standard Parameter
0.12
0.06
1.66
1.37
10
1.51
1.2
12
11
1.04
14
13
1.34
15
1.17
16
17
0
18
0
19
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
DOVE FLAKE HEBE

Bagging Station
MOISTURE
Lower Limit
4
Center :
5
Upper Limit
6.5
March 2015
10
11
12
13
14
15
16
17
18
19
20
0.00
21
0.00
22
0.00
23
0.00
24
0.00
25
26
0.00
0.00
0
29
0
30

Centre
Individual Value *
UCL*
Grand Average
LCL*
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Range
UCL for Range
Run Chart -->

18
16
14
12
10
8
6
4
2
0
16.068
14.744
14.744
15.26
12.15
8.143
7.5
11.2
10
8.452
7.783
8.27
4.675
10
11
4.769
12
7.16
4.2726
13
14
15
5.64
16
5.22
17
18
5.33
19
0
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
0
30

12
10.585
10
8
6.068
5.56
4
2
0
0.643
2
2.594
1.548
0.669
0.36
3
3.501
1.324
6
0.516
10
5.98
5.33
3.9974
2.8874
1.52
11
0.094
12
13
14
15
16
17
18
0.11
19
20
0
21
0
22
0
23
0
24
0
25
0
26
0
27
0
28
0
29
0
30
27
28
29
35.4
38.9
41.9
35.4
38.9
41.9
30
31
35.4
38.9
41.9
35.4
38.9
41.9
0.00
35.4
38.9
41.9
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Actual
Centre
27
28
29
30
31
Range
UCL for Range
0
27
0
28
0
29
0
30
0
31
27
28
29
23.3
25.4
30.8
23.3
25.4
30.8
30
31
23.3
25.4
30.8
23.3
25.4
30.8
23.3
25.4
30.8
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Actual
Centre
27
28
29
30
31
Range
Linear (Range)
UCL for Range
0
27
0
28
0
29
27
0
30
28
0.00
0
31
29
0.00
30
0.00
31
0.00
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
4.0
5
6.5
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
0.0
0.00
0.0
Actual
Centre
0
27
0
28
0
29
0
30
31
Range
Linear (Range)
UCL for Range
0
27
0
28
0
29
0
30
0
31
Sampling #
Maturation
Parameter
Moisture
Unit
Sample Batch
Limit
Date
%
4 - 6.5 (5)
Time
INTERSPEC SKN DOVEGear BASE(2) ACT rev20(1).pdf
Analyst
REMARKS
REMARKS
Product
Tank No.
Tank Capacity
DATE
: AWC
: T71A
:
TIME
Spec.
25 Maret 2015
27 Maret 2015
28 Maret 2015
02.04.15
03.04.15
06.04.15
1300H
1700H
1000H
2000H
0930H
1430H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
Appreance
AV
(mg KOH/g)
Clear to Slight Yellow
267-275
273.4
268.0
268.6
271.5
271.7
268.4
MC
(%)
Impurities
(%)
Color 5,25"
Red
0.3 Max
0.2
0.2
0.2
0.2
0.2
0.2
0.1
0.1
0.2
0.1
0.2
Color 5,25"
Yellow
1.3 Max
1.0
1.0
1.2
1.1
1.2
IV
(cg I2/g)
POV
SV
(mg KOH/g)
Titre
0.5 Max
Meq O2
269-277
23-29oC
NO. GC
C6
0.05 Max
instrumen_3
instrumen_3
0
0.
C8
6.5 Min
8.29
8.58
C10
6 Min
6.38
6.51
C12
45 Min
50.72
51.06
C14
C16
C18-0
14-21
7-13
7-14
15.56
15.35
10.35
10.03
8.7
8.35
C20
0
0.11
Product
Tank No.
Tank Capacity
DATE
: Soap Noodle
: T72A
:
TIME
Spec.
25 Maret 2015
27 Maret 2015
30 Maret 2015
02/04/2015
03/04/2015
1300H
1700H
1545H
1820H
0930H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
Appereance
Clear
Clear
Clear
Clear
MC
(%)
%
7.9
7.4
8.5
8.4
10.4
Color
(R)
Red
Color
(Y)
Yellow
% Na2O
0.5 Max
1.3 Max
0.05 max
0.1
0.1
0.1
0.1
0.5
0.5
0.5
0.5
0.04
0.03
0.01
0.03
0.02
FA
EDTA
GC Comp (%)
C12
C14
C16
C18
0.1 Max
1 max
2 max
57-65
35-43
0.04
0.03
C20
Unk
Product
Tank No.
Tank Capacity
DATE
: ASA-D
: T72A
:
TIME
Spec.
25 Maret 2015
27 Maret 2015
30 Maret 2015
02.04.15
06.04.15
1300H
1700H
1000H
2000H
1430H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
AV
(mg
KOH/g)
mgKOH
MC
(%)
%
204-213
207.3
207.4
208.4
210.6
207.38
0.08
0.19
0.29
0.33
0.3
Color
(R)
Red
Color
(Y)
Yellow
IV
(cg I2/g)
%I2
0.5 Max
1.3 Max
1 max
0.3
0.3
0.6
0.6
0.2
0.2
1
0.6
POV
(mg
KOH/g)
Meq
O2/kg
GC Comp (%)
C12
C14
C16
C18
1 max
0.3
0.
2 max
0.4
0.45
57-65
61.9
63.64
35-43
37
35.44
C20
0.4
0.48
Unk
Product
Tank No.
Tank Capacity
: AIT -D
: T 73 A
:
DATE
TIME
Spec.
25 Maret 2015
27 Maret 2015
30 Maret 2015
02.04.15
03.04.15
06.04.15
1300H
1700H
1000H
2000H
0930H
1430H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
Appereance
Clear Liquid
Clear Liquid
Clear Liquid
Clear Liquid
Clear Liquid
Clear Liquid
Clear Liquid
Anionic
Active %
%
56-58
58.1
58.6
58.9
57.61
Colour
Density gr/ml
APHA
30 Max
2.5
2.5
2.5
2.5
57.95
2.5
gr/cm3
1.37-1.385
1.38
1.38
1.38
1.38
1.38
1.38
pH
Water
8 - 11
9.2
9.3
9.6
9.2
9.5
9.5
%
40-44
41.9
41.4
41.2
42.4
41.4
42.1
Product
Tank No.
Tank Capacity
DATE
: BETAINE
: T 74 B
:
TIME
Spec.
25 Maret 2015
27 Maret 2015
30.03.15
03.04.15
06.04.15
1300H
1700H
1000H
0930H
1430H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
Anionic
Active %
%
1.5 - 3.0
37.0 - 42.0
FFA
3.2
1.6
4.0
2.6
MC
NaCL
Colour
APHA
HAZEN
52 - 56
5.8 - 7.3
150 max
54.8
53.5
56.3
59.9
53.2
6.5
6.4
6.8
6.7
> 70
> 70
>70
Appearance
pH
GC Comp (%)
C6
Clear
Clear
Clear
Clear
Clear
4.5 - 5.5
5.1
5.1
5.2
5.16
5.19
C8
C10
C12
C14
C16
10 Max
10 max
40 - 55
10 - 25
15 Max
GC Comp (%)
C18
15 Max
C18:1
C18:2
C18:3
C20
Unk
Product
Tank No.
Tank Capacity
DATE
: EDTA
:
:
TIME
Spec.
25 Maret 2015
27 Maret 2015
30 Maret 2015
03/04/2015
1300H
1700H
1545H
0930H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
g/cm3
Colour
APHA
APHA
1%
38 - 41
5.8 - 7.3
200 max
11 - 12
40.1
40.2
40.2
39.4
1.3
1.3
1.3
1.3
60.0
50.00
50.00
50.00
13.2
11.42
11.37
13.33
Assay
Density
pH
Product
Tank No.
Tank Capacity
DATE
: EHDP
:
:
TIME
Spec.
25 Maret 2015
30 Maret 2015
28 Maret 2015
03/04/2015
1300H
1700H
1545H
0630H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
Appearance
Density 200C
pH
Pass
g/cm3
1%
Pass
1.43 - 1.46
2 max
Pass
Pass
Pass
Pass
1.44
1.4
1.4
1.4
1.7
1.49
1.92
- 0.80
Product
Tank No.
Tank Capacity
DATE
: TiO2
:
:
TIME
Spec.
25 Maret 2015
30 Maret 2015
28 Maret 2015
03/04/2015
1300H
1700H
1545H
0930H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
pH
6.7 - 8.5
6.7
7.0
7.3
7.1
Solubility in
Water
g/100g
0.5 Max
Product
Tank No.
Tank Capacity
DATE
: AOS
:
:
TIME
Spec.
25 Maret 2015
30 Maret 2015
28 Maret 2015
02/04/2015
03/04/2015
1300H
1700H
1545H
1820H
0903H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
pH
Appearance
6.0 - 8.5
Pass
7.6
7.6
7.9
5.7
6.2
Pass
Pass
Pass
Pass
Pass
Product
Tank No.
Tank Capacity
DATE
: ZnO
:
:
TIME
Spec.
25 Maret 2015
30 Maret 2015
28 Maret 2015
03/04/2015
1300H
1700H
1545H
0930H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
pH
Appearance
6.0 - 8.5
Pass
7.6
7.6
7.9
7.9
Pass
Pass
Pass
Pass
Product
Tank No.
Tank Capacity
DATE
: NaOH
:
:
TIME
Spec.
25 Maret 2015
30 Maret 2015
28 Maret 2015
03/04/2015
1300H
1700H
1545H
0930H
SOURCE
QUANTITY
(MT)
STATUS
REMARK
Assay NaOH
%
48.5 - 51.5
50.1
48.5
48.7
48.0
Product
Tank No.
Tank Capacity
DATE
DPG
:
:
TIME
SOURCE
QUANTITY
(MT)
STATUS
REMARK
Assay
NaOH
%
Spec.
03 April 2015
0930H
>99.3
D
Product Name:
DOVE FLAKE HEBE
WORKSTATION :
PARAMETER :
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
Temperature Batch Reactor

Lower Limit :
220 C
Median/Centre :
240 C
Upper Limit
260 C
Date:
4-Mar-15
Shifts
Batch (a Day)
Actual
1st Shift
1
Standard Parameter
Lower Limit
Centre/Median
Upper Limit
Individual Value
UCL
Grand Average
LCL
240
225
239
225
229
220
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
240
244.2
241.6
-238.9
225
244.2
241.6
-238.9
239
244.2
241.6
-238.9
225
244.2
241.6
-238.9
229
244.2
241.6
-238.9
220
244.2
241.6
-238.9
270
260
250
Individual
Chart
Temperature
240 240
239
230
220
47.8
210
49.9
225
233
229
225
220
200
190
Chart
Temperature
230
225
229
225
220
220
210
200
190
Moving Range (MR)

UCL for Range
0.0
1.01
0.31034
15.0
1.01
0.31
14.0
1.01
0.31
14.0
1.01
0.31
4.0
1.01
0.31
9.0
1.01
0.31
12
10
8
Moving Range
Chart
Temperature
6
4
2
0
50.2
Product Name:
DOVE FLAKE HEBE
WORKSTATION :
STRIPPER
PARAMETER :
FINAL WEIGHT REACTOR BATCH
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
Lower Limit
Center :
5600 KG
Upper Limit :
Date:
4-Mar-15
Shifts
Batch (a Day)
Actual
1
5500
2
5200
3
5400
4
5400
5
5399
1st Shift
6
5401
Standard Parameter
Lower Limit
Centre (Target)
Upper Limit
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
Individual Value
UCL
Grand Average
LCL
5500
5402
5399.1
-5396
5200
5402
5399.1
-5396
5400
5402
5399.1
-5396
5400
5402
5399.1
-5396
5399
5402
5399.1
-5396
5401
5402
5399.1
-5396
5700
5600 5600
Individual
Chart
(Weight)
5500
5,500
5400
5402
5300
5200
47.8
5100
49.9
5000
Moving Range
UCL for Range
Average Range
Moving
Range
Chart
(Weight)
0.0
300.0
200.0
0.0
1.0
2.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
400
300
200
100
0
1
-100
-200
-300
-400
50.2
Product Name:
DOVE FLAKE HEBE
WORKSTATION :
PARAMETER :
Stripping Rate
Lower Limit
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
Center :
Upper Limit
Date:
Shifts
Batch (a Day)
Actual
4-Mar-15
1st Shift
1
Standard Parameter
Lower Limit
Centre
Upper Limit
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Individual Value
UCL
Grand Average
LCL
0
2.7
0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
9
8
7
Individual Chart
(Stripping Rate)
47.8
49.9
5
4
3
Moving Range
UCL for Range
Average Range
0.0
0.0
0.0
0.0
0.0
0.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
Moving Range
Chart
(Stripping Rate)
50.2
Product Name:
DOVE FLAKE HEBE
WORKSTATION :
PARAMETER :
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
Stripper Batch Temperature

Lower Limit :
Center/Target :
235 C
Upper Limit :
Date:
Shifts
Batch (a Day)
Actual
Standard Parameter
Lower Limit
Centre/Target
Upper Limit
Individual Value
UCL
Grand Average
LCL
4-Mar-15
1st Shift
1
220
221
223
230
231
234
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
220
233.9
231.2
-228.5
221
233.9
231.2
-228.5
223
233.9
231.2
-228.5
230
233.9
231.2
-228.5
231
233.9
231.2
-228.5
234
233.9
231.2
-228.5
238
236
234
232
Individual Chart
(stripper Batch
Temperature)
230
231
230
228
226
47.8
224
49.9
222
220 220
1
Moving Range
UCL for Range
Average Range
235
234
233.86
223
221
2
Ind
0.0
1.0
2.0
7.0
1.0
3.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
5
Moving Range
Chart
(stripper Batch
Temperature)
-5
-10
50.2
Product Name:
DOVE FLAKE HEBE
WORKSTATION :
DEFI
PARAMETER :
Beginning Mixing Temperaure
Date:
Lower Limit :
120 C
Center/Target :
115 C
Upper Limit :
110 C
4-Mar-15
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
Shifts
Batch (a Day)
Actual
1st Shift
1
Standard Parameter
Lower Limit
Centre/Target
Upper Limit
Individual Value
UCL
Grand Average
LCL
116
117
120
110
115
113
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
116
117
120
110
115
113
117.9
117.9
117.9
117.9
117.9
117.9
115.233 115.233 115.233 115.233 115.233 115.233
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
122.0
120.0
120.0
118.0
117.0
116.0 116.0
Individual Chart
(DEFI Mixing Temperature,

Beginning)
113.0
112.0
110.0
49.9
106.0
104.0
113.0
110.0
47.8
108.0
Moving Range
UCL for Range
Average Range
115.0
114.0
Actual
0.0
1.0
3.0
10.0
5.0
2.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
5
Moving Range
Chart
(DEFI Mixing
Temperature, Beginning)
-5
-10
50.2
(DEFI Mixing
Temperature, Beginning)
-5
-10
Product Name:
DOVE FLAKE HEBE
WORKSTATION :
DEFI
PARAMETER :
End Mixing Temperature

Lower Limit :
120 C
Center/Target :
115 C
Upper Limit :
110 C
Date:
4-Mar-15
Shifts
Batch (a Day)
Actual
1st Shift
1
Standard Parameter
Lower Limit
Centre/Target
Upper Limit
Individual Value
UCL
Grand Average
LCL
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
116
117
120
110
115
113
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
116
117
120
110
115
113
117.9
117.9
117.9
117.9
117.9
117.9
115.233 115.233 115.233 115.233 115.233 115.233
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
122.0
120.0
120.0
118.0
117.0
116.0 116.0
Individual Chart
(DEFI Mixing Temperature)
115.0
114.0
113.0
112.0
110.0
49.9
106.0
104.0
110.0
47.8
108.0
113.0
Actual
Moving Range
UCL for Range
Average Range
0.0
1.0
3.0
10.0
5.0
2.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
5
Moving Range
Chart
(DEFI Mixing
Temperature)
-5
-10
50.2
Product Name:
DOVE FLAKE HEBE
WORKSTATION :
DEFI
PARAMETER :
Motor Load Agitator

Lower Limit :
Center/Target :
40 KW
Upper Limit :
Date:
Shifts
Batch (a Day)
Actual
Standard Parameter
Lower Limit
Centre/Target
Upper Limit
Individual Value
UCL
Grand Average
LCL
Ps : 1. Data sh
2. UCL &
3. Chart/G
in each Batch/
4-Mar-15
1st Shift
1
39
38
37
36
39
38
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
39
41.4
38.8
-36.1
38
41.4
38.8
-36.1
37
41.4
38.8
-36.1
36
41.4
38.8
-36.1
39
41.4
38.8
-36.1
38
41.4
38.8
-36.1
42
41
40
39
Individual Chart
(DEFI Motor Load Agitator)
38
37
36
47.8
35
49.9
34
33
Moving Range
UCL for Range
Average Range
Moving Range
Chart
(DEFI Motor Load
Agitator)
0.0
1.0
1.0
1.0
3.0
1.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
4
2
0
1
-2
-4
-6
-8
-10
50.2
Daily Control Chart Parameter
Ps : 1. Data should be updated on daily, by add new column besides, or in new wor
2. UCL & LCL are following the formula, but anything has refer to the Std Param
3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actua
in each Batch/Day.
Shift
2nd Shift
7
233
233
240
10
243
11
258
12
255
13
261
14
236
15
240
16
252
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
233
244.2
241.6
-238.9
233
244.2
241.6
-238.9
240
244.2
241.6
-238.9
243
244.2
241.6
-238.9
258
244.2
241.6
-238.9
255
244.2
241.6
-238.9
261
244.2
241.6
-238.9
236
244.2
241.6
-238.9
240
244.2
241.6
-238.9
252
244.2
241.6
-238.9
258
240
233
26
261
255
252
243
236
233
240
220
10
11
Actual
12
13
14
Low er Limit
15
16
Centre/Median
17
220
13.0
1.01
0.31
0.0
1.01
0.31
7.0
1.01
0.31
10
3.0
1.01
0.31
11
Actual
15.0
1.01
0.31
12
3.0
1.01
0.31
13
6.0
1.01
0.31
14
15
Low er Limit
25.0
1.01
0.31
$#REF!.$A$38
16
Centre/Median
4.0
1.01
0.31
17
12.0
1.01
0.31
$#REF!.$A$39
$#REF!.$A$
in each Batch/Day.
Shift
2nd Shift
7
5490
8
5500
9
5565
10
5400
11
5520
12
5300
13
5600
14
5600
15
5555
16
5505
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
5490
5402
5399.1
-5396
5500
5402
5399.1
-5396
5565
5402
5399.1
-5396
5400
5402
5399.1
-5396
5520
5402
5399.1
-5396
10
5300
5402
5399.1
-5396
11
5600
5402
5399.1
-5396
12
5600
5402
5399.1
-5396
13
Centre (Target)
5555
5402
5399.1
-5396
14
Individual Value
5505
5402
5399.1
-5396
15
UCL
16
17
Gran
89.0
10.0
65.0
165.0
120.0
220.0
300.0
0.0
45.0
50.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
11
12
13
Moving Range
14
15
UCL for Range
16
Average Ran
in each Batch/Day.
in each Batch/Day.
Shift
2nd Shift
7
10
11
12
13
14
15
16
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
$#REF!.$A$106
$#REF!.$A$108
$#REF!.$A$102
$#REF!.$A$103
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
$#R
$#REF!.$A$113
$#REF!.$A$114
$#REF!.$A$1
in each Batch/Day.
Shift
2nd Shift
7
235
236
10
230
11
235
231
12
232
13
234
14
230
15
229
16
232
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
235
233.9
231.2
-228.5
235
233.9
231.2
-228.5
236
233.9
231.2
-228.5
230
233.9
231.2
-228.5
231
233.9
231.2
-228.5
232
233.9
231.2
-228.5
234
233.9
231.2
-228.5
230
233.9
231.2
-228.5
229
233.9
231.2
-228.5
232
233.9
231.2
-228.5
235
234
235
236
234
230
8
Individual
Value 9
10
231
UCL11
234
232
232
230
12
13 Average
Grand
14
229
15
LCL
16
17
1.0
0.0
1.0
6.0
1.0
1.0
2.0
4.0
1.0
3.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
11
12
13
Moving Range
14
15
UCL for Range
16
Average Ran
in each Batch/Day.
Shift
2nd Shift
7
10
11
12
13
14
15
16
113
119
117
115
114
113
112
118
116
119
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
113
119
117
115
114
113
112
118
116
119
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233
-112.6 -112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
119.0
117.0
.0
116.0
115.0
113.0
114.0
113.0
Actual
Standard
Parameter
9
10
119.0
118.0
113.0
Low12
er Limit
11
115
112.0
Centre/Target
14
13
Upper Limit
16
15
17
0.0
6.0
2.0
2.0
1.0
1.0
1.0
6.0
2.0
3.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
11
12
13
Moving Range
14
15
UCL for Range
16
Average Ran
Moving Range
UCL for Range
Average Ran
in each Batch/Day.
Shift
2nd Shift
7
10
11
12
13
14
15
16
113
119
117
115
114
113
112
118
116
119
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
113
119
117
115
114
113
112
118
116
119
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233
-112.6 -112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
119.0
117.0
.0
116.0
115.0
113.0
114.0
113.0
Actual
119.0
118.0
Standard
Parameter
9
10
11
113.0
Low12
er Limit
115
112.0
13
Centre/Target
14
15
Upper Limit
16
17
0.0
6.0
2.0
2.0
1.0
1.0
1.0
6.0
2.0
3.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
11
12
13
14
Moving Range
15
UCL for Range
16
Average Ran
in each Batch/Day.
Shift
2nd Shift
7
10
11
12
13
14
15
16
39
39
40
41
40
38
37
36
37
36
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
39
41.4
38.8
-36.1
39
41.4
38.8
-36.1
40
41.4
38.8
-36.1
41
41.4
38.8
-36.1
40
41.4
38.8
-36.1
38
41.4
38.8
-36.1
37
41.4
38.8
-36.1
36
41.4
38.8
-36.1
37
41.4
38.8
-36.1
36
41.4
38.8
-36.1
9
Centre/Target
10
11
12 Value
Individual
13
14
15 Average 16
Grand
17
1.0
0.0
1.0
1.0
1.0
2.0
1.0
1.0
1.0
1.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
10
11
12
13
Moving Range
14
15
UCL for Range
16
Average Ran
rameter Process
sides, or in new worksheet.

fer to the Std Parameter.
MR chart, that actual taken
Shift
3rd Shift
17
262
18
248
19
236
20
252
21
240
22
259
23
229
24
230
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
220
240
260
262
244.2
241.6
-238.9
248
244.2
241.6
-238.9
236
244.2
241.6
-238.9
252
244.2
241.6
-238.9
240
244.2
241.6
-238.9
259
244.2
241.6
-238.9
229
244.2
241.6
-238.9
262
25
245
256
220
240
260
220
240
260
220
240
260
230
244.2
241.6
-238.9
245
244.2
241.6
-238.9
256
244.2
241.6
-238.9
259
252
256
252
248
240
245
240
236
229
15
16
Centre/Median
17
26
18
19
Upper Limit
20
21
22
23
230
24
25
26
230
229
15
16
Centre/Median
10.0
1.01
0.31
.$A$39
17
14.0
1.01
0.31
18
12.0
1.01
0.31
19
20
16.0
1.01
0.31
12.0
1.01
0.31
19.0
1.01
0.31
30.0
1.01
0.31
1.0
1.01
0.31
Upper Limit
21
22
23
24
25
15.0
1.01
0.31
11.0
1.01
0.31
$#REF!.$A$40

Shift
3rd Shift
17
5436
18
5213
19
5400
20
5400
21
5100
22
5401
23
5490
24
5500
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
25
26
5565
5200
0.0
5600
0.0
0.0
5600
0.0
26
5436
5402
5399.1
-5396
15
UCL
16
5213
5402
5399.1
-5396
17
5400
5402
5399.1
-5396
Grand Average
18
5400
5402
5399.1
-5396
19
5100
5402
5399.1
-5396
5401
5402
5399.1
-5396
20
5490
5402
5399.1
-5396
21
5500
5402
5399.1
-5396
22
23
69.0
223.0
187.0
0.0
300.0
301.0
89.0
10.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
15
for Range
16
17
Average Range

18
19
20
21
5565
5402
5399.1
-5396
22
5200
5402
5399.1
-5396
24
65.0
-7.660552
-2.344828
23
25
26
365.0
-7.660552
-2.344828
24
25
26

Shift
102
3rd Shift
17
18
19
20
21
22
23
24
25
26
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
0.0
-7.660552
-2.344828
0.0
-7.660552
-2.344828
$#REF!.$A$103
$#REF!.$A$104
EF!.$A$114
$#REF!.$A$115

Shift
3rd Shift
17
234
18
234
19
234
20
230
21
235
22
236
23
230
24
231
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
234
233.9
231.2
-228.5
234
233.9
231.2
-228.5
234
233.9
231.2
-228.5
230
233.9
231.2
-228.5
235
233.9
231.2
-228.5
236
233.9
231.2
-228.5
230
233.9
231.2
-228.5
25
26
232
234
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
231
233.9
231.2
-228.5
232
233.9
231.2
-228.5
234
233.9
231.2
-228.5
234
234
236
235
234
234
232
230
229
15
LCL
16
17
18
Centre/Target
19
230
20
21
22
23
2.0
0.0
0.0
4.0
5.0
1.0
6.0
1.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
15
for Range
16
17
18
Average Range

19
20
21
22
232
231
24
1.0
-7.660552
-2.344828
23
25
26
2.0
-7.660552
-2.344828
24
25
26
Shift
3rd Shift
17
18
19
20
21
22
23
24
25
26
115
119
117
115
114
111
118
115
112
117
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
115
119
117
115
114
111
118
115
112
117
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.23333 115.23333
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
119.0
119.0
118.0
117.0
116.0
115.0
115.0
117.0
115.0
114.0
112.0
111.0
Upper Limit
16
15
17
18
19
20
21
22
23
4.0
4.0
2.0
2.0
1.0
3.0
7.0
3.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
15
for Range
16
17
Average Range
18
19
20
21
22
24
3.0
-7.660552
-2.344828
23
25
26
5.0
-7.660552
-2.344828
24
25
26
for Range
Average Range

Shift
3rd Shift
17
18
19
20
21
22
23
24
25
26
115
119
117
115
114
111
118
115
112
117
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
115
119
117
115
114
111
118
115
112
117
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
117.9
115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.233 115.23333 115.23333
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
-112.6
119.0
119.0
118.0
117.0
116.0
115.0
115.0
117.0
115.0
114.0
112.0
111.0
15
Upper Limit
16
17
18
19
20
21
22
23
24
25
26
4.0
4.0
2.0
2.0
1.0
3.0
7.0
3.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
15
16
for Range
17
18
19
20
21
22
3.0
-7.660552
-2.344828
23
5.0
-7.660552
-2.344828
24
25
Average Range

Shift
3rd Shift
17
18
19
20
21
22
23
24
25
26
37
36
39
39
39
40
41
40
40
41
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
37
41.4
38.8
-36.1
36
41.4
38.8
-36.1
39
41.4
38.8
-36.1
39
41.4
38.8
-36.1
39
41.4
38.8
-36.1
40
41.4
38.8
-36.1
41
41.4
38.8
-36.1
40
41.4
38.8
-36.1
40
41.4
38.8
-36.1
41
41.4
38.8
-36.1
26
15 Average 16
Grand
17
18
19
20
21
22
23
1.0
1.0
3.0
0.0
0.0
1.0
1.0
1.0
-7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
15
for Range
16
17
Average Range
18
19
20
21
22
24
0.0
-7.660552
-2.344828
23
25
26
1.0
-7.660552
-2.344828
24
25
26
rd Shift
27
28
29
30
238
240
234
249
220
240
260
220
240
260
220
240
260
220
240
260
238
244.2
241.6
-238.9
240
244.2
241.6
-238.9
234
244.2
241.6
-238.9
249
244.2
241.6
-238.9
256
249
245
238
25
26
27
240
234
28
29
30
25
26
27
28
18.0
1.01
0.31
29
2.0
1.01
0.31
30
6.0
1.01
0.31
15.0
1.01
0.31
rd Shift
27
28
29
30
5000
5201
5300
5432
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
0.0
5600
0.0
5000
5402
5399.1
-5396
25
26
27
200.0
-7.660552
-2.344828
25
5201
5402
5399.1
-5396
26
5300
5402
5399.1
-5396
28
201.0
-7.660552
-2.344828
27
5432
5402
5399.1
-5396
29
99.0
-7.660552
-2.344828
28
30
132.0
-7.660552
-2.344828
29
30
rd Shift
27
28
29
30
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0
2.7
0.0
2.7
0.0
-7.660552
-2.344828
0.0
-7.660552
-2.344828
0.0
-7.660552
-2.344828
0.0
-7.660552
-2.344828
rd Shift
27
28
29
30
230
229
233
231
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
0.0
235.0
0.0
230
233.9
231.2
-228.5
229
233.9
231.2
-228.5
233
233.9
231.2
-228.5
231
233.9
231.2
-228.5
234
233
232
231
230
25
26
27
4.0
-7.660552
-2.344828
25
229
26
28
1.0
-7.660552
-2.344828
27
29
4.0
-7.660552
-2.344828
28
30
2.0
-7.660552
-2.344828
29
30
rd Shift
27
28
29
30
115
114
115
113
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
115
114
115
113
117.9
117.9
117.9
117.9
115.23333 115.23333 115.23333 115.23333
-112.6
-112.6
-112.6
-112.6
117.0
115.0
115.0
114.0
113.0
112.0
25
26
27
2.0
-7.660552
-2.344828
25
26
28
1.0
-7.660552
-2.344828
27
29
1.0
-7.660552
-2.344828
28
30
2.0
-7.660552
-2.344828
29
30
rd Shift
27
28
29
30
115
114
115
113
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
120.0
115.0
110.0
115
114
115
113
117.9
117.9
117.9
117.9
115.23333 115.23333 115.23333 115.23333
-112.6
-112.6
-112.6
-112.6
117.0
115.0
115.0
114.0
113.0
112.0
25
26
27
28
29
30
2.0
-7.660552
-2.344828
25
1.0
-7.660552
-2.344828
26
27
1.0
-7.660552
-2.344828
28
2.0
-7.660552
-2.344828
29
30
rd Shift
27
28
29
30
40
40
41
40
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
0.0
40.0
0.0
40
41.4
38.8
-36.1
40
41.4
38.8
-36.1
41
41.4
38.8
-36.1
40
41.4
38.8
-36.1
25
26
27
1.0
-7.660552
-2.344828
25
26
28
0.0
-7.660552
-2.344828
27
29
1.0
-7.660552
-2.344828
28
30
1.0
-7.660552
-2.344828
29
30

SPC Dove GEAR Analysis Report Commisionning 280315

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SPC Dove GEAR Analysis Report Commisionning 280315

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PT UNILEVER OLEOCHEMICAL INDONESIA

COMMISSIONING ANALYSIS REPORT

: DOVE AND SOAP

FOR UNILEVER INTERNAL USE ONLY

ANY COPIES / PRINT-OUTS OF THIS DOCUMENT ARE UNCONTROLLED

SPC Process Parameter

FFA (MW 240)

Daily Control Chart (I-MR), Anionic Actives & FFA

DOVE FLAKE GEAR

Run Chart -->

Moving Range Chart -->

DOVE FLAKE HEBE

Run Chart -->

Moving Range Chart -->

Chill roll flakes (CD-20306)

23.3 - 30.8 (25.4)

-2.5 - 6.5 (2.5)

Daily Control Chart (I-MR), Anionic Actives & FFA

DOVE FLAKE HEBE

Run Chart -->

Moving Range Chart -->

DOVE FLAKE HEBE

Run Chart -->

Moving Range Chart -->

DOVE FLAKE HEBE

Lower Specification Limit

Run Chart -->

Moving Range Chart -->

Daily Control Chart (I-MR), Anionic Actives & FFA

DOVE FLAKE HEBE

Run Chart -->

Moving Range Chart -->

DOVE FLAKE HEBE

Run Chart -->

Moving Range Chart -->

DOVE FLAKE HEBE

Lower Specification Limit

Run Chart -->

Moving Range Chart -->

INTERSPEC SKN DOVEGear BASE(2) ACT rev20(1).pdf

Clear to Slight Yellow

DOVE FLAKE HEBE

Temperature Batch Reactor

Moving Range (MR)

DOVE FLAKE HEBE

FINAL WEIGHT REACTOR BATCH

DOVE FLAKE HEBE

DOVE FLAKE HEBE

Stripper Batch Temperature

DOVE FLAKE HEBE

Beginning Mixing Temperaure

(DEFI Mixing Temperature,

DOVE FLAKE HEBE

End Mixing Temperature

(DEFI Mixing Temperature)

DOVE FLAKE HEBE

Motor Load Agitator

(DEFI Motor Load Agitator)

Daily Control Chart Parameter

UCL for Range

UCL for Range

UCL for Range